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What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

RETROFIT - and what it means

Lebbing engineering & consulting GmbH

What does Retrofit mean? „Germany is World Champion!“
It´s too bad, that it wasn´t enough for our national soccer team... ...here we hope for the year 2010...
References Your partner

What does Retrofit mean? Why Retrofit? When Retrofit? Concept

But, we are world champion in... ...women soccer ...in export ...in the enviromental technologies ...in recycling

Lebbing engineering & consulting GmbH

What does Retrofit mean „Germany is world champion!“

What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

....and what does this have to do with retrofitting?

Retrofitting is Recycling

Lebbing engineering & consulting GmbH

What does Retrofit mean

What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

RETRO

(in latin = re-directed)

Lebbing engineering & consulting GmbH

What does Retrofit mean?

What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

RETRO + FIT

(in latin = re-directed)

(english = fit, good trained, efficient)

Lebbing engineering & consulting GmbH

What does Retrofit mean?

What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

RETRO + FIT

(in latin = re-directed)

(english = fit, good trained, efficient)

= RETROFIT

Lebbing engineering & consulting GmbH

What does Retrofit mean?

What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

RETROFIT
Does not mean anything else, than „Re-direct to be fit“ On the other hand does this describe nothing else than

Refurbishment of machines

Lebbing engineering & consulting GmbH

Why Retrofit?
Long-term, cost-optimized securing of the machine and system investment keeping the automation at a high technical level Increase in productivity through increase of availability Minimization of production downtimes and reduction of maintenance costs new technology and media Reduction of maintenance costs new maintenance-less AC-drives, replace mechanical parts with electronical parts Tele diagnostical systems (Teleservice) Increasing the reproducibility reliable SCADA or data collection systems

What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

Lebbing engineering & consulting GmbH

When Retrofit?
Analog electronics or drives are getting more susceptible to failures
What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

Spare parts supply is not guaranteed anymore Quality requirements are not reached anymore Cost effective alternative instead of new investment 20 – 60% cost advantage

In many cases, a specific Retrofit, i.e. the modernization of critical machine components, allows fast and cost-efficient adaptation of the machine to the requirements of a modern production company. .
Lebbing engineering & consulting GmbH

Concept:
Pre-condition for a successful retrofit
The bases for the success of a Retrofit are laid in the approach of the measure. . .
What does Retrofit mean? Why Retrofit? When Retrofit?

. . . and those are precise planing and execution of all project participiants...
...starting with the...

Concept Concept

Collection of information at the maschine
References Your partner

...via...

the technical analyses and concept engineering
...and...

a detailed and realistic time and cost consideration
...all the way through...

very intensive and extensive preparation

Lebbing engineering & consulting GmbH

Concept:
Pre-condition for a successful retrofit

What does Retrofit mean? Why Retrofit? When Retrofit? Concept Concept References Your partner

This is the ONLY way to achieve that retrofits are successful within the intended costs and time line!!!

Lebbing engineering & consulting GmbH

Concept:
Automation- and drive concept: Printing machine
Data collection level with WinCC What does Retrofit mean? Why Retrofit? When Retrofit? Concept Concept References Your partner Control level
Profibus DP Simolink
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS

Profibus / Industrial Ethernet Simatic S7-400

Drive level
SIMOVERT SC
6 SE7 0 16 - 1EA30 WR 2 , 2 k W Nr. 4 67 3 21

SIMOVERT SC
6 SE7 0 16 - 1EA30 WR 2 , 2 k W Nr. 4 67 3 21

SIMOVERT SC
6 SE7 0 1 6 - 1 EA30 WR 2 ,2 k W Nr . 4 67 3 2 1

SIMOVERT SC
6 SE7 0 16 - 1EA30 WR 2 , 2 k W Nr. 4 67 3 21

SIMOVERT SC
6 SE7 0 16 - 1EA30 WR 2 , 2 k W Nr. 4 67 3 21

SIMOVERT SC
6 SE7 0 1 6 - 1 EA30 WR 2 ,2 k W Nr . 4 67 3 2 1

SIMOVERT SC
6 SE7 0 16 - 1EA30 WR 2 , 2 k W Nr. 4 67 3 21

M

M

M

M

M

M

M

Lebbing engineering & consulting GmbH

Reference: Floor covering printing machine
Retrofit and upgrade of a 6 color floor covering printing machine
What does Retrofit mean? Why Retrofit? When Retrofit? Concept References References Your partner

• Manufacturer Herbert Olbrich (D) • Mechanical retrofit and upgrade by Olbrich • Electrical retrofit by Lebbing

Single motion control drives replaced the mechanical line shaft Increase the print quality Decrease the production start up waste Decrease of the setup time Increase of the machine availabilty

Lebbing engineering & consulting GmbH

Reference: Wall paper printing machine
Retrofit and upgrade of a wall paper screen printing machine
What does Retrofit mean? Why Retrofit? When Retrofit? Concept References References Your partner

• Manufacturer Herbert Olbrich (D) • Mechanical retrofit and upgrade by Olbrich • Electrical retrofit by Lebbing

Single motion control drives replaced the mechanical line shaft Increase of the production speed Increase the print quality Decrease the production start up waste Decrease of the setup time Increase of the machine availabilty
Lebbing engineering & consulting GmbH

Reference: Paper coating machine
Re-locating, mechanical and electrical retrofit of a paper coating machine (USA)
What does Retrofit mean? Why Retrofit? When Retrofit? Concept References References Your partner

• Manufacturer Jagenberg (D) • Complete Concept Lebbing • Mechanical retrofit by Liberty Paper • Drive, controls and SCADA system by Lebbing

Increase of the production speed of 100% (300 to 600m/min) Increase of the product quality Increase of the rewinding quality Increase of the machine availabilty

Lebbing engineering & consulting GmbH

Ihr Partner für Retrofit
We would be more then happy to assist you..
What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your Partner partner

...,with extensive experience and innovation we will solve the given task.

We offer the necessary services like assembly and initial start-up with trained and experienced staff

Our world-wide service accompanies you about the whole product life cycle
Lebbing engineering & consulting GmbH

Vielen Dank – Thank you

What does Retrofit mean? Why Retrofit? When Retrofit? Concept References Your partner

Your success is our drive
Experience Competence Innovation
Lebbing engineering & consulting GmbH


				
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