Computer Calculations of Equilibriaand Phase Diagrams

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							      Computer Calculations of                 Plan for concentrated course
    Equilibria and Phase Diagrams          • 4 lectures, 2 each week.
                                           • Homework, if well done course ready.
                Bo Sundman                 • Written or oral completition if some
                                             homework not up to requirement.
    Understanding thermodynamic models     • 3 graduate points.
     and using them to determine model     • Software and manuals can be downloaded
       parameters to fit theoretical and     from http://www.thermocalc.se
             experimental data




      Schedule for seminar room                               Lectures
•   Monday 16/10 at 13-15                  • 1: Thermodynamics: Equation of State, Gibbs
                                             energy. Regular solution, sublattice model, lattice
•   Thursday 19/10 at 13-15                  stabilities, enthalpy models, entropy models,
•   Monday 23/10 at 13-15                    associate models, quasichemical models, CVM,
                                             configurational terms, Monte Carlo. Numerical
•   Thursday 26/10 at 13-15                  methods for equilibrium calculation
                                           • Articles: Bo J TRITA, Mats CEF, dilute solutions
                                           • Homework: using TC binary module. Running TC
                                             example 2 and some TC multicomponent
                                             examples. Selecting an individual system for
                                             assessment, oxide demo program




                                                                                                   1
• 2: Experimental and theoretical information,
  crystallography, enthapies, activities, phase         • 3: Creating the experimental data file. Modelling
  diagram, using ab initio. Criteria for selection of     intermetallics like sigma, mu and phases with
  models for phases in a system. Numerical methods        order/disorder transformations like A2/B2,
  for assessment. Assessment of binary systems.           A1/L12/L10. Partitioning the Gibbs energy.
  Use of PARROT. The alternate mode.                      Creating databases from assessments,
  Kaufman/Ansara assessment method calculating            extrapolations to multicomponent systems.
  metastable regions. Decision on an individual
  system to assess.                                     • Articles: Re-W paper, Ringberg paper.
• Articles: Chapter 7.2 from book and some              • Homework: TC example 31, Assessment of Co-V
  assessment papers
• Homework: TC example 36, testing different
  strategies.




• 4: Strategies to find reasonable set of parameters.
                                                                     Thermodynamics
  Modelling liquids: ionic liquid, molten salts,
  aqueous etc. Models for solid metal-nonmetal
  systems: carbides, nitrides, oxides etc.
• Articles: 84Hil, ionic liquid, some associated        • Equation of state, for example ideal gas
  model paper, some assessment papers                     pV = nRT
• Homework: Assessment of an individual system          • Equation of state is not suitable for
  selected earlier
                                                          modelling of composition dependence.
                                                        • The ideal gas equation can be integrated to
                                                          a Gibbs energy: G = nRT ln(p/p0)




                                                                                                              2
            Thermodynamics                                   Thermodynamics
•   Fundamental equations (unary systems)         A multicomponent system consists of many
•   U(S,V)                  Internal energy        different species (molecules). There are
•   H(S,p) = U + pV         Entalpy                reactions among these, like 2CO+O2=2CO2
•   A(T,V) = U – TS         Helmholtz energy      The components are an irreducible set of the
                                                   species.
•   G(T,p) = U + pV – TS Gibbs energy
                                                  The fraction of components are independent
                                                   but not the fraction of species.




            Thermodynamics                               Change of components
• Fundamental equations (multi-component).        • When changing to a new set of components
  Ni is moles of component i, yj is constituent     the chemical potentials of the new set i is
  fraction of species j                             realated to the original set j by
• G(T,p,Ni) = Σi Ni µi(T,p,yj)                    • µi = Σj bj µj
• dG=Σi µi dNi                                    • where bj are the stoichiometc factors
• 0 = Σi Ni dµi         Gibbs-Duhem
• G(T,p,Ni) = Σϕ Nϕ Gϕm(T,p,yj)




                                                                                                  3
             Thermodynamics                                            Thermodynamics
                                                           • A homogeneous reaction between species means
• A phase is a part of space that has homogeneous            that the reaction takes place inside a phase, for
  composition and structure.                                 example 2H2<g>+O2<g>=2H2O<g>
• The term phase can be extended to non-equilibrium        • A heterogenuous reaction means that two or more
  cases when the structure and the composition may
  vary continuously form one place to another.               phases are involved, for example
                                                             O2<g>+C<s> = CO2<g>
• The term phase will also be used just for a structure,
  with arbitrary components.                               • Some of the problem in understanding
• The term phase will also be used for the gas, liquid       thermodynamics is due to the fact that often no
  and amorpheous phases which have no structure.             distinction is made between these reactions.




       Thermodynamic models
• A model for a phase may contain real and
                                                                 Thermodynamic models
  fictitious species. These species, called the
  constituents, contribute to the entropy of mixing.       • From Stirlings formula per mole of phase
• The ideal entropy of mixing of a phase having the          Sm= -R Σi xi ln(xi)
  components as constituents comes from Bolzmann           • Mole fraction of components, xi = Ni/ΣΝi
  S=R ln( Π(Ni)! / (ΣNi)! )
                                                           • Constituent fraction, yi, is equal to the
• This can be derived in two ways, either
                                                             amount of the constituent divided by the
  distributing different atoms on a given set of
  lattice points or from the statistical mechanics of        total amount of constituents on a lattice. For
  an ideal gas.                                              a gas phase each molecule has a constituent
                                                             fraction.




                                                                                                                 4
      Thermodynamic models                                 Thermodynamic models
• Elements – those from the periodic chart          • Each phase is modelled separately
• Species – an element or a combination of          • Phases with no compositional variation has
  elements that forms an entity, like H2O, CO2,       just an expression G(T,p). That is very
  Fe+2                                                simple to handle at low pressures.
• Constituents are the species that exist in a      • Phases with a small compositional variation
  phase. A constituent can be real or fictitious.     can be very difficult to model as one should
• Components is an irreducible subset of the          take into account the different types of
  species                                             defects that cause the non-stoichiometry




      Thermodynamic models
                                                            Thermodynamic model
• The temperature dependence of a Gibbs
  energy parameter is normally a polynomial         • Properties at low temperature, normally below 300
  in T, including a TlnT term from the heat           K, is normally not modelled.
  capacity                                          • The Gibbs energy at low temperature has a
• G = a + bT + cTlnT + dT2 + …                        complicated T-dependence (Debye model) that is
• Note that the enthalpy, entropy, heat capacity      not easy to combine with the higher temperature
  etc can be calculated from this G.                  properties.
• The pressure dependence, except for a             • Enthalpy data at 0 K, from ab initio calculations,
                                                      are useful for fitting high temperature data
  pressure independent volume, is more
  complicated and will be discussed later




                                                                                                           5
        Thermodynamic models                                        Crystallographic data
                                                    http://cst-www.nrl.navy.mil/lattice/
 • Phases with extensive compositional              A1            B1         L10                    L12
   variation are the gas and liquid or have
   usually rather simple lattices for example
   fcc (A1), bcc (A2) and hcp (A3).
 • Some more complex lattices belong to                 A2              B2             D03          L21
   families of simpler lattices, like B1 is A1
   with interstitials, B2 is ordered A2 etc.
   That should be taken into account in the
   modelling




        Thermodynamic models
                                                                   Thermodynamic models
• From the thermodynamic models one can
  calculate various thermodynamic properties of a   • The Gibbs energy per mole for a solution phase is
  system, like heat of transformation, chemical       normally divided into four parts
  potentials, heat capacities etc                   • Gm = srfGm – T cfgSm + EGm + physGm
• One may also calculate the phase diagram or           srfG
                                                    •          is the surface of reference for Gibbs energy
  metastable extrapolations of the phase diagram               m
                                                    •   cfgS   is the configurational entropy
                                                            m
• One may make more reliable extrapolations             EG is the excess Gibbs energy
  in temperature and composition than if one        •      m
                                                    •   physG is a physical contribution (magnetic)
  extrapolated a single property                              m

• They can be used in software for simulations
  of phase transformations




                                                                                                              6
      Thermodynamic models                                   Regular solutions
                                                  • Regular solution models are based on ideal
 Modelling by physicists have mainly                entropy of mixing of the constituents. In the
 concentrated on finding a good                     general case these are different from the
 configurational entropy (Quasichemical,            components and their fraction is denoted yi
 CVM, Monte Carlo) to describe main
 features or a specific detail.                   • Gϕm = Σi yi oGϕi + RT Σi yi ln(yi) + EGϕm
                                                  • oGϕi is the Gibbs energy of pure constituent i
 Modelling among material scientists has
 mainly concentrated on finding a good              in phase ϕ
 excess Gibbs energy to reproduce the             • EGm is the excess Gibbs energy
 experimental data.




            Excess energies                              Regular solution model
                                                  • The excess Gibbs energy for a binary system
• If A and B atoms occupy neighbouring              EG = Σ Σ
  lattice sites the energy of the AB bond is      •     m    i   j>i yi yj Lij
  related to that of an AA and a BB bond by       • Lij = Σν (yi – yj)ν νLij     (Redlich-Kister)
• EAB = εAB - 0.5 (εAA + εBB)                     • Other types of polynomial are possible but all
• If this energy is negative the atoms like to      are identical in the binary case. However,
  surround themselves with the other kind of        they will differ in ternary extrapolations and
  atom.                                             thus the most symmetrical is preferred
• If the energy is positive there is a demixing   • Lij = 0.5 z Eij where z is the number of nearest
                                                    neighbours.




                                                                                                       7
                                                 1000

                                                 900
                                                                                                                                                                  Redlich-Kister coefficients




                                                                                                2003-03-09 20:20:47.58 output by user bosse from GIBBS
                            TEMPERATURE_KELVIN
                                                 800

                                                 700

                                                 600

                                                 500

                                                 400
                                                                                                                                                         The contribution to
                                                 300                                                                                                     the excess enthalpy as
                                                 200
                                                        0   0.2      0.4   0.6
                                                                  MOLE_FRACTION Y
                                                                                    0.8   1.0
                                                                                                                                                         a function of
                                                                                                                                                         composition for the
                                                                                                                                                         first three coefficients
                           Ideal liquid interaction,                                                                                                     of the RK series, all
                           solid interaction 0,                                                                                                          with the same value,
                           +10000 and –10000                                                                                                             10000 J/mol.




                                                                                                                                                                            Lattice stabilities
Ternary regular solution parameter
                                                                                                                                                          A solution model for a phase often extend from
• EGm = yi yj yk L ijk                                                                                                                                    one pure component to another even if one, or
                                                                                                                                                          both, of them may not exist as stable in that
• L ijk = vi 0Lijk + vj 1Lijk + vk 2Lijk
                                                                                                                                                          phase.
• vi = yi + (1 – yi – yj – yk)/3                                                                                                                          These ”lattice stabilities” of the metastable states
                                                                                                                                                          of elements was first introduced by Larry
In the ternary system vi = yi. In higher order                                                                                                            Kaufman and must be agreed internationally to
  systems Σvi = 1 always which guarantes the                                                                                                              make assessments compatible. Most commonly
                                                                                                                                                          used are those by SGTE, published in Calphad
  symmetry.
                                                                                                                                                          by Dinsdale 1991




                                                                                                                                                                                                                 8
  Liquidus extrapolations for Cr                                Lattice stability for Cr
                                                        First principle calculations have shown fcc-Cr
                                                        is mechanically unstable, thus it is impossible
                                          FCC
                                                        to calculate the energy difference between fcc
      FCC                                               and bcc for pure Cr.
                                                        It has been accepted that the ”Calphad” value
                                                        is reasonable within the range Cr dissolves in
                                                        a stable fcc phase and as long as one does not
                                                        believe it represents a real fcc phase.




         Dilute solution model                                      Sublattice model
• Based on Henry’s law for the activity of the solute    Crystalline phases with different types of
  and Raoult’s law for the activity of the solvent.
  ”Epsilon” parameters describe the activity in more
                                                         sublattices for the constituents can be
  concentrated solutions.                                described with the sublattice model.
• The assumption that Raoults law is true for            Different constituents may enter in the
  multicomponent systems is wrong                        different sublattices and one assumes ideal
• Dilute models are thermodynamically inconsistent       entropy of mixing on each sublattice. The
  (they do not obey the Gibbs-Duhem equation) and        simplest case is the reciprocal system
  cannot be used in software for Gibbs energy
  minimizations.                                         (A,B)a(C,D)c




                                                                                                          9
              Sublattice model                                       Sublattice model
  • The Gibbs energy expression for (A,B)a(C,D)c
                                                        Excess Gibbs energy for (A,B)a(C,D)c
  • srfGm = Σi Σj y’i y”j oGij
  • cfgSm = -R(aΣ i y’i ln(y’i) + cΣ j y”j ln(y”j))     EG
                                                             m   = y’Ay’B(y”C L A,B:C + y”D L A,B:D) +
  • oGij is the Gibbs energy of formation of the
    compound iajc , also called “end members”.                     y”Cy”D(y’AL A:C,D + y”B L B:C,D) +
  • a and c are the site ratios                                    y’Ay’By”Cy”D L A,B:C,D
  • The excess and physical contributions are as        Each L can be a Redlich-Kister series
    for a regular solution on each sublattice.




              Sublattice model
                                                                     Sublattice model
• The sublattice model has been used extensively
  to describe interstitial solutions, carbides,
                                                      • Sublattices are used to describe long range
  oxides, intermetallic phases etc.
                                                        order (lro) when the atoms are regularly
• It is often called the compound energy
                                                        arranged on sublattices over large distances.
  formalism (CEF) as one of its features is the
  assumption that the compound energies are           • Short range order (sro) means that the
  independent of composition and it includes            fraction of atoms in the neighbourhood of
  several models as special cases.                      an atom deviate from the overall
• Note that the Gm for sublattice phases is usually     composition. There are special models for
  expressed in moles for formula units, not moles       that.
  of atoms as vacancies may be constituents.




                                                                                                         10
             Associated solutions
                                                               Thermochemical properties for Fe-S
  • These are identical to regular solutions except that
    one has added one or more fictitious constituents,                                            The phase diagram
    for example FeS in liquid Fe-S. The reason to                                                 and some thermo-
    introduce this is to describe short range order around                                        dynamic properties:
    the FeS composition.                                                                          activity, enthalpy and
  • A parameter oGFeS describe the stability of the                                               entropy at 2000 K
    associate.
  • Interaction parameters between Fe-FeS and FeS-S
    are added to those between Fe-S. It can thus be
    modelled similarly to a ternary system.
  • Note that a gas phase is similar to an associated
    solution (without excess parameters) but in this case
    the constituents are real.




           Quasichemical model                                        Quasichemical model
                                                             • There is a reason to have both AB and BA bonds
• Quasichemical models are derived using mixing
                                                               as in a lattice this is related to the constituents to
  the fractions of bonds yAA, yAB and yBB rather               the left or right of the bond. The fraction of the
  than constituents yA and yB. But one may also                constituents can be calculated from the ”bond”
  treat this as a model with the additional                    fractions
  constituents AB and BA and a quasichemical                 y’A = 0.5(yAA + yAB)         y’B = 0.5(yBA + yBB)
  configurational entropy.                                   y”A = 0.5(yAA+yBA)          y”B = 0.5(yAB + yBB)
• Sm = -Rz/2 (yAAln(yAA/yAyA) + yABln(yAB/yAyB)              • It is possible to include long range order in the
  + yBAln(yBA/yByA) + yBBln(yBB/yByB))                         quasichemical model by allowing y’A and y”A to
                                                               be different, i.e. yAB not equal to yBA. This is
  - R(yAln(yA)+yBln(yB))
                                                               similar to a lro model (A,B)(A,B)




                                                                                                                           11
            Quasichemical model                                       Cluster Variation Method
  • The degree of short range order, ε, can be                 • An improved method to treat short range order in
    evaluated from the difference between the                    crystalline solids was developed 1951 by Kikuchi
    ”fraction of bonds” and the product of the                   and called Cluster Variation Method (CVM). It can
                                                                 treat arbitarily large clusters of lattice sites but the
    constituent fractions                                        entropy expression must be derived for each lattice.
  yAA = y’Ay”A - ε                                             • Even for binary systems it can be rather
  yAB = y’Ay”B + ε                                               cumbersome to use CVM and for multi-component
                                                                 systems it is impossible to apply. Anyway, for most
  yBA = y’By”A + ε                                               multicomponent phases the contribution to Gibbs
  yBB = y’By”B - ε                                               energy due to sro is small.




     Comparisons CVM-Associated-Sublattice                            Numerical consideration
• A model describing short range order should have ideal       The Gibbs energy models should be expressed using
  entropy of mixing when the pair energy oGAB is zero.         the independent constituent variables of the phase.
  That is the case for the quasichemical model but not for     In some software the mole fraction is used is
  the associated model. A reason that the associated           independent compostion variable globally and the
  model is still used is that it is simpler to handle.         constituent fractions (bonds, associates, molecules)
• The relation between the quasichemical model and the         of each phase is minimized separately. This is a
  sublattice model can be extended to the CVM. A               disadvantage as the minimization of the Gibbs
  disadvantage with the sublattice model is that it does not   energy to find the equilibrium can be made faster for
  include sro but it is easier to handle then CVM.             the independent constituents of the phase and that no
                                                               separate minimization of bond fractions or clusters is
                                                               needed.




                                                                                                                            12
                                                                   Connection with first principle calculations
         Numerical consideration
                                                                   From first principles one may calculate the energy at 0
 Thermo-Calc uses Gibbs energy minimization with                   K for different configurations of atoms on specific
 Lagrangian multipliers. This requires first and second            lattices. These energies can be expanded in different
 derivatives of the Gibbs energy to have fast and stable           ways to describe disordered states for compositions in
 convergence. These derivatives are calculated                     between the calculated configurations. A popular
 analytically which require more code but gives faster             model to use is the Cluster Expansion Method (CEM)
 execution.                                                        by Connally-Williams. The cluster energies can then
 Although the calculation of second derivatives is not             be used in a CVM or Monte Carlo (MC) calculation of
 absolutely necessary it has the extra benefit that these          the phase diagram for example.
 second derivatives are used in the thermodynamic                  For phase diagram calculations of ordering in binary
 factor for the diffusion coefficients and can thus be             systems with fcc lattices it is very important to include
 used also to speed up simulations.                                the short range order but for carbides and intermetallic
                                                                   phases like σ it is less important.




Connections with first principle calculations
The energies from a first principle calculation can also be used                         Articles
directly in a sublattice model if the configurations correspond
to the end members. For fcc there are theoretically 3 ordered
compounds, two with L12 and one with L10 structure. But             • TRITA-MAC about POLY and PARROT
like in the Al-Ni system below some may be metastable and           • Description of CEF
their energies must be calculated using ab initio techniques.
                                                                    • Relation between the dilute solution model
                                                                      and the regular solution model




                                                                                                                               13
               Homework
                                                               End of lecture
• Calculate a number of binary systems using
  the BIN module. Select one system and plot
  the phase diagram in various ways. Calculate
  also G curves and other properties and discuss   • See you on Thursday, same time in B2
  the relations with the phase diagram.
• Follow TCEX02 and discuss the various
  calculations and diagrams.
• Follow TCEX19 and comment on the
  calculations.
• Select a binary system you want to assess. It
  may be an already assessed system.




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