GFAC Media Release ITM 020211 EN - GF AgieCharmilles

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GFAC Media Release ITM 020211 EN - GF AgieCharmilles Powered By Docstoc
					Media Release
Nidau, May 2011

Intelligent Tool Measurement

In the highly competitive field of producing optical products and molds for light-
emitting diodes (LED), Taiwan’s Hong Yang Precision Industry Co., Ltd relies on
GF AgieCharmilles’ award-winning Intelligent Tool Measurement (ITM) system to
achieve and maintain tool accuracy.

More success
Established 30 years ago as a mold company, Hong Yang Precision Industry Co., Ltd has
factories in both Taiwan and China, with the Taiwan facility primarily producing die products
for LED and precision opticals.

GF AgieCharmilles’ Milling and EDM technologies are important factors in the company’s
success, said Ching Xu, Hong Yang Mold and Die Department Chief. He said GF
AgieCharmilles’ ITM system helps make it possible for Hong Yang to live its vision of
innovation and progress.

Hong Yang’s fleet of GF AgieCharmilles machines include a MIKRON HSM 400 LP Precision
high-speed milling center which was especialy conceived for high precision applications.
Additionally the machine is equipped with ITM which allows best possible machining

“We chose GF AgieCharmilles’ ITM because it uses optics to measure, guaranteeing more
accurate measurement,” Xu said. “In our process, we work about 16 hours per day and we are
always using ITM to measure and check our cutting tools.”

Hong Yang is so satisified with ITM’s results that it’s the company’s only means of tool

“We do not measure our tools on a measuring machine before we put them in the tool
changer. We measure out tools directly by ITM,” Xu said. “The operation guidance is helpful
because we sometimes recheck settings data with the operation guidance.”

Exceeding expectations
Stanley Lee, Milling Application Engineer with Agie Charmilles Taiwan Ltd, said enabling its
partners’ ability to meet and even exceed their customers’ expectations for precision was at
the heart of ITM’s development.

“Our ITM system is unique worldwide and a true leap forward for tool measurement. Tool
accuracy has always been extremely important to manufacturers of complex, intricate and
highly precise parts, but to a large degree accuracy was limited to the accuracy of available
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         Nidau, May 2011

         measuring equipment,” Lee explained. “For example, traditional measuring technologies such
         as the laser are prone to pollution and this can lead to inaccurate measurement results.
         ITM guarantees accuracy by using optical tool measurement at full spindle speed.”

         Available on GF AgieCharmilles’ range of high-speed milling machines, ITM does not just
         measure one single point; it optically inspects the whole tool contour. Afterward, the detection
         the effective contour is compared to the nominal outline by ITM. Based on that, the system is
         able to locate pollution (chips and drops of coolant) and to digitally clean the tool before the
         measurement is made. The MIKRON HSM 400 LP Precision equipped with ITM provides
         incomparably accurate measurement of the tool’s geometry and typically offers an absolute
         Z-reference and tool radius below range of +/- 1 micron in the process.

         “Since its introduction, the smart machine module ITM has offered many of our customers
         new levels of precision,” said Lee, adding that ITM was the top winner at the Prodex innovation
         awards in 2010.

         Measuring for excellence
         For the 1,200 employees of Hong Yang Precision Industry Co., Ltd, excellence comes down to
         the tiniest details – and GF AgieCharmilles’ ITM system continues to meet their customers’
         most challenging requests.

         “In the production of dies for LED, poor measurement of the tool surface means the die cannot
         be used because it doesn’t fit,” said Xu. “We have found that dies produced with GF
         AgieCharmilles technology are of highest accuracy and quality.”

         In an increasingly competitive market place, high accuracy and quality are not negotiable, he

         “GF AgieCharmilles’ Swissness means, to us, high precesion and high quality. GF
         AgieCharmilles is always here for us with ongoing services and application support,” Xu said.

         Further information:

         Elke P. Magnin
         Media Relations & Communication Manager
         Phone +41 (0)32 366 12 10
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         Nidau, May 2011

         Photo captions:

         1. GF AgieCharmilles’ Intelligent Tool Measurement (ITM) is a true production asset at Hong
            Yang Precision Industry Co., Ltd, with locations in both China and Taiwan. Pictured here
            are Mr. Wan Xing You, operator of the MIKRON HSM 400 LP Precision at Hong Yang; Mr.
            Ching Xu, Hong Yang Mold and Die Department Chief; and Mr. Stanley Lee, GF
            AgieCharmilles’ Milling Application Engineer.

         2. GF AgieCharmilles technology, including the new Intelligent Tool Measurement (ITM)
            system for high-speed milling, is a key part of Hong Yang Precision Industry Co., Ltd’s
            production process.

         3. The high-speed milling machines of the series MIKRON HSM LP Precision offer extreme
            small axial movements of 100 Nanometers (0.1 μm).
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         Nidau, May 2011

         4. Due to the integrated digital tool cleaning feature ITM provides a new dimension of tool
            measurement process reliability.

         Profile of GF AgieCharmilles
         GF AgieCharmilles is the world’s leading provider of machines, automation solutions and services to the tool and
         mold making industry and to manufacturers of precision components. The products range from electric discharge
         machines, high-speed and high-performance Milling machines, including clamping and palletization systems, and 3D
         Laser surface texturing machines, to services, spare parts and expendable parts, consumables and automation
         solutions. As a globally active group, GF AgieCharmilles, a consortium belonging to Georg Fischer Group
         (Switzerland), maintains a presence on 50 sites worldwide within its own organization. Its 2523 employees generated
         sales of CHF 721 million in 2010. More information can be found at

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