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					Life Cycle Baseline Reconciliation

     A System Overview and Description of the
  Basic Configuration Verification System (BCVS)




         ACDM 15th Annual Technical Conference
                   21-22 March 2010

        Ram White, Integrated Support Systems, Inc.
                                                      1
Life Cycle Baseline Reconciliation
       Basic Configuration Verification System (BCVS)


   Presentation Agenda:
   •   The Basics/Fundamentals
        –   Product Life Cycle, Bills of Material, Data/Documentation,
            Baselines and BL Comparisons, Audits and Reconciliation
   •   The BCVS Business Values
   •   The System Environments
        –   Functional Systems Architectures
        –   Communications (point-to-point or Standards)
   •   Data Object Modeling (The devil is in the detail)
   •   Data Mapping Strategies
        –   XLS/CVS, XML, Standards & Direct Integration
   •   ISS/InSync Proposed Solution
   •   Supporting the DD 250 Process
   •   The Back Story: Boeing’s SI/BCA & P-8A

                                                                         2
       As-Authorized
                                    Cost Estimating
                                    Capacity Planning
                                                                               Product’s Life Cycle Management
        (_________)
                                       & Assessment
                                    Specifications
                                                                                                          (Basic Life Cycle Process)
                                                 Master Schedule
                                                 Work Breakdown Structure
                     As-Committed                Budgets
                                                 Sales Orders
                      (_________)                Cost Accounts
                                                 Effectivity
                                                                    Baseline Release
                                                                    Document Control
                                     As-Designed                    Product Definition
                                                                      EBOM
                                     (_________)                      Bill of Routings
                                                                    Effectivity (Eng.)
                                                                                       MBOM
                                                                                       Effectivity (Manf.)
                                                                                       Bill of Routings/Resources
                                                        As-Planned                     Master Production Schedule
                                                                                       Proposed Capacity Planning
                                                        (_________)                    MRP/CRP/Procurement
                                                                                                                                                            Receiving/Inspection
                                                                                                                                                            Receiving Instructions
                                                                                       Work Order Release                                                   Dock-to-Stock
                                                                                                                                                            Inventory (WIP)
                                                                                                                                                            Lot Code / Serial Numbering
                                                                       As-Purchased                    As-Tested                    As-Built                Shop Floor Control
                 Product Structure                                                                                                                          Labor Collection
                  (Bill of Material)                                    (_________)                   (_________)                 (_________)               Work Measurements
                                                                                                                                                            Process Instructions
                                                                                                                                                            Test Procedures
                                                                                                                    As-Built Snapshot                       Test Results

          CSCI                             CI
                                                                                          As-Delivered              CM Reconciliation
                                                                                                                    CM Status Accounting
                                                                                                                                                            CM Status Accounting

                                                                                          (_________)               Lot Code / Serial Numbering
                                                                                                                    Deviations / Waivers

                                    Item         Item                                                                             Field Return / Retrofit
   CSC           CSC                                                                                                              Field Service
                                                Number
                                                          -1
                                                                                                        As-Maintained             CM Reconciliation
                                                                                                                                  Lot Code / Serial No.
                                                               -3                                        (_________)              CM Status Accounting
Unit   Unit   Unit   Unit    Part      Part                                                                                       As-Built History
                                                         Drawing(s)/Doc(s)/Std(s)/Spec(s)                                                          Storage, Salvage
                                                         HW/SW/Tooling/Planning
                                                                                                                                                   To-Become (Recycle)
                                      Item               Costs/Schedule(s)/Personnel/
                                                            Organizations
                                                                                                                        As-Disposed                CM Reconciliation
                                    Number                                                                                                         Lot Code / Serial No.
                                                         Files/Records/Data/CAD Model(s)
                                                         Associations/Attributes
                                                                                                                        (_________)                CM Status Accounting
                                                            (FN, NSN, MS, UM, Qty, etc.)                                                           As-Was/Is History
                                                                                                                                                                                          3
   Product Life Cycle Management
                               Concept
                              Definition

                                                            Detailed
 Disposal                          As-

                                                          Development
                                Authorized


                    As-                         As-
                 Disposed                     Committed




                    As-                          As-
                 Maintained                    Designed

 Design                                                       Pre-
Upgrades           As-
                 Delivered
                                                 As-
                                               Planned     Production
                                 As-
                                 Built



            Deployment/
                                             Production
             Operation
                                                                        4
            Traditional Life Cycle Reconciliation
   As-                As-                As-              As-                As-             As-
Authorized         Committed           Designed         Planned              Built        Supported

 Authorize          Schedule           Design              Plan              Build         Support
   Data               Data              Data               Data              Data           Data




Authorized         Scheduled            Design          Planned          Built            Supported
 Baseline           Baseline           Baseline         Baseline        Baseline           Baseline



 Baseline           Baseline       Baseline            Baseline         Baseline           Baseline
Compares           Compares       Compares            Compares         Compares           Compares



   Comparison          Comparison          Comparison        Comparison         Comparison
     Reports             Reports             Reports           Reports            Reports



   Configuration       Configuration       Configuration     Configuration      Configuration
      Audits              Audits              Audits            Audits             Audits


                          Multiple Manual Methods – The Usual                                         5
 Product Life Cycle Management
                             Concept
                            Definition

                           Master Data                             Detailed
 Disposal                Repository/Vault                        Development
             (IDs, Baselines, Changes, CSA, Audits, Etc,)

                                  As-                  As-
               As-
                               Authorized            Committed
            Disposed

               As-          Configuration              As-
            Maintained                               Designed
                               (Audit)
 Design        As-
            Supported
                            Reconciliation              As-
                                                      Planned
                                                                      Pre-
Upgrades          As-
                                             As-
                                                                   Production
                Delivered      As-
                               Built        Tested




       Deployment/
                                               Production
        Operation
                                                                                6
                 Generic Life Cycle Reconciliation
                                          Bills of Material (BOMs)
                     Configuration Reconciliation Accounting and Audit Process (CRAAP)

   As-             As-                As-                  As-                   As-            As-
Authorized      Committed           Designed             Planned                 Built       Supported

 Authorize       Schedule            Design                Plan                 Build         Support
   Data            Data               Data                 Data                 Data           Data




                                            Configuration
                                            Reconciliation
                                         Accounting and Audit
                                               Process




Authorized      Scheduled           Design               Planned               Built         Supported
 Baseline        Baseline          Baseline              Baseline             Baseline        Baseline



 Baseline        Baseline         Baseline              Baseline             Baseline         Baseline
Compares        Compares         Compares              Compares             Compares         Compares



   Comparison       Comparison           Comparison            Comparison            Comparison
     Reports          Reports              Reports               Reports               Reports           7
                       Product’s Life Cycle Management
                          (Basic Configuration Reconciliation Process)


As-Authorized As-Committed    As-Designed        As-Planned           As-Built       As-Maintained      As-Disposed
 (_________)   (_________)    (_________)        _________)         (_________)       (_________)       (_________)


                               EBOM              MBOM               OBOM               RBOM               DBOM
   Marketing Contracts        Structure          Structure         Structure          Structure          Structure
                             Engineering        Manufacturing      Operational       Retrofit           Disposed
                             Material Catalog   Material Catalog   Processes         Processes          Processes
              WBS            Processes          Processes          Routings          Routings           Resources
             Budgets                            Routings           Resources         Resources          Serial Number
                                                Resources          Tooling           Tooling            Lot Code
           Sales Orders                         Tooling            Serial Number     Serial Number      As-Was/Is History
                                                                   Lot Code          Lot Code           Storage, Salvage
                                                                   QA/MRB            QA/MRB             Disposal Records
        Computer-Aided                                             Service Records   As-Built History   Recycling
          Engineering                                                                Repair/Refurbish
                                                                                        Records

                                 Configuration
                                   Audit(s)
         Engineering             Reconciliation
           Release


                                                                                                                       8
Basic Configuration Verification System

Business Values:
• Ensure Released Drawing Defined Parts are in the As-
  Designed.
• Ensure the As-Designed Parts are in the Manufacturing
  Plans and Orders.
• Ensure the As-Designed Parts in the Manufacturing
  Orders and applicable serialization is identified.
• Ensure applicable Change information is related to the
  life cycle views of the product definition.
• Enable Part Restriction Documentation and Evolution to
  be managed and maintained.
• Provide a common infrastructure to report and review
  “Configuration Verification Action Items” in the various
  life cycle states.

                                                             9
                    Life Cycle Generic System Architecture
                                           Manufacturing


            As-planned                       As-built
            (Planning)       BOM             (Orders)        NCM              CA
                            System                          System          System
                           (__________)
                CAPP                         SFC           (__________)   (__________)
                System                      System
            (__________)                  (__________)
                                                                                         Part Test &
                                                                                         Certification
  Engineering                                                                             System

                                                                                                         Fielding
CAD & PDM                                              CSAR
  System                                                                              CLS
(__________)
                                                                                     System
                                                                                   (__________)
 As-designed         CAE
(Parts & BOM)      Schedule                                                         As-supported
                    System                Program                                 (Parts/Locations)
                   (________)
  CAD-E                                    Mgmt.
  System           As-committed
                    (Schedules)
                                          System                                     Legend:
                                                                                     CAPP - Computer-aided Process Planning
(__________)                              (________)                                 BOM - Bill of Material
                                                                   CSA               SFC - Shop Floor Control
                                      As-authorized                                  NCM - Number Control Machine
As-designed
                                        (Contract                 Reports            CA - Corrective Action
                                                                                     CAD-E - Computer-aided Design Electrical
 (Electrical)
                                       & Changes)                                    CAD - Computer-aided Design
                                                                                     PDM – Product Data Management
                                                                                     Computer-aided Engineering
                                                                                     CLS - Contractor Logistic Support
                    Life Cycle Generic System Architecture
                                           Manufacturing


            As-planned       BOM             As-built
                                                             NCM             CA
            (Planning)                       (Orders)
                            System                          System         System
                           (__________)                    (__________)   (__________)
                CAPP                         SFC
                System                      System
            (__________)                  (__________)
                                                                                         Part Test &
                                                                                         Certification
                                                                                          System
  Engineering

                                                                                                         Fielding
CAD & PDM                                                CSAR
  System                                                                              CLS
(__________)
                                                                                     System
 As-designed                                                                       (__________)
(Parts & BOM)
                      CAE                                                           As-supported
                                                                                  (Parts/Locations)
                    Schedule              Program
  CAD-E                                    Mgmt.
                     System
  System            (________)            System                                     Legend:
(__________)                                                                         CAPP - Computer-aided Process Planning
                    As-committed          (________)                                 BOM - Bill of Material

                     (Schedules)
                                                                 CSA                 SFC - Shop Floor Control
As-designed                           As-authorized                                  NCM - Number Control Machine

 (Electrical)                           (Contract               Reports              CA - Corrective Action
                                                                                     CAD-E - Computer-aided Design Electrical
                                       & Changes)                                    CAD - Computer-aided Design
                                                                                     PDM – Product Data Management
                                                                                     Computer-aided Engineering
                                                                                     CLS - Contractor Logistic Support
                    Life Cycle Generic System Architecture
                                           Manufacturing


            As-planned       BOM             As-built
                                                             NCM             CA
            (Planning)                       (Orders)
                            System                          System         System
                           (__________)                    (__________)   (__________)
                CAPP                         SFC
                System                      System
            (__________)                  (__________)
                                                                                         Part Test &
                                                                                         Certification
                                                                                          System
  Engineering

                                            Data
                                                                                                         Fielding
                                          Exchange
CAD & PDM                                 Standards
  System                                                        CSAR                  CLS
(__________)
                                                                                     System
 As-designed                                                                       (__________)
(Parts & BOM)
                     CAE                                                            As-supported
                   Schedule               Program                                 (Parts/Locations)
  CAD-E             System                 Mgmt.
  System            (________)
                                          System                                     Legend:
(__________)        As-committed                                                     CAPP - Computer-aided Process Planning
                                          (________)                                 BOM - Bill of Material
                     (Schedules)                                 CSA                 SFC - Shop Floor Control
As-designed                           As-authorized                                  NCM - Number Control Machine

 (Electrical)                           (Contract               Reports              CA - Corrective Action
                                                                                     CAD-E - Computer-aided Design Electrical
                                       & Changes)                                    CAD - Computer-aided Design
                                                                                     PDM – Product Data Management
                                                                                     Computer-aided Engineering
                                                                                     CLS - Contractor Logistic Support
                    Life Cycle Generic System Architecture


            As-planned
            (Planning)       BOM
                            System
                                                    Manufacturing


                                                      As-built
                                                      (Orders)                  NCM
                                                                               System
                                                                                                       CA
                                                                                                     System
                                                                                                                                                                                                 Functional System(s)
                           (__________)
                CAPP                                  SFC


                                                                                                                                                                                                    Architectures
                                                                         (__________)               (__________)
                System                               System
            (__________)                           (__________)
                                                                                                                   Part Test &
                                                                                                                   Certification
  Engineering                                                                                                        System

                                                                                                                                   Fielding
CAD & PDM                                                       CSAR
  System                                                                                                        CLS
(__________)
                                                                                                               System
                                                                                                             (__________)
 As-designed         CAE
(Parts & BOM)      Schedule                                                                                   As-supported
                    System                         Program                                                  (Parts/Locations)
                   (________)
  CAD-E                                             Mgmt.
  System           As-committed
                    (Schedules)
                                                   System                                                      Legend:
                                                                                                               CAPP - Computer-aided Process Planning
(__________)                                       (________)                                                  BOM - Bill of Material
                                                                                    CSA                        SFC - Shop Floor Control
                                             As-authorized                                                     NCM - Number Control Machine
As-designed
                                               (Contract                           Reports                     CA - Corrective Action
                                                                                                               CAD-E - Computer-aided Design Electrical
 (Electrical)
                                              & Changes)                                                       CAD - Computer-aided Design
                                                                                                               PDM – Product Data Management
                                                                                                               Computer-aided Engineering
                                                                                                               CLS - Contractor Logistic Support




                                       System A                                                                                              System B                                                         System C                                                 System D
                                                            Object -2                                                                                      Object -2                                                 Object -2                                                Object -2
                                                            Identification:                                                                                Identification:                                           Identification:                                          Identification:
                                                            •ID#/Name,/Owner                                                                               •ID#/Name,/Owner                                          •ID#/Name,/Owner                                         •ID#/Name,/Owner
                                                            Attributes:                                                                                    Attributes:                                               Attributes:                                              Attributes:
                                                            •Size                                                                                          •Size                                                     •Size                                                    •Size
                                Object -1                   •Qty                        Object -3                                     Object -1            •Qty               Object -3           Object -1          •Qty               Object -3          Object -1          •Qty               Object -3
                                Identification:             Relationships:              Identification:                               Identification:      Relationships:     Identification:     Identification:    Relationships:     Identification:    Identification:    Relationships:     Identification:
                                •ID#/Name,/Owner            •To-From                    •ID#/Name,/Owner                              •ID#/Name,/Owner     •To-From           •ID#/Name,/Owner    •ID#/Name,/Owner   •To-From           •ID#/Name,/Owner   •ID#/Name,/Owner   •To-From           •ID#/Name,/Owner
                                Attributes:                 •Up-Down                    Attributes:                                   Attributes:          •Up-Down           Attributes:         Attributes:        •Up-Down           Attributes:        Attributes:        •Up-Down           Attributes:
                                •Size                       •Other Objects              •Size                                         •Size                •Other Objects     •Size               •Size              •Other Objects     •Size              •Size              •Other Objects     •Size
                                •Qty                                                    •Qty                                          •Qty                                    •Qty                •Qty                                  •Qty               •Qty                                  •Qty
                                Relationships:                                          Relationships:                                Relationships:                          Relationships:      Relationships:                        Relationships:     Relationships:                        Relationships:
                                •To-From                                                •To-From                                      •To-From                                •To-From            •To-From                              •To-From           •To-From                              •To-From
                                •Up-Down                                                •Up-Down                                      •Up-Down                                •Up-Down            •Up-Down                              •Up-Down           •Up-Down                              •Up-Down
                                •Other Objects                                          •Other Objects                                •Other Objects                          •Other Objects      •Other Objects                        •Other Objects     •Other Objects                        •Other Objects




                                Object -4                                               Object -6                                     Object -4                               Object -6           Object -4                             Object -6          Object -4                             Object -6
                                Identification:                                         Identification:                               Identification:                         Identification:     Identification:                       Identification:    Identification:                       Identification:
                                •ID#/Name,/Owner                                        •ID#/Name,/Owner                              •ID#/Name,/Owner                        •ID#/Name,/Owner    •ID#/Name,/Owner                      •ID#/Name,/Owner   •ID#/Name,/Owner                      •ID#/Name,/Owner
                                Attributes:                                             Attributes:                                   Attributes:                             Attributes:         Attributes:                           Attributes:        Attributes:                           Attributes:
                                •Size                       Object -5                   •Size                                         •Size                Object -5          •Size               •Size              Object -5          •Size              •Size              Object -5          •Size
                                •Qty                        Identification:             •Qty                                          •Qty                 Identification:    •Qty                •Qty               Identification:    •Qty               •Qty               Identification:    •Qty
                                Relationships:              •ID#/Name,/Owner            Relationships:                                Relationships:       •ID#/Name,/Owner   Relationships:      Relationships:     •ID#/Name,/Owner   Relationships:     Relationships:     •ID#/Name,/Owner   Relationships:
                                •To-From                    Attributes:                 •To-From                                      •To-From             Attributes:        •To-From            •To-From           Attributes:        •To-From           •To-From           Attributes:        •To-From
                                •Up-Down                    •Size                       •Up-Down                                      •Up-Down             •Size              •Up-Down            •Up-Down           •Size              •Up-Down           •Up-Down           •Size              •Up-Down
                                •Other Objects              •Qty                        •Other Objects                                •Other Objects       •Qty               •Other Objects      •Other Objects     •Qty               •Other Objects     •Other Objects     •Qty               •Other Objects
                                                            Relationships:                                                                                 Relationships:                                            Relationships:                                           Relationships:
                                                            •To-From                                                                                       •To-From                                                  •To-From                                                 •To-From
                                                            •Up-Down                                                                                       •Up-Down                                                  •Up-Down                                                 •Up-Down
                                                            •Other Objects                                                                                 •Other Objects                                            •Other Objects                                           •Other Objects




                                                                                                                                                         Functional Environment

                                                                                (Program Management / Engineering / Manufacturing / Fielding)


                                                                                                                                                                                                                                                                                                                    13
                                                   Data Object Modeling

                                                                                                                                                         Location / Representation
                                                                                                                                                         Media (format)
                                                                                                                                                         Storage (located)
                                                                                                                                                         Application (used by)
                                                                                                                                Object -1                Protocols (exchanged)
                    Life Cycle Generic System Architecture                                                                      Identification:          Operating System
                                                                                                                                •ID#/Name,/Owner         Database (related)
                                           Manufacturing
                                                                                                                                Attributes:              Meta-data (about)
            As-planned                       As-built
                                                                                                                                •Size                    Characteristics,
                             BOM
            (Planning)
                            System
                                             (Orders)        NCM              CA                                                •Qty                     Attributes, & Features
                                                            System          System
                CAPP       (__________)
                                             SFC           (__________)   (__________)                                          Relationships:
                System                      System                                                                              •To-From
            (__________)                  (__________)
                                                                                         Part Test &
                                                                                                                                •Up-Down
                                                                                         Certification
                                                                                           System
                                                                                                                                •Other Objects
  Engineering
                                                                                                                                                                  One to One
                                                                                                         Fielding
CAD & PDM                                              CSAR
                                                                                                                                                                  One to Many
  System                                                                              CLS                                                                         Many to One
(__________)

 As-designed         CAE
                                                                                     System
                                                                                   (__________)                                 Objects:                          Many to Many
(Parts & BOM)      Schedule                                                         As-supported                                Drawings
                    System                                                        (Parts/Locations)
  CAD-E            (________)
                                          Program
                                           Mgmt.
                                                                                                                                Documents
  System           As-committed
                                          System                                     Legend:                                    •Specs/plans/orders
(__________)        (Schedules)                                                      CAPP - Computer-aided Process Planning
                                          (________)
                                      As-authorized
                                                                   CSA               BOM - Bill of Material
                                                                                     SFC - Shop Floor Control
                                                                                     NCM - Number Control Machine
                                                                                                                                Parts
As-designed                                                       Reports            CA - Corrective Action
 (Electrical)
                                        (Contract
                                       & Changes)
                                                                                     CAD-E - Computer-aided Design Electrical
                                                                                     CAD - Computer-aided Design
                                                                                                                                Software
                                                                                     PDM – Product Data Management
                                                                                     Computer-aided Engineering
                                                                                     CLS - Contractor Logistic Support          Changes (Effectivity)
                                                                                                                                •Request/Orders/events
                                                                                                                                Etc.



                                                                                                                                                                                     14
                    Life Cycle Generic System Architecture
                                           Manufacturing


            As-planned                       As-built
            (Planning)       BOM             (Orders)        NCM              CA
                            System                          System          System
                           (__________)
                CAPP                         SFC           (__________)   (__________)




                                                                                                                                Data Object Modeling
                System                      System
            (__________)                  (__________)
                                                                                         Part Test &
                                                                                         Certification
  Engineering                                                                              System

                                                                                                         Fielding
CAD & PDM                                              CSAR
  System                                                                              CLS
(__________)
                                                                                     System
                                                                                   (__________)
 As-designed         CAE
(Parts & BOM)      Schedule                                                         As-supported
                    System                Program                                 (Parts/Locations)
                   (________)
  CAD-E                                    Mgmt.
  System           As-committed
                                          System
                                                                                                                                 Object -2
                                                                                     Legend:
(__________)        (Schedules)                                                      CAPP - Computer-aided Process Planning
                                          (________)                                 BOM - Bill of Material
                                                                   CSA               SFC - Shop Floor Control
                                      As-authorized                                  NCM - Number Control Machine
As-designed
                                        (Contract                 Reports            CA - Corrective Action


                                                                                                                                 Identification:
 (Electrical)                                                                        CAD-E - Computer-aided Design Electrical
                                       & Changes)                                    CAD - Computer-aided Design
                                                                                     PDM – Product Data Management
                                                                                     Computer-aided Engineering




                                                                                                                                 •ID#/Name,/Owner
                                                                                     CLS - Contractor Logistic Support




                                                                                                                                 Attributes:
                                                                                                                                 •Size
                                          Object -1                                                                              •Qty               Object -3
                                          Identification:                                                                        Relationships:     Identification:
                                          •ID#/Name,/Owner                                                                       •To-From           •ID#/Name,/Owner
                                          Attributes:                                                                            •Up-Down           Attributes:
                                          •Size                                                                                  •Other Objects     •Size
                                          •Qty                                                                                                      •Qty
                                          Relationships:                                                                                            Relationships:
                                          •To-From                                                                                                  •To-From
                                          •Up-Down                                                                                                  •Up-Down
                                          •Other Objects                                                                                            •Other Objects




                                          Object -4                                                                                                 Object -6
                                          Identification:                                                                                           Identification:
                                          •ID#/Name,/Owner                                                                                          •ID#/Name,/Owner
                                          Attributes:                                                                                               Attributes:
                                                                                                                                 Object -5
                                          •Size                                                                                                     •Size
                                                                                                                                 Identification:
                                          •Qty                                                                                                      •Qty
                                                                                                                                 •ID#/Name,/Owner
                                          Relationships:                                                                                            Relationships:
                                                                                                                                 Attributes:
                                          •To-From                                                                                                  •To-From
                                                                                                                                 •Size
                                          •Up-Down                                                                                                  •Up-Down
                                                                                                                                 •Qty
                                          •Other Objects                                                                                            •Other Objects
                                                                                                                                 Relationships:
                                                                                                                                 •To-From
                                                                                                                                 •Up-Down
                                                                                                                                 •Other Objects
                                                                                                                                                                       15
                    Life Cycle Generic System Architecture
                                           Manufacturing




                                                                                                                                Data Object Modeling
            As-planned                       As-built
            (Planning)       BOM             (Orders)        NCM              CA
                            System                          System          System
                           (__________)
                CAPP                         SFC           (__________)   (__________)
                System                      System
            (__________)                  (__________)
                                                                                         Part Test &
                                                                                         Certification
  Engineering                                                                              System

                                                                                                         Fielding
CAD & PDM                                              CSAR
  System                                                                              CLS
(__________)
                                                                                     System
                                                                                   (__________)
 As-designed         CAE
(Parts & BOM)      Schedule                                                         As-supported
                    System                Program                                 (Parts/Locations)
                   (________)
  CAD-E                                    Mgmt.
  System           As-committed
                                          System
                                                                                                                                 Object -2
                                                                                     Legend:
(__________)        (Schedules)                                                      CAPP - Computer-aided Process Planning
                                          (________)                                 BOM - Bill of Material
                                                                   CSA               SFC - Shop Floor Control
                                      As-authorized                                  NCM - Number Control Machine
As-designed
                                        (Contract                 Reports            CA - Corrective Action


                                                                                                                                 Identification:
 (Electrical)                                                                        CAD-E - Computer-aided Design Electrical
                                       & Changes)                                    CAD - Computer-aided Design
                                                                                     PDM – Product Data Management
                                                                                     Computer-aided Engineering




                                                                                                                                 •ID#/Name,/Owner
                                                                                     CLS - Contractor Logistic Support




                                                                                                                                 Attributes:
                                                                                                                                 •Size
                                          Object -1                                                                              •Qty               Object -3
                                          Identification:                                                                        Relationships:     Identification:
                                          •ID#/Name,/Owner                                                                       •To-From           •ID#/Name,/Owner
                                          Attributes:                                                                            •Up-Down           Attributes:
                                          •Size                                                                                  •Other Objects     •Size
                                          •Qty                                                                                                      •Qty
                                          Relationships:                                                                                            Relationships:
                                          •To-From                                                                                                  •To-From
                                          •Up-Down                                                                                                  •Up-Down
                                          •Other Objects                                                                                            •Other Objects




                                          Object -4                                                                                                 Object -6
                                          Identification:                                                                                           Identification:
                                          •ID#/Name,/Owner                                                                                          •ID#/Name,/Owner
                                          Attributes:                                                                                               Attributes:
                                                                                                                                 Object -5
                                          •Size                                                                                                     •Size
                                                                                                                                 Identification:
                                          •Qty                                                                                                      •Qty
                                                                                                                                 •ID#/Name,/Owner
                                          Relationships:                                                                                            Relationships:
                                                                                                                                 Attributes:
                                          •To-From                                                                                                  •To-From
                                                                                                                                 •Size
                                          •Up-Down                                                                                                  •Up-Down
                                                                                                                                 •Qty
                                          •Other Objects                                                                                            •Other Objects
                                                                                                                                 Relationships:
                                                                                                                                 •To-From
                                                                                                                                 •Up-Down
                                                                                                                                 •Other Objects
                                                                                                                                                                       16
                    Life Cycle Generic System Architecture
                                           Manufacturing


            As-planned                       As-built
            (Planning)       BOM             (Orders)        NCM              CA
                            System




                                                                                                                                Data Object Modeling
                                                            System          System
                           (__________)
                CAPP                         SFC           (__________)   (__________)
                System                      System
            (__________)                  (__________)
                                                                                         Part Test &
                                                                                         Certification
  Engineering                                                                              System

                                                                                                         Fielding
CAD & PDM                                              CSAR
  System                                                                              CLS
(__________)



                                                                                                                                                                        Export/Import
                                                                                     System
                                                                                   (__________)
 As-designed         CAE
(Parts & BOM)      Schedule                                                         As-supported
                    System                Program                                 (Parts/Locations)
                   (________)
  CAD-E                                    Mgmt.
  System           As-committed
                                          System
                                                                                                                                  Object -2
                                                                                     Legend:
(__________)        (Schedules)                                                      CAPP - Computer-aided Process Planning
                                          (________)                                 BOM - Bill of Material
                                                                   CSA               SFC - Shop Floor Control
                                      As-authorized                                  NCM - Number Control Machine
As-designed
                                        (Contract                 Reports            CA - Corrective Action


                                                                                                                                  Identification:
 (Electrical)                                                                        CAD-E - Computer-aided Design Electrical
                                       & Changes)                                    CAD - Computer-aided Design
                                                                                     PDM – Product Data Management
                                                                                     Computer-aided Engineering




                                                                                                                                  •ID#/Name,/Owner
                                                                                     CLS - Contractor Logistic Support




                                                                                                                                  Attributes:
                                                                                                                                  •Size
                                                                                                                                                                          .XLS/.CVS
                                          Object -1                                                                               •Qty               Object -3              Files
                                          Identification:                                                                         Relationships:     Identification:
                                          •ID#/Name,/Owner                                                                        •To-From           •ID#/Name,/Owner
                                          Attributes:                                                                             •Up-Down           Attributes:
                                          •Size                                                                                   •Other Objects     •Size
                                          •Qty                                                                                                       •Qty
                                          Relationships:                                                                                             Relationships:         XML
                                          •To-From                                                                                                   •To-From               Files
                                          •Up-Down                                                                                                   •Up-Down
                                          •Other Objects                                                                                             •Other Objects




                                          Object -4                                                                                                  Object -6           Standards
                                          Identification:                                                                                            Identification:        Files
                                          •ID#/Name,/Owner                                                                                           •ID#/Name,/Owner
                                          Attributes:                                                                                                Attributes:
                                                                                                                                  Object -5
                                          •Size                                                                                                      •Size
                                                                                                                                  Identification:
                                          •Qty                                                                                                       •Qty
                                                                                                                                  •ID#/Name,/Owner
                                          Relationships:                                                                                             Relationships:
                                                                                                                                  Attributes:                                Direct
                                          •To-From                                                                                                   •To-From
                                                                                                                                  •Size
                                          •Up-Down                                                                                                   •Up-Down              Integrate
                                                                                                                                  •Qty
                                          •Other Objects                                                                                             •Other Objects
                                                                                                                                  Relationships:
                                                                                                                                  •To-From
                                                                                                                                  •Up-Down
                                                                                                                                  •Other Objects
                                                                                                                                                                                        17
                                        Data Mapping Strategies
                   System A                                Export/Import                    Export/Import
                                                                                                                           System B
                     Object -2                                                                                                 Object -2
                     Identification:
                     •ID#/Name,/Owner                       .XLS/.CVS       Mapping          .XLS/.CVS
                                                                                                                               Identification:
                                                                                                                               •ID#/Name,/Owner
                     Attributes:                                                                                               Attributes:
                     •Size                                    Files        Verify/Certify      Files                           •Size
Object -1            •Qty               Object -3                                                           Object -1          •Qty               Object -3
Identification:      Relationships:     Identification:                                                     Identification:    Relationships:     Identification:
•ID#/Name,/Owner     •To-From           •ID#/Name,/Owner                                                    •ID#/Name,/Owner   •To-From           •ID#/Name,/Owner
Attributes:          •Up-Down           Attributes:                                                         Attributes:        •Up-Down           Attributes:
•Size                •Other Objects     •Size                                                               •Size              •Other Objects     •Size
•Qty                                    •Qty                                                                •Qty                                  •Qty
                                                              XML                              XML
Relationships:
•To-From
                                        Relationships:
                                        •To-From              Files
                                                                            Mapping            Files
                                                                                                            Relationships:
                                                                                                            •To-From
                                                                                                                                                  Relationships:
                                                                                                                                                  •To-From
•Up-Down                                •Up-Down                                                            •Up-Down                              •Up-Down
•Other Objects                          •Other Objects
                                                                           Verify/Certify                   •Other Objects                        •Other Objects




                                                                                                            Object -4                             Object -6
Object -4
Identification:
                                        Object -6
                                        Identification:     Standards       Mapping          Standards      Identification:                       Identification:
•ID#/Name,/Owner                        •ID#/Name,/Owner                                        Files       •ID#/Name,/Owner                      •ID#/Name,/Owner
                                                               Files       Verify/Certify                   Attributes:                           Attributes:
Attributes:
                     Object -5          Attributes:                                                                            Object -5
                                                                                                            •Size                                 •Size
•Size                                   •Size                                                                                  Identification:
                     Identification:                                                                        •Qty                                  •Qty
•Qty                                    •Qty                                                                                   •ID#/Name,/Owner
                     •ID#/Name,/Owner                                                                       Relationships:                        Relationships:
Relationships:                          Relationships:                                                                         Attributes:
                     Attributes:                                                                            •To-From                              •To-From
•To-From                                •To-From                                                                               •Size
                     •Size                                                                                  •Up-Down                              •Up-Down
•Up-Down                                •Up-Down                                                                               •Qty
•Other Objects
                     •Qty
                     Relationships:
                                        •Other Objects          Direct      Mapping              Direct
                                                                                               Integrate
                                                                                                            •Other Objects
                                                                                                                               Relationships:
                                                                                                                                                  •Other Objects
                                                              Integrate                                                        •To-From
                     •To-From
                     •Up-Down
                                                                           Verify/Certify                                      •Up-Down
                                                                                                                               •Other Objects
                     •Other Objects




                                                                                                                                                                     18
                                          Data Mapping Strategies
                    System A                                  Export/Import                         Export/Import                      System B
                       Object -2
                       Identification:
                                                                               Mapping                                                    Object -2
                                                                                                                                          Identification:
                       •ID#/Name,/Owner
                       Attributes:
                                                               .XLS/.CVS      Verify/Certify         .XLS/.CVS                            •ID#/Name,/Owner
                                                                                                                                          Attributes:
                       •Size                                     Files                                 Files                              •Size
Object -1              •Qty                Object -3                                                                Object -1             •Qty               Object -3
Identification:        Relationships:      Identification:                                                          Identification:       Relationships:     Identification:
•ID#/Name,/Owner       •To-From            •ID#/Name,/Owner                                                         •ID#/Name,/Owner      •To-From           •ID#/Name,/Owner
Attributes:            •Up-Down            Attributes:                                                              Attributes:           •Up-Down           Attributes:
•Size                  •Other Objects      •Size                                                                    •Size                 •Other Objects     •Size
•Qty                                       •Qty
                                                                 XML
                                                                               Mapping                              •Qty                                     •Qty
Relationships:                             Relationships:                                              XML          Relationships:                           Relationships:
•To-From                                   •To-From              Files        Verify/Certify           Files        •To-From                                 •To-From
•Up-Down                                   •Up-Down                                                                 •Up-Down                                 •Up-Down
•Other Objects                             •Other Objects                                                           •Other Objects                           •Other Objects




Object -4                                  Object -6                           Mapping                              Object -4                                Object -6
Identification:                            Identification:     Standards                             Standards      Identification:                          Identification:
•ID#/Name,/Owner                           •ID#/Name,/Owner       Files       Verify/Certify            Files       •ID#/Name,/Owner                         •ID#/Name,/Owner
Attributes:                                Attributes:                                                              Attributes:                              Attributes:
                       Object -5                                                                                                          Object -5
•Size                                      •Size                                                                    •Size                                    •Size
                       Identification:                                                                                                    Identification:
•Qty                                       •Qty                                                                     •Qty                                     •Qty
                       •ID#/Name,/Owner                                                                                                   •ID#/Name,/Owner
Relationships:                             Relationships:                                                           Relationships:                           Relationships:
                       Attributes:                                                                                                        Attributes:
•To-From                                   •To-From                                                                 •To-From                                 •To-From
                       •Size                                                                                                              •Size
•Up-Down                                   •Up-Down                                                                 •Up-Down                                 •Up-Down
                       •Qty
•Other Objects
                       Relationships:
                                           •Other Objects          Direct
                                                                 Integrate
                                                                               Mapping                   Direct     •Other Objects
                                                                                                                                          •Qty
                                                                                                                                          Relationships:
                                                                                                                                                             •Other Objects
                       •To-From                                                                        Integrate                          •To-From
                       •Up-Down                                               Verify/Certify                                              •Up-Down
                       •Other Objects                                                                                                     •Other Objects




                                                                                                                                           Direct
                   .XLS/.CVS                                  XML                              Standards
                                                                                                                                         Integrate
                     Files                                    Files                               Files




                                                                                                                                                                            19
                                          Data Mapping Strategies
                    System A                                  Export/Import                         Export/Import
                                                                                                                                       System B
                       Object -2
                                                                               Mapping                                                    Object -2
                       Identification:
                       •ID#/Name,/Owner
                                                                              Verify/Certify                                              Identification:

                       Attributes:
                                                               .XLS/.CVS                             .XLS/.CVS                            •ID#/Name,/Owner
                                                                                                                                          Attributes:
                       •Size                                     Files                                 Files                              •Size
Object -1              •Qty               Object -3                                                                 Object -1             •Qty               Object -3
Identification:        Relationships:     Identification:                                                           Identification:       Relationships:     Identification:
•ID#/Name,/Owner       •To-From           •ID#/Name,/Owner                                                          •ID#/Name,/Owner      •To-From           •ID#/Name,/Owner
Attributes:            •Up-Down           Attributes:                                                                                     •Up-Down
•Size                  •Other Objects     •Size                                Mapping                              Attributes:
                                                                                                                    •Size                 •Other Objects
                                                                                                                                                             Attributes:
                                                                                                                                                             •Size
•Qty                                      •Qty                                                                      •Qty                                     •Qty
Relationships:                            Relationships:         XML          Verify/Certify           XML          Relationships:                           Relationships:
•To-From                                  •To-From               Files                                 Files        •To-From                                 •To-From
•Up-Down                                  •Up-Down                                                                  •Up-Down                                 •Up-Down
•Other Objects                            •Other Objects                                                            •Other Objects                           •Other Objects




                                                                               Mapping
Object -4                                 Object -6                                                                 Object -4                                Object -6
Identification:                           Identification:      Standards      Verify/Certify         Standards      Identification:                          Identification:
•ID#/Name,/Owner                          •ID#/Name,/Owner        Files                                 Files       •ID#/Name,/Owner                         •ID#/Name,/Owner
Attributes:                               Attributes:                                                               Attributes:                              Attributes:
                       Object -5                                                                                                          Object -5
•Size                                     •Size                                                                     •Size                                    •Size
                       Identification:                                                                                                    Identification:
•Qty                                      •Qty                                                                      •Qty                                     •Qty
                       •ID#/Name,/Owner                                                                                                   •ID#/Name,/Owner
Relationships:                            Relationships:                                                            Relationships:                           Relationships:
                       Attributes:                                                                                                        Attributes:
•To-From                                  •To-From                                                                  •To-From                                 •To-From
                       •Size
•Up-Down
•Other Objects
                       •Qty
                                          •Up-Down
                                          •Other Objects           Direct
                                                                               Mapping                   Direct
                                                                                                                    •Up-Down
                                                                                                                    •Other Objects
                                                                                                                                          •Size
                                                                                                                                          •Qty
                                                                                                                                                             •Up-Down
                                                                                                                                                             •Other Objects
                       Relationships:                                                                                                     Relationships:
                       •To-From
                                                                 Integrate    Verify/Certify           Integrate                          •To-From
                       •Up-Down                                                                                                           •Up-Down
                       •Other Objects                                                                                                     •Other Objects




                                                                                                                                           Direct
                   .XLS/.CVS                                  XML                              Standards
                                                                                                                                         Integrate
                     Files                                    Files                               Files



                   Costs                                     Costs                              Costs                                    Costs




                                                                                                                                                                            20
  Basic Configuration Verification System Concept
        GEIA    836                                                                                   STEP                                AP 232                  GEIA   836
   As-             As-               As-                                                                          As-                                  As-           As-
Authorized      Committed          Designed                                                                     Planned                                Built      Supported

 Authorize       Schedule          Design                                                                                  Plan                        Build       Support
   Data            Data             Data                                                                                   Data                        Data         Data



                                                                 InSync
                                                           InSync®: A CM/PDM
                                                          Functional Architecture
                                                                               Business Management
                                                                               Contracts             CI
                                                                               Baseline              Audits

                                        Bills of Material
                                                                                                                       Identification
                                              BOM
                                                                                  Change Control                   Parts       Software
                                        As-Designed   As-Planned                                                   Documents   Drawings
                                        As-Built      As-Maintained
                                                                                   CR                CP

                                                                                           CO




                                                                       Control                     Accounting
                                                                               Integrated Workflow

                                                  Vault/Launch        Ad Hoc       Export/Import          ITK   Security




Authorized      Scheduled           Design                                                                      Planned                              Built        Supported
 Baseline        Baseline          Baseline                                                                     Baseline                            Baseline       Baseline



 Baseline        Baseline       Baseline                                                               Baseline                                     Baseline       Baseline
Compares        Compares       Compares                                                               Compares                                     Compares       Compares



   Comparison         Comparison       Comparison                                                                                         Comparison      Comparison
     Reports            Reports          Reports                                                                                            Reports         Reports            21
                       ISS Use of Standards In Life Cycle Supportability
     One-Two -Way Data              DESIGN                                                           MANUFACTURING/
     Flow
                                    ENGINEERING                                                      PRODUCTION
     Two-Way
     collaboration,                  Engineering
     reconciliation,                    Data:                                                                    ERP
     coordination                                                                                                Data
                                    Drawing, Model,
                                       Metrics…                 Product Structure Data,                            Delivered
             STEP AP 203                                        Specs and Parameters                             Data/Structure
                                        Design                                                                    165443 ‘
             / 232 / pdm             Data/Structure                                                                   165837 ‘

             schema                     90021
                                                           STEP AP 232*, pdm schema




                                                                                                                           (STEP AP 239)


                                                                                                                                           Support Definition
  Supportability




                                                                                                                                           Initial Product/
    Analysis


         LSAR/                                                        IN-SERVICE/
          LMI                                                          SUPPORT

1388-2B,                ASD                                             Serialized                              Asset Management
                        2000M                                           Part Data:
00-60                                                                   Maintenance
                                                                                                                    Spares Ordering,
                       IPB / IPC/                                                                                   Inventory Mgmt,
       Tech                                                                                                         Obsolescence
     Pub/ IETM            IPL                                              In-Service
       Data             Data and                                          Data/Structure                            Planning, …
                        Graphics                                            165443 ‘
                                                                               165837 ‘
                                                                                    ‘
              Training
               Data

                                                      STEP AP 232*: Not used in conjunction with Life Cycle Supportability, today,
        The Mechanisms & Processes
                             (Basic Configuration Reconciliation Process)

    As-Designed                          As-Planned                                    As-Built

         Parts                               Parts                                      Parts
        Defined                             Planned                                    Ordered
       (Dwgs/PLs)                           (IP Plans)                              (Fab. Orders)



   End Item
   1 Assembly, PN             IP Plan/Fab Plans                            Fab . Orders
     1 Sub Assy., PN          1 Assembly, PN                               1 Assembly, PN
         1 Component, PN        1 Sub Assy., PN                             1 Sub Assy., PN
         2 Component, PN        1 Component, PN                             1 Component, PN
         3 Component, PN        2 Component, PN                             2 Component, PN
                                3 Component, PN                             3 Component, PN
     2 Sub Assy., PN                                IP Plan/Fab Plans                         Fab. Orders
         1 Component, PN                            2 Assembly, PN                            2 Assembly, PN
         2 Component, PN        2 Sub Assy., PN                             2 Sub Assy., PN
                                1 Component, PN          1 Sub Assy., PN    1 Component, PN      1 Sub Assy., PN
         3 Component, PN        2 Component, PN          1 Component, PN    2 Component, PN      1 Component, PN
   2 Assembly, PN               3 Component, PN          2 Component, PN    3 Component, PN      2 Component, PN
                                                         3 Component, PN                         3 Component, PN
     1 Sub Assy., PN
         1 Component, PN
         2 Component, PN                                 2 Sub Assy., PN                         2 Sub Assy., PN
                                                         1 Component, PN                         1 Component, PN
         3 Component, PN                                 2 Component, PN                         2 Component, PN
     2 Sub Assy., PN                                     3 Component, PN                         3 Component, PN
         1 Component, PN
         2 Component, PN
         3 Component, PN

  As-Designed Baseline               Manufacturing Planning                      Fabrication Orders
BOM for Parts & Assemblies           for Parts & Assemblies                    for Parts & Assemblies
                                                                                                                   23
                                      Validation & Verification Cycle
                                                               (Configuration Verification Action Items)

                                    Life Cycle Generic System Architecture
                                                                                                                                                CVAI:
                                                                                                                                                Configuration
                                                           Manufacturing
                                                                                                                                                Verification
                            As-planned
                            (Planning)
                                             BOM             As-built
                                                             (Orders)         NCM             CA                                                Action Item
                                            System                           System         System
                                           (__________)
                                                                           (__________)   (__________)
                                CAPP                         SFC
                                System                      System
                            (__________)                  (__________)
                                                                                                         Part Test &
                                                                                                         Certification
                                                                                                           System
                  Engineering

                                                                                                                         Fielding
                                                                                                                                                     Plans
                CAD & PDM                                              CSA
                                                                    (InSync)
                  System
                (__________)
                                                                                                      CLS
                                                                                                     System                                                     Orders
                                                                                                   (__________)
                 As-designed         CAE
                (Parts & BOM)      Schedule                                                         As-supported
                                    System                Program                                 (Parts/Locations)
                                   (________)
                  CAD-E                                    Mgmt.
                  System           As-committed
                                    (Schedules)
                                                          System                                     Legend:
                                                                                                     CAPP - Computer-aided Process Planning
                (__________)                              (________)                                 BOM - Bill of Material
                                                                                   CSA               SFC - Shop Floor Control
                                                      As-authorized                                  NCM - Number Control Machine
                As-designed
                                                        (Contract                 Reports            CA - Corrective Action
                                                                                                     CAD-E - Computer-aided Design Electrical
                 (Electrical)
                                                       & Changes)                                    CAD - Computer-aided Design
                                                                                                     PDM – Product Data Management
                                                                                                     Computer-aided Engineering
                                                                                                     CLS - Contractor Logistic Support




                                                                         Parts List                                                               Final
                                                                                                                                                  Reconciled
                                                                                                                                                  Reports
CVAI:
Configuration
Verification
Action Item



                                                                                                                                                                  24
                                                                                                DD 250 Reporting Audit Trail
                         Product’s Life Cycle Management                                        Was the installation right?
                                                                                                Was the purchase right?
                                  (Basic Confirmation Process)                                  Was the fabrication right?
                                                                                                Was the design right?
                                                                                                Was the commitment right?
                                                                                                Was the authorization right?

 As-Authorized               As-Committed         As-Designed              As-Planned                 As-Built
  (_________)                 (_________)         (_________)              (_________)              (_________)
                                                                                                                         All’s
                                                                                                                        Right

                                            Engineering Design                           Installation Plan (IP)
                                            (Perform engineering design)                 (Planning for final assembly)
                                             In Work                                      In Work
                                             Completed                                    Completed
                                             Approved                                     Approved
                                             Released                                     Inspected
                                                                                          Delivered

                      Commitment Scheduling
                      (Commitment to schedule)              Make Parts – Fabrication/Assembly
                       In Work                              (Planning for Fabrication/Assembly)          Not Right
                       Completed                             In Work                                     Waivers
                       Approved                              Completed                                   Deviations
                       Released                              Approved
                                                             Inspected
                                                             Stocked to Inventory
Authoring Engineering
(Authorizing parts design)                                  Buy Parts - Purchase
 In Work                                                    (Planning for Buy)
 Completed                         CSA Reports
                                                             Purchase Request
 Approved                           1   2    3               Purchase Order
 Released                                                    Received
                                    4   5                    Inspected
                                                             Stocked to Inventory                                  25
                                                                                                             DD Form 250
                          Product’s Life Cycle Management
                                  (Basic Reconciliation Process)

As-Authorized As-Committed   As-Designed          As-Planned           As-Built       As-Maintained      As-Disposed
 (_________)   (_________)   (_________)          (_________)        (_________)       (_________)       (_________)


                               EBOM               MBOM               OBOM               RBOM               DBOM
   Marketing Contracts        Structure           Structure         Structure          Structure          Structure
                             Engineering         Manufacturing      Operational       Retrofit           Disposed
                             Material Catalog    Material Catalog   Processes         Processes          Processes
              WBS            Processes           Processes          Routings          Routings           Resources
             Budgets                             Routings           Resources         Resources          Serial Number
                                                 Resources          Tooling           Tooling            Lot Code
           Sales Orders                          Tooling            Serial Number     Serial Number      As-Was/Is History
                                                                    Lot Code          Lot Code           Storage, Salvage
                                                                    QA/MRB            QA/MRB             Disposal Records
        Computer-Aided                                              Service Records   As-Built History   Recycling
          Engineering                                                                 Repair/Refurbish
                                                                                         Records

                                 Configuration
                                 Reconciliation
         Engineering               (InSync)
           Release


                                         DD250
                                                                                                                       26
     STEP Data Exchange
   (The Back Story – SI/BCA)
Enterprise             Supplier




                                  27
                  Type Design Data/Process Flow
   Type Design Data
                                                                  * Interface / Integration with
     PDM Output                                       ERP
                                                                  other data systems may be
                                                     or other     implemented as a “push or
STEP     PS     PKG     Other
Files   Files   Files   Files                        Systems      pull” transaction process or
                                                                  as a “web service.”
                    InSync/SI Processing                   *
                                                                               Vista
          Translated            Imported                                     Reporting
             Files                Files               InSync

          Generated                                                      Browser View
          XML* Files                                  InSync             - “Generated XML”
                                Formatted             Screens            - “Formatted PDF”
                                PDF* Files                               - Formatted HTML
                                                                            - Multi-Level
                                                                            - XML File Compare
                                           OS Vaults
                                           - Reports (XML, PDF)          Non-Vaulted “Work”
                                           - STP
                                           - PS
                                           - PKG
                                                                                                   28
    ISS’s Integrated Support System
     Supplier Integration (SI/BCA)


       Enterprise                                                         Supplier
Engineering / Procurement
                                         www
                                                             Supplier Integration        Supplier
               Data Collection and                                Software              PDM System
               Outsourcing System
                                                                     View Product
                                                        Unzip and/or Information,
Product                                                                                     PDM
                                     Email Notification decrypt TDP and related files      Database
Information                          of TDP Ready
(PDM System)                                                                             Vault
                    Content
                    Collection
                                       FTP/HTTP
                                                                                           Geometry
  Geometry
                     •Generate
                     STEP File       Email Notification                TDP Archive         Documents
                     •Zip and/or     of TDP Received
  Documents          encrypt TDP




                                                                                                       29
As-Authorized
                Cost Estimating
                Capacity Planning
                                                   Product’s Life Cycle Management
   (ECCM)
                   & Assessment
                Specifications                                                     (Boeing MMA P-8A)
                             Master Schedule
                             Work Breakdown Structure
       As-Committed          Budgets
                             Sales Orders
         (DM2000)            Cost Accounts
                             Effectivity
                                        Baseline Release
                                        Document Control
                 As-Designed            Product Definition
                                          EBOM
                  (DCAC)                  Bill of Routings
                                        Effectivity (Eng.)
                                                           MBOM
                                                           Effectivity (Manf.)
                                                           Bill of Routings/Resources                         Receiving/Inspection
                                As-Planned                 Master Production Schedule                         Receiving Instructions
                                                           Proposed Capacity Planning
                                  (MES)                    MRP/CRP/Procurement
                                                                                                              Dock-to-Stock
                                                                                                              Inventory (WIP)
                                                           Work Order Release                                 Lot Code / Serial Numbering
                                                                                                              Shop Floor Control
                                                                                                              Labor Collection
                                                   As-Built                    As-Tested                      Work Measurements
                                                                                                              Process Instructions
                                                    (MES)                      (ALRMS)                        Test Procedures
                                                                                                              Test Results
                                                                                                              Part and System Restrictions
                                                                                        As-Built Snapshot     CM Status Accounting
                                                              As-Delivered              CM Reconciliation
                                                                                        CM Status Accounting
                                                                (InSync)                Lot Code / Serial Numbering
                                                                                        Deviations / Waivers

                                                                                                      Field Return / Retrofit
                                                                                                      Field Service
                                                                            As-Maintained             CM Reconciliation
                                                                                                      Lot Code / Serial No.
                                                                              (OOMA)                  CM Status Accounting
                                                                                                      As-Built History

                                                                                                                       Storage, Salvage
                                                                                                                       To-Become (Recycle)
                                                                                            As-Disposed                CM Reconciliation
                                                                                                                       Lot Code / Serial No.
                                                                                               (????)                  CM Status Accounting
                                                                                                                       As-Was/Is History
                                                                                                                                               30
                    Product’s Life Cycle Management
                          (Boeing MMA P-8A Reconciliation Process)

As-Authorized As-Committed    As-Designed         As-Planned           As-Built       As-Maintained      As-Disposed
   (ECCM)       (DM2000)       (DCAC)               (MES)               (MES)           (OOMA)              (????)


                                EBOM              MBOM               OBOM               RBOM               DBOM
   Marketing Contracts         Structure          Structure         Structure          Structure          Structure
                              Engineering        Manufacturing      Operational       Retrofit           Disposed
                              Material Catalog   Material Catalog   Processes         Processes          Processes
              WBS             Processes          Processes          Routings          Routings           Resources
             Budgets                             Routings           Resources         Resources          Serial Number
                                                 Resources          Tooling           Tooling            Lot Code
           Sales Orders                          Tooling            Serial Number     Serial Number      As-Was/Is History
                                                                    Lot Code          Lot Code           Storage, Salvage
                                                                    QA/MRB            QA/MRB             Disposal Records
        Computer-Aided                                              Service Records   As-Built History   Recycling
          Engineering                                                                 Repair/Refurbish
                                                                                         Records

                                  Configuration
                                  Reconciliation
         Engineering                (InSync)
           Release


                                                                                                                       31
Life Cycle Baseline Reconciliation
      A System Overview and Description of the
    Basic Configuration Verification System (BCVS)



      Questions & Comments

        ACDM 15th Annual Technical Conference
                  21-22 March 2010

      Ram White, Integrated Support Systems, Inc.

                                                     32
Life Cycle Baseline Reconciliation

     A System Overview and Description of the
  Basic Configuration Verification System (BCVS)




         ACDM 15th Annual Technical Conference
                   21-22 March 2010

        Ram White, Integrated Support Systems, Inc.
                                                      33

				
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