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TUBULAR SHOWER PANELS WITH RETURN PANEL - Byretech

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					                                                                                                                                                                                                  00 71342 00 / Issue 3 / 11



                                                          TUBULAR SHOWER PANELS WITH RETURN PANEL

        Please read these instructions carefully and keep for future reference.
        Incorrect fitting will invalidate the guarantee.

SAFETY
●	Handle glass with care. Sharp impacts can damage the metal components and
  could shatter the glass.
● Do not remove the plastic corner protectors from the glass panels until the panels
  are about to be fitted.
●	As the parts are large, we recommend that two people are needed to carry out
  parts of the installation.
●	Make sure there are no hidden pipes or cables in the floor and walls where you
  intend to drill.
●	Wear safety goggles, shoes and appropriate clothing.

BEFORE INSTALLATION
●	The enclosure will not sit correctly on an uneven surface. If uneven, the wall
  channels may not fit.
●	Note: If not fitted on a tray, ensure the enclosure is fitted to a tiled or
  waterproof composite floor.
●	The enclosure should be fitted on tiled walls which are sealed with waterproof grout.
●	Always check very carefully that components are vertical.
●	To avoid damage, use the opened out packaging to build the enclosure on.

EQUIPMENT NEEDED:
Drill, 6mm Masonry Bit, 3mm Metal Bit (general), Crosshead Screwdriver, Spirit Level,
Pencil, Fine Tooth Saw, Silicone Sealant, Scissors, Tape Measure.

Note: The screws and wall plugs supplied are for masonry walls. For lightweight
walls i.e. stud partitions, plasterboard etc, use the correct type of fixings.               SINGLE PANEL WITH RETURN - PAGES 2 - 4                           DOUBLE PANEL WITH RETURN - PAGES 5 - 8



 Check contents of the pack before installation. If there is anything missing, contact our Customer Care Number for assistance.
 The fixings may be spread across several packs - please check the contents of each pack carefully. Note: Extra parts maybe supplied in the screw packs.

                                                                                                     CUSTOMER CARELINE: 01746 713410

               PANELS:       1     2                   PANELS:        1    2                PANELS:         1   2                  PANELS:            1   2      PANELS:         1   2   PANELS:           1         2
                  PN60249                                 PN60210                              PN60154                                 PN80497                     PN80454                PN50247


                             0      1
                  20mm                                                5    9                                0    1                                    1   2                      1   2                     1          2
                  Screw

                  PN60312                                                                                                                                          Panel
                                                                                               Strut                                   Wall bracket                bracket/
                                                          Wall plug                            bracket                                 assembly                    Glass clamp            Tube cap
                             5      9                     PN40063                              PN80513                                 PN60163                     PN50266                PN60162
                  38mm                                                                                                                                                                    PN60418
                  Screw

                  PN8212
                                                                      2    4                                1    1                                    1   2                      1   1                    1/1       1/1
                             5      9
                                                                                               Shower                                                              Corner                 2 & 3mm
                  Washer                                  Seal                                 panel foot                              Tube cap                    joint cap              Allen keys

                                                                                                                                                                                                                  PAGE 1
                                                                                                  SINGLE PANEL WITH RETURN

                                                              1                          a                      c                                                      2                                                             3
                                                                                                                                                                                                                                                                     IMPORTANT
                                            Strut                                                                                                                                                                                                                    Ensure Glass Guard
                                            PN10658                                                                                                                                                                                                                  H2o label is to the
                                                                                                                                                                                                                                                                     outside of enclosure/
                                                                                                                                                                                                                                                                     panel. Satin glass
                                                                                         b                                                                                                                                                                           patterns MUST be
                                                                                                 ø6                                                                                                                                                                  installed to the outside
                                                                                                 mm
                                                                                                                                                                                                                                                                     of the enclosure.
                                                                                                                                                                                                                                                                     Note: The Glass
                                                                                                                                                                                                                                                  PANEL A            Guard coating is on
                                                                                                                                                                                                                                                  (outside)          the opposite side to
                 PANEL
                                                                                                                                d                                                                                                                                    the label or satin glass
                                                                                                                                                                                                                                                                     patterns.
                   A

                                                                                                                                                     38
                                                                                                                                                     mm



                                                                                                  970mm
                                                                                                   max.

                                                               Place the wall channel in position against the wall at the required distance from the opposite          Slide both seals down into the wall channel and               Carefully push panel A into the wall channel.
 Wall channel                                                  wall, as shown (a maximum of 970mm).                                                                    cut off any excess.                                           Note: Wetting the edge of the panel with water will
 PN10640                                                       a: Ensure the wall channel is vertical and mark the four holes onto the wall. b: Drill the four         Note the orientation of the soft flippers.                    help the panel insert.
                                                               positions marked using a 6mm drill bit. c: Apply silicone sealant to the back of the wall
                                                               channel as shown. d: Insert the wall plugs. Place washers over the 38mm screws and fix the
                    Corner joint PN10765                       wall channel to the wall. If necessary, slight adjustment is available in the wall channel.




4                                                                                                                               5                                b                                                  c                                          d
 a                           X                                b           X + 50mm



                                                                                                                                                                                       Approx.
                          Opening                  Wall                                                                             a                                                  250mm

                                                                                                                                            PN80497


                               =

                                                              c

                               =
                                                                               Untrimmed
                                                                               end of strut



a: Ensure that the opening end of panel A is vertical and the panel is parallel with the opposite wall. Carefully               a: Assemble the strut: Slide the wall bracket assembly and panel bracket onto the strut. Lightly tighten the fitted grub screws.
measure the distance ‘X’ between the glass panel and the wall.                                                                  b: Carefully place the strut assembly onto the glass, approximately 250mm from the edge (depending on your installation).
b: If required, trim the strut to length: X + 50mm. c: Push-fit the end cap onto the untrimmed end of the strut.                c & d: Ensure the strut is level and mark the position of the wall bracket assembly onto the wall.


                                                                                                                                                                                                                                                                                       PAGE 2
6          a                                            b                                           c                                                 g                                                                7      a                                       b
                                                                  ø6
                                                                  mm                                                                                                             2
                                                                                                                                                                                                                                  *

                                                                                                                                                                                                                                                             PANEL
                                                                                                 38                                                                                                                                                            A
                                                                                                 mm                                                                                                                                       RETURN                                   RETURN
                                                                                                                                                                                                                                           PANEL                                    PANEL
                                                                                                                                                                                                                                          (outside)                                (outside)
           d                                            e                                           f
                                                                                                                                                                                        1
                                                                                                                 2 1
                                                                                                                                                              Inside




a: Remove the strut from the panel. Loosen the grub screws on the wall bracket assembly and             stud partitions, plasterboard etc, use the correct type of fixings.                                            a: Temporarily, position the return panel into the ‘long side*’ of the
remove the inner wall bracket. Place the inner wall bracket in the marked position and mark the         d: Slide the wall bracket cover onto the strut.                                                                corner joint. (Ensure ‘Glass Guard H2o’ label is to the outside of
fixing hole onto the wall.                                                                                                                                                                                             enclosure/panel.)
                                                                                                        e: Position the strut into the inner wall bracket and the other end (with panel bracket fitted) onto
b: Drill the position marked using a 6mm drill bit, 30mm deep.                                          the glass panel (with grub screws on the inside). Slide the wall bracket cover over the inner wall             b: Position the ‘short leg’ of the corner joint onto panel A.
c: Insert the wall plug and fix the inner wall bracket to the wall using a 38mm screw and washer.       bracket.
Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e.              f: Tighten the grub screws (in the order shown) using the 3mm allen key.
                                                                                                        g: From inside, slide the glass clamp up between the bracket and glass panel, tighten the grub



8               a                                                              b                                                             9            a                                                                           b
                                                                                                                                                                                                                 2mm

                                                                                                                                                                                                                                                      2mm

                                                                                           3mm
                                                                                                                                                                                                          *

                                                                                                                                                                            ø4
                                                                                                                                                                            mm
                                                                                                                                                                                                                                               *
                       *
                                                                                                                                                                                      9
                                                                                                                                                                17.5                 mm
                                                                                                                                                                mm
                                                                                                                                                     17.5
                                                                                                                                                     mm




Note: Take care to support the return panel during this step.                                                                                Option a: Drilling floor for foot - Use the dimensions above to mark and drill the ‘pin’ hole in the floor. Using a 4mm drill bit, carefully drill
a: Use the 2mm allen key to wind-up the pin on the inner foot* so it is flush with the underside. Place the inner foot into the foot.        a shallow hole (no deeper than half the thickness of the tile etc.). Use the 2mm allen key to adjust the ‘pin’ in the inner foot* to fit into the
Position the assembled foot under the return panel, flush with the edge.                                                                     hole. Position the assembled foot in the marked position.
b: Ensure the return panel is vertical and if required adjust the foot using the 3mm allen key to level the panel. Mark the position         Option b: Sealing foot to floor - Use the 2mm allen key to remove the ‘pin’ from the inner foot*. Apply silicone sealant to the underside of
of the foot onto the floor (all the way around). Carefully remove the corner joint, return panel and foot.                                   the inner foot. Position the assembled foot in the marked position.

                                                                                                                                                                                                                                                                                          PAGE 3
10                 a              b                                c                                    d                                                 11                                                                       12



                                                                                                                                                                                          1
                                                           PANEL A                                                                                                                         3mm
                                                           (outside)


                                                                                                                                       1




                                                                                                                                   2                                                           2

                                                                                                                                                                                               Inside




a: Apply silicone sealant down the inside of the ‘long and short sides’ of the corner joint.      d: Carefully push the return panel (the correct way     From inside, if required adjust the height of the foot (1) so that the   Push fit the top cap onto the top of the
b: Push fit the corner joint cap on to the corner joint.                                          around) into the corner joint (1).                      return panel is vertical.                                                wall channel.
c: Carefully push the ‘long side’ of the corner joint fully onto the panel A.                     Slide the return panel down the corner joint and into   Tighten the grub screw (2) onto the return panel.
                                                                                                  the foot (2).                                           Push fit the screw cover caps.




13




                                                                                Outside of foot




                   Outside                                                       Inside of foot



From outside only, apply silicone sealant along the bottom of the panels, corner joint and wall
channel also 50mm up the wall channel.
Also apply sealant around the foot as shown.


                                                                                                                                                                                                                                                                        PAGE 4
                                                                                                DOUBLE PANEL WITH RETURN
                                                     Struts
                                                     PN10658
                                                                                   1                                                                     a                       c                                                 2



                                                                                                                                                         b
                                                                                                                                                                ø6
                                                                                                                                 B                              mm




           PANEL                                                                                                                                                                                   d
             A
                                                                                                      A

                                                                                                                        Max.                                                                                         38
                                                         PANEL                                                         opening                                                                                       mm
                                                           B                                                           800mm



                                                                                                                                                                  970mm
                                                                                                                                                                   max.

Wall channel                                                                       Plan position of panels. Place the first wall channel in position against the wall at the required distance from the opposite wall, as shown     Slide both seals down into the wall channel and
PN10640                                                                            (a maximum of 970mm).                                                                                                                            cut off any excess.
                                                                                   a: Ensure the wall channel is vertical and mark the four holes onto the wall. b: Drill the four positions marked using a 6mm drill bit.          Note the orientation of the soft flippers.
                                                                                   c: Apply silicone sealant to the back of the wall channel as shown. d: Insert the wall plugs. Place washers over the 38mm screws and fix
                   Corner joint PN10765                            Wall channel    the wall channel to the wall. If necessary, slight adjustment is available in the wall channel.
                                                                     PN10640




3                                                          4                                                                                                           5                       b                                    c
                                                               a                    X                              b
                             IMPORTANT
                             Ensure Glass Guard
                             H2o label is to the                                                                          X + 50mm
                             outside of enclosure/
                             panel. Satin glass
                             patterns MUST                                        Opening                 Wall                                                           a
                                                                                                                                                                                                                    Approx.
                                                                                                                                                                                                                    250mm
                                                                                                                                                                                                                                                         d
                             be installed to
                             the outside of the
                             enclosure.                                                                                                                                              PN80497
                             Note: The Glass
           PANEL A
           (outside)
                             Guard coating is on
                             the opposite side
                                                                                       =
                             to the label or satin
                             glass patterns.                                A                                      c

                                                                                        =
                                                                                                                            Untrimmed
                                                                                                                            end of strut



Carefully push panel A into the wall channel.              a: Ensure that the opening end of panel A is vertical and the panel is parallel with the opposite           a: Assemble the strut: Slide the wall bracket assembly and panel bracket onto the strut. Lightly tighten the
Note: Wetting the edge of the panel with water will        wall. Carefully measure the distance ‘X’ between the glass panel and the wall.                              fitted grub screws. b: Carefully place the strut assembly onto the glass, approximately 250mm from the edge
help the panel insert.                                     b: If required, trim the strut to length: X + 50mm.                                                         (depending on your installation).
                                                                                                                                                                       c & d: Ensure the strut is level and mark the position of the wall bracket assembly onto the wall.
                                                           c: Push fit the end cap onto the untrimmed end of the strut.

                                                                                                                                                                                                                                                                                 PAGE 5
6          a                                            b                                            c                                                    g                                                              7      a                                        b
                                                                  ø6
                                                                  mm                                                                                                                2
                                                                                                                                                                                                                                    *

                                                                                                                                                                                                                                                               PANEL
                                                                                                  38                                                                                                                                                             A
                                                                                                  mm                                                                                                                                        RETURN                                   RETURN
                                                                                                                                                                                                                                             PANEL                                    PANEL
                                                                                                                                                                                                                                            (outside)                                (outside)
          d                                             e                                             f
                                                                                                                                                                                            1
                                                                                                                    2 1
                                                                                                                                                              Inside




      PN60154




a: Remove the strut from the panel. Loosen the grub screws on the wall bracket assembly and               stud partitions, plasterboard etc, use the correct type of fixings.                                            a: Temporarily, position the return panel into the ‘long side*’ of the
remove the inner wall bracket. Place the inner wall bracket in the marked position and mark the           d: Slide the strut bracket and wall bracket cover onto the strut.                                              corner joint. (Ensure ‘Glass Guard H2o’ label is to the outside of
fixing hole onto the wall.                                                                                                                                                                                               enclosure/panel.)
                                                                                                          e: Position the strut into the inner wall bracket and the other end (with panel bracket fitted) onto
b: Drill the position marked using a 6mm drill bit, 30mm deep.                                            the glass panel (with grub screws on the inside). Slide the wall bracket cover over the inner wall             b: Position the ‘short leg’ of the corner joint onto the main panel.
c: Insert the wall plug and fix the inner wall bracket to the wall using a 38mm screw and washer.         bracket.
Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e.                f: Tighten the grub screws (in the order shown) using the 3mm allen key.
                                                                                                          g: From inside, slide the glass clamp up between the bracket and glass panel, tighten the grub



8                 a                                                              b                                                             9         a                                                                              b
                                                                                                                                                                                                                  2mm


                                                                                                                                                                                                                                                       2mm

                                                                                            3mm
                                                                                                                                                                                                            *

                                                                                                                                                                              ø4
                                                                                                                                                                              mm
                                                                                                                                                                                                                                                *
                         *
                                                                                                                                                                                       9
                                                                                                                                                              17.5                    mm
                                                                                                                                                              mm
                                                                                                                                                      17.5
                                                                                                                                                      mm




Note: Take care to support the return panel during this step.                                                                                  Option a: Drilling floor for foot - Use the dimensions above to mark and drill the ‘pin’ hole in the floor. Using a 4mm drill bit, carefully drill
a: Use the 2mm allen key to wind-up the pin on the inner foot* so it is flush with the underside. Place the inner foot into the foot.          a shallow hole (no deeper than half the thickness of the tile etc.). Use the 2mm allen key to adjust the ‘pin’ in the inner foot* to fit into the
Position the assembled foot under the return panel, flush with the edge.                                                                       hole. Position the assembled foot in the marked position.
b: Ensure the return panel is vertical and if required adjust the foot using the 3mm allen key to level the panel. Mark the position           Option b: Sealing foot to floor - Use the 2mm allen key to remove the ‘pin’ from the inner foot*. Apply silicone sealant to the underside of
of the foot onto the floor (all the way around). Carefully remove the corner joint, return panel and foot.                                     the inner foot. Position the assembled foot in the marked position.

                                                                                                                                                                                                                                                                                            PAGE 6
10                 a              b                                c                                       d                                                      11                                                                     12




                                                                                                                                                                                                1
                                                           PANEL A                                                                                                                               3mm
                                                           (outside)

                                                                                                                                          1
                                                                                                                                                                                                                                                             PN60154

                                                                                                                                                                                                                                                                                   20
                                                                                                                                                                                                                                                                                   mm
                                                                                                                                      2                                                               2

                                                                                                                                                                                                       Inside




a: Apply silicone sealant down the inside of the ‘long and short sides’ of the corner joint.        d: Carefully push the return panel (the correct way           From inside, if required adjust the height of the foot (1) so that      Attach an inner wall bracket to the strut bracket
b: Push fit the corner joint cap on to the corner joint.                                            around) into the corner joint (1).                            the return panel is vertical.                                           using the 20mm screw.
c: Carefully push the ‘long side’ of the corner joint fully onto the panel A.                       Slide the return panel down the corner joint and into         Tighten the grub screw (2) onto the return panel.
                                                                                                    the foot (2).                                                 Push fit the screw cover caps.




13                                                                        14                                                                                       15                                                            16
                                                                                                  a                      c                                                                                                                                             IMPORTANT
                                                                                                                                                                                                                                                                       Ensure Glass Guard
                                                                                                                                                                                                                                                                       H2o label is to the
                                                                                                                                                                                                                                                                       outside of enclosure/
                                                                                                                                                                                                                                                                       panel. Satin glass
                                                                                                                                                                                                                                                                       patterns MUST
                                                                                                  b                                                                                                                                                                    be installed to
                                                                                                          ø6
                                                                                                          mm                                                                                                                                                           the outside of the
                                                             B                                                                                                                                                                                                         enclosure.
                                                                                                                                                                                                                                                                       Note: The Glass
                                                                                                                                                                                                                                                    PANEL B            Guard coating is on
                                                                                                                                      d                                                                                                              (inside)          the opposite side
                                                                                                                                                                                                                                                                       to the label or satin
                                                                                                                                                                                                                                                                       glass patterns.

                                                                                                                                                          38
                         A                                                                                                                                mm


                                                Max.
                                               opening
                                               880mm




Plan the position for panel B, the opening can be a maximum of              Place the second wall channel in position against the wall.                             Slide both seals down into the wall channel and cut            Carefully push panel B into the wall channel.
880mm, depending on where panel A’s strut is fitted.                        a: Ensure the wall channel is vertical and mark the four holes onto the wall.           off any excess.                                                Note: Wetting the edge of the panel with water will help
Note: Ensure panel B’s strut will be long enough to span the                b: Drill the four positions marked using a 6mm drill bit. c: Apply silicone sealant     Note the orientation of the soft flippers.                     the panel insert.
opening.                                                                    to the back of the wall channel as shown. d: Insert the wall plugs. Place washers
                                                                            over the 38mm screws and fix the wall channel to the wall. If necessary, slight
                                                                            adjustment is available in the wall channel.


                                                                                                                                                                                                                                                                                        PAGE 7
17                                                                       18                                                   19 a                                            c                                                                  d
                                                                                                                                                                                                                                                                2
                                                                               a

                                     Y                                              Y + 86mm



                                                                                                                                                                                                                                                       1               Inside
                                                                                                                                                                                                                                                                       PANEL
                                                                                                                                                                                                                                                                         B

                                                                                                                                      b
     PANEL
                                                                                                                                                                                                           RETURN
       A
                                                                                                                                                                                                            PANEL
                                                             PANEL             b
                                                               B                                                                                                                   PANEL
                                           50mm
                                                                                                                                                                                     A
                                                                                                                                                                                                                                                                    PANEL
                                                                                                                                                                                                                                                                      B
                                                                                         Untrimmed
                                                                                         end of strut



Ensure that panel B is vertical.                                          a: If required, trim the strut to length:            a: Insert the strut through the panel bracket on ‘panel B’ and slide the wall bracket cover onto the strut.
Carefully place a panel bracket onto panel B, approximately 50mm          Y + 86mm.                                            b: Position the strut into the inner wall bracket. Slide the wall bracket cover up the strut and tighten onto the inner wall bracket.
from the edge (depending on your installation).                           b: Push fit the end cap onto the untrimmed           c: Ensure panel B is vertical and at a 90º angle to panel A. Tighten the grub screws onto the strut bracket and wall bracket cover using the 3mm
Carefully measure the distance ’Y’ between the inner wall bracket         end of the strut.                                    allen key.
and the panel bracket.                                                                                                         d: From inside panel B, slide a glass clamp up between the bracket and glass panel, tighten grub screw (1). Ensure the panel is vertical and
                                                                                                                               tighten the grub screw in the top of the panel bracket (2).



20                                       21
                                                                                                                                                                                                             CARE AND MAINTENANCE

                                                                                                                                                                                                     IMPORTANT: When silicone sealant is used you must not use or work on
                                                                                                                                                                                                     the enclosure for 24 hours after installation.
                                                                                                                                                                                                     DO NOT use bleach, scouring powders, solvents or other aggressive
                                                                                                                                                                                                     cleaning agents.
                                                                                                                                                                                                     To clean use warm soapy water and a clean cloth and rinse off.
                                                                                                                                                                                                     Periodically check all fixings and tighten if necessary.

                                                                                                                                                                                                     Please note: There has been a glass coating applied to
                                                                                                                                                                     Outside of foot
                                                                                                                                                                                                     this product, use a squeegee to remove water and debris.

                                                                                                                                                                                                                                 RECYCLING
                                                                                                                                                                                                          Packaging:- The cardboard and polythene parts of this packaging
                                                                                                                                                                                                                                can be recycled.
                                                                                                                                                                                                         End of life:- This product contains materials such as aluminium and
                                                                                                                                                                                                                              glass which can be recycled.
                                                                                                                                                                                                       Please contact your local authority to find your nearest recycling centre.
                                                          Outside

                                                                                                                                                                                                                       CORAM SHOWERS LTD
                                                                                                                                                                                                       Stanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK
                                                                                                                                                                      Inside of foot                               Tel: 01746 766466 • Fax: 01746 764140
                                                                                                                                                                                                                               www.coram.co.uk
Push fit the top caps onto the top        From outside only, apply silicone sealant along the bottom of the panels, corner joint and wall channels also 50mm up the wall channels.
of the wall channels.                     Also apply sealant around the foot as shown.                                                                                                                              CUSTOMER CARELINE:
                                                                                                                                                                                                                       01746 713410
                                                                                                                                                                                                                                                                               PAGE 8

				
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