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									INDUSTRIAL TRAINING BRIEFING

BHARAT PUMPS & COMPRESSORS LTD




                                 By
                    Mritunjay Yadav
                          M110066EE
INTRODUCTION
   A Public Sector Undertaking under the control of
    Ministry of Heavy Industries & Public Enterprises,
    Govt. of India.
   BPCL was incorporate in 1970.
   BPCL is a Mini Navratna Company.
Details of all the employees are maintained
by company

        Designation            Strength

         Executive               188

        Supervisor               58

       Non Executive             810

          TOTAL                 1056
PROFIT & LOSS ACCOUNT FOR THE YEAR
ENDED 31ST MARCH,2011 (in Lacs)

               Turnover (Net)                   20801.47

                Expenditure                     18899.34

Profit before Tax and Prior Period Adjustment   1926.60

               Profit after Tax                 1120.78

Balance of PROFIT carried to Balance Sheet      5768.98
 Products:

1: Pumps and Compressors
 Centrifugal Pumps
 Pumps for Application in Power Plants.
 Reciprocating Piston and Plunger Pumps.
 Reciprocating Compressors.



2: Gas cylinders
Gas Cylinders
   High Pressure Seamless Industrial Gas Cylinders.
   Welded Cylinders.
   Cylinders in Cascade for Storage of Compressed Natural
    Gas (CNG)

    Maximum Pressure                 400 kg/cm2

     Maximum Capacity                 110 Litres.


                          Oxygen, Nitrogen, Hydrogen, Argon,
       Fluids Handled
                         Air, Helium, Carbon Di-Oxide, Nitrous
                         Oxide, Acetylene, Ammonia, Chlorine,
                            Freon, LPG, Compressed Natural
Gas Cylinder plant
        Sample enter



           Doming



        Bottom Forming



        Neck Formation


         Heat Treatment
Machine Operation



   Hydro Test



Air Leakage Testing



     Painting



       End
COLOR CODING
      GAS                   COLOR
     Oxygen                  black

  Carbon dioxide   black (neck) + white (body)

    Hydrogen                  Red

       Air                   green
Hot spinning Machine EN 500
Some of the outstanding features of EN 500
 include:

   Fully integrated induction heating furnace with automatic load
    and unload
   Integral loading and unloading tables for easy and fast load and
    unload.
   Machine center line aligned with induction heater coil transfer
    line to optimize auxiliary times
   Simple and very efficient loading and transfer
   Servo CNC controlled transfer and loading system
   Energy fail-free high force work-piece clamping system with
    normally closed gas cylinders for work safety
   Centrifugal Pumps
A centrifugal pump adds kinetic energy to a fluid by means of
fast-rotating impellers. Its accelerated velocity is converted
into pressure head by exiting into the diffuser for discharge



   Maximum Power                        2500 KW

  Maximum Pressure                     140 kg/cm2

  Maximum Capacity                    12,000 M3/Hr
    Fluids Handled    Demineralised water, Sea water, Hydrocarbons,
                      Naphtha, LPG, Carbonate Solution, Boiler Feed
                       Water, Benfield solution, Alkaline and Acidic
                          Solution, Ammonia liquor and slurry
DESIGN ASPECTS OF CENTRIFUGAL
PUMPS
•Pump casing
•Lower half casing
•Rotating elements
•Top half casing
•Impellers
Reciprocating Pumps
• utilizes a crankshaft-connecting rod mechanism identical to internal
combustion engines.

• The crankshaft-connecting rod mechanism converts the rotary
movement of the crankshaft to a reciprocating linear movement of
plungers or pistons.


    Maximum Power                           1700 HP

   Maximum Pressure                        675 kg/cm2

   Maximum Capacity                         315 M3/Hr
     Fluids Handled         Drilling Mud, Cementing Slurry, Crude Oil
                             steam, Condensate, Heavy Water, Fatty
                                Acids, Ammonia Carbonate, Liquid
                                     Ammonia, Water Injection
Reciprocating Pumps
Reciprocating Compressors

Maximum Power                        4,000 KW

Maximum Pressure                    450 kg/cm2


Maximum Capacity                   70,000 NM3/Hr

 Fluids Handled        Air, Nitrogen, Oxygen, Carbon Di-Oxide,
                   Hydrocarbons, Ammonia, Synthesis Gas, Hydrogen
                                 Sulphate, Coal Gas etc.
MACHINES IN PUMP AND COMPRESSOR
PLANT
 Vertical Boring Machine (BV -2500)
 Plano Milling (Pm-1600)
 Horizontal Borer (Bft-125)
 Cylindrical Grinder (Bua-630)
 Radial Drill
 Honning Machine
 Centre Lathe (Nh22)
 Horizontal Milling Machine
Energy analysis :
     Contracted demand – 2000
     Tariff –HV2
     current max demand -1156
     Last month -1696
     Last month energy – 309960.00

               Demand charge      1680      230 kVA/mth    386400

TOD-1(22-06)   Energy charges    31860      4.25 kVA/h    135564.30

TOD-2(06-17)   Energy charges   182700.00   4.60 kVA/h    840420.00

TOD-3(17-22)   Energy charges   51900.00    5.29 kVA/h    274551.00

                                                          1636935.00
   POWER FACTOR 0.91
   Misclleneous charges = 21826 (ELECTRICITY DUTY)
   Total = 1658762.10 Rs



Bill for FEB 2012
   Contracted demand – 2000
   Tariff –HV2
   current max demand -1495.620
   Last month -1696
   Last month energy – 309960.00
              Demand charge      1740       230 kVA/mth   400200.00

TOD-1(22-06) Energy charges    47280.00      4.25 kVA/h   201176.30

TOD-2(06-17) Energy charges    224640.00     4.60 kVA/h   1033344.00

TOD-3(17-22) Energy charges    95280.00      5.29 kVA/h   504031.20

                                                          2138751.00




• Power factor = 0.889
• Miscellaneous charges = 29408 (Electricity Duty)
• Total = 2168160.00 Rs
    CUSTOMER OF BPCL :
 Oil & Natural Gas Commission.
 Indian Oil Corporation.
 Hindustan Petroleum Corporation.
 Fertilizer Corporation of India Ltd.
 Indian Farmers Fertilizer Corporation.
 Gas Authority of India Ltd.
 Indian Petro-Chemicals Ltd.
 Madras Refineries Ltd.
 Oil India Ltd.
BRANCHES OF BPCL

 Its manufacturing unit is at Allahabad only. But it has
 6 more branches at-
 Delhi
 Mumbai
 Kolkata
 Chennai
 Dibrugarh (Assam)
 Baroda (Gujrat)
OBSERVATION & SUGGESTION

OBSERVATION

   Very few Export - Orders are there .
   Lack of Aggressive marketing is there
   Delivery performance of BPCL is very poor
   Huge Time – Lag in procurement of raw materials
SUGGESTIONS:

 BPCL- should have export division.
 Better IT networking and communication
 Training and development should be considered.
 Research and development programmes should be
  initiated.
 BPCL should make list of fast moving equipments.
 Better medical facilities should be provided inside the
  campus.
Thank
 You

								
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