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Commercial Marine


We move you.
With reliable power.




                       Power. Passion. Partnership.
Contents



I    A CUSTOMER-ORIENTED                       III COMMERCIAL PROPULSION                    V    SHIP AUTOMATION SYSTEMS
     TECHNOLOGICAL LEADER.                         OVERVIEW
                                                                                                 44    MTU Standard Ship Automation
                                                  20 Series 60                                         Systems
II   WATER IS YOUR ELEMENT.
     MTU IS YOUR PROPULSION.                      22 Series 2000 for Vessels with                46    MTU Callosum – Integrated Ship
                                                     Unrestricted Continuous Operation                 Automation System
      8 Propulsion for Inland and Coastal
        Cargo Vessels                             24 Series 2000 for Fast Vessels with
                                                     High or Intermittend Load Factors      VI MTU_VALUE CARE
     10 Propulsion for Tugs and Pushboats
                                                  26 Series 4000 for Vessels with                50    MTU_ValueService
     12 Propulsion for Passenger Vessels and         Unrestricted Continuous Operation
        Ferries                                                                                  52    MTU_ValueSpares
                                                  28 Series 4000 for Fast Vessels with                 MTU_ValueExchange
     14 Propulsion für Offshore Vessels and          High Load Factors
        Crew Boats
                                                  30 Series 1163                            VII QUALITY AND CERTIFICATIONS
     16 Propulsion for Special Vessels
                                                  32 Series 8000


                                               IV SYSTEMS SOLUTIONS

                                                  36   Diesel-Mechanic Propulsion Systems

                                                  37   Diesel-Electric Propulsion Systems

                                                  38   Combined Propulsion Systems

                                                  39   Noise Reduction Technologies

                                                  40   Emissions Reduction Technologies

                                                  41   Gas-Protected Operation



                                                                                            We move you. With reliable power. I Commercial Marine I 3
                                                                                     1



                                                                                                                                                                                                                                             I
                                                                                         A customer-oriented
                                                                                         technological leader.
                                                                                         MTU supplies its customers with technologically
                                                                                         advanced premium products that are proven in the field.
                                                                                         MTU’s range of services for off-highway diesel engines is
                                                                                         extensive – from standard to customized solutions.

2                                                                                    4




                                                                                         MTU is one of the Tognum Group’s flagship           An expert technological leader
                                                                                         brands                                             Since its founding, MTU has set standards in
                                                                                         With its two business units – Engines and On-      technological expertise, innovative ideas, and
                                                                                         site Energy and Components – the Tognum            customized product and systems solutions. At
                                                                                         Group is one of the world’s leading suppliers of   MTU, research is a tradition. We concentrate
                                                                                         engines, propulsion systems and distributed        our innovation on the systematic advancement
                                                                                         energy systems. These products are based on        of our core competencies in the areas of fuel
                                                                                         diesel engines up to 9100 kW (12203 bhp),          injection, turbo charging, and electronics right
                                                                                         gas engines up to 2150 kW (2883 bhp) of            from the start.
                                                                                         power and gas turbines with up to 50000 kW
                                                                                         (67050 bhp).                                       A passionate engine specialist
3                                                                                                                                           We spend every day working with our customers
                                                                                         The Engines business unit’s product range          to find the propulsion systems that best fits
    1 Power                                                                              is comprised of MTU engines and propulsion         their needs. Whether a standard system or a
      MTU meets even the most demanding propulsion requirements with powerful            systems for marine vessels, heavy land, rail       customized solution – we passionately assume
      and reliable engines and propulsion systems.                                       and military vehicles and for the oil and gas      responsibility in the art of engine building.
    2 Passion
                                                                                         industry.
      MTU is passionate about fulfilling the needs of its customers with the utmost                                                          A reliable partner
      professionalism and precision.                                                     The Onsite Energy and Components business          We understand the specific requirements for
                                                                                         unit’s product portfolio comprises MTU Onsite      diverse applications. In collaboration with our
    3 Partnership                                                                        Energy distributed energy systems as well as       customers we look for the propulsion solution
      MTU is a reliable and trend-setting partner which acts with foresight in a
      results-oriented manner.
                                                                                         components for engines and propulsion systems.     which is best suited to the individual require-
                                                                                         The energy systems consist of diesel engines       ments. Regardless of which propulsion system
    4 Technological leader                                                               for emergency power generation, including base     is selected, our top-quality automation can be
      As a supplier of high-quality, performance propulsion solutions, MTU stands        and peak load, as well as cogeneration power       completely integrated into almost any area of
      for the highest level of technological expertise.                                  plants – gas engines and gas turbines – that       application.
                                                                                         generate both electricity and heat.




                                                                                                                                                                                               We move you. With reliable power. I Commercial Marine I 5
                                                                                                                                           II
Water is your element.
MTU is your propulsion.
The water is your element and workplace. But regardless of your task:
we provide a reliable operation.




We have a long and intensive history of partner-   As systems providers we ensure professional
ship with commercial shipping. Thousands of        and comprehensive product and customer
our diesel engines are used all over the world     service – around the globe and around the
on oceans, seas, and rivers – as main propulsion   clock.
and onboard power generation. This widespread
use is based above all on the tried and tested
per formance, reliability, long service life and
cost-effectiveness of our engines.

Of course, all MTU engines, whether for main
propulsion or power supply, meet the require-
ments of the world’s major classification
societies.




                                                                                                 We move you. With reliable power. I Commercial Marine I 7
Propulsion for Inland and Coastal Cargo Vessels

With us, you can move
incredible amounts.




Your competitive position and economic success depend on reliable
and punctual operation. We prepare you with high quality products,
preventive maintenance concepts, 24/7 service and as a result,
maximum availability.

In order to predict your profit you need to know your operating costs.
With our comprehensive expertise in marine business, we are able to
provide reliable LCC analysis as well as custom spare parts and tool
programs adapted to your specific needs.

Maximizing profit is your goal. Reducing fuel consumption is an im-
portant way to achieve that goal. MTU engines are renowned for their
fuel efficiency. The sequential turbocharging leads to superior fuel
consumption values cross the entire operating range. With an MTU        MTU engines are used in many different types of inland and coastal
propulsion system you get state-of-the-art technology that helps        cargo vessels. Powered by MTU engines they benefit from:
your business.
                                                                        — Low fuel costs
                                                                        — Low operating costs
It is essential to be on time to earn money. MTU self explanatory       — Environmental stewardship
service and simple maintenance work minimizes the risk of delays
and downtimes. Our engine design allows basic maintenance on board.
MTU training is adapted to your specific needs making you competent
to do basic repair on your own.




8 I Commercial Marine I We move you. With reliable power.
Propulsion for Tugs and Pushboats

Your tasks are enormous.
We make you strong.




Your success depends on reliable, punctual operation and the un-
compromed availability of your ships. We prepare you not only with
high quality products, but also with preventive maintenance concepts
designed for continuous heavy duty service as well as support around
the clock.

Tugs and pushboats must maneuver precisely and quickly in all situa-
tions. MTU engines help you meet this requierements with broad
performance maps, state-of-the-art common-rail technology and
sequential turbocharging.

In order to predict your profit you need to know your operating costs
and maintenance effort. With our comprehensive expertise in marine
business, we are able to provide reliable LCC analysis as well as
custom spare parts and tool programs adapted to your specific needs.

MTU always delivers solutions to meet your needs – tailormade for the
application, tailormade for you. Our propulsion systems are extremly
flexible and able to meet the most specific requirements. Whether
you need the auxiliary crankshaft power takeoff to drive fire-fighting
pumps, hydraulic pumps or further application-specific equipment,
MTU meets those demands.




                                                                        We move you. With reliable power. I Commercial Marine I 11
Propulsion for Passenger Vessels & Ferries

With us you bring people and
goods to their destination.
Reliably. Safely. On time.




The reliable, punctual operation of your fleet is crucial for your success
of your business. We prepare you not only with high quality products,
but also with preventive maintenance concepts designed for con-
tinuous heavy duty service. You can rely on our 24/7 service – and as
a result, on the maximum availability of your vessel.

You need to know your operating and maintenance costs to predict
your profit. MTU provides you reliable LCC analysis as well as custom




                                                                                                                                                © Austal
spare parts and tool programs adapted to your specific needs. Rely on
our specialized expertise in commercial marine business. Our global
service network takes care wherever you are.


                                                                            Unrestricted availability is the number one priority:
                                                                            With straightforward maintenance and rapid, reliable service, MTU
                                                                            engines keep unproductive downtimes to a minimum.




12 I Commercial Marine I We move you. With reliable power.
1 With powerful MTU engines, crew boats always make it to every destination
  quickly.                                                                                 Propulsion for Offshore Vessels and Crew Boats
2 Diesel-electric propulsion systems are the perfect solution for offshore vessels –
  particularly when it comes to:
  — Flexibility,
  — Availability,
  — Redundancy,
                                                                                           You have a lot of responsibility.
  — Efficiency.

                                                                                           We give you the capability.


                                                                                       1




                                                                                           The single most important factor in your success is the maximum            Installation & construction vessels for offshore windparks
                                                                                           availablility of your ships which have to be 100% reliable, punctual and   To satisfy the varying power demands within this application, MTU
                                                                                           safe. MTU provides you not only with high quality products, but also       offers diesel-electric propulsion systems with an excellent load
                                                                                           with preven-tive maintenance concepts designed for continuous heavy        response, high stability as well as maximum reliability and availability.
                                                                                           duty service as well as comprehensive support around the clock.
                                                                                                                                                                      Maintenance and service vessels for offshore windparks
                                                                                           MTU delivers customized propulsion and service solutions which             The high bollard push capabilities of MTU engines guarantee safe
                                                                                           satisfy the most specialized and demanding applications:                   access to wind turbines. Thanks to their lightness, excellent power-to-
                                                                                                                                                                      weight ratio and response, the engines allow fast maneuvering of the
                                                                                           Fast supply ships                                                          vessels.
                                                                                           MTU’s propulsion systems for fast supply ships offer unsurpassed
                                                                                       2   power density in terms of power-to-volume ratio and power-to-weight
                                                                                           ratio combined with the effortless unfolding of power and bottom end
                                                                                           torque

                                                                                           Platform offshore supply vessels
                                                                                           MTU offers diesel-electric propulsion systems and onboard power
                                                                                           generation for extremly safe, efficient and environmentally friendly
                                                                                           operation.
                                                                                           Design of the installation, location in the ship and operating modes are
                                                                                           highly flexible.
                                                                                           Due to special mounting concepts, vibration and noise can be reduced
                                                                                           to a minimum.




                                                                                                                                                                                               We move you. With reliable power. I Commercial Marine I 15
Propulsion for Special Vessels                                                                                                                  1




You have the challenge.
We have the propulsion
solution.

From fire and rescue boats to research and survey vessels: No matter
what specialized task your vessel performs, MTU can provide exactly
the right propulsion solution – involving both high quality products and
preventive maintenance concepts designed for continuous heavy duty
service.

Our decades of experience and individualized systems solutions can
meet any challenge, any requirement. We also supply engines that meet
the high security requirements for operation in hazardous environments,
such as after accidents involving fuels or chemicals. To assure safe gas-
protected operation, an anti-gas package is available.

Various PTO options can be implemented to adapt the propulsion system
exactly to your application.




                                                                            2

                                                                                1 The outstanding torque developed by MTU engines ensures
                                                                                  high-level PTO performance (e.g. for fire-fighting pump) with
                                                                                  no reduction in vessel performance.

                                                                                2 In order to maintain a high level of safety in dangerous
                                                                                  environments, some engines can be equipped for protection
                                                                                  near flammable gasses.




16 I Commercial Marine I We move you. With reliable power.
                                                                                                       III
Commercial Marine Propulsion Overview

We move you.                            The more challenging the requirements, the more you need
                                        MTU engines. We partner with our customers to develop the
With reliable power.                    optimum propulsion solutions. Our broad range of engines are
                                        ideal for meeting even the most demanding needs for power.
Series 60




Availability                                                                   Engine model                  S60
Higher availability translates into maximum service and reliability. A large                                 6R
global population and comprehensive field data enable availability-opti-
mized preventive maintainance plans.                                           Power output       kW         261 – 447
                                                                                                (bhp)        (350 – 600)
Reliability                                                                    Speed             rpm         1500 – 2100
Uncompromising reliability maximizes fulfilment of scheduled services,          Emissions                     All engines comply with emissions
building the base for a reliable business partnership. Large population                                      regulations in accordance with
and comprehensive field data are proof of our outstanding reliability.                                        IMO 2 and EPA 2


Maintainability                                                                Series 60                     for onboard power generation/
Our maintenance-optimized engine offers reduction in maintenance                                             diesel-electric drives
effort. This means reduced labor and higher overall availability of vessel.                                  50 Hz                60 Hz
This saves on cost of ownership.
                                                                               Power output       kW         271 - 322              271 - 370
                                                                                                (bhp)        (363 - 432)            (363 - 496)
Life Cycle Costs (LCC)
                                                                               Speed             rpm         1500                   1800
MTU reduces maintenance and repair costs in order to lower cost of
                                                                               Emissions                     All engines            All engines
ownership throughout the whole lifecycle of the product. Reliable and
                                                                                                             comply with            comply with
valid for decades to come.
                                                                                                             emissions              emissions
                                                                                                             regulations in         regulations in
                                                                                                             accordance             accordance
                                                                                                             with IMO; IMO          with IMO 2
                                                                                                             2 on request           and EPA 2




                                                                                              We move you. With reliable power. I Commercial Marine I 21
Series 2000
for Vessels with Unrestricted Continuous Operation




Availability                                                               Engine model                         2000
Higher availability translates into maximized fulfilment of scheduled                                            12V, 16V
services, building the base for a reliable business partnership. Large
population and comprehensive field data enable our availability-opti-       Power output              kW         600 – 800
mized preventive maintainance concepts. The insurance for the best                                 (bhp)        (805 – 1070)
feasible availability rate.                                                Speed                    rpm         1500 – 1800
                                                                           Emissions                            All engines comply with emissions
Reliability                                                                                                     regulations in accordance with
Uncompromising reliability maximizes fulfilment of scheduled services,                                           IMO 2 and in part also EPA 2,
building the base for a reliable business partnership. Large population                                         EU III A (including RheinSchUO II)
and comprehensive field data are proof of our outstanding reliability.                                           and EU recreational crafts 94/25

Maintainability                                                            Series 2000                          for onboard power generation/
Our maintainence-optimized engine offers reduction in maintenance                                               diesel-electric drives
effort. This means: reduced man hour requirements and higher overall                                             50 Hz              60 Hz
availability of vessel. This saves on cost of ownership.
                                                                           Power output              kW         498 - 770              600 - 930
                                                                                                   (bhp)        (668 - 1033)           (805 - 1247)
Life Cycle Costs (LCC)
                                                                           Speed                    rpm         1500                   1800
Our company reduces maintenance and repair costs in order to maintain
                                                                           Emissions                            IMO 2                  IMO 2
benchmark LCC. This saves on cost of ownership throughout the whole
lifecycle of the product. Reliable and valid for decades to come.
                                                                          Some engines for onboard power generation are also available with
                                                                          interface automation genoline




                                                                                                 We move you. With reliable power. I Commercial Marine I 23
Series 2000
for Fast Vessels with High or Intermittend Load Factors




If unmatched performance in terms of speed, agility and safety are in       Engine model                         2000
focus,                                                                                                           8V, 10V, 12V, 16V

MTU Series 2000 combines best in class power-to-weight ratio with           Power output              kW         720 – 1630
effortless unfolding of power and and bottom end torque.                                            (bhp)        (966 – 2186)
MTU Series 2000 combines industry leading safety features with the          Speed                    rpm         1500 – 2450
durability and reliability of one of the most successful marine engines.    Emissions                            All engines comply with emissions
Design and type approved by major classification societies and SOLAS                                              regulations in accordance with
making the difference of this engine in the marine market.                                                       IMO 2 and in part also EPA 2,
Designated marine design features enable this engine family to fulfil                                             EU III A (including RheinSchUO II)
marine requirements not compromising the power-to-weight ratio.

                                                                            Series 2000                          for onboard power generation/
                                                                                                                 diesel-electric drives
                                                                                                                  50 Hz              60 Hz
                                                                            Power output              kW         498 - 770              600 - 930
                                                                                                    (bhp)        (668 - 1033)           (805 - 1247)
                                                                            Speed                    rpm         1500                   1800
                                                                            Emissions                            IMO 2                  IMO 2

                                                                           Some engines for onboard power generation are also available with
                                                                           interface automation genoline




                                                                                                  We move you. With reliable power. I Commercial Marine I 25
Series 4000
for Vessels with Unrestricted Continuous
Operation


Availability
Higher availability translates into maximized fulfilment of
scheduled services, building the base for a reliable business
partnership. Large population and comprehensive field data
enable our availability-optimized preventive maintainance con-
cepts. The ensurance for the best possible availability rate.

Reliability
Uncompromising reliability maximizes fulfilment of scheduled
services,building the base for a reliable business partnership.
Large population and comprehensive field data are proof of our
outstanding reliability.

Maintainability
Our maintainence-optimized engine offers reduction in mainte-
nance effort. This means: reduced man hour requirements and
higher overall availability of vessel. This saves on cost of owner-
ship.

Life Cycle Costs (LCC)
Our company reduces maintenance and repair costs in order to
maintain benchmark LCC. This saves on cost of ownership
throughout the whole lifecycle of the product. Reliable and valid
for decades to come.




 Engine model                    Series 4000
                                 8V, 12V, 16V
 Power output         kW         746 – 2240
                    (bhp)        (1000 – 3004)
 Speed               rpm         1500 – 2100
 Emissions                       All engines comply with emissions
                                 regulations in accordance with
                                 IMO 2, and in part also EPA 2 and
                                 EU III A (including RheinSchUO II)


 Series 4000                     for onboard power generation/
                                 diesel-electric drives
                                 50 Hz            60 Hz
 Power output         kW         760 – 1760        920 – 2240
                    (bhp)        (1019 – 2360) (1234 – 3004)
 Speed               rpm         1500              1800
 Emissions                       All engines comply with emissions
                                 regulations in accordance with
                                 IMO 2 and in part also EPA 2 and
                                 EU III A (including RheinSchUO II)
Some engines for onboard power generation are also available
with interface automation genoline




                We move you. With reliable power. I Commercial Marine I 27
Series 4000
for Fast Vessels with High Load Factors




If endurance, reliability and safety are in focus of MTU S4000
ensures:

A tailor-made propulsion system solution based on MTU’s
expertise in NVH-, noise, vibration, harshness-engineering set
standards.
References from very demanding applications are valid testi-
monials and are proof of MTU’s system engineering capability.
Unsurpassed power density in terms of volume-to-power ratio
and power-to-weight ratio combined with the effortless un-
folding of power and bottom end torque due to MTU’s unique
sequential turbo charging technology.




 Engine model                    Series 4000
                                 12V, 16V, 20V
 Power output         kW         1920 – 3600
                    (bhp)        (2575 – 4828)
 Speed               rpm         1970 – 2050
 Emissions                       All engines comply with emissions
                                 regulations in accordance with
                                 IMO 2, and in part also EPA 2 and
                                 EU III A (including RheinSchUO II)


 Series 4000                     for onboard power generation/
                                 diesel-electric drives
                                 50 Hz            60 Hz
 Power output         kW         760 – 1760        920 – 2240
                    (bhp)        (1019 – 2360) (1234 – 3004)
 Speed               rpm         1500              1800
 Emissions                       All engines comply with emissions
                                 regulations in accordance with
                                 IMO 2 and in part also EPA 2 and
                                 EU III A (including RheinSchUO II)
Some engines for onboard power generation are also available
with interface automation genoline




                We move you. With reliable power. I Commercial Marine I 29
Series 1163




The proven and mature engine for the marine industry

MTU Series 1163 combines industry leading safety features
with the durability and reliability of the global market leader
of high performance marine engines.
Unique tailor-made propulsion system solutions based on
MTU’s expertise in NVH-, noise, vibration, harshness-
engineering set standards.
References from very demanding applications are valid testi-
monials and proof of MTU’s system engineering capability.
Individual customer-specific services for decades to come
are the attributes provided to the marine industry.




Engine model                    1163
                                12V, 16V, 20V
Power output         kW         5200 – 6500
                   (bhp)        (6975 – 8715)
Speed               rpm         1200 – 1230
Emissions                       All engines comply with emissions
                                regulations in accordance with
                                IMO, IMO 2 available on request




               We move you. With reliable power. I Commercial Marine I 31
Series 8000




MTU Series 8000 is dedicated for the marine industry with
leading safety features, durability and reliability in its class.
Unrivaled operational flexibility whether idling or sailing at
full speed, the S8000 will deliver – without question

Unique tailor-made propulsion system solutions based
on MTU’s expertise in NVH-, noise, vibration, harshness-
engineering set standards. References from very demanding
applications are valid testimonials and proof of MTU’s system
engineering capability.

Individual customer-specific services for decades to come
are the attributes provided to the marine industry.




Engine model                    8000
                                20V
Power output          kW        7200 – 9100
                    (bhp)       (9655 – 12205)
Speed                rpm        1150
Emissions                       All engines comply with emissions
                                regulations in accordance with
                                IMO 2 and EPA 2




               We move you. With reliable power. I Commercial Marine I 33
                                                                                                              IV
Systems Solutions

A competitive edge.
From MTU.
As a leader in innovative high-quality propulsion systems, we are
constantly researching and working on new technologies. We
bundled all the relevant core competencies within our company
right from the beginning, and over the years we have continually
made advancements to them. Our unique know-how and longtime
expertise is the basis for solutions which are tailored to your spe-
cific needs. Trust MTU as your powerful and reliable partner.




                                                                       We move you. With reliable power. I Commercial Marine I 35
Systems Solutions                                                                                                          Systems Solutions

Diesel-mechanic propulsion systems                                                                                         Diesel-electric propulsion systems
MTU delivers diesel-mechanical drive propulsion systems –         In addition, MTU offers matching accessories, such as:   In addition to diesel-mechanical propulsion, MTU offers gen-      — The design of the installation, its placement on the ship and
comprised of an engine, coupling, and transmission – pack-        — Fuel treatment plant                                   sets for diesel-electric propulsion systems and onboard             its operating modes are all highly flexible
aged as a complete series system. The diesel engine’s power       — Coolant pre-heater                                     power generation based on Series 60, Series 2000 and Series       — Low life-cycle-costs
is either applied directly to the ship’s propeller or through a   — Lube oil priming pump                                  4000 engines. In this case, the mechanical energy produced        — Compact design
transmission.                                                     — Exhaust muffler                                         by the diesel engine is converted into electricity using a gen-   — Reduced vibrations during operation through double-elastic
                                                                                                                           erator, and then transmitted to the ship’s propellers – with a      mounted systems
The system can also be upgraded to included other drive com-                                                               range of benefits:                                                 — Reduced noise during operation through the use of high-
ponents, such as the shafting and a propulsor, if so desired.                                                              — Highly fuel-efficient                                              quality insulating capsules
Whether waterjet, fixed pitch propeller, controllable pitch                                                                 — Lower emissions
propeller, Voith Schneider, or any other type of propulsor —                                                               — High operating safety through the use of multiple gensets,
MTU has the expertise to integrate it into the complete system                                                               in most cases
in the optimal way.




 36 I Commercial Marine I We move you. With reliable power.
Systems Solutions                                                                                                                                   Noise Reduction Technologies

Combined Propulsion Systems                                                                                                                         Reducing noises. Raising comfort.
In some cases, combined systems with several diesel engines or hybrid propulsion                                                                    Squaring the circle                                                            Customized mounting concepts
systems are the preferred propulsion systems for commercial vessels. With our long-                                                                 The reduction of sounds and vibrations that are inevitably caused by           For higher acoustic demands, MTU offers complex systems that are cus -
                                                                                                                                                    engines, pumps, and propellers in operation is something that is requested     tomized for the respective vessel in order to fit the needs of the owner.
time expertise, we engineer the propulsion systems for your specific application. All                                                                for different reasons. On the one hand, certain special ships require the      Our proven systems make use of state-of-the-art technologies, utilize
the components – engines, gas turbines, gearboxes, automation and accessories –                                                                     sound which is propagated into the water to be reduced to a bare mini-         special concepts, and incorporate acoustic improvements:
come from one source and are combined into an integrated complete system.                                                                           mum. On the other hand, everyone wants to have the least amount of
                                                                                                                                                    stress possible while working on board, including stress caused by noise.      — With the double elastic mounting system, the soundproof engine sits
                                                                                                                                                                                                                                     elastically on a frame that is also elastic-mounted. This leads to signifi -
                                                                                                                                                    With well-engineered concepts for noise reduction on board, MTU has              cantly less structure-borne noise being passed into the ship’s structure
                                                                                                                                                    a number of possibilities at its disposal to fulfill both the desire for more     as is the case with single elastic mounts.
                                                                                                                                                    power and the need for optimum comfort. Running at over 2000 rpm,
                                                                                                                                                    MTU engines are perfectly suited for implementing noise-reducing               — The innovative active mounting system combines and complements
                                                                                                                                                    measures. For this purpose, we offer both standard systems as well               proven high-quality conventional mounting technologies with special
                                                                                                                                                    as complex customized solutions.                                                 active elements derived from the automobile and aerospace industries.
                                                                                                                                                                                                                                     The active element contains the actuators and sensors required for
                                                                                                                                                    Standard mounting concepts                                                       noise reduction. The adjustment and control electronics which are
                                                                                                                                                    Significant noise reduction can be achieved with our standard mounting            optimized accordingly works on a stand-alone basis that is set up
                                                                                                                                                    systems. Generally speaking, all MTU marine engines are elastically              separately.
                                                                                                                                                    mounted. Here are some typical configurations:
                                                                                                                                                    — Flange mounted gearbox, resilient mounts                                     — Integrating the entire engine into a sound-reducing capsule also
                                                                                                                                                    — Freestanding gearbox; rigid or resilient                                       reduces airborne noise.
                                                                                                                                                    — Suitable coupling systems

                                                              1

                                                                  1 Combined Diesel And Diesel Propulsion
                                                                    with controllable pitch propellers
                                                                    The basic idea: four diesel engines power two controllable pitch
                                                                    propellers (CPP) through two main gearboxes. In normal operation,
                                                                    one diesel engine powers one axle; for maximum speed the other
                                                                    two diesel engines are also switched on.




                                                              2

                                                                  2 Combined Diesel and Electric propulsion
                                                                    Combined Diesel or Electric propulsion
                                                                    with controllable pitch propellers
                                                                    Depending on the ship’s mission, the individual use of diesel and/or electric
                                                                    engines can guarantee that the ship is propelled efficiently.

                                                                    The basic idea:
                                                                    Two diesel engines and two electric motors power two controllable pitch
                                                                    propellers through two main gearboxes - either alone or in combination.
                                                                    This configuration is just an example for any possible hybrid propulsion
                                                                    system and can be modified according to the individual needs.




 38 I Commercial Marine I We move you. With reliable power.
                                                                                                                                                  Gas-Protected Operation

                                                                                                                                                  Built-in safety.
                                                                                                                                                  Security - in all circumstances                                                                      An engine management system includes the control units for the engine
                                                                                                                                                  In order to maintain a high level of safety in dangerous, explosive environ-                         speed regulation, register loading, starting automatic, gas-protected
                                                                                                                                                  ments, some engines in the 396, 4000, and 8000 series can be equipped                                operation including an engine safety stop system that responds if any of
                                                                                                                                                  for gas protection around flammable or explosive gasses. Engines are                                  the following criteria are present:
                                                                                                                                                  equipped with a safety package that meets with the related operational                               — Engine overspeed and engine speed gradient
                                                                                                                                                  conditions.                                                                                          — Engine oil-pressure too low
                                                                                                                                                                                                                                                       — Engine coolant temperature too high
                                                                                                                                                  The following demands are thus satisfied:                                                             — Engine coolant pressure too low
                                                                                                                                                  — Prevention of retro-ignition in the atmosphere (engine is not to function                          — Controller failure
                                                                                                                                                    as an ignition source).                                                                            — Impermissible operation in gas-protected mode
                                                                                                                                                  — Controlled diesel-engine operation when drawing in high-energy
                                                                                                                                                    gasses (protection for the engine to avoid overspeed).                                             The following additional shipside measures are to be carried out:
                                                                                                                                                  — Approval by Germanischer Lloyd (GL).                                                               — Exhaust cooling with temperature monitoring
                                                                                                                                                                                                                                                       — Exhaust silencer with spark arrestor
                                                                                                                                                                                                                                                       — Keel cooling system for engine-coolant
                                                                                                                                                                                                                                                       — Flame-retarder in the air-intake ducting
                                                                                                                                                                                                                                                       — Sealed engine-room citadel




                                                                                                                                                     Schematic engine for gas protected operation
Emissions Reduction Technologies

Working with a clear conscience.                                                                                                                                                  Drawn in from atmosphere
                                                                                                                                                                                                                                                                                     Cooled exhaust, no sparks




                                                                                                                                                                                                                                                                                                            Seawater injection to
                                                                                                                                                                                                                                                     Shipside                                               cool exhaust gas
                                                                                                                                                                                                                                                     Control                                                (supplied by yard)
                                                                                                                                                                                                                                                     Console

MTU – a leader in assuming responsibility                                    Optimizing the combined package                                                                                                   Cock to shut off constant
                                                                                                                                                                             Air filter                         drainage fr charge-air cooler
Operating on the water means working in a sensitive environment.             In addition to low emission diesel engines, MTU offers customized
                                                                                                                                                                                                                                                                                                        Silencer with spark arrestor
Assuming responsibility for protecting the water and air and keeping them    exhaust after treatment systems such as:                                                                                                                                                                                   (supplied by yard)
clean is second nature to us. MTU has always played a leading role in        — Diesel particle filters (DPF) with active or passive regeneration                   Flameexplosion
developing environmentally friendly engines and, in particular, solutions    — Selective catalytic reduction (SCR) units                                          retarder (supplied
                                                                                                                                                                  by yard, for Series                                                          Electronic governor
for reducing emissions. Since we have all the relevant key technologies      — Combined DPF+SCR                                                                   4000 not required)                                                           with GPO software
bundled within our company in addition to our core business of building
engines, we have been and will always be leaders in this space. MTU en-
gines are an embodiment of the most state-of-the-art technology available.
Running at above 2000 rpm, they are, in comparison to engines with lower
rpm ranges, generally more environmentally friendly and emit less nitro-                                                                                                                                                Emergency
gen oxides. The greenest engines are high-speed engines – and so it is                                                                                                                                                  air-shutoff flaps

logical that MTU engines comply with all current emission regulations.




                                                                                                                                                                                         Pressure-resistant
                                                                                                                                                                                         air-intake ducting
                                                                                                                                                                                         (up to the flame-                       Return of the crankcase venting              Cooled and gas-tight
                                                                                                                                                                                         explosion retarder)                    to the air-intake ducting                    exhaust pipework




40 I Commercial Marine I We move you. To success.
                                                                                                    V
MTU Ship Automation Systems

Automatically more reliability.
As your systems partner, MTU not only provides you with the perfect workboat engine, but also
an automation system which is exactly suited to it. Our systems automatically monitor and control
the reliable and efficient operation of your propulsion system in every case, so that you can
concentrate on the real important thing: performing your tasks.




 42 I Commercial Marine I We move you. With reliable power.
                                                                                                                                                                       1
MTU Standard Ship Automation Systems
                                                                                                                                                        Control room

smartline, blueline                                                                                                                                                        1 smartline
                                                                                                                                                                           smartline is an MTU “non classifiable” monitoring and propulsion


and bluevision:                                                                                                                                                            remote control system system package for smaller workboats.
                                                                                                                                                                           It is designed for:
                                                                                                                                                                           — Series 2000 and Series 60 engines
                                                                                                                                                                           — Twin shaft propulsion plants with fi xed pitch propeller and surface drive


Complete. Intuitive.                                                                                                                                    Engine room
                                                                                                                                                                              propulsion plants (for waterjet and controllable pitch propeller by interface)

                                                                                                                                                                           Key features
                                                                                                                                                                           — Plug & play
                                                                                                                                                                           — Easy installation


Essential.                                                                                                                                                                 — Simple operation




                                                                                                                                                                       2


                                                                                                                                                        Control room


                                                                                                                                                                           2 blueline
                                                                                                                                                                           blueline is an MTU “non classifiable” monitoring and remote control system
                                                                                                                                                                           for workboats, offering a comprehensive standard automation system solution.
                                                                                                                                                                           It is designed for:
                                                                                                                                                                           — Series 2000 and Series 4000 engines
                                                                                                                                                                           — One to four engine propulsion plants with fi xed pitch propeller and surface
                                                                                                                                                                               drive propulsion plants (for waterjet and controllable pitch propeller by
                                                                                                                                                                               interface)
                                                                                                                                                        Engine room
                                                                                                                                                                           Key features
                                                                                                                                                                           — Plug & play
                                                                                                                                                                           — Local operating panel for installation in engine room
                                                                                                                                                                           — Operator language selection
                                                                                                                                                                           — Indication of fuel consumption




Standard systems – customized to workboats.                                     Key features                                                                           3
MTU standard automation systems are delivered ready-made to be in-              Plug & Play Technology
stalled in your vessel, meaning they are perfectly matched to your MTU          — Quick and simple installation                                                            3 bluevision
                                                                                                                                                        Control room       bluevision provides the most extensively developed MTU standard system
propulsion system. So you get a complete package where every thing is           — Complete system package consisting of monitoring and remote control                      package and includes a monitoring and remote control system package.
just right. These types of standard systems can only be customized by             system – no interfacing to other systems                                                 It is designed for:
those that know your ship inside and out – MTU. We don’t only develop,          — Pre-manufactured cables according to the respective ship design                          — Series 2000 and Series 4000 engines
manufacture and service engines, but also automation technology                                                                                                            — One to four engine propulsion plants with fi xed fitch propellers as standard
that keeps everything running smoothly.                                         Modular system design, easy to install and service                                            basic configuration; controllable pitch propeller, waterjet propulsion and
                                                                                                                                                                              surface drive propulsion systems as an option
                                                                                — Allows flexible configuration according to boat design and customer
Our standard automation systems smartline, blueline and bluevision                requirements and budgets                                                                 The system is available in a classifiable as well as a non classifiable version:
are modularly designed, flexible solutions that vary in their areas of appli-    — Easy system extension                                                                    — bluevision basic scope version for non classified automation
cation and range of features. Plug-and-play technology allows them to           — Reliable and proven design technology                                                      according to MTU specification
be integrated into the respective complete system, easily, quickly, and         — Optimized system with optimized interfaces
                                                                                                                                                        Engine room        — bluevision extended scope version for classified automation in compliance
                                                                                                                                                                             with classification society regulations; with GL, ABS, BV, CCS, DNV, KR, LRS,
inexpensively. By optimizing the interface between the propulsion and           — System reliability and maximum operating safety
                                                                                                                                                                             NK, RINA, JG, TL
automation systems, we can create ideal total solutions that guarantee          — Databus technology
you security, efficiency and reliability. We offer you a complete system indi-                                                                                              Key features
vidually optimized for your vessel, as well as comprehensive ser vice –                                                                                                    — Plug & play
all from one source.                                                                                                                                                       — Local operating panel for installation in engine room
                                                                                                                                                                           — Comfortable visualization including language selection, fuel consumption,
                                                                                                                                                                             trending, engine documentation
                                                                                                                                                                           — Simple and fast soft key navigation

44 I Commercial Marine I We move you. With reliable power.
                                                                                                                                                                                                            Monitoring and control of:

                                                                                                                                                                                                                  – Propulsion plant

                                                                                                                                                                                                                  – Electrical power generation

                                                                                                                                                                                                                  – Shipboard systems

                                                                                                                                                                                                                  – Damage control




MTU Callosum – Integrated Ship                               Integrated. Intelligent. Intuitive.                                           Callosum_MC – Integrated Monitoring and Control System
                                                             MTU Callosum bundles many decades of MTU automation experience.               — Is the basis for ideal expansion with additional system modules
Automation System                                            The intelligent system optimizes process sequences onboard by professio-      — Contains the newest generation of the remote control system and
                                                             nally collecting and processing data as well as displaying them visually in     the monitoring and control system

The nervous system                                           perfect form.

                                                             Four modules. Three clicks.
                                                                                                                                           — Monitors the propulsion plant, the onboard power generation and
                                                                                                                                             other ship sub-systems
                                                                                                                                           — Modular design and open structure enables to easily integrate

for your entire vessel.                                      The integrated ship automation system Callosum has four system modules.
                                                             A network of sensors, which is set up individually based on the respective
                                                             vessel, monitors and controls all areas and functions of the ship’s
                                                                                                                                             additional ship operating systems

                                                                                                                                           Callosum_DC – Damage Control System
                                                             electronics. Every action can be carried out with only three mouse clicks     — System module for limiting possible damages (e.g., leaks or fires)
                                                             from any networked monitor.                                                     quickly and automatically and for ship safety

                                                             Callosum offers an ideal complete solution for commercial vessels, which      Callosum_MT – Maintenance Support System
                                                             guarantees that the ship operates reliably and ideally. You have the          — Based on informaton and reports of Callosum_MC
                                                             choice of four modules to build a highly integrated automation system.        — Provides support for the maintenance and upkeep onboard
                                                             The system modules can be used individually or combined with one an-          — Callosum_MT guides the user reliably and intuitively while using
                                                             other, based on your individual needs.                                          support tools – e.g. electronic documentation and 3D videos.

                                                                                                                                           Callosum_TS – Onboard and Land-Based Training System
                                                                                                                                           — System for realistic, intensive training of the crew
                                                                                                                                           — Training can be carried out onboard or on land




46 I Commercial Marine I We move you. With reliable power.                                                                                                                                                                                        We move you. With reliable power. I Commercial Marine I 47
                                                                                      We are committed to offer the best services and    The three main product lines of
                                                                                      maintenance solutions. With that as our goal,
                                                                                      we offer you a portfolio of services above and
                                                                                      beyond the technology itself. They are perfectly
                                                                                                                                         MTU_ValueCare are:

                                                                                                                                         — MTU_ValueService: extensive service
                                                                                                                                                                                           VI
MTU_ValueCare                                                                         developed for your vessel’s MTU engines and          solutions from the global MTU service network
                                                                                      systems, helping to ensure years of reliable       — MTU_ValueSpares: genuine MTU spare parts


If something is valuable,                                                             service.

                                                                                      MTU_ValueCare is an unparalleled portfolio
                                                                                      of value-enhancing products and services indi -
                                                                                                                                           and top quality consumables
                                                                                                                                         — MTU_ValueExchange: remanufactured
                                                                                                                                           engines and service parts



it should stay valuable.                                                              vidually tailored to your specifications.
                                                                                      Leave it to us to care.



Purchasing an MTU engine or system pays off in many ways: not just from its
performance and reliability, but also the peace of mind you will get from receiving
superior service – from MTU_ValueCare.
MTU_ValueService

Professional support.
Maximum uptime.




MTU offers you professional maintenance,         MTU Customized Care                               MTU Annual Check
warranty and repair solutions according to       MTU Customized Care makes it easy to plan         The MTU Annual Check takes the uncertainty
your needs. The reliability and expertise of     maintenance throughout the lifecycle of your      out of preventive maintenance and allows you
our MTU_ValueService offering is essential       engine and ensure maximum availability.           to optimize the performance and longevity
to maintaining and improving high levels of      Our expert MTU service technicians perform all    of your engines. With MTU Annual Check,
performance throughout the life of your          maintenance and repair work for you. The terms    professional MTU experts conduct a thorough
vessel’s engines and systems.                    and intervals of each MTU Customized Care         examination of your engines and evaluate the
                                                 product are precisely tailored to match your      effectiveness of your maintenance program.
We’re here to help you protect your invest-      individual circumstances. According to your       MTU Annual Check also highlights any additio-
ment. Our complete portfolio of services, in -   requirements, you have the choice between a       nal maintenance or repair work that may be
cluding training and technical documentation,    “Preventive” or an “All inclusive” contract.      required and provides information about pro-
is available around the clock and around the     All services and parts supplied under MTU         duct developments and updates. Contract
world. Professional repairs are conducted by     Customized Care carry the standard MTU            periods are flexible.
MTU experts, with a convenient global service    warranty.
network of more than 1,200 service centers.                                                        MTU Remote Services
                                                 MTU Extended Coverage                             MTU Remote Services allows you direct access
Our customized, exclusive services help to       With MTU Extended Coverage, owners of MTU         to the activity of your MTU engines and
protect the the value and productivity of your   powered commercial vessels can extending          systems – no matter where you are.
vessel or fleet for years to come.                their warranty coverage for up to 60 months.      With Remote Services you can call up all the
                                                 This provides optimum peace of mind for your      information of your MTU engines and systems
                                                 investment. MTU’s preventive maintenance          simply and conveniently on the Internet for
                                                 concept safeguards highest availability levels    analysis. It provides the best foundation for
                                                 for the engines. Corrective maintenance is        making targeted operational decisions quickly
                                                 provided in addition to the preventive mainte-    and efficiently improving performance and your
                                                 nance services, spanning the entire contract      profit margin by avoiding downtime through
                                                 period. A dense global service network with       early fault identification.
                                                 qualified MTU experts guarantees prompt and
                                                 excellent execution.




                                                                                                  We move you. With reliable power. I Commercial Marine I 51
MTU_ValueSpares

As genuine as your
MTU engines.
The MTU_ValueSpares program offers genuine                   Spare Parts                                       Consumables
parts and consumables to ensure the continued                No matter what MTU engines or systems you         MTU_ValueSpares consumables protect your
peak performance of your MTU engines and                     have, we offer everything you need for your       investment and provide peace of mind.
systems. We provide everything required for                  maintenance and repair program from a single      We offer a full line of lubricants, coolants and
maintenance and repair from a single source.                 source.                                           filters that are specifically engineered for maxi-
To ensure quality, MTU_ValueSpares parts and                 Genuine MTU_ValueSpares replacement parts         mum performance and low cost of operation
consumables are designed, tested and approved                are designed for optimal performance of your      for MTU engines and systems.
specifically for MTU engines, and include the                 vessel.
latest updates. This safeguards the performance              All parts are approved by MTU, and include the
and long life of your engines for years to come.             latest updates. Spare parts programs can also
                                                             be designed to meet your unique needs.




MTU_ValueExchange

The smart alternative.
With MTU_ValueExchange products, you will                    Because our MTU_ValueExchange products                                                                                                                                 1
continue to enjoy robust, reliable performance               incorporate the latest updates in materials and                                                      2
from your MTU engines and systems with tre-                  design, they can often be better than the
mendous savings. In the MTU_ValueExchange                    products they replace.                                                                                   1 Only genuine spare parts and consumables guarantee
                                                                                                                                                                        that your MTU engines will deliver performance you can
process, used products and assemblies are fully
                                                                                                                                                                        count on over the long term.
disassembled, cleaned and inspected, then re-
assembled with genuine all new wear parts from                                                                                                                        2 Modern warehouses and professional logistics ensure
MTU. Since our products have the appearance,                                                                                                                            that MTU_ValueSpares parts are available quickly and
performance and life expectancy of new goods,                                                                                                                           reliably – all over the world, at any time, day or night.
they meet the same performance requirements
and enjoy warranties similar or identical to equi-
valent new goods.




Ask your local MTU Service Center for more details on all MTU_ValueCare products.




52 I Commercial Marine I We move you. With reliable power.
Quality and Certifications

MTU quality is something                                                                                                                              VII
you can measure – and feel.
We are uncompromising when it comes to quality. True to our corporate philosophy
of total quality management, we assure the quality of our products throughout the
entire process of development and production. Every one of our staff is responsible
in this respect – and thinks and acts accordingly.




                                                                                      Certified quality
                                                                                      Tognum with its core company MTU Friedrichshafen GmbH satisfies the internatio-
                                                                                      nal requirements of ISO 9001:2008 and 14001:2009. We conduct acceptance
                                                                                      testing, including type tests, according to the rules and regulations of all the
                                                                                      relevant classification bodies (e.g. ABS, BV, CCS, DNV, GL, JG, KRS, LR, NKK,
                                                                                      RINA). All MTU electronics products bear the CE mark.

                                                                                      Quality you can feel
                                                                                      To us, quality is measured by more than just a certificate. We measure it by the
                                                                                      degree of our customers’ satisfaction, and by the number of years they continue
                                                                                      to place their trust in us. Quality of that kind cannot be achieved with average
                                                                                      objectives. You rightly expect everything of us – and we offer you even more.
                                                                                      More reliability, more innovation, more specialization, more safety. If you share
                                                                                      these aspirations, then together we will achieve a lot: a quality partnership.




 54 I Commercial Marine I We move you. With reliable power.
                                                                                                                                A TOGNUM GROUP BRAND




                                                                                                                                                            Subject to change. | 3061631 | 1/11 | VMC 2011-02 O | Printed in Germany on chlorine-free bleached paper.




Europe I Middle East I Africa I Latin America, MTU Friedrichshafen GmbH, 88040 Friedrichshafen, Germany, T +49-7541-907-015, F +49-7541-907-081,
marineregion1@mtu-online.com, www.mtu-online.com I Asia I Australia I Pacific, MTU Asia Pte. Ltd., 1 Benoi Place, Singapore 629923, Republic of Singapore,
T +65-6861-5922, F +65-6861-3615, marineregion2@mtu-online.com, www.mtu-online.com.sg I USA I Canada I Mexico, MTU Detroit Diesel, Inc.,
13400 Outer Drive West, Detroit, Michigan 48239, USA, T +1-313-592-7806, F +1-313-592-5137, regionalcenter3@mtu-online.com, www.mtudetroitdiesel.com

				
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