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					FROM SUBJECT PERIOD

: : :

CTV PRODUCTION MONTHLY LOSS REPOR FROM 1 jan TO 31 jan

DETAILS OF LOSSE
A 1 1 2

1 2 3 4

2 1 2 3

1 2

3 1

4

B

1

1 2

FROM SUBJECT PERIOD

: : :

CTV PRODUCTION MONTHLY LOSS REPORT FROM 1 jan TO 31 jan ' 07 TOTAL WORKED TIME :
DETAILS OF LOSSES

REPORT DATE

IRREGULAR LOSS DESIGN PROBLEMS Main line New model 21nh81 & 21nh21 PP Reworking of packed set's (21nh61/ 21nh81) for no mega bass in QA MAIN LINE SUB TOTAL PWB LINE New model first MP(Preforming ST not given) 21NH41 first MP pwb rework for beats problem. New model Capacitor resistor array prepration(Track side) 21NH21 cost down PP PCB LINE SUB TOTAL TOTAL PARTS DELIVERY LATE / SUPPLY LOSS MAIN LINE Non availblity of packing bag's (21rh21) non availablity of Twin drive deco & leg's for mega bass box . non availablity of 21nh81 front cab & 21nh41 carton . MAIN LINE SUB TOTAL PWB LINE Non availblity Heat sink PRDR3014 shortage.(21nh81) Non availblity Heat sink PRDR3005 shortage.(21nh41) PCB LINE SUB TOTAL TOTAL PARTS QUALITY PROBLEMS MAIN LINE Heavy rej in MTPD cpt ( 21ph21) No support from Vendor MAIN LINE SUB TOTAL PWB LINE NIL. TOTAL ENGINEERING PROBLEM PWB LINE TOTAL IRREGULAR LOSS ACCIDENT TIME 2 ( FACTORY EQUIPMENT TROUBLE )

MAIN LINE NIL. MAIN LINE SUB TOTAL PWB LINE No power ( solder m/c temp not achived ) ICCT not working . PCB LINE SUB TOTAL TOTAL

Actual loss .
REPORT DATE: 3 JAN '07

456720
TOTAL LOSS LOSS %

2080 11155 13235 5820 6080 3360 2760 18020 31255

0.5% 2.4% 2.9% 1.3% 1.3% 0.7% 0.6% 3.9% 6.8%

1960 960 2940 5860 2100 6080 8180 14040

0.4% 0.2% 0.6% 1.3% 0.5% 1.3% 1.8% 3.1%

5060 5060 0 5060

1.1% 1.1% 0.0% 1.1% 0.0% 11.0%

50355

0 0 560 300 860 860

0.0% 0.0% 0.1% 0.1% 0.2% 0.2%

MONTHLY PRODUCTIO
Month : Jan-07
CTV PWB LINE PLAN MODEL QTY 21RH21 21RH32 21NH81 21ND61 21NH41 21NH21 21PH21 21NH61 0 0 0 0 0 0 0 201 0 1800 0 700 450 0 1600 0 0 0 0 0 0 0 4751 CTV MAIN LINE PLAN MODEL QTY 21RH21 21RH32 21NH81 21ND61 21NH41 21NH21 21PH21 21NH61 0 0 0 0 0 0 0 1500 3 1850 1 750 500 1086 1650 0 0 0 0 0 0 0 7340

CTV PRODUCTIO Period : From

ST ( Mints ) 20.19 20.95 29.95 28.14 20.18 19.98 20.57 29.21 0 0 0 0 0 0 0

PROD TIME 4058.19 0 53910 0 14126 8991 0 46736 0 0 0 0 0 0 0 127821.2

ST PROD ( Mints ) TIME 25.62 38430 26.5 79.5 44.48 82288 43.61 43.61 29.74 22305 26.85 13425 26.56 28844.2 43.77 72220.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 257636

CTV PWB LINE ACTUAL MODEL QTY ST ( Mints ) 21RH21 201 20.19 21RH32 0 20.95 21NH81 1796 29.95 21ND61 0 28.14 21NH41 990 20.18 21NH21 447 19.98 21PH21 977 20.57 21NH61 1598 29.21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6009

PROD TIME 4058.19 0 53790.2 0 19978.2 8931.06 20096.89 46677.58 0 0 0 0 0 0 0 153532.1

CTV MAIN LINE ACTUAL MODEL QTY ST ( Mints ) 21RH21 1493 25.62 21RH32 0 26.5 21NH81 1788 44.48 21ND61 0 43.61 21NH41 734 29.74 21NH21 462 26.85 21PH21 1283 26.56 21NH61 1590 43.77 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7350

PROD TIME 38250.7 0 79530.2 0 21829.2 12404.7 34076.5 69594.3 0 0 0 0 0 0 0 255686

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

26200 14.51%

860 0.48%

180592.1 100.46%

179760

0

0 0.00%

0 0.00%

179760

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time 85.41%

1

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

24155 8.63%

0 0.00%

279840.5 101.04%

276960

0

0 0.00%

0 0.00%

276960

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time

1

92.32%

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

50355 10.94%

860 0.19%

460432.7 100.81%

456720

0

0 0.00%

0 0.00%

456720

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time

1

89.60%

NTHLY PRODUCTION REPORT
CTV PRODUCTION 1-Jan From TO 31-Jan Report Date :
04-Nov-09

FINAL SITUATION CTV MAIN LINE ( PLAN ) MODEL QTY ST ( Mints ) 21RH21 1500 45.81 21RH32 3 47.44 21NH81 1850 74.43 21ND61 1 71.75 21NH41 750 49.92 21NH21 500 46.83 21PH21 1086 47.13 21NH61 1650 72.98 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7340

PROD TIME 68715 142.32 137696 71.75 37440 23415 51183.2 120417 0 0 0 0 0 0 0 439080

CTV AUTO INSERTION PLAN MODEL QTY MT ( Mints ) 21RH21 0 5.96 21RH32 0 6.18 21NH81 0 7.99 21ND61 0 8 21NH41 0 7.15 21NH21 0 5.44 21PH21 0 5.6 21NH61 0 7.15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

CTV MAIN LINE ( ACTUAL ) MODEL QTY MT ( Mints ) 21RH21 1493 45.81 21RH32 0 47.44 21NH81 1788 74.43 21ND61 0 71.75 21NH41 734 49.92 21NH21 462 46.83 21PH21 1283 47.13 21NH61 1590 72.98 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7350

PROD TIME 68394.3 0 133081 0 36641.3 21635.5 60467.8 116038 0 0 0 0 0 0 0 436258

CTV AUTO INSERTION ACTUAL MODEL QTY MT ( Mints ) 21RH21 0 5.96 21RH32 0 6.18 21NH81 0 7.99 21ND61 0 8 21NH41 0 7.15 21NH21 0 5.44 21PH21 0 5.6 21NH61 0 7.15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

PWB LINE
ACTUAL WORK PRESENT OPERATORS ON ROLL DEPLOYED

COMBINE MANPOWER
Direct

SANCTION 16.8 12.0

179760

465.5 88.00%

529

374.5

Indirect Absent Total

4 0.8 16.8 23 480 185712 SANCTION 28.8 24.2 3 2 29 23 480 318431

Production Efficiency

STD Production Time * 100 Actual Worked Time 100.5%

Work Days Work time Total mints

MAIN LINE
ACTUAL WORK PRESENT OPERATORS ON ROLL DEPLOYED

COMBINE MANPOWER
Direct Indirect Absent Total

276960

647 93.77%

690

577

Production Efficiency

STD Production Time * 100 Actual Worked Time 101.04%

Work Days Work time Total mints

ACTUAL WORK

PRESENT

OPERATORS ON ROLL DEPLOYED

456720

1112.5 91.26%

1219

951.5

COMBINE SANCTION MANPOWER 46 Direct 36 Indirect 7
Absent Total

3 46 23 480 504142.64

Production Efficiency

STD Production Time * 100 Actual Worked Time 100.81%

Work Days Work time Total mints

04-Nov-09

STOCK POSITION
PROD TIME 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 MODEL 21RH21 21RH32 21NH81 21ND61 21NH41 21NH21 21PH21 21NH61 0 0 0 0 0 0 0 AI STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 MI STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 M/L STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

PROD TIME 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ACTUAL 23.0 16.3

4 2.8 23.0 23 480 254400 ACTUAL 30.0 25.1 3 1.9 30.0 23 480 330720

ACTUAL 53.0 41.4 7 4.6 53.0 23 480 585120

FROM SUBJECT PERIOD

: : :

CTV PRODUCTION MONTHLY LOSS REPORT FROM 1 Feb TO 28 Feb ' 07
DETAILS OF LOSSES

A 1 1 2

1

2 1

1

3 1 2 3

1 2

4

B 1

1

C 1 2 3

1 2

REPORT DATE:

FROM SUBJECT PERIOD

: : :

CTV PRODUCTION MONTHLY LOSS REPORT FROM 1 Feb TO 28 Feb ' 07 TOTAL WORKED TIME :
DETAILS OF LOSSES

IRREGULAR LOSS DESIGN PROBLEMS Main line PP of cost down in pwb ( 21nh21 & 21nh61/ 21nh41 7 21nh81) PP of 21RH32 Cost down . MAIN LINE SUB TOTAL PWB LINE cost down pp(21rh32). PCB LINE SUB TOTAL TOTAL PARTS DELIVERY LATE / SUPPLY LOSS MAIN LINE Non-availability of 21nh 41 front cabinets MAIN LINE SUB TOTAL PWB LINE NIL PCB LINE SUB TOTAL TOTAL PARTS QUALITY PROBLEMS MAIN LINE Reworking of 21RH21 for indication plate cover falling down. Reworking of 21rh21 packed set"s for AV2 lable fallen down. Heavy rejection in 21rh32 front cab . MAIN LINE SUB TOTAL PWB LINE Quality problem in heat sink (PRDR 3019) plug (D.G coil) fitment problem. PCB LINE SUB TOTAL

TOTAL ENGINEERING PROBLEM PWB LINE TOTAL IRREGULAR LOSS ACCIDENT TIME 2 ( FACTORY EQUIPMENT TROUBLE ) MAIN LINE NIL MAIN LINE SUB TOTAL PWB LINE Soldering m/c temp.problem due to non availability of supply. PCB LINE SUB TOTAL TOTAL UNWORKED TIME MAIN LINE EARLY CLOSING DUE TO ELECTION. society meeting bus came late . MAIN LINE SUB TOTAL PWB LINE EARLY CLOSING DUE TO ELECTION. bus came late . PCB LINE SUB TOTAL TOTAL

REPORT DATE: 3 MAR '07

456000
TOTAL LOSS LOSS %

3000 1500 4500 1080 1080 5580

0.7% 0.3% 1.0% 0.2% 0.2% 1.2%

1500 1500 0 0 1500

0.3% 0.3% 0.0% 0.0% 0.3%

300 960 1380 2640 1200 100 1300

0.1% 0.2% 0.3% 0.6% 0.3% 0.0% 0.3%

3940

0.9%

9520

2.1%

0 0 1080 0 1080 1080

0.0% 0.0% 0.0% 0.2% 0.0% 0.2% 0.2% 1.1% 0.0% 0.1% 1.2% 0.7% 0.1% 0.8% 2.0%

5000 80 500 5580 3200 340 3540 9120

MONTHLY PRODUCTIO
Month : Feb-07
CTV PWB LINE PLAN MODEL QTY 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 0 1000 0 800 1000 0 0 960 700 0 1400 0 0 0 0 5860 CTV MAIN LINE PLAN MODEL QTY 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 0 1008 0 803 1062 0 1 1216 788 803 1460 0 0 0 0 7141

CTV PRODUCTIO Period : From

ST ( Mints ) 14.68 20.19 19.89 20.95 30.7 20.95 28.14 20.93 20.19 20.57 29.96 27.41 18.38 20.57 0

PROD TIME 0 20190 0 16760 30700 0 0 20092.8 14133 0 41944 0 0 0 0 143819.8

ST ( Mints ) 18.68 25.62 26.65 26.5 44.03 25.62 43.61 29.29 26.41 26.56 43.61 42.89 28.87 26.56 0

PROD TIME 0 25825 0 21279.5 46759.9 0 43.61 35616.6 20811.1 21327.7 63670.6 0 0 0 0 235334

CTV PWB LINE ACTUAL MODEL QTY ST ( Mints ) 14BG11 0 14.68 21RH21 2201 20.19 21PE10 0 19.89 21RH32 794 20.95 21NH81 1000 30.7 21RH31 0 20.95 21ND61 0 28.14 21NH41 910 20.93 21NH21 732 20.19 21PH21 980 20.57 21NH61 1400 29.96 21NE61 0 27.41 21ND21 0 18.38 21PE20 0 20.57 0 0 0 8017

PROD TIME 0 44438.19 0 16634.3 30700 0 0 19046.3 14779.08 20158.6 41944 0 0 0 0 187700.5

CTV MAIN LINE ACTUAL MODEL QTY ST ( Mints ) 14BG11 0 18.68 21RH21 1007 25.62 21PE10 0 26.65 21RH32 749 26.5 21NH81 1007 44.03 21RH31 0 25.62 21ND61 1 43.61 21NH41 1206 29.29 21NH21 779 26.41 21PH21 946 26.56 21NH61 1455 43.61 21NE61 0 42.89 21ND21 0 28.87 21PE20 0 26.56 0 0 0 7150

PROD TIME 0 25799.3 0 19848.5 44338.2 0 43.61 35323.7 20573.4 25125.8 63452.6 0 0 0 0 234505

IRREG.

IRREG.

ACCIDT

STANDARD

WORKED

O.T

ACCIDT

UNWORK

ACTUAL

PROD TIME

LOSS

TIME 2

TIME

TIME

OPERAS

TIME 1

TIME

WORK

0 0.00%

2380 1.25%

1080 0.56%

191160.5 99.04%

196560

0

0 0.00%

3540 1.80%

193020

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time 97.24%

1

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

8640 3.55%

0 0.00%

243145.1 95.78%

259440

0

0 0.00%

5580 2.15%

253860

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time

1

92.38%

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

11020 2.54%

1080 0.25%

434305.6 97.19%

456000

0

0 0.00%

9120 2.00%

446880

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time

1

94.48%

NTHLY PRODUCTION REPORT
CTV PRODUCTION 1-Feb From TO 28-Feb Report Date :
CTV AUTO INSERTION PLAN MODEL QTY MT ( Mints ) 14BG11 0 4.56 21RH21 2695 5.96 21PE10 0 4.84 21RH32 800 6.18 21NH81 1610 7.99 21RH31 0 6.18 21ND61 0 8 21NH41 339 6.16 21NH21 1015 5.44 21PH21 1000 5.6 21NH61 3303 7.15 21NE61 0 7.75 21ND21 0 6.19 21PE20 0 5.81 0 0 0 10762

FINAL SITUATION CTV MAIN LINE ( PLAN ) MODEL QTY ST ( Mints ) 14BG11 0 33.36 21RH21 1008 47.11 21PE10 0 46.55 21RH32 803 47.44 21NH81 1062 74.73 21RH31 0 47.87 21ND61 1 71.75 21NH41 1216 50.52 21NH21 788 47.14 21PH21 803 47.13 21NH61 1460 74.73 21NE61 0 70.3 21ND21 0 47.24 21PE20 0 47.13 0 0 0 7141

PROD TIME 0 47486.9 0 38094.3 79363.3 0 71.75 61432.3 37146.3 37845.4 109106 0 0 0 0 410546

CTV MAIN LINE ( ACTUAL ) MODEL QTY MT ( Mints ) 14BG11 0 33.36 21RH21 1007 47.11 21PE10 0 46.55 21RH32 749 47.44 21NH81 1007 74.73 21RH31 0 47.87 21ND61 1 71.75 21NH41 1206 50.52 21NH21 779 47.14 21PH21 946 47.13 21NH61 1455 74.73 21NE61 0 70.3 21ND21 0 47.24 21PE20 0 47.13 0 0 0 7150

PROD TIME 0 47439.8 0 35532.6 75253.1 0 71.75 60927.1 36722.1 44585 108732 0 0 0 0 409264

CTV AUTO INSERTION ACTUAL MODEL QTY MT ( Mints ) 14BG11 0 4.56 21RH21 2695 5.96 21PE10 0 4.84 21RH32 800 6.18 21NH81 1610 7.99 21RH31 0 6.18 21ND61 0 8 21NH41 339 6.16 21NH21 1015 5.44 21PH21 1000 5.6 21NH61 3303 7.15 21NE61 0 7.75 21ND21 0 6.19 21PE20 0 5.81 0 0 0 10762

PWB LINE
ACTUAL OPERATORS

COMBINE MANPOWER

SANCTION 18.4

WORK

PRESENT

ON ROLL

DEPLOYED

Direct Indirect Absent Total

13.5 4 0.9 18.4 23 480 203429 SANCTION 26.6 22.1 3 2 27 23 480 293733

193020

479.5 90.64%

529

409.5

Production Efficiency

STD Production Time * 100 Actual Worked Time 99.0%

Work Days Work time Total mints

MAIN LINE
ACTUAL WORK PRESENT OPERATORS ON ROLL DEPLOYED

COMBINE MANPOWER
Direct Indirect Absent Total

253860

633 91.67%

690

540.5

Production Efficiency

STD Production Time * 100 Actual Worked Time 95.78%

Work Days Work time Total mints

ACTUAL WORK

PRESENT

OPERATORS ON ROLL DEPLOYED

446880

1112 91.22%

1219

950

COMBINE SANCTION MANPOWER 45 Direct 36 Indirect 7
Absent Total

2 45 23 480 497162.31

Production Efficiency

STD Production Time * 100 Actual Worked Time 97.19%

Work Days Work time Total mints

04-Nov-09

STOCK POSITION
MODEL 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 AI STK 0 1300 0 0 1000 0 0 0 0 0 0 0 0 0 0 2300 MI STK 0 1200 0 54 5 0 0 0 9 857 2 0 0 0 0 2127 M/L STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

TION PLAN MT PROD ( Mints ) TIME 4.56 0 5.96 16062.2 4.84 0 6.18 4944 7.99 12863.9 6.18 0 8 0 6.16 2088.24 5.44 5521.6 5.6 5600 7.15 23616.45 7.75 0 6.19 0 5.81 0 0 0 70696.39

TION ACTUAL MT PROD ( Mints ) TIME 4.56 0 5.96 16062.2 4.84 0 6.18 4944 7.99 12863.9 6.18 0 8 0 6.16 2088.24 5.44 5521.6 5.6 5600 7.15 23616.45 7.75 0 6.19 0 5.81 0 0 0 70696.39

SANCTION 18.4

ACTUAL 24.0

13.5 4 0.9 18.4 23 480 203429 SANCTION 26.6 22.1 3 2 27 23 480 293733

17.8 4 2.2 24.0 23 480 264480 ACTUAL 29.0 23.5 3 2.5 29.0 23 480 320640

SANCTION 45 36 7 2 45 23 480 497162.31

ACTUAL 53.0 41.3 7 4.7 53.0 23 480 585120

FROM SUBJECT PERIOD

: : :

CTV PRODUCTION MONTHLY LOSS REPORT FROM 1March to 31 March ' 07
DETAILS OF LOSSES

A 1 1

1

2 1 2 3

1 2

B 1

1

C 1 2

1 2

REPORT DATE:

FROM SUBJECT PERIOD

: : :

CTV PRODUCTION MONTHLY LOSS REPORT FROM 1March to 31 March ' 07 TOTAL WORKED TIME :
DETAILS OF LOSSES

IRREGULAR LOSS DESIGN PROBLEMS Main line Reworkig of 21rh32 cost down FBT MAIN LINE SUB TOTAL PWB LINE Reworkig of 21rh32 cost down FBT for (c563) capacitor PCB LINE SUB TOTAL TOTAL PARTS DELIVERY LATE / SUPPLY LOSS MAIN LINE Non availablity of 21rh21 b/c Non-availablity of poly bag,s for 21rh21 Unschedude model change over due to 21rh21 b/c shotage MAIN LINE SUB TOTAL PWB LINE Reworking of 21nh61 PWB due to 'F' plug shotage Non-availablity of heat sink (prdar 3019)for 21rh21 PCB LINE SUB TOTAL TOTAL TOTAL IRREGULAR LOSS ACCIDENT TIME 2 ( FACTORY EQUIPMENT TROUBLE ) MAIN LINE Turn table at packing not working MAIN LINE SUB TOTAL PWB LINE Nil PCB LINE SUB TOTAL TOTAL

UNWORKED TIME MAIN LINE No plan No work Inventory on march 07 MAIN LINE SUB TOTAL PWB LINE No plan No work Inventory on march 07 PCB LINE SUB TOTAL TOTAL SUB-TOTAL

REPORT DATE: 3 apr '07

501360
TOTAL LOSS LOSS %

240 240 480 480 720

0.0% 0.0% 0.1% 0.1% 0.1%

2910 660 660 4230 120 3360 3480 7710 8430

0.6% 0.1% 0.1% 0.8% 0.0% 0.7% 0.7% 1.5% 1.7%

440 440 0 0 440

0.1% 0.1% 0.0% 0.0% 0.1%

47850 25440 73290 30720 14400 45120 118410 8870

9.5% 5.1% 14.6% 6.1% 2.9% 9.0% 23.6% 1.8%

MONTHLY PRODUCTIO
Month : Mar-07
CTV PWB LINE PLAN MODEL QTY 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 400 1300 0 900 1800 0 0 0 650 0 1900 0 0 0 0 6950 CTV MAIN LINE PLAN MODEL QTY 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 0 2500 0 54 1355 0 0 10 659 857 1005 0 0 0 0 6440

CTV PRODUCTIO Period : From

ST ( Mints ) 14.68 20.19 19.89 20.95 30.7 20.95 28.14 20.93 20.73 20.57 29.06 27.41 18.38 20.57 0

PROD TIME 5872 26247 0 18855 55260 0 0 0 13474.5 0 55214 0 0 0 0 174922.5

ST ( Mints ) 18.68 25.62 26.65 26.5 44.03 25.62 43.61 29.29 26.41 26.56 43.32 42.89 28.87 26.56 0

PROD TIME 0 64050 0 1431 59660.7 0 0 292.9 17404.2 22761.9 43536.6 0 0 0 0 209137

CTV PWB LINE ACTUAL MODEL QTY ST ( Mints ) 14BG11 0 14.68 21RH21 2237 20.19 21PE10 0 19.89 21RH32 0 20.95 21NH81 1752 30.7 21RH31 0 20.95 21ND61 0 28.14 21NH41 0 20.93 21NH21 637 20.73 21PH21 0 20.57 21NH61 1239 29.06 21NE61 0 27.41 21ND21 0 18.38 21PE20 0 20.57 0 0 0 5865

PROD TIME 0 45165.03 0 0 53786.4 0 0 0 13205.01 0 36005.34 0 0 0 0 148161.8

CTV MAIN LINE ACTUAL MODEL QTY ST ( Mints ) 14BG11 0 18.68 21RH21 2500 25.62 21PE10 0 26.65 21RH32 54 26.5 21NH81 1376 44.03 21RH31 0 25.62 21ND61 0 43.61 21NH41 0 29.29 21NH21 657 26.41 21PH21 855 26.56 21NH61 1004 43.32 21NE61 0 42.89 21ND21 0 28.87 21PE20 0 26.56 0 0 0 6446

PROD TIME 0 64050 0 1431 60585.3 0 0 0 17351.4 22708.8 43493.3 0 0 0 0 209620

IRREG.

IRREG.

ACCIDT

STANDARD

WORKED

O.T

ACCIDT

UNWORK

ACTUAL

PROD TIME

LOSS

TIME 2

TIME

TIME

OPERAS

TIME 1

TIME

WORK

0 0.00%

3960 2.60%

0 0.00%

152121.8 99.66%

197760

0

0 0.00%

45120 22.82%

152640

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time 97.07%

1

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

9530 4.34%

600 0.27%

219749.7 98.10%

305040

0

0 0.00%

81040 26.57%

224000

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time

1

93.58%

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

13490 3.63%

600 0.16%

371871.5 98.73%

502800

0

0 0.00%

126160 25.09%

376640

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time

1

94.99%

NTHLY PRODUCTION REPORT
CTV PRODUCTION 1-Mar From TO 31/03/2007 Report Date :
CTV AUTO INSERTION PLAN MODEL QTY MT ( Mints ) 14BG11 0 4.57 21RH21 0 5.74 21PE10 0 4.84 21RH32 0 6.32 21NH81 0 7.94 21RH31 0 6.18 21ND61 0 8 21NH41 0 6.14 21NH21 0 5.43 21PH21 0 5.6 21NH61 0 6.99 21NE61 0 7.75 21ND21 0 6.19 21PE20 0 5.81 0 0 0 0

FINAL SITUATION CTV MAIN LINE ( PLAN ) MODEL QTY ST ( Mints ) 14BG11 0 33.36 21RH21 2500 47.11 21PE10 0 46.55 21RH32 54 47.44 21NH81 1355 74.73 21RH31 0 47.87 21ND61 0 71.75 21NH41 10 50.52 21NH21 659 47.14 21PH21 857 47.13 21NH61 1005 74.73 21NE61 0 70.3 21ND21 0 47.24 21PE20 0 47.13 0 0 0 6440

PROD TIME 0 117775 0 2561.76 101259 0 0 505.2 31065.3 40390.4 75103.7 0 0 0 0 368660

CTV MAIN LINE ( ACTUAL ) MODEL QTY MT PROD ( Mints ) TIME 14BG11 0 33.36 0 21RH21 2500 47.11 117775 21PE10 0 46.55 0 21RH32 54 47.44 2561.76 21NH81 1376 74.73 102828 21RH31 0 47.87 0 21ND61 0 71.75 0 21NH41 0 50.52 0 21NH21 657 47.14 30971 21PH21 855 47.13 40296.2 21NH61 1004 74.73 75028.9 21NE61 0 70.3 0 21ND21 0 47.24 0 21PE20 0 47.13 0 0 0 0 0 6446 369461

CTV AUTO INSERTION ACTUAL MODEL QTY MT ( Mints ) 14BG11 0 4.57 21RH21 0 5.74 21PE10 0 4.84 21RH32 0 6.32 21NH81 0 7.94 21RH31 0 6.18 21ND61 0 8 21NH41 0 6.14 21NH21 0 5.43 21PH21 0 5.6 21NH61 0 6.99 21NE61 0 7.75 21ND21 0 6.19 21PE20 0 5.81 0 0 0 0

PWB LINE
ACTUAL OPERATORS

COMBINE MANPOWER

SANCTION 19.5

WORK

PRESENT

ON ROLL

DEPLOYED

Direct Indirect Absent Total

14.5 4 1.0 19.5 26 480 243633 SANCTION 21.6 17.4 3 1 22 26 480 269043

152640

505 84.45%

598

412

Production Efficiency

STD Production Time * 100 Actual Worked Time 99.7%

Work Days Work time Total mints

MAIN LINE
ACTUAL WORK PRESENT OPERATORS ON ROLL DEPLOYED

COMBINE MANPOWER
Direct Indirect Absent Total

224000

714 91.47%

780

635.5

Production Efficiency

STD Production Time * 100 Actual Worked Time 98.10%

Work Days Work time Total mints

ACTUAL WORK

PRESENT

OPERATORS ON ROLL DEPLOYED

376640

1218.5 88.43%

1378

1047.5

COMBINE SANCTION MANPOWER 41 Direct 32 Indirect 7
Absent Total

2 41 26 480 512675.35

Production Efficiency

STD Production Time * 100 Actual Worked Time 98.73%

Work Days Work time Total mints

04-Nov-09

STOCK POSITION
PROD TIME 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 MODEL 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 AI STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 MI STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 M/L STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

TION PLAN MT ( Mints ) 4.57 5.74 4.84 6.32 7.94 6.18 8 6.14 5.43 5.6 6.99 7.75 6.19 5.81 0

TION ACTUAL MT ( Mints ) 4.57 5.74 4.84 6.32 7.94 6.18 8 6.14 5.43 5.6 6.99 7.75 6.19 5.81 0

PROD TIME 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SANCTION 19.5

ACTUAL 23.3

14.5 4 1.0 19.5 26 480 243633 SANCTION 21.6 17.4 3 1 22 26 480 269043

15.8 4 3.6 23.3 26 480 291360 ACTUAL 29.8 24.4 3 2.6 29.8 26 480 372480

SANCTION 41 32 7 2 41 26 480 512675.35

ACTUAL 53.2 40.3 7 6.1 53.2 26 480 663840

MONTHLY PRODUCTIO
Month : Apr-07
CTV PWB LINE PLAN MODEL QTY 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 830 1500 0 0 250 0 0 6 0 500 670 0 0 0 0 3756 CTV MAIN LINE PLAN MODEL QTY 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 830 2500 0 0 679 0 0 10 2 502 1001 0 0 0 0 5524

CTV PRODUCTIO Period : From

ST ( Mints ) 14.68 20.19 19.89 20.95 30.7 20.95 28.14 20.93 20.73 20.57 29.06 27.41 18.38 20.57 0

PROD TIME 12184.4 30285 0 0 7675 0 0 125.58 0 10285 19470.2 0 0 0 0 80025.18

ST ( Mints ) 18.68 25.62 26.65 26.5 44.03 25.62 43.61 29.29 26.41 26.56 43.32 42.89 28.87 26.56 0

PROD TIME 15504.4 64050 0 0 29896.4 0 0 292.9 52.82 13333.1 43363.3 0 0 0 0 166493

CTV PWB LINE ACTUAL MODEL QTY ST ( Mints ) 14BG11 820 14.68 21RH21 1505 20.19 21PE10 0 19.89 21RH32 0 20.95 21NH81 236 30.7 21RH31 0 20.95 21ND61 0 28.14 21NH41 500 20.93 21NH21 0 20.73 21PH21 507 20.57 21NH61 669 29.06 21NE61 0 27.41 21ND21 0 18.38 21PE20 0 20.57 0 0 0 4237

PROD TIME 12037.6 30385.95 0 0 7245.2 0 0 10465 0 10428.99 19441.14 0 0 0 0 90003.88

CTV MAIN LINE ACTUAL MODEL QTY ST ( Mints ) 14BG11 821 18.68 21RH21 2498 25.62 21PE10 0 26.65 21RH32 0 26.5 21NH81 678 44.03 21RH31 0 25.62 21ND61 0 43.61 21NH41 28 29.29 21NH21 0 26.41 21PH21 500 26.56 21NH61 1001 43.32 21NE61 0 42.89 21ND21 0 28.87 21PE20 0 26.56 0 0 0 5526

PROD TIME 15336.3 63998.8 0 0 29852.3 0 0 820.12 0 13280 43363.3 0 0 0 0 166651

IRREG.

IRREG.

ACCIDT

STANDARD

WORKED

O.T

ACCIDT

UNWORK

ACTUAL

PROD TIME

LOSS

TIME 2

TIME

TIME

OPERAS

TIME 1

TIME

WORK

0 0.00%

18540 17.04%

255 0.23%

108798.9 99.22%

128640

0

0 0.00%

18985 14.76%

109655

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time 82.08%

1

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

17120 9.32%

0 0.00%

183770.8 98.67%

186240

0

0 0.00%

0 0.00%

186240

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time

1

89.48%

IRREG. PROD TIME

IRREG. LOSS

ACCIDT TIME 2

STANDARD TIME

WORKED TIME

O.T OPERAS

ACCIDT TIME 1

UNWORK TIME

ACTUAL WORK

0 0.00%

35660 12.19%

255 0.09%

292569.7 98.88%

314880

0

0 0.00%

18985 6.03%

295895

1 Factory Utilization

Regular Production Time * 100 OP. Deployed *480- Unworked Time

1

86.74%

NTHLY PRODUCTION REPORT
CTV PRODUCTION 1-Apr From TO 30-Apr Report Date :
CTV AUTO INSERTION PLAN MODEL QTY MT ( Mints ) 14BG11 0 4.57 21RH21 0 5.74 21PE10 0 4.84 21RH32 0 6.32 21NH81 0 7.94 21RH31 0 6.18 21ND61 0 8 21NH41 0 6.14 21NH21 0 5.43 21PH21 0 5.6 21NH61 0 6.99 21NE61 0 7.75 21ND21 0 6.19 21PE20 0 5.81 0 0 0 0

FINAL SITUATION CTV MAIN LINE ( PLAN ) MODEL QTY ST ( Mints ) 14BG11 830 33.36 21RH21 2500 47.11 21PE10 0 46.55 21RH32 0 47.44 21NH81 679 74.73 21RH31 0 47.87 21ND61 0 71.75 21NH41 10 50.52 21NH21 2 47.14 21PH21 502 47.13 21NH61 1001 74.73 21NE61 0 70.3 21ND21 0 47.24 21PE20 0 47.13 0 0 0 5524

PROD TIME 27688.8 117775 0 0 50741.7 0 0 505.2 94.28 23659.3 74804.7 0 0 0 0 295269

CTV MAIN LINE ( ACTUAL ) MODEL QTY MT ( Mints ) 14BG11 821 33.36 21RH21 2498 47.11 21PE10 0 46.55 21RH32 0 47.44 21NH81 678 74.73 21RH31 0 47.87 21ND61 0 71.75 21NH41 28 50.52 21NH21 0 47.14 21PH21 500 47.13 21NH61 1001 74.73 21NE61 0 70.3 21ND21 0 47.24 21PE20 0 47.13 0 0 0 5526

PROD TIME 27388.6 117681 0 0 50666.9 0 0 1414.56 0 23565 74804.7 0 0 0 0 295521

CTV AUTO INSERTION ACTUAL MODEL QTY MT ( Mints ) 14BG11 0 4.57 21RH21 0 5.74 21PE10 0 4.84 21RH32 0 6.32 21NH81 0 7.94 21RH31 0 6.18 21ND61 0 8 21NH41 0 6.14 21NH21 0 5.43 21PH21 0 5.6 21NH61 0 6.99 21NE61 0 7.75 21ND21 0 6.19 21PE20 0 5.81 0 0 0 0

PWB LINE
ACTUAL OPERATORS

COMBINE MANPOWER

SANCTION 15.5

WORK

PRESENT

ON ROLL

DEPLOYED

Direct Indirect Absent Total

10.8 4 0.8 15.5 16 480 119341 SANCTION 27.0 22.4 3 2 27 16 480 207418

109655

330 89.67%

368

268

Production Efficiency

STD Production Time * 100 Actual Worked Time 99.2%

Work Days Work time Total mints

MAIN LINE
ACTUAL WORK PRESENT OPERATORS ON ROLL DEPLOYED

COMBINE MANPOWER
Direct Indirect Absent Total

186240

438 91.25%

480

388

Production Efficiency

STD Production Time * 100 Actual Worked Time 98.67%

Work Days Work time Total mints

ACTUAL WORK

PRESENT

OPERATORS ON ROLL DEPLOYED

295895

768 90.57%

848

656

COMBINE SANCTION MANPOWER 43 Direct 33 Indirect 7
Absent Total

2 43 16 480 326759.01

Production Efficiency

STD Production Time * 100 Actual Worked Time 98.88%

Work Days Work time Total mints

04-Nov-09

STOCK POSITION
PROD TIME 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 MODEL 14BG11 21RH21 21PE10 21RH32 21NH81 21RH31 21ND61 21NH41 21NH21 21PH21 21NH61 21NE61 21ND21 21PE20 0 AI STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 MI STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 M/L STK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

TION PLAN MT ( Mints ) 4.57 5.74 4.84 6.32 7.94 6.18 8 6.14 5.43 5.6 6.99 7.75 6.19 5.81 0

TION ACTUAL MT ( Mints ) 4.57 5.74 4.84 6.32 7.94 6.18 8 6.14 5.43 5.6 6.99 7.75 6.19 5.81 0

PROD TIME 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SANCTION 15.5

ACTUAL 23.1

10.8 4 0.8 15.5 16 480 119341 SANCTION 27.0 22.4 3 2 27 16 480 207418

16.8 4 2.4 23.1 16 480 177600 ACTUAL 29.9 24.3 3 2.6 29.9 16 480 229440

SANCTION 43 33 7 2 43 16 480 326759.01

ACTUAL 53.0 41.0 7 5.0 53.0 16 480 407040

FROM SUBJECT PERIOD

: : :

CTV PRODUCTION MONTHLY LOSS REPORT FROM 1April to 30 April ' 07
DETAILS OF LOSSES

A 1 1 2

1

2 1 2 3 4

1 2 3

3 1 2 3

1

B 1

1

C 1

1

REPORT DATE:

FROM SUBJECT PERIOD

: : :

CTV PRODUCTION MONTHLY LOSS REPORT FROM 1April to 30 April ' 07 TOTAL WORKED TIME :
DETAILS OF LOSSES

IRREGULAR LOSS DESIGN PROBLEMS MAIN LINE PP ( first mp ) of small yoke in cost down MTPD CPT. Gap between CPT & cabinet in 14" ( 14BG11 ). MAIN LINE SUB TOTAL PWB LINE Nil. PCB LINE SUB TOTAL TOTAL PARTS DELIVERY LATE / SUPPLY LOSS MAIN LINE Non availability of 21RH21 speaker. Non availability of 21RH21 manual ( Un seheduled change at mega bass box. ) Woofer for 21NH61 mega bass box. Non availability of 21NH81 packing carton. MAIN LINE SUB TOTAL PWB LINE Non availability of Heat sink PRDAR3019 for model 21NH61. Non availability of PWB from AI model 21RH21/ 21NH61/14BG11 Non availability of capaciter 562J in model 21RH21. PCB LINE SUB TOTAL TOTAL PARTS QUALITY PROBLEMS MAIN LINE Non availability of 21RH21 front cabinet due to painting Quality problem. Quality problem in SMPS Transformer RTNWA283 for model 21RH21. Quality problem in 21RH21 front cabinets.model 21RH21

MAIN LINE SUB TOTAL PWB LINE Nil. PCB LINE SUB TOTAL TOTAL TOTAL IRREGULAR LOSS ACCIDENT TIME 2 ( FACTORY EQUIPMENT TROUBLE ) MAIN LINE Nil. MAIN LINE SUB TOTAL PWB LINE Board stoped in m/c due to belt problem ( board damage ). PCB LINE SUB TOTAL TOTAL UNWORKED TIME MAIN LINE Nil. MAIN LINE SUB TOTAL PWB LINE No plan no work. PCB LINE SUB TOTAL TOTAL

REPORT DATE: 2 nd May '07

314880
TOTAL LOSS LOSS %

400 1500 1900 0 0 1900

0.1% 0.5% 0.6% 0.0% 0.0% 0.6%

4820 1800 3000 1560 11180 6000 11340 1200 18540 29720

1.5% 0.6% 1.0% 0.5% 3.6% 1.9% 3.6% 0.4% 5.9% 9.4%

2000 600 1440

0.6% 0.2% 0.5%

4040 0 0 4040 35660

1.3% 0.0% 0.0% 1.3% 11.3%

0 0 255 255 255

0.0% 0.0% 0.1% 0.1% 0.1%

0 0 18985 18985 18985

0.0% 0.0% 6.0% 6.0% 6.0%

SHARP INDIA Ltd.

Line wise FTR for LH ' 07
OCT '06 Auto pwb main line 98.7 96.61 95.62 NOV '06 99.47 97.78 95.53 DEC' 06 99.4 97.9 96.14 JAN' 07 99.32 97.79 92.71 FEB ' 07 99.54 97.83 95.04 MAR' 07 99.5 97.86 97.47 avg . 99.32 97.63 95.42

LH '06 MAIN LINE FTR DATA ( % )
Actual FTR % Dec '06 Jan '07 94.16 97.17 96.6 97.05 np np np np 96.57 np np np 88.18 89.51 np np 97.06 94.38 95.87 94.22 np np np np Avg . Feb '07 96.04 95.81 np np 94.54 93.45 96.36 95.34 np np np np Mar '07 96.18 97.5 np np 98.8 97.29 97.66 np np np np np 93.84 94.80 96.47 96.72 96.8 95.04 96.63 94.78 96.57 96.96 95.4 96.53 95.88

Model 21PH21 21RH21 21ND61 21NE61 21NH21 21NH61 21NH81 21NH41 21RH32 21RH31 21ND21 21NE21

Oct ' 06 92.38 95.55 96.42 97.63 np np np np np 96.96 np 96.9

Nov '06 96.07 93.24 96.38 95.48 np np np np np np 95.4 96.15

np = no production of that model in that month.

Prepared by U.B.Kelkar

6/4/2007

TARGET %

96 96 96 96 96 96 96 96 96 96 96 96

d by U.B.Kelkar

Line wise FTR for LH ' 07
OCT '06 Auto pwb main line 98.7 96.61 95.62 NOV '06 99.47 97.78 95.53 DEC' 06 99.4 97.9 96.14 JAN' 07 99.32 97.79 92.71 FEB ' 07 99.54 97.83 95.04 MAR' 07 99.5 97.86 97.47 avg . 99.32 97.63 95.42

Diverter 3 Meters
1 Meter

SHARP INDIA LTD.
Colour Factory Layout.

Total Length of the Conveyor :
Construction Line

Soldering Machine

12 Meters

Manual Insertion Line Sold. Machine Extn. Diverter Construction Line ICCT Line Link Conveyor Mechanical Assembly Diverter Alignment & Inspection Total

24 Mtr. 1 Mtr. 3 Mtr. 12 Mtr. 16 Mtr. 3 Mtr. 30 Mtrs. 3 Mtrs. 50 Mtrs. 145 Meters.

Manual Insertion Line

ICCT Line 16 Meters

24 Meters

Mechanical Assembly Conveyor 30 meters

Link Conveyor 3 Meters

3 Meters

ICCT
Machine
Alignment & Inspection conveyor 50 Meters

SHARP INDIA Ltd.
CTV Factory Layout Total Length of the Conveyor :
Manual Insertion Line Const. & ICCT Line Link Conveyor Mech. Assembly - I Divertor Mech. Assembly - II Alignment & Insp.Ln.
Total

18 Mtrs. 18 Mtrs. 5 Mtrs. 3 Mtrs. 3 Mtrs. 12 Mtrs. 38 Mtrs.
100 Mtrs.

18 Meters Link Conveyor 5 Meters

18 Meters

Mech. Assembly Line - I
3 Meters

ICCT
3 Meters

Construction & ICCT Line

Soldering Ma

Mech. Assembly Line - II
12 Meters

Alignment & Inspection Line 38 Meters

SHARP INDIA Ltd.
Reduction in Work In Progress by bringing the stages closer. Inventory reduction between two successive stages.

Before Modification

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

Workstation

Workstation

Workstation

Workstation

Inventory of 3 sets

Aftrer Modification

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

T.V.

Workstation

Workstation

Workstation

Workstation

Workstation

Workstation

Workstation

Inventory of 1 set


				
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