Formax FD 340 Manual Friction Paper Folder Manual

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     FD 340
     Document Folder




                                               MAINTENANCE MANUAL
                                               THIRD EDITION
     2/08


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                                     TABLE OF CONTENTS
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                  SUBJECT                                                      PAGE

                  DESCRIPTION                                                    1

                  SPECIFICATIONS                                                 1

                  UNPACKING                                                      1

                  SETUP                                                          2

                  CONTROL PANEL                                                  2

                  OPERATION                                                      3

                  SETTING CUSTOM FOLDS                                           4

                  BATCH COUNTING                                                 4

                  MULTI-SHEET FEEDING (OPTIONAL)                                 5

                  CROSS FOLDING                                                  6

                  STACKER WHEEL POSITIONING CHART                                6

                  STACKER WHEEL SETUP FOR THICK PAPER                            7

                  OPERATOR MAINTENANCE                                           8

                  REPLACING SIDE COVERS                                          9

                  REPLACING CONTROL PANEL BOARD                                  9

                  REPLACING DRIVE MOTOR                                          9
                  REPLACING MAIN POWER BOARD                                     10

                  REPLACING SINGULATOR PAD                                       10

                  REPLACING PAPER FEED TIRES                                     10

                  REPLACING FEED TABLE SELF-CENTERING SIDE GUIDES                11

                  REPLACING STACKER BELTS                                        11

                  ROLLER SPRING ADJUSTMENT FOR THICK PAPER                       12

                  TROUBLE-SHOOTING                                               13

                  ELECTRICAL SCHEMATIC                                           14

                  PARTS                                                        15 - 25

                  PACKING                                                        26


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     DESCRIPTION
            Self Centering Paper        Non-Operator Side                       Upper Fold Plate
            Side Guides
            Infeed Tray

            Infeed Tray
            Extension
                                                                                                     Telescoping
                                                                                                     Outfeed Stacker

            Infeed Tray
            Lever



                                                                                                      Operator Side

      Lower Fold Plate


     FUNCTION
     The FD 340 Folder is designed to perform a wide variety of folds using a variety of paper weights. The fold
     plates are manually adjusted for standard folds and custom folds. Batch counting, self-centering side guides,
     and the capability to cross-fold are added features. The folder will automatically stop after the last document
     has been folded.
                                                                   For More Info
     SPECIFICATIONS                                                Click Here --->
      Paper size:                  3.5” X 5” TO 11” X 17” (88.9 W x 127 L TO 311W x 432 L mm)
      Fold types:                  Letter , Zig-Zag , Single , Gate          , Fold Out     ,
                                   Double Parallel and Custom Folds
      Feed table capacity:         Up to 500 sheets of 20# paper
      Processing speed:            Up to 12,000/hour, depending on fold type.
                                   FD Model: 120 volts A.C., 50/60 Hz, 2.5 amps.
      Power requirements:
                                   FE Model: 220 volts A.C., 50/60 Hz, 2 amps
                                   Closed: 33” L x 20” W x 19” H (84 L x 51 W x 48 H cm)
      Dimensions during use:
                                   Fully Extended: 60”L x 20” W x 19” H. (152 L x 51 W x 48 H cm)
      Weight:                      67 lbs (30.39 kg)


     UNPACKING
     1. Check package for shipping damage. If there is shipping damage, do not discard the box.

     2. Remove the machine and packed components from the box. The fold plates, telescoping stacker, power
        cord and cross-fold guide are wrapped separately in the box.

     NOTE: Two people must lift the machine from the box.

     3. Place the machine on a solid stand.

     4. Attach telescoping outfeed stacker.
                                                             1


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     SETUP
                                                                                Lower Fold Plate Pins
     1. Install upper and lower fold plates in position. Be sure
        the plates are set firmly on the locating pins (Fig 1a
        & 1b). Slide the fold plate in until it meets the first
        locating pin then push down to lock it in position
        (Fig. 2).

     2. Make sure the power switch is in the “OFF” position.

     3. Plug the power cord into the power inlet and the wall                   Fig. 1b             Locating Pins
        outlet.
             Upper Fold Plate Pins




                Fig. 1a           Locating Pins                                 Fig. 2

     CONTROL PANEL                                                               For More Info
                                           9          1     2   3 4
            8                                                                    Click Here --->
            6

            7




                                                  5

        No.     NAME                     FUNCTION
        1       Power Indicator          Lights up when power is on.
        2       Start Button             Press to run the machine. Will not operate if a red fault light is on.
        3       Stop Button              Press to stop the machine.
        4       Test Button              Test folds one document.
        5       Fault Indicator Lights   Stops the operation and indicates the problem area. Turn off the light by closing
                                         cover, and/or placing paper on the in-feed tray. Press the “Reset” button to turn off
                                         the “Fault detect” light.

        6       Batch Counting Button    Select the batch counting function.
        7       “-“ and “+” buttons      Select the number of documents to be folded.
        8       Reset Button             Resets the fault detect circuit and the counter.
                                         CAUTION: when a fault happens and light is lit, only press the button one time. If
                                         you press it a second time, you will reset the counter.
        9       Counter Display          Shows the number of documents processed. When power is turned on it displays
                                         “F-01”.

                                                                   2


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     OPERATION                                           Click Here --->
     1. Place power switch in the “ON” position.
     2. To set the fold plate stop position, squeeze the stop
        plate lever and move the stop plate to the desired
        location on the upper and lower fold plates (Fig
        3). Align the pointed part of the stop plate with the
        desired marks on the decal and release the lever.
        Fine adjustments can be made with the adjustment
        knob at the end of the plate (Fig 4).
     NOTE: When doing a “Single” fold, be sure to move the
     lower fold plate stop all the way to the front of the plate.
     The plate must be firmly reinstalled on the locating
     pins.                                                          Fig. 4
     3. Extend the catch tray as required.
     4. Move the stacker wheels to the proper position for
        the paper size (Fig 5) ( Refer to chart on page 6).                  Stacker Wheel Positions A, B & C

     5. Lift the in-feed tray extension into position.
     6. Raise the in-feed tray lever.
     7. Set the paper side guides for the paper you’re
        using and lock in position.
     8. Neatly stack paper on the in-feed tray.
     9. Lower the in-feed tray lever.
     10. Press the “Test” button on the control panel to
         check the folds. Adjust as needed.
     11. If the fold is skewed use the skew adjustment knob         Fig. 5           Stacker Wheels
         to make corrections (Fig. 6).
     12. When you’re satisfied with the test folds, press the
         “Start” button to operate the machine.




             Fig. 3                                                 Fig. 6      Skew Adjuster




                                                                3


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                                                             For More Info
     SETTING CUSTOM FOLDS                                    Click Here --->

     Example 1: Uneven “Z”
     1. Measure the length of panel “A”

     2. Adjust the upper fold plate so that the stop plate lines
                                                                                      Panel A
     up with the measurements of the panel “A” i.e. if panel
     “A” is 5 1/4” long slide the stop plate up or down so that it
     lines up with the 5 1/4” mark on the fold plate.
                                                                                      Panel B
     3. Measure the length of panel “B”

     4. Adjust the lower fold plate so that the stop plate lines
     up with the measurement of panel “B”

     5. Load forms and press test. If folds are too long or too
     short adjust accordingly.


     Example 2: Uneven “C”
     1. Measure the length of panel “A” & “B”
                                                                                      Panel A
     2. Adjust the upper fold plate so that the stop plate lines
     up with the measurements of panel “A” & “B”. i.e. if panel
     “A” & “B” are 10 1/2” long slide the stop plate up or down
     so that it lines up with the 10 1/2” mark on the fold plate.                     Panel B
     3. Measure the length of panel “B”

     4. Adjust the lower fold plate so that the stop plate lines
     up with the measurement of panel “B

     5. Load forms and press test. If folds are too long or too
     short adjust accordingly.



     BATCH COUNTING
     The batch counter can be set from “0” to “999”. Press the “Batch Counting” button to illuminate the “Batch
     Counting” light. Press the “-“ or “+” buttons to select the number of documents to be folded. Press the “Start”
     button. When the counter gets to “0” the machine will stop.

     NOTE: The batch counting program will remain on after turning the power off. You must press the Batch
     Counting button to turn off the light and cancel the batch count setting.




                                                               4


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                                                                                For More Info

     MULTI-SHEET FEEDING (OPTIONAL)                                             Click Here --->

     The multi-sheet feeder is designed to fold pre-collated stapled or unstapled sets of paper of up to three 20 #
     sheets of paper.

     1. Make sure that all paper is removed form the feed
        table.

     2. Adjust the side guides on the feeder for the proper
        paper size. Loosen the brass thumb screw, open
        or close the guides to fit the paper width and
        retighten the thumbscrew (Fig 8a).

     3. Slide the pre-collated paper set into the multi-sheet        Fig. 8a              Fig 8b
        feeder. When feeding stapled sets the documents               Brass thumbscrew         Skew Adjuster
        should be placed with the staple on the operators
        side and leading (Fig 9).

     4. The sheets of paper will be automatically pulled into
        the folder (there is a one second delay after the
        paper is placed in the feeder).

     5. If the fold is skewed, turn the skew adjustment knob
        located on the back of the feeder left or right to make
        corrections (Fig 8b).

     6. To remove the multi-sheet feeder depress the release
        levers located on either side of the lower back side of      Fig. 9
        the feeder (Fig. 10), tilt the feeder forward and lift. To                             Staple
        reinstall depress the levers and reinsert.




                                                                     Fig. 10
                                                                                          Release Levers




                                                                5


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                                                   For More Info
     CROSS FOLDING                                 Click Here --->

     Cross folding refers to folding a document in one pass then running it through the folder a second time to be
     folded again.

     Common Application: Folding a 11” x 17” document in half then letter folding it to fit in a standard #10
     envelope.

                                                                              Fold Crease         Cross Fold Guide
     1. Load folded paper into the feed tray with the fold
        crease facing the non-operator side of the folder
        (Fig 11).

     Note: For best results firmly run your hand over the
     fold crease to help flatten the paper before loading.

     2. Attach the cross fold paper guide onto the feed tray
        paper guide (Fig. 12) and lower guide.

     Note: Cross folding ability will vary based on the paper Fig. 11
     weight and type. If the paper is too heavy it may not be                                   Tab “B”      Tab “A”
     able to be cross folded.




                                                                   Fig. 12                  Slot “B”         Slot “A”
                                                                   To install cross fold guide hook tab “A” into slot “A”
                                                                   and then lower tab “B” into slot “B”



     STACKER WHEEL POSITIONING CHART
     Move the stacker wheel to the proper position indicated on the chart based on the fold and paper size.

                 8.5" x 11" 8.5" x 14"                       11" x 17"
       Letter         A        A or B                            B
       Zig-Zag        A        A or B                            B
       Single         B          B                               C
       Gate           A          B                               C
       Fold Out       B          C                               C
       Double ll      A          A                             A or B

                                                               6


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     STACKER WHEEL SETUP FOR THICK PAPER
     Thicker paper from 28 # up to 65 # may require special stacker wheel setup moving the stacker wheels closer
     than the position “A” slot.

     If stacking is inconsistent move the stacker wheels from the standard position #1 (Fig. 13) to the thick paper
     weight position #2 (Fig. 14) as indicated in the pictures below. Position # 2 may also be good for small folded
     documents.
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                                        Position 1                                                Position 2




     Fig. 13 - Standard Stacker Wheel Position                   Fig. 14 - Thick Paper Weight Position




                                                             7
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     OPERATOR MAINTENANCE
     1. It is recommended to let forms cool for one-half hour, from the laser printer, before folding. This allows
        toner to set on the forms and static electricity to discharge. The FD 400 Jogger is recommended for best
        results. The Jogger squares the forms and dissipates heat and static created by laser printers.
     2. Clean in-feed tires and fold rollers with Formax recommended roller cleaner & rejuvenator to remove paper
        dust and toner. A Formax Cleaner Kit is available from your dealer. A damp cloth with water is the best
        alternative.

     CAUTION: Do not use any chemicals other than the roller cleaner & rejuvenator or water.

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     CLEANING PROCEDUERS:
     1. Make sure machine is turned off and unplugged.
        All folders have four (4) rubber rollers (Fig. 15).

     2. Remove the upper and lower fold plates .

     3. Using Formax roller cleaner, spray a new cotton
       cloth until the cloth is saturated. Wipe the wet cloth
       in a back and forth motion making sure to clean
       the entire surface of the fold and seal rollers. Now
       take a dry cloth and wipe off excess toner. The cloth
                                                                     Fig. 15
       should be covered with black toner surplus from                                    Fold Rollers
       cleaning the rollers.

     4. Make sure to run 10-15 sheets of blank copy paper
        to ensure all cleaner has been removed from the fold
        rollers. Running blank sheets will remove any excess
        residue of cleaner on the rollers.




                                                                8


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                                                          For More Info
     REPLACING SIDE COVER                                Click Here --->
     Four screws secure each cover to the side frame. To avoid scratching the operator side cover, raise
     the feed table lever. Reverse procedure to install.



     REPLACING CONTROL PANEL BOARD
     1.       Make sure machine is turned off and
              unplugged.1.
     2.       Remove the operator side cover.
     3.       Remove the roller bracket spring (Fig. 16) from
              the stud behind the right hand side of the control
              panel.
     4.       Remove the two mounting screws holding the
              control panel to the side frame (Fig 17).
     5.       Remove the control panel.
     6.       Unplug the electrical connectors. Note their
              location.                                              Fig. 16       Roller Bracket Spring
     7.       Remove the eight ¼” nuts holding the board to
              the panel. Do not lose any of the eight white
              plastic spacers
     8.       Reverse procedure to install.




     REPLACING DRIVE MOTOR                                           Fig. 17          Mounting screws

     1.       Make sure machine is turned off and unplugged.
     2.       Remove non-operator side cover.                         Drive Belt          Drive Pulley
     3.       Remove lower fold plate.
     4.       Remove three screws holding the component
              access panel in position (Fig 19).
     5.       Remove component access panel.
     6.       Unplug motor electrical connector (J4) from main
              power board.
     7.       Remove tie wraps from wiring harness.
     8.       Remove the four mounting screws that hold the
              motor adjusting bracket to the frame (Fig. 18).
     9.       Remove the drive belt from the drive pulley (Fig.
              18).
     10.      Slide the motor out of the side frame.
     11.      Reverse procedure to install
                                                                     Fig. 18
                                                                                     Mounting screws

                                                               9


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                                                                     For More Info
     REPLACING MAIN POWER BOARD                                      Click Here --->

     1.       Make sure machine is turned off and unplugged.
     2.       Remove lower fold plate.
     3.       Remove three screws holding component access
              panel in position (Fig 19).
     4.       Remove component access panel.
     5.       Extend catch tray at least 5”.
     6.       Unplug electrical connectors from the main board.
              Note their location.
     7.       Remove eight screws holding the board in
              position.                                              Fig. 19
                                                                               Access Panel Screws
     8.       Remove the board.
     9.       Reverse procedure to install.




     REPLACING SINGULATOR PAD
     1.       Make sure machine is turned off and unplugged.
     2.       Open top cover.
     3.       Loosen center feed tire setscrew with a 5/64
              Allen wrench. Slide the tire to one side.
     4.       Peel off the pad (Fig. 20).
     5.       Clean the singulator mount.
     6.       Glue a new pad on the mount using an instant
              glue.
     7.       Move the feed tire to its original position, tighten
              the setscrew and close the cover.

                                                                     Fig. 20
                                                                                       Singulator Pad




     REPLACING PAPER FEED TIRES
                                                                                     “E” Clip
     1.       Make sure machine is turned off and unplugged.
     2.       Remove both side covers.
     3.       Remove control panel (see instructions).
     4.       Open top cover.
     5.       Loosen feed tire setscrews.
     6.       Remove “E” clip from the feed tire shaft on the
              operator side (Fig. 21).
     7.       Remove drive belt from clutch pulley.
     8.       Slide the feed tire shaft far enough to allow the
              tires to be removed. Note the orientation of the
              tires.
     9        Reverse procedure to install.
                                                                     Fig. 21


                                                                10


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     REPLACING FEED TABLE SELF-CENTERING SIDE GUIDES
     1.       Make sure machine is turned off and unplugged.
     2.       Remove lower fold plate.
     3.       Loosen side guide locking screws and move
              guides to the center of the feed tray.
     4.       Remove the 11/32” nut (Fig. 22) holding the self-
              centering gear and remove the gear.
     5.       Unscrew and remove the locking screw.
     6.       Reverse procedure to install.
                                                                         Fig. 22                  11/32” Nut

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                                                                   Upper stacker “E” clip
     REPLACING STACKER BELTS                                                                    Mounting screws


     1.       Make sure machine is turned off and unplugged.
     2.       Remove side covers.
     3.       Loosen stacker mounting screws (Fig. 23) to
              release tension on belts.
     4.       Remove catch tray assembly.
     5.       Remove an “E” clip from the lower stacker shaft
              (Fig. 23) and slide the shaft out of the bushings.
     6.       Loosen the drive motor bracket screws and
              remove the drive belt.
     7.       Remove large black pulley from the stud.
     8.       Loosen the 1/16” setscrew on the upper conveyor
              shaft gear. Slide the gear further on the shaft.           Fig. 23
     9.       Remove the “E” clip on the operator side of the                               Lower stacker “E” clip
              upper conveyor (Fig. 23) drive shaft.
     10.      Alternately slide the drive shaft and drive pulley
              to gain enough clearance to remove the stacker
              belts.
     11.      Remove the four screws holding the stacker table
              in position and remove the stacker table.
     12       Reverse procedure to install.




                                                             11


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     ROLLER SPRING ADJUSTMENT FOR THICK PAPER
     Roller Spring Adjustment:
     Thicker paper from 28# up to 65# may require roller spring adjustments.


     1.     Turn power off and unplug from the wall outlet.
     2.     Remove both side covers.
     3.     Remove the control panel from the operator side.
     4.     Remove the lock nut (Fig. 24) holding the spring bracket (Fig. 24) in place.
     5.     Remove the spring bracket from the screw mount (Fig. 24) and the spring.
     6.     Attach the spring directly to the screw mount (Fig. 25) and replace lock nut.
     7.     Replace the control panel.
     8.     Repeat steps 4 - 6 on the non-operator side and replace side covers.



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          Lock Nut        Screw Mount    Spring Bracket                            Spring Bracket   Screw Mount




     Fig. 24                                                        Fig. 25




                                                              12
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         TROUBLE-SHOOTING                                              Click Here --->

          TROUBLE                       POSSIBLE CAUSE                    REMEDY
          Control panel lights are      No power at the wall outlet.      Check wall outlet.
          not illuminated.
                                        No power to the machine inlet.    Check power cord for frayed/broken
                                                                          wires.

                                        No power to the control panel.    Press the button on the circuit breaker.

                                        Internal electrical failure       Call for service
          “Cover Open” light is on.     Cover open                        Close cover

                                        Magnetic switch is broken.        Call for service
          “Paper out “ light is on.     In-feed tray is empty.            Place documents on the in-feed tray.
          “Fault detect” light is on.   Paper misfeed                     Reload paper and press “Reset”.

                                    Paper jammed at exit of folder.       Remove paper and press “Reset”.
          Black marks on the folded In-feed tires, separator, and/or      Clean the parts with approved roller
          paper.                    fold rollers are dirty.               cleaner and rejuvenator.
          Fold is skewed.               In-feed tray is out of            Turn skew adjuster knob to remove the
                                        adjustment.                       skew.
          Stacker belts do not turn.    Broken drive belt, worn drive     Call for service
                                        gear.

          Documents are wrinkled        Fold plates are not inserted      Remove and reinstall fold plates. Be
          or crunched.                  correctly.                        sure they’re properly positioned.

                                        Piece of paper or other material Remove object from the fold plate.
                                        is stuck in the fold plate.

          In-feed tray lever does       Broken spring                     Call for service
          not work
          Double feeding forms          Documents stuck together          Jog forms to remove static electricity.

                                        Feed tire or separator worn       Call for service
          Not feeding documents         Feed tire dirty                   Clean feed tire

                                        Feed tire or separator worn       Call for Service




                                                                 13


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     ELECTRICAL SCHEMATIC                                                              For More Info
                                                                                       Click Here --->


                                                                                                                                                                                  01
                                                                                                                                                                                  02
                                                                                                                                                                                  03
                                                                                                                                                                                  04
                                                                                                       U18
                                                                                                                                                                                  05
                                                                                                      Eprom                                                                       06
                                                                                                                                                                                  07
                                                  Control Board                                       89C55
                                                                                                       WD                                                                         08
                                                   390-1349                                                                                                                       09
                                                                                                                                                                                  10
                                                                                                                                                                                  11
                                                  stack           cover         spare                                 spare photo                                                 12
                                power board                                              clutch        output                        single sheet          fold exit beam
                                                  empty           open          cover                                    eye                                                      13
                                   J12             J8             J9             J11      J10            J7              J5              J3                    J1                 14
                                                                                                                                                                                  15
                                                                                                                                                                                  16
                                 4 3 2 1           1   2          1   2                   1       2                                     4 3 2 1              4 3 2 1              17
                                                                                                                                                                                  18
                                                                                                                                                                                  19
                                                                                              c                                                                                   20
                                                                                        feed clutch                                                                               21
                                                  NC                                                                                                                              22
                                                           COM
                                                  NO                                                                                                                              23
                                                                                                                                                                                  24
                                                                                                                                                                                  25
                                                   Stack Empty                                                            Single Sheet Sensor        Exit Form Sensor             26
                                                   Lever Switch
                                                                                                                                                                                  27
                                                                                                                                                                                  28
                                                                                                                                                                                  29
                                                                         M
                                                                                                                                                                                  30
                                                                       Cover                                                                                                      31
                                                                       switch                                                                                                     32
                                                                                                                                                                                  33
                                 4 3 2 1                                                                                                                                          34
                                                                                                                                                                                  35
                                                                                                                                                                                  36
                                   J1                                                                                                                                             37
                                control panel                                                                                                                                     38
                                                                                                                                                                                  39
                                                                                                                                                                                  40
                                                                      Power Board                                                                                                 41
                                                                       390-1348
                                                                       395-1005                                                                                                   42
                                                                                                                                                                                  43
                                                                                                          thermal                                                                 44
                                  motor                           power switch                                                AC input
                                                                                                           cutout                                                                 45
                                   J4                                 J3                                      J2                J2                                                46
                                                                                                                                                                                  47
                                                                                                                                                                                  48
                                   1   2                           1 2 3 4                                    1   2            1    2                                             49
                                                                                                                                                                                  50
                                                                                                                                                                                  51
                                                                                                                                                                                  52
                                                                                                          Jumper
                                                                                                                                                                                  53
                                                                                                                                                                                  54
                                                                                                                                                                                  55
                               - M            +                                                                                         circuit breaker
                                                                                                                                                                                  56
                                                                                                                                                                                  57
                                                                 On/Off Switch                                                                                      Power Inlet
                                                                                                                                                                                  58
                                                                                                                                                                                  59
                                Main Motor                                                                                                                                        60
                                                                                                                                                                                  61
                                                                                                                                                                                  62
                                                                                                                                                                                  63
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                                                                                                                                                                                  74




                Formax Products                            ENGINEER :                                                                   TITLE:            340 Electrical Layout
               DATE:    October 28, 2002                   DRAWN BY: Dale Christie                                                          #:
                                                                                                                                        Print             01         Rev. 1




                                                                                              14


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     MECHANICAL PARTS                               For More Info
                                                    Click Here --->
                 1                           2      3              4              5




                                                                                      6




                                                                          8   7




                               #   QTY   PART #     DESCRIPTION
                               1   1     360-1987   FEED TRAY EXTENSION
                               2   1     360-1986   FEED TRAY
                               3   1     320-0066   REAR COVER
                               4   1     360-1940   TOP COVER
                               5   1     325-0488   FOLD PLATE DECALS
                               6   1     395-0949   STACKER TRAY
                               7   1     360-1980   STACKER DECK
                               8   1     320-0065   FRONT COVER
                               -   1     395-0981   TOP COVER ASSY
                               -   1                FEED TRAY ASSY
                               -         373-0133   COVER SCREWS




                                                         15


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                                                     Click Here --->
                                        3        4                                         5

                                                                                                           6

           2




                                                                                                           7




           1




                                                                                                               11




                                                                          10       9       8
                     Detail A                  Detail C   11   Detail B

      #        QTY   PART #     DESCRIPTION
      1        1     360-1971   RIGHT SIDE ADJUSTMENT PLATE
      2        1     360-1970   LEFT SIDE ADJUSTMENT PLATE
      3        1     352-0013   PAD, FEED TRAY
      4        1     395-0974   LAST SHEET SWITCH
      5        1     332-0145   STACKER WHEEL SHAFT                                            1       2
                                                                                       3
      6        1     360-1950   STACKER PLATE
      7        2     320-0061   NYLON STACKER WHEELS
      8        1     310-0134   OUTPUT SENSOR
      9        1     316-0014   STATIC ELIMINATOR BRUSH
      9        1     334-0375   DIVERTER
      10       1     360-1959   FEED RAMP
      11       2     369-0028   STACKER BELT

     DETAIL A
      #        QTY   PART #     DESCRIPTION
      1        1     381-0108   PLASTIC THUMB SCREW, KNURLED
      2        1     360-1936   PLATE
      3        2     373-0131   PHILIPS, SCREWS, CHROME
                                                                               DETAIL A            4
      4        1     332-0144   PIVOT SHAFT, FEED TRAY
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                               2                                                                4 56


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                               1


                               DETAIL B
                               #    QTY   PART #      DESCRIPTION
                               1    1     342-0092    SPRING EXTENSION 1/4” DIA 1”L
                               2    1     334-0376    SINGULATOR SHAFT
                               3    1     360-1930    SINGULATOR MOUNT
                               4    1     334-0377    SINGULATOR BLOCK
                               5    1     373-0109    4-40 X 1/8” TOP SING. BLOCK SCREW
                               6    1     373-0126    4-40 X 3/16” BOT. SING. BLOCK SCREW
                               7    1     352-0008    SINGULATOR PAD
           1             2          3
                                                                                                     2   3       4




                                                                                1


     DETAIL C                                                                                                6       5
                                                                              DETAIL D
      #     QTY     PART #         DESCRIPTION
                                                                               # QTY PART #          DESCRIPTION
      1     1       395-0954       21 GROOVE PULLEY, CLUTCH
                                                                               1 1        330-5730 SHAFT COLLAR
      2     1       395-0978       FEED SHAFT
                                                                               2 1        379-0014 E-CLIP
      3     3       350-0099       FEEDER WHEELS, RUBBER 60T
                                                                               3 1        377-2828 FLAT WASHER
                                                                               4 1        377-5481 WAVE WASHER
                                                                               5 1        371-0013 FRAME BUSING
                                                                     1         6 1        319-0244 CLUTCH




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                                                                      2
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     SELF-CENTERING PAPER GUIDE
      #     QTY     PART #         DESCRIPTION
      1     2       360-1935       CLAMP RACK
      2     1       368-0068       NYLON GEAR ASSY, 18 T


                                                               17


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                                                                          For More Info

                                                     5
                                                                          Click Here --->
               2                          4                      6
                               3




        1




                   9                8                                                7




              #        QTY     PART #         DESCRIPTION
              1        1       360-1938       WELDMENT, LOCK LEVER (0328, 0329)
              2        1       342-0095       SPRING , EXTENSION, 3/8” DIA X 3.5”L
              3        1       360-1951       SPRING MOUNT, PAPER FEED
              4        1       360-1939       WELDMENT, PAPER TRAY LEVER (0331, 0332)
              5        1       342-0094       SPRING, EXTENSION, 3/8” DIA X 3.5” l
              6        1       360-1951       SPRING BRACKET, PAPER FEED
              7        1       360-1974       CONTROL PANEL PLATE
              8        1       325-0487       CONTROL PANEL DECAL
              9        1       342-0094       SPRING, EXTENSION, 3/8” DIA X 3.5” l




                                                                  18


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                                                                                   For More Info
                                                                                   Click Here --->

                                          1              2         3    4      5       6
                                                                                             7




                                                                                                     8




                                                                                        10   9
                               15                14      13        12   11




                  #    QTY     PART #         DESCRIPTION
                  1    1       365-0205       PULLEY, 2.4”DIA 1/4 V-SHEAVE
                  2    1       319-0213       MAGNET SENSOR
                  3    1       365-0202       CUTCH GEAR, 21 GROVE PULLEY
                  4    1       360-1934       CLUTCH BRACKET
                  5    1       395-0957       FEED REDUCER PULLEY
                  6    1       365-0209       TIMING BELT, 38 GROOVE 76XL 1/4”W
                  7    1       379-0014       E-CLIP, 3/8” SHAFT
                  8    1       310-0204       CLUTCH WIRE
                  9    1       360-1953       HOLE COVER PLATE
                  10   1       360-1985       MOTOR MOUNT
                  11   1       366-0004       V-BELT 14”W X 24”L
                  12   1       365-0204       .9” DIA 1/4” V-SHEAVE (PULLEY)
                  13   2       379-0033       E-CLIP 1/4” SHAFT
                  14   1       365-0211       CONVEYOR PULLEY
                  15   1       368-0069       96T, 32P 20PA




                                                                  19


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                                     9             11     10                         3
                     5




                8            7                 3               2                 1       6      12


                #        QTY     PART #     DESCRIPTION
                1        2       395-0959   COMMON ROLLER
                2        1       350-0097   DRIVE ROLLER
                3        1       395-0958   TOP ROLLER
                4        3       360-1988   CLIP, LEVER
                5        6       320-0063   MOLDED LEVER
                6        2       370-0029   BEARING, BALL W/SNAP RING
                7        6       370-0030   BEARING, BALL
                8        1       330-5730   SHAFT COLLAR
                9        6       342-0093   SPRING, EXTENSION
                10       6       381-0118   SPACER
                11       6       373-0121   SCREW, TRUSS HD PHILLIPS
                12       1       379-0014   Z/P STEEL E-0STYLE RETAINING RING
                                 395-0958   TOP ROLLER ASSY
                                 395-0959   COMMON ROLLER ASSY

                                                                                For More Info
                                                                                Click Here --->
                                                                   20


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                               For More Info
                               Click Here --->
                        1                                      2       3




       #     QTY      PART #      DESCRIPTION
       1     1        313-0053    90V DC MOTOR
       2     1        395-1005    POWER PCB ASSY
       3     1        311-0087    POWER SWITCH, DPST, W/QD
       4     1        317-0029    BREAKER SWITCH, 3.5 A
       5     1        319-0096    AC POWER INLET RECEPTICAL
                                                                   4
             1        334-0375    DIVERTER BAR                             5




                                                          21


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                                                          For More Info
                                                          Click Here --->

                                        3
                         2                                            4            1




      9




                     7                      6             5




           #     QTY         PART #         DESCRIPTION
           1     1           360-1978       WELDMENT, BELLY PAN LOWER PLATE
           2     1           334-0378       KNOB, FOLD PLATE ADJUSTMENT
           3     1           390-1332       LOWER FOLD PLATE HARNESS ASSY
           4     1           331-0171       LEAD SCREW LOWER
           5     1           360-1976       WELDMENT, BASE, LOWER PLATE
           6     3           352-0016       PAD, PAPER STOP
           7     1           334-0374       CAR
           8     1           360-1965       PAPER STOP
           9     4           395-0045       SOUND REDUCTION PADDING (Not Shown) 1”X1”X 9.5”L
                 1           395-0969       LOWER FOLD PLATE ASSY




                                                                 22


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                                                                                        Click Here --->
                                       1              2                             3
                                                                                4




                                                                 8          7                           5
                                                                                          6



                               #   QTY     PART #         DESCRIPTION
                               1   1       360-1979       WELDMENT, BELLY PAN UPPER PLATE
                               2   1       360-1977       WELDMENT, BASE, UPPER PLATE
                               3   1       334-0378       KNOB, FOLD PLATE ADJUSTMENT
                               4   1       331-0170       LEAD SCREW UPPER
                               5   3       352-0016       PAD, PAPER STOP
                               6   1       334-0374       CAR
                               7   1       360-1965       PAPER STOP
                               8   4       305-0050       SOUND REDUCTION FOAM 1”X1”X14”
                               -   1       395-0968       UPPER FOLD PLATE ASSY




                                                                23


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                                 Click Here --->
                                                                                   5
                                     1                   2              3    4     6               7          8



                                                                                                                       9
                                                                                                                       10

                                                                                                                   11




                                                                                                                   12

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                                                                                                                       14




                       20       19                           17                                                   15
                                                             18                                          16

                        #       QTY PART #           DESCRIPTION
                            1    1       360-1944    PAPER GLIDE
                            2    1       360-1945    BACK PLANE
                            3    1       381-0115    BRASS WIDTH ADJUSTER KNOB
                            4    1       377-0076    #8 FENDER WASHER
                            5    2       378-0115    8-32 NYLOCK NUT
                            6    2       381-0116    1/4” OD X #8 ID X 3/16” ZINC OVER BRASS SPACER
                            7    1       381-0115    #8-32 THUMB KNOB
                            8    1       378-7004    NUT 8-32
                            9    1       342-0090    1/4 OD x 3/4 length, .02 Music Wire Compression Spring
                         10      1       374-0093    8-32 x 1” SHCS
                         11      1       360-1952    YOKE
                         12      1       360-1943    LATCH (RIGHT)
                         13      2       381-0117    0.25” OD X #8 ID X 1/8”, NYLON SPACER
                         14      2       373-0134    #8-32 X 1/4” TRUSS HD
                         15      2       381-0117    0.25” OD X #8 ID X 1/8”, NYLON SPACER
                         16      1       342-0088    SPRING RH WOUND
                         17      1       378-0115    8-32 NYLOCK NUT
                         18      1       381-0117    0.25” OD X #8 ID X 1/8”, NYLON SPACER
                         19      1       342-0089    SPRING LH WOUND
                         20      1       360-1942    REAR LATCH (LEFT)
                            -    1       FD 340-20   STAPLE KIT




                                                                  24


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                                                     For More Info
                                                     Click Here --->




                                         1




                                                                       2




                               #   QTY   PART #     DESCRIPTION
                               1   1     325-0490   STAPLE SET DECAL
                               2   1     325-0491   STACKER ARM DECAL




                                                         25


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     PACKING                            For More Info
                                        Click Here --->




         Fold Plate and Conveyor Box




                          #    QTY   PART#      DESCRIPTION
                               1     308-0149   OUTER BOX ONLY 28 3/4” X 23 1/2” X 20 3/8”

                               1     390-1346   COMPLETE SET OF PACKING - INCLUDES OUTER BOX AND ALL
                                                INTERIOR PACKING




                                                                26


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