Elite Series Including Field Orientated Flux Vector Controllers
Force on Conductors
F = Force on conductor (Newtons)
L = Length of conductor (metres)
B = Magnetic field strength surrounding conductor (Teslas)
i = Current in conductor (Amps)
F = BiL
Separately Excited DC Motor
Single Phase Equivalent Circuit
LIS Leakage Inductance Stator
LIr Leakage Inductance Rotor
IT
IR Rr
RS VS LM Magnetising Inductance IM
Load Resistance Varies With Slip 1-SR r S ROTOR
RL
STATOR
Simplified Single Phase Equivalent Circuit
IT IR
RS VS LM Magnetising Inductance IM Load Resistance Varies With Slip 1-SR r S ROTOR RL
STATOR
Rotating Reference Frame
Vector Control Algorithm
THE
SERIES
IP 54 150% O/L for 30s at 50oC 150% O/L for 60s at 40oC Displacement Factor .99 150m Motor cable Run Re rating at 40oC ME2.5 to UE 140 + 25% UE 250 to UE 660 +10% Motor Thermal Model >2 Second ride through >97% Efficient Closed loop +/- 100 Hertz V/Hz +/- 400 Hertz
6 Models Rated 230 Volt ME-2.5 .55 kW ME-6.5 1.5 kW ME-10.5 2.2 kW ME-12 3 kW ME-18 4 kW ME-22.5 5 kW
400 Volt .75 kW 3 kW 4 kW 5.5 kW 7.5 kW 11 kW
3 Models Rated 230 ME-31 7.5 ME-38 11 ME-46 15
Volt kW kW kW
400 Volt 15 kW 18.5 kW 22 kW
Elite Mounting
6 Models (Currently) Rated 230 volt 400 volt UE-60 15 kW 30 kW UE-75 22 kW 37 kW UE-90 22 kW 45 kW UE-115 30 kW 55 kW UE-140 45 kW 75 kW
Elite Series Installation
B + Optional Brake Resistor
U V W E E L1 L2 L3
ME-2.5 to 22.5 Amp
No PF capacitors to be fitted
Motor must be earthed
O/L’s Not Isolation for Necessary off load use only
L L3 L2 N L1 E E
Motor
Drive must be earthed
Always use screened cable
Separate earth for SWA
Elite Series Control Cabling
0v Usually Earthed at This End
300mm (Min) Capacitive (Electrostatic) Coupled Interference Power cables
Screen
Twisted Pair Conductors
Elite Series
0 v Earth Link Removed at T20
PLC BMS DCS SCADA
Emergency Stop
Earth screen at one end only
Earthed Elite Earth at both ends and any other suitable location Inductive (Magnetically) Coupled
Elite Series Control Cabling
300mm (Min)
Capacitive (Electrostatic) Coupled Interference
Power cables
Xtravert
Twisted Pair Conductors
Screen
0v Earthed at T20
Transducer
Earth screen at one end only
Elite Series Installation
4-20 mA loop
DC Power Supply
Optional 0 v Earth link removed at T20
Internal 250 Ω
0 v link to Earth removed at T20
0v Transducer
0v
4-20 mA
Microdrive Elite Construction
Microdrive Elite Dimensions
Ultradrive Elite Dimensions
Elite Series Display
InverterO/L Motor O/L M & I O/L IP 54 Mount up to 3 m Away Back Lite LCD Status Line
o I RUN m t+80%S+100.0% LOCAL SP=100.0%
Control Line
A C F H I L M N O P R S X Y Z
Monitoring + Local reference Comparator Fault Host Communications Inputs- Analogue, Digital & Fibre Limits, Speed, Torque ,Current + Skip Multi references Motor Name plate, and encoder settings Output Analogue, Digital & Fibre Process Control, Source, Feedback & Error Rates- ACC, DEC, S Curve, Start/Stop Settings Control Type, Motor, Load & Controller Tune Language, Initialising, Program Commissioning
Elite Screens
F Screen
I Screen
Screen Nesting
Red = Enter Folding Screens
White = Exit Folding Screens I1 Local
L Screen
M Screen
I6 Analog I6a AI1 I7 Digital
O Screen
Elite Series Operating Modes
Closed Loop Torque Mode Open Loop Vector Mode Tension controllers Pumps, Fans, Conveyors Winders General purpose Position controllers Speed Control Torque boosters
Open Closed Loop Loop
Closed Loop V/Hz Mode Speed Mode
Crane hoists Multiple Motor Precision speed controllers Pumps, Fans, Conveyors Position controllers General purpose Full torque at Speed Controlstand still
Tension Control
PID
Encoder
Position Control
PID
Log Carriage
Speed Control with Torque Limit
Torque Control with Speed Limit
ME-2.5 to 22.5A Power Electronics
ME-31to 46A Power Electronics
UE-60 to 140A Power Electronics
Control Inputs
Programmable
Control Outputs
Block Diagram
Direct DeviceNet Interface
Set in Software Instance Number Baud Rate Node Address (Max 64) ME or UE
EDNi mounts under display
RS 232/485
Drive Com
ME or UE
Modbus RS232
ME or UE Terminals 37 & 40 - 42
RS 232/485
Modbus RS232
ModBusRS485
RS485 to RS232 Converter
Terminals 37 - 40
Serial Bus Interface
ScanBus
A/B 1203-GD1 1203-GK5
ME or UE
DeviceNet Remote I/O
ESBi mounts under display
InterBus
Out
InterBus
In ME or UE
ProfiBus
EPBi Mounts Externally
ME or UE
Fibre Optic Connection
ME or UE
Plastic Cable
50m Maximum at 50oC
VISTA
• The Elite has 6 digital, 2 Analogue, 1 fibre input, 3
•
Relay, 2 Analogue, 1 Fibre output available for standard Drive related functions These I/O’s are also available for VISTA programming and can be used to monitor and control external equipment
Vista Program
• Ratiometric Dosing System • PID functions
• •
available within the Elite Dosing profile can be customised to suit the individual process requirements Process Data can be displayed in relevant engineering
Hardware for Vista Program
Constant Pressure Dosing Control
Pressure Transducer
Dosing Pump
Ph Transducer
Flow Rate Transducer
Vista Dosing Pump Program
Set-point
Drive run status flag
Local Speed ref
Ph sensor
0 2
Reads Selection OR Enables PID Flow Selection set via screen 0,1,2,3,4 AND
1 0 23 4
Dosing rate
3
Flag both = flag set high
PID corrects for long term drift and flow meter provides instantaneous correction
Practical VISTA Applications
• Multiple Parameter Sets • A single Elite can be used to •
run multiple motors, singularly or together, up to the current rating of the Elite The Motor Parameter set for each motor configuration can be pre-programmed and selected as the motor set is changed
Practical VISTA Applications
• Stand-alone Lead Pump system controller • With one lead pump (Elite
speed controlled) and three fixed speed pumps controlled by the Elite output relays. Complete with duty cycle selection, cavitation protection and minimum flow alarm
Practical VISTA Applications
• Solar powered pump • Motor speed is controlled
relative to solar panel output