Catalog 2010 - 2011 Optical Warning Systems - Hella

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Catalog 2010 - 2011 Optical Warning Systems - Hella Powered By Docstoc
					Optical Warning Systems

Catalog 2010 - 2011
                           #H04206211 Hella, Inc. 6.10 Printed in USA




Hella, Inc.
201 Kelly Drive
Peachtree City, GA 30269
1.877.224.3552
www.hellausa.com
hella.faq@hella.com
     The ultimate in the art of
     Optical Warning Systems




Hella’s Optical Warning Systems cover a wide range
of different models from sophisticated rotating
mirror modules to top-quality LED technology.
All the lamps are available in different attachment
versions. Therefore, the ideal beacon can be chosen for   Hella, Inc.
every application purpose. All the beacons and optical    1.877.224.3552
                                                          www.hellausa.com
warning systems have been tested under the toughest of
conditions for continual heavy-duty use.
Index
Beacons

Xenon Strobe Beacons
     KLX 1..................................................................................... 6
     KLX 7000............................................................................... 7
     KLX 7500............................................................................... 9
LED Beacons
     K-LED 360 / 360 E / 360 BP................................................ 11
     K-LED 400 ........................................................................... 13
     K-LED 450 / 450 Plus .......................................................... 15
     K-LED 450 Dual ................................................................... 17
Halogen Beacons
     KL Rotacompact.................................................................. 19
     KL Rotaflex / KL Rotafix ....................................................... 21
     KL 7000 ............................................................................... 23



Light Bars

LED Light Bars
     MLB 170.............................................................................. 27
Xenon Strobe Light Bars
     Optilux OS-X400 Strobe....................................................... 29
Halogen Light Bars
     Optilux OS-400 Halogen ...................................................... 30


Warning Lights

LED Warning Lights
     DuraLED .............................................................................. 32
     EXL 400 / 650...................................................................... 33
     DDL100 / 200 ...................................................................... 35
Xenon Strobe Warning Lights
     BSX-Jumbo ......................................................................... 37
     BSX-Jumbo LED.................................................................. 38
     Concealed Lightheads ......................................................... 39

Accessories & Related Products
     Rear View Cameras / Backup Alarms / Relays / Switches .. 41
     Power Pole Mounting Accessories ....................................... 46
     Work Lamps ........................................................................ 49

Hella DOT System ....................................................................... 26
      Technology
    Technology




    Hella LED Advantages:
    ■ Very long service life – maximum reliability
    ■ Insensitive to vibration and jarring – ideal for high vibration applications
    ■ Low current consumption – ideal for continued use
    ■ Intelligent electronics – a wide range of flash sequences can be programmed
    ■ Extremely short reaction times – optimum safety effect
    ■ Modern design
    ■ 5 year limited warranty


    Hella Xenon Strobe Advantages:
    ■ Very rapid increase in luminous efficiency – immediately perceptible
    ■ Double flash signal – intensive warning effectiveness far in excess of the legal requirements
    ■ Optimum warning effectiveness also in daylight – even with direct sun radiation
    ■ Very high vibration resistance – suitable for high vibration applications
    ■ No moving parts – no mechanical wear, low-noise operation
    ■ Low current consumption – ideal solution for continued use
    ■ 2 year limited warranty / Strobe tube 1 year limited warranty


    Hella Halogen Advantages:
    ■ Bulbs and reflectors form a rotating unit – the full light output of the halogen bulbs is used.
    ■ Optimum light beam and distribution – high range and maximum warning effectiveness
    ■ Reflector system and robust bulb socket for simple, fast light-source replacement – no contamination or misalignment of the reflector
    ■ Favorably-priced product solution – Low maintenance costs, e.g. when replacing the light source
    ■ 1 year limited warranty / excluding all bulbs


    Hella Rotating System:
    ■ Best possible luminous efficiency
    ■ Optimally-aligned light
    ■ Homogeneous light distribution
    ■ Highest luminous intensity
    ■ Customer advantages: Safety and reliability




3
Quality

 Requirements and Testing
Fleet managers, drivers of commercial vehicles of all kinds and farmers expect functional security. This means vehicle components
built to a high standard and offering a long service life. Hella beacons, optical warning systems and auxiliary lighting systems fulfill
these demands. Their development and production is carried out according to the strictest quality standards. Our products are pro-
duced in Germany and the USA. Hella tests their suitability for everyday life in the most demanding of test series, in the test laboratory
and in field tests:



■ Test light output to meet specified
  candela (brightness) levels at
  specific angles and distance
■ Test series against the penetration of
  water and dust (IP protective rating)
■ Electromagnetic compatibility (EMC)
■ Thermal tests (temperature
  shocks or fluctuations)
■ Service life tests
■ Electronic tests (inverse polarity,
  short-circuit etc.)
■ Vibration tests




What is the IP protective rating?
IP stands for international protection. The IP protective ratings are determined in accordance with DIN 40 050, part 9. The purpose of
the standard is to precisely define the electrical equipment of vehicles against the penetration of solid foreign matter, including dust, and
against the penetration of water. The various important protective ratings for signal systems are explained in more detail in the following.

Protective rating IP 5K4K
Dust may only penetrate to such an extent that function and safety are not impaired. Water, which is sprayed against the housing from
every direction at considerable pressure, may not have any damaging effects: Water pressure approx. 4 bar.

Protective rating IP 9K
Water, which is sprayed against the housing during high-pressure / steam cleaning may not have any damaging effects:
Water pressure approx. 80 – 100 bar.

Certification Standards:
Hella Optical Warning Products are tested to comply with the following standards and regulations:

SAE: J845 (Revised Dec 2007 ) demands an increase of 50% in light output from the previous J845 spec and is the standard for most
of the Hella Optical Warning products. J1318 and J845 are also used for compliance with FMVSS 108 requirements. Class I qualifies it
for use on emergency vehicles, Class II on vehicles working on the side of the road and partially blocking traffic and Class III for off road
vehicles.
ECE: Imported products from Hella Europe are tested to comply with ECE regulation R 65 which generally perform to SAE Class I
standards.
CALIFORNIA TITLE 13: These regulations cover unique light angles, brightness levels, and flash rates required by the State of
California. Products which comply now are marked in the catalog accordingly. On going product development and testing will provide
additional qualified product and will be indicated on the product and updated in the Hella on line catalog.




                                                                                                                                                4
K-LED 180

 Beacons
KLX 1
                                                                                               LED
                                                                                              Xenon                                              Beacons




The Compact Strobe Beacon

■ Compact, handy design (just 10 cm in height), and light weight
■ Shockproof dome made of polycarbonate in 4 different colors
■ Symmetrical and homogeneous light distribution
  on account of special Fresnel optics
■ Multi-voltage system (10–80 V) for varied applications
■ Operating safety with inverse polarity protection
■ Easy replacement of the plug-type flash tube

                                                                                                      KLX 1 Fixed




                                                                                                                            (75mm)

                                                                                                                                     (101.5mm)
 Technical Data
 Voltage                                         10/80V
 Operating Voltage                                9-92
 Amps                                            0.1-0.3
 Joules                                           1.5
 Operating Temp                      -30º to 50º C (-22º to 122º F)
 FPM                                            70 single
 Flash Pattern                                   Single
 Connection                              Fixed: 380mm cable
                                      Magnetic: 445 cm / 16ft flat
                                                                             4.6” - (116mm)
                                    cable with switched lighter plug         5.1” - (130mm)                         (30
                                                                                                                       0m
                                           and ‘on’ indicator                6.1” - (154mm)                                m)

 Base Material                                ABS Plastic
 Type Approval
 Voltage                                         12/24V
 SAE                                         SAE Class III
 EMC                                             020891
 DOT System                                        No




 Part Numbers:

KLX 1                    Fixed 12V amber lens                    009224001    Spare Parts and Accessories
                         Magnetic 12V amber lens                 009224101    Amber lens                                  863522001
                                                                              Xenon flash tube                            863869001




                                                                                                                                                           6
         KLX 7000
    Beacons                                Xenon


    Extremely High Warning Intensity, “E” Approved
    ■ Internal lens modulates the light into a noticeable signal
    ■ Integrated personal protection switch-off of the live
      components guarantees a safer handling
    ■ Efficient electronics with function control output, self-
      diagnosis function, protection from inverse polarity
    ■ Under voltage switch- off
    ■ Service-friendly thanks to the individually replaceable electronics
      and sockets as well as standard flash tubes X1
    ■ Robust aluminum housing complies with most stringent EMC
      requirements and has an optimum cooling system, insensitive
      to permanent operation and high ambient temperatures
    ■ Smooth, easy-clean dome made of shockproof polycarbonate
    ■ Flexible version: More flexible, shock-absorbing base cushions
      against extreme shocks and minimizes the danger of damage. The
      light always returns to the optimum position (maximum tilt: 90°)

                                                                                                                     KLX 7000 F
    Technical Data
    Voltage                             12V                          24V
    Operating Voltage                  10-15                       20-30
    Amps                                 3.3                         1.6
                                                                                                       (151mm)
                                                                                           (195.7mm)


    Joules                                             14
    Operating Temp                       -40º to 60º C (-40º to 140º F)
    FPM                                           120 Double
    Hz                                            2.05+/-0.03                                                                            (107mm)

    Flash Pattern                                    Double                                                      (155mm)             (130mm)
    Connection                        Fixed: Male spade connectors
                                              Flange: DIN plug
                                  Magnetic: 10ft spiral cable with lighter plug
    Base Material                              Cast aluminum alloy
    Type Approval
    Voltage                             12V                          24V
    SAE                                           SAE Class II
    ECE                                            ECE R-65
    IP Approval                                     5K4K9K
    EMC                                            E-Approval
    DOT System                                         No

     Part Numbers:

     KLX 7000 F                Fixed amber lens, 12V                       008181101   Spare Parts and Accessories
                               Fixed amber lens, 24V                       008181111   Xenon flash tube 12-24V                    859634001
     KLX 7000 M                Magnetic amber lens, 12V                    008182101   Blue lens                                  862140021
                               Magnetic amber lens, 24V                    008182111   Amber lens                                 862140031
     KLX 7000 FL               Flexible pole mount amber lens, 12V         008183101   Red lens                                   862140041
                               Flexible pole mount amber lens, 24V         008183111



7
KLX 7000
                                                                                                      Xenon                              Beacons




                                                                        KLX 7000 F        KLX 7000 FL         KLX 7000 M


               Part Number                                              008181 ...         008183 ...          008182 ...
                                                                       -101    -111       -101     -111    -101       -111
               Rated voltage 12 V
               Rated voltage 24 V
               Diameter                                                155     155        155      155        157     157
               Height                                                  195.7   195.7     241.7     241.7   204.7     204.7
               Installation (firmly fixed)
               Installation (magnet)
               Installation (flexible)
               Installation from above
               Installation from below
               Lens material
               Dome material                                            PC      PC        PC        PC        PC      PC
               Dome, amber
               Dome, blue
               Dome, red
               Interference suppression Conducted Class 5 (CISPR 25)


                                                                               Amber Lens



                                                                                     EMC shielding
                                                                                     cage


                                                                                       Fresnel lens
                                                                                                                             Red lens


                                                                                      Flash tube
 Printed circuit
 board




                                                                                       Gasket                                Blue lens




Base (flat)                                                                                                                     p.46 for mounting
                                                                                                                                     options




                                                                                                                                                    8
        KLX 7500
    Beacons                                Xenon



    Extremely High Warning Intensity
    Smooth Outer Lens

    ■ Cast aluminum alloy base with common footprint
      allows for maximum durability and heat transfer
    ■ ‘European Style’ – dual lens design with integrated high
      quality clear fresnel lens with superior optics for optimum
      light output and smooth outer polycarbonate lens in
      amber for easy cleaning and minimal dirt buildup
    ■ Smart model includes optical sensor for correct light output
                                                                                               KLX 7500 Fixed
    ■ Low electromagnetic interference – complies with “E” requirements
    ■ Magnetic mount option with 14ft round cable plus
      switched lighter plug and “on” indicator
    ■ HD / Heavy-duty model features fully encapsulated electronics



                                                                          6.8“ 171.5 mm




     Technical Data
     Voltage                                       12/24V
     Operating Voltage                              9-32                                        6.8“ 173.4 mm

     Amps                                         2.5@12V
     Joules                              8-13 double / 12-17 Quad                                                       Cable Length
                                                                                                                        11“ 208 mm
     Operating Temp                     -30º to 50º C (-22º to 122º F)
     FPM                                    80 double / 65 Quad
     Flash Pattern                            Double / Quad
                                          Heavy Duty: Double only
     Light Intensity Control             Yes – on selected “smart”
                                                  models
     Connection                             Fixed: 280mm cable
                                            Magnetic: 14’ cable
     Base Material                        Cast aluminum alloy with
                                       integrated 1” threaded socket                 *Measurement in inches and [millimeters]

     Encapsulated Electronics                 Yes – HD Model
     Sync Wire                                       No
     Type Approval
     Voltage                                       12/24V
     SAE                                        SAE Class II
     IP Approval                                   IP5K4K
                                                     IP9K
     EMC                                          95/54/EC




9
KLX 7500
                                                                                         Xenon                      Beacons




                                                                KLX 7500 Magnetic                    KLX 7500 Magnetic




                KLX 7500 Exploded View                     KLX 7500 w/Power Pole Mount Kit       KLX 7500 Threaded Base
                                                                                                  for 1“ NPT Pipe Mount
                                                                 (Supplied separately)




Part Numbers:


          KLX 7500 M, Smart              Magnetic multi-voltage amber lens                         009503001
          KLX 7500 F, Smart              Fixed multi-voltage amber lens                            009503011
          KLX 7500 M                     Magnetic multi-voltage amber lens                         009503021
          KLX 7500 F                     Fixed multi-voltage amber lens                            009503031
          KLX 7500 F HD                  Fixed heavy-duty multi-voltage amber lens                 009503041


         Spare Parts and Accessories
         Mounting kit, power pole KLX 7500                                H05439011
         Xenon flash tube 12-24V                                          863962011
         Amber lens                                                       864057001                        p.46 for mounting
                                                                                                                options




                                                                                                                               10
          K-LED 360 / K-LED 360 E / K-LED 360 BP
     Beacons                                   LED




     Heavy-Duty Nylon Fiber Base
     Flash Pattern Options

     ■ Extremely robust design and construction - tested to
       withstand 200G shock force X 10 000 times
     ■ 6/6 glass filled nylon base for durability and corrosion-free life
     ■ Aluminum LED mounting towers ensure efficient heat dissipation for
       maximum brightness and longer life from 6x high power CREE LEDs
     ■ Fully encapsulated / potted electronics for maximum
       vibration and weather resistance (K-LED 360E only)
     ■ Individual power testing before packaging for                                          K-LED 360 Fixed
       assured quality and trouble free operation
     ■ Vehicle battery monitoring and low voltage condition
       flash pattern change (K-LED 360 only)
     ■ Auto reverse pattern change (K-LED 360 only)




                                                                                                                (106mm)
     ■ Daylight monitoring and switchable automatic light output
       adjustment (K-LED 360 only) 100% during day and 80% at night
     ■ Mag mount features Neodymium magnet with 190lb pull force
       and 10ft flat cable with switched lighter plug and “on” indicator
     ■ K-LED 360 BP with 35-hour battery pack includes:                                  m)

       Beacon, rechargeable batteries and smart charger
                                                                                        3m
                                                                                        (11




                                                                                                                (140mm)
      Technical Data                       360 / 360 BP                   360 E
      Voltage                                12V/24V                     12/24V
      Operating Voltage                       12-24V                     12-24V
      Amps                                  1 Amp Max                 0.5 Amp Max
      Operating Temp                           -32º to 52º C (-25º to 125º F)
      FPM                                     Various                   Double 90
      Flash Pattern                      16 incl. 4 rotating           Double only
      Light Intensity Control                   Yes                            No
      Connection                                   Fixed: 280mm cable
                                                  Magnetic: 10ft flat cable
      Base Material                                   6/6 glass filled nylon
      Encapsulated Electronics                   No                         Yes
      Sync Wire                                  No                         Yes
      Type Approval
      Voltage                                 12/24V                     12/24V
      SAE                                SAE J845 Class II         SAE Class II Amber
                                              Amber                 SAE Class I Red
                                         SAE J845 Class I
                                               Red
      IP Approval                             IP6K5K                     IP6K5K




11
K-LED 360 / K-LED 360 E / K-LED 360 BP
                                                                                            LED                                   Beacons




       K-LED 360 Magnetic       K-LED 360 w/Power Pole Mount Kit
                                      (Supplied separately)




       K-LED 360 Magnetic           K-LED 360 Pipe Mount Kit           K-LED 360 Exploded         K-LED 360 BP w/ Battery Pack & Magnets

                                      (Supplied separately)

Part Numbers:

            K-LED 360                 Fixed multi-voltage amber LEDs, clear lens                     H27061001
                                      Magnetic multi-voltage amber LEDs, clear lens                  H27061011
                                      Fixed w/battery pack amber LEDs, clear lens                    H27061081
                                      Magnetic w/battery pack amber LEDs, clear lens                 H27061091
                                      Fixed multi-voltage white LEDs, clear lens                     H27061021
                                      Magnetic multi-voltage white LEDs, clear lens                  H27061031
                                      Fixed multi-voltage red LEDs, clear lens                       H27061041
                                      Magnetic multi-voltage red LEDs, clear lens                    H27061051
                                      Fixed multi-voltage blue LEDs, clear lens                      H27061061
                                      Fixed multi-voltage green LEDs, clear lens                     H27061071
            K-LED 360 E               Fixed multi-voltage amber LEDs, clear lens                     H27071001
                                      Magnetic multi-voltage amber LEDs, clear lens                  H27071011
                                      Fixed multi-voltage white LEDs, clear lens                     H27071021
                                      Magnetic multi-voltage white LEDs, clear lens                  H27071031
                                      Fixed multi-voltage white LEDs, amber lens                     H27071101 NEW
                                      Magnetic multi-voltage white LEDs, amber lens                  H27071111 NEW
                                      Fixed multi-voltage red LEDs, clear lens                       H27071041
                                      Magnetic multi-voltage red LEDs, clear lens                    H27071051
                                      Fixed multi-voltage blue LEDs, clear lens                      H27071061
                                      Magnetic multi-voltage green LEDs, clear lens                  H27071071
            K-LED 360 BP**            Fixed amber LEDs, clear lens                                   H27071081
            w/battery pack            Magnetic amber LEDs, clear lens                                H27071091

                                              **K-LED 360 BP also available in blue, green, red and white LEDs upon request.
            Spare Parts and Accessories
            Mounting kit, pipe, 3/4” NPT K-LED 360 / K-LED 360 E              H84294081
            Mounting Kit, power pole K-LED 360 / 360 E                        H05437011
            Clear lens, K-LED 360 / K-LED 360 E                               H93020011
                                                                                                                         p.46 for mounting
            Amber lens, K-LED 360 / K-LED 360 E                               H93020021 NEW                                   options




                                                                                                                                             12
         K-LED 400
     Beacons                                 LED




     Extra Heavy-Duty Aluminum Base
     Shock-force tested
     ■ Extremely robust design and construction - tested to
       withstand 200G shock force X 10 000 times
     ■ Cast aluminum base with 8 integral LED mounting towers
       ensures efficient heat dissipation to ensure maximum
       brightness for longer from the High Power CREE LEDs
     ■ Fully encapsulated / potted electronics for maximum
       vibration and weather resistance
     ■ Individual power testing before packaging for
       assured quality and trouble free operation
                                                                                             K-LED 400 Fixed
     ■ Vehicle battery monitoring and low voltage condition flash pattern change
     ■ Auto reverse pattern change
     ■ Daylight monitoring and switchable automatic light output
       adjustment – 100% during the day and 80% at night
     ■ Magnetic mount features Neodymium magnet with 95lb pull force                            (136mm)
       and 10ft flat cable with switched lighter plug and “on” indicator
     ■ Removable rubber boot on magnet




                                                                                   (132mm)
     ■ Optional smooth outer clear lens cover to prevent dirt
       / ice buildup and assist with easy cleaning


                                                                                               7.36” (187mm)

      Technical Data
      Voltage                                12/24V
      Amps                                1.5 (nominal)
      FPM                                    Various
                                                                                                 (130mm)
      Flash Patterns                    Double / Quad /
                                        Random / Action
      Light Intensity Control                  Yes
      Connection                    Fixed: 11” / 280mm cable
                                     Magnetic: 10ft. / 3m flat
                                              cable
      Base Material                    Cast aluminum alloy
      Encapsulated Electronics                 Yes
      Type Approval
      Voltage                                12/24V
      SAE                          Exceeds SAE J845 Class I
      IP Approval                            IP6K5K




13
K-LED 400
                                                                                            LED                                   Beacons




                                                                                                  Smooth Outer Lens Cover - Optional




      K-LED 400 Magnetic                   K-LED 400 w/Power Pole Mount Kit
                                                  (Supplied separately)




        K-LED 400 Magnetic                       K-LED 400 Pipe Mount Kit
                                                   (Supplied separately)

                                                                                                         K-LED 400 Exploded
Part Numbers:

            K-LED 400                Fixed multi-voltage amber LEDs, clear lens                           H27091001
                                     Magnetic multi-voltage amber LEDs, clear lens                        H27091011
                                     Fixed multi-voltage white LEDs, clear lens                           H27091021
                                     Magnetic multi-voltage white LEDs, clear lens                        H27091031
                                     Fixed multi-voltage red LEDs, clear lens                             H27091041
                                     Fixed multi-voltage blue LEDs, clear lens                            H27091051
                                    Fixed multi-voltage green LEDs, clear lens                            H27091061

            Spare Parts and Accessories
            Mounting Kit, pipe, 3/4” NPT                                        H84294101
            Mounting Kit, power pole K-LED 400 / 450 / 450 D                    005436011
            Clear lens cover, smooth K-LED 400 / 450 / 450 D                    H93020061 NEW
            Clear lens K-LED 400 / 450 / 450 D                                  H93020071
            Amber lens K-LED 400 / 450                                          H93020091
                                                                                                                         p.46 for mounting
            Blue lens K-LED 400 / 450                                           H93020101                                     options




                                                                                                                                             14
     K-LED 450 / 450 “Plus”
     Beacons                                 LED



     Rotating Beam Pattern
     ■ Extremely robust design and construction - tested to
       withstand 200G shock force X 10 000 times
     ■ Cast aluminum base with 8 integral LED mounting towers
       ensures efficient heat dissipation to ensure maximum
       brightness for longer from the High Power CREE LEDs
     ■ Fully encapsulated / potted electronics for maximum
       vibration and weather resistance
     ■ Individual power testing before packaging for
       assured quality and trouble free operation
     ■ Vehicle battery monitoring and low voltage condition flash pattern change
     ■ Daylight monitoring and switchable automatic light output
       adjustment – 100% during the day and 80% at night
                                                                                             K-LED 450 Fixed
     ■ Magnetic mount features Neodymium magnet with 95lb pull force
       and 10ft flat cable with switched lighter plug and “on” indicator
     ■ Removable rubber boot on magnet
     ■ Optional unique Helio Shield® fitted to block sunlight entering                        (136mm)

       top of the beacon, resulting in a brighter light contrast in




                                                                                   (132mm)
       daylight (Not for use with daylite monitoring feature)
     ■ Optional smooth outer clear lens cover to prevent dirt/
       ice buildup and assist with easy cleaning
     ■ K-LED 450 - Supplied with amber LEDs and amber lens                                   7.36” (187mm)

     ■ K-LED 450 “Plus” - Supplied with white LEDs which are 20%
       brighter than the standard amber and amber lens
      Technical Data
      Voltage                                       12/24V                                    (130mm)

      Amps                                 1.5 (Quad) 0.5 (Rotator)
      FPM                                          Various
                                            80 Rotating / 65 Quad
      Flash Patterns                           Rotating / Quad
      Light Intensity Control                          Yes
      Connection                          Fixed: 11” / 280mm cable
                                         Magnetic: 10ft / 3m flat cable
      Base Material                          Cast aluminum alloy
      Encapsulated Electronics                         Yes
      Type Approval
      Voltage                                       12/24V
      SAE                                      SAE J845 Class I
      IP Approval                                   IP6K5K




15
K-LED 450 / 450 “Plus”
                                                                                         LED                                   Beacons




                                                                                               Smooth Outer Lens Cover - Optional




       K-LED 450 Magnetic                     K-LED 450 w/Power Pole Mount Kit

                                                     (Supplied separately)




        K-LED 450 Magnetic                          K-LED 450 Fixed w/
                                                      Pipe Mount Kit
                                                    (Supplied separately)



                                                                                                       K-LED 450 Exploded
Part Numbers:


            K-LED 450                      Fixed multi-voltage amber LEDs, amber lens                      H27091071
                                           Magnetic multi-voltage amber LEDs, amber lens                   H27091081
            K-LED 450 “Plus”               Fixed multi-voltage white LEDs, amber lens                      H27091091
                                           Magnetic multi-voltage white LEDs, amber lens                   H27091101


            Spare Parts and Accessories
            Mounting Kit, pipe, 3/4” NPT                                         H84294101
            Mounting Kit, power pole K-LED 400 / 450 / 450 D                     005436011
            Clear lens cover, smooth K-LED 400 / 450 / 450 D                     H93020061 NEW
            Clear lens K-LED 400 / 450 / 450 D                                   H93020071
            Amber lens K-LED 400 / 450                                           H93020091
            Blue lens K-LED 400 / 450 “Plus“                                     H93020101                            p.46 for mounting
                                                                                                                           options




                                                                                                                                          16
         K-LED 450 Dual                                                                                      *Patent Pending

     Beacons                                 LED




     Dual Color Operation
     ■ 8 sets of dual color LEDs enable beacon to operate as
       either color or alternate between the two colors
     ■ Extremely robust design and construction - tested to
       withstand 200G shock force X 10 000 times
     ■ Cast aluminum base with 8 integral LED mounting towers
       ensures efficient heat dissipation to ensure maximum
       brightness for longer from the High Power CREE LEDs
     ■ Fully encapsulated / potted electronics for maximum
       vibration and weather resistance
     ■ Individual power testing before packaging for
       assured quality and trouble free operation
                                                                                         K-LED 450 D Fixed
     ■ Vehicle battery monitoring and low voltage condition flash pattern change
     ■ Daylight monitoring and switchable automatic light output
       adjustment – 100% during the day and 80% at night
     ■ Magnetic mount features Neodymium magnet with 95lb pull force                          (136mm)
       and 10ft flat cable with switched lighter plug and “on” indicator




                                                                                   (132mm)
     ■ Removable rubber boot on magnet
     ■ Optional unique Helio Shield® fitted to block sunlight entering
       top of the beacon, resulting in a brighter light contrast in
       daylight (Not for use with daylite monitoring feature)                                7.36” (187mm)

     ■ Optional smooth outer clear lens cover to prevent dirt/
       ice buildup and assist with easy cleaning


                                                                                               (130mm)




      Technical Data
      Voltage                                 12/24V
      Amps                                  1.5 (nominal)
      FPM                         Quad 70 fpm Rotating 100 rpm
      Flash Patterns                      Quad / Rotating
      Light Intensity Control                   Yes
      Connection                    Fixed: 11” / 280mm cable
                                   Magnetic: 10ft. / 3m flat cable
      Base Material                     Cast aluminum alloy
      Encapsulated Electronics                  Yes
      Type Approval
      Voltage                                 12/24V
      SAE                          SAE J845 Class I Red / Amber
                                              Quad
      IP Approval                             IP6K5K
      DOT System                                 No




17
K-LED 450 Dual
                                                                                              LED                                   Beacons




                                                                                                    Smooth Outer Lens Cover - Optional




      K-LED 450 D Magnetic                    K-LED 450 D w/Power Pole Mount Kit
                                                     (Supplied separately)




       K-LED 450 D Magnetic                         K-LED 450 D Pipe Mount Kit
                                                       (Supplied separately)



                                                                                                          K-LED 450 D Exploded
                                                                                                              w/Dual LEDs
Part Numbers:

             K-LED 450 D                 Fixed multi-voltage amber / blue LEDs, clear lens           H27091111
                                         Magnetic multi-voltage amber / blue LEDs, clear lens        H27091121
                                         Fixed multi-voltage red / white LEDs, clear lens            H27091131
                                         Magnetic multi-voltage red / white LEDs, clear lens         H27091141
                                         Fixed multi-voltage amber / red LEDs, clear lens            H27091151
                                         Fixed multi-voltage red / blue LEDs, clear lens             H27091171 NEW
                                         Magnetic multi-voltage red / blue LEDs, clear lens          H27091181 NEW
            *Other colors available upon request.

             Spare Parts and Accessories
             Mounting Kit, pipe, 3/4” NPT                                          H84294101
             Mounting Kit, power pole K-LED 400 / 450 / 450 D                      005436011
             Clear lens cover, smooth K-LED 400 / 450 / 450 D                      H93020061 NEW
                                                                                                                           p.46 for mounting
             Clear lens K-LED 400 / 450 / 450 D                                    H93020071                                    options




                                                                                                                                               18
         KL Rotacompact
     Beacons                              Halogen




     Compact Size with Flexible and
     Fixed Mounting

     ■ 12/24V motor with single belt drive technology for quiet dependable operation
     ■ Free form technology - high sheen vapor plated mirror
       reflector for maximum controlled light output
     ■ Fixed mount vertical H1 bulb for low maintenance / robust operation
     ■ Modular mounting options to suit all applications
     ■ FL=Flexible pole mount rubber base / shock
       absorbing / 90º tilt to prevent damage
     ■ F=Fixed
                                                                                                    KL Rotacompact F
     ■ M=Magnetic / 3 Neodymium magnets with rubber coating


                                                                                                      (135mm)


      Technical Data
      Voltage                                 12V                    24V
      Operating Voltage                     10.8-13.8              21.6-27.6




                                                                                                                                   (157mm)
      Amps                                      5                     3
      Operating Temp                        -40º to 60º C (-14º to 140º F)




                                                                                                                        (42.5mm)
      Bulb Type                                            H1
      Bulb Wattage                             55                     70
      RPM                                                  180                                               (132mm)


      Drive Type                                    BELT - Single
      Connection                                    FL – Din plug
                                                 F – 190mm cable                                                                   m)
                                                                                                                           .5m
                                                                                       (3                              (73
                                           M – Spiral cord with lighter plug             .5
                                                                                            m
                                                                                              m
                                                                                                )
                                                                                                    (1




      Base Material                          Rubber coated ABS plastic
                                                                                                     30
                                                                                                       m
                                                                                                       m




      Type Approval
                                                                                                         )




      Voltage                                 12V                    24V
      SAE                                            SAE Class I
      ECE                                               ECE R-65
      IP Approval                                       IP5K4K9K
      EMC                                            E-Approval




19
KL Rotacompact
                                                                                     Halogen                               Beacons




                 KL Rotacompact FL   (217mm)                  KL Rotacompact M




                   (135mm)

                KL Rotacompact FL                         KL Rotacompact Magnetic        KL Rotacompact FL Exploded View
                                                                Bottom View




Part Numbers:


          KL Rotacompact FL                    Flexible pole mount 12V amber lens                        009506001
                                               Flexible pole mount 24V amber lens                        009506011
          KL Rotacompact F                     Fixed 12V amber lens                                      009506201
                                               Fixed 24V amber lens                                      009506211
          KL Rotacompact M                     Magnetic 12V amber lens                                   009506301
                                               Magnetic 24V amber lens                                   009506311


          Spare Parts and Accessories
          Bulb H1 12V 55W                                                    H83115001
          Bulb H1 24V 70W                                                    H83115071
          Lens Amber Polycarbonate                                           864074001
          Drive Belt                                                         855975001                          p.46 for mounting
                                                                                                                     options




                                                                                                                                     20
         KL Rotaflex / KL Rotafix
     Beacons                               Halogen



     Standard Solution for
     Robust Applications
     ■ Compact structure and striking design
     ■ Shockproof domes made of polycarbonate
     ■ Integrated inverse polarity protection
     ■ KL Rotaflex FL: More flexible, shock-absorbing base
       minimizes the danger of damage. The light always
       returns to the optimum position (maximum tilt: 90°)




                                                                                                     (135mm)
      Technical
      Voltage                              12V                   24V




                                                                                                                         (133mm)
      Operating Voltage                 10.8-13.8              21.6-27.6
      Amps                                  5.5                   3.5


                                                                                         (222mm)
      Operating Temp                     -40º to 60º C (-40º to 140º F)
      Bulb Type                                       H1
      Bulb Wattage                          55                    70
      RPM                                             160
      Drive Type                                  Gear - Nylon
      Connection                                 FL – Din plug
                                               F – Male Spade
                                        M – Spiral cord with lighter plug
                                                                                                               (24mm)
      Base Material                                  Rubber
      Type Approval
      Voltage                              12V                   24V
      SAE                                         SAE Class I
      ECE                                           ECE R-65
      IP Approval                                   IP5K4K9K
      EMC                                         E-Approval




      Part Numbers:

     KL Rotaflex FL                Flexible pole mount 12V amber lens       006846001   Spare Parts and Accessories

                                   Flexible pole mount 24V amber lens       006846011   Amber lens                      859020001
     KL Rotafix F                  Fixed 12V amber lens                     007337001   Blue lens                       859020101
                                   Fixed 24V amber lens                     007337011   Bulb H1 12V 55W                 H83115001
     KL Rotafix M                  Magnetic 12V amber lens                  007337021   Bulb H1 24V 70W                 H83115071
                                   Magnetic 24V amber lens                  007337031




21
 KL Rotaflex / KL Rotafix
                                                                                                    Halogen                                               Beacons


                                                                                                                                       (135mm)




                                                                                                                       (174mm)
                                                           Rotaflex FL Rotafix F      Rotafix M


              Part Number                                   006846 ...   007337 ...   007337 ...                                       (130mm)
                                                           -001 -011 -001 -011 -021 -031
                                                                                                                     (3.5mm)
              Rated voltage 12 V                                                                                                                          (6.5mm)




                                                                                                                                           m)
                                                                                                    Bolt circle




                                                                                                                                         0m
              Rated voltage 24 V                                                                    -Inner: 3.9” - (100mm)




                                                                                                                                          0
                                                                                                                                             (1




                                                                                                                                       (1
                                                                                                    -Outer: 5.1” - (130mm)*                    30
              Diameter                                     135    135    135   135    135    135                                                  m
                                                                                                                                                    m
                                                                                                                                                      )
                                                                                                    * Fixing from below only
              Height                                       222    222    174   174    174    174
              Installation (firmly fixed)
              Installation (magnet)
              Installation (flexible)
                                                                                                                                    KL Rotafix
              Installation from above
              Installation from below
              Reflector material                           Metal Metal Metal Metal Metal Metal
              Dome material                                 PC    PC     PC    PC     PC     PC
              Voltage controller
              Dome, amber
                                                                                                                                 Blue lens
              Dome, blue
              Interference suppression Conducted Class 5




                         Amber Lens                                Reflector                                                     p.46 for mounting
                                                                                                                                      options



   Bulb                                                                                Amber Lens                                     Reflector



                                                                                      Bulb


Motor drive


                                                                                      Motor drive




          Rubber
          molded part




                                                                                                                                                                    22
         KL 7000
     Beacons                               Halogen


     High Quality Technology and Maximum
     Light Values-Optimum Signal Effect
     ■ Efficient light output on account of the special optics of the robust dome
     ■ High light values guarantee utmost warning effectiveness and safety
     ■ Maximum smooth running thanks to the maintenance-
       free drive bearings and the twin-belt technology
     ■ Electronic motor control ensures an absolute constant rotational
       frequency even in the case of fluctuations in the wiring system
     ■ Multi-voltage function possible by changing the bulbs
     ■ Protection from inverse polarity
     ■ Maximum EMC protective rating
     ■ Pipe socket version: Anti-theft thanks to Allen socket screw fixing
     ■ Flexible version: More flexible, shock-absorbing base cushions
       against extreme shocks and minimizes the danger of damage. The
       light always returns to the optimum position (maximum tilt: 90°)




                                                                                                 (151mm)



                                                                                                            (194mm)
      Technical
      Voltage                                 12V                    24V                            (3mm)
                                                                                    (155mm)
      Operating Voltage                    10.8-13.8               21.6-27.6
      Amps                                     5.5                    3.5
      Operating Temp                       -40º to 60º C (-40º to 140º F)
      Bulb Type                                           H1
      Bulb Wattage                             55                     70
      RPM                                                160
      Drive Type                                       Belt-Dual
      Connection                                     Spade Male
      Base Material                                  ABS Plastic                    (107mm)
                                                      Rubber
      Type Approval                                                                    (130mm)
      Voltage                                 12V                    24V
      SAE                                            SAE Class I
      ECE                                            ECE R-65
      IP Approval                                    IP5K4K9K
      EMC                                            E-Approval
      DOT System                                          No




23
KL 7000
                                                                                                          Halogen                               Beacons




                                                                                                      Amber Lens
                                             KL 7000 F     KL 7000 R KL 7000 FL KL 7000 M                                                 Reflector


Part Number                                  008061 ...    008060 ...    008063 ...   008062 ...
                                             -101 -111 -101 -111 -101 -111 -101 -111                                                               Bulb

Rated voltage 12 V
Rated voltage 24 V
                                                                                                     2x Drive
Diameter                                     155     155   135     135   155    155   157   157
                                                                                                     Belt
Height                                       194     194   221     221   240    240   203   203
Installation (firmly fixed)                                                                          Motor
Installation (magnet)
Pipe socket installation option
Installation (flexible)
Installation from above
Installation from below                                                                                             Fixed Base
Reflector material                           Metal Metal Metal Metal Metal Metal Metal Metal
Dome material                                PMMA PMMA PMMA PMMA PMMA PMMA PMMA PMMA
Voltage controller
Dome, amber
Dome, blue
Interference suppression Conducted Class 5
                                                                                                                           Blue lens




 Part Numbers:


KL 7000 F                               Fixed 12 V                             008061101      Spare Parts and Accessories

                                        Fixed 24 V                             008061111      Amber lens                         862141001
KL 7000 R                               Rigid pole mount 12 V                  008060101      Blue lens                          862140001
                                        Rigid pole mount 24 V                  008060111       Bulb H1 12V 55W                   H83115001
KL 7000 FL                              Flexible pole mount 12 V               008063101       Bulb H1 24V 70W                   H83115071
                                        Flexible pole mount 24 V               008063111
KL 7000 M                               Magnetic 12 V                          008062101
                                        Magnetic 24 V                          008062111

                                                                                                                                       p.46 for mounting
                                                                                                                                            options



                                                                                                                                                           24
     Light Bars       LED


         Light Bars




25
Hella DOT System                                                                                                            **Patent Pending



 Hella LED Warning lights which incorporate the DOT system are capable of communicating with each other and between groups
 of lights without the need for a central control box. Each light head can be programmed individually and connected by sync and
 power wires to the next nearest light head regardless of a different flash grouping.


 • Eliminate the need for a central control box
 • Individual flash patterns can be programmed per unit                            *See product pages marked with         Hella DOT System
 • Link up to 18 units within a group and up to 4 flashing groups




                              1                                              2                                3

      +
                                                                                                                   4
          Wire Functions

          Positive (Red)

          Sync Wire (White)

          Ground (Black)

          Program Wire (Purple)



                                                                                                                                       2
       Example of Flash Groupings
       All lightheads labeled “1” flash first in the sequence; all lightheads labeled “2” flash
                                                                                                                   3
       second in the sequence, etc.



            DOT Remote Controller / Flasher
            Upgradability
            Convert your existing lighting to “DOT” flashing system with Hella.
            A Hella Remote Controller can be connected to an existing non-
            intelligent LED light (i.e. with no pre-programmed flash patterns)
            or to an incandescent / halogen light bulb, to enable full compatibility
            with a DOT system and 16 flash patterns.                                              Technical Data
                                                                                                  Operating Voltage            12V
                              Hella Remote
                                                                                                  Amps                     5 amps max
                               Controller
                                                                                                  Operating Temp            -32º to 52º C
                                                                                                                          (-25º to 125º F)
                                                                                                  Flash Patterns                16
                                                                                                  DOT Groups                     4
Existing LED
 lightheads                                             *OR existing LED stop /                   Part Numbers:
                                                        turn signal taillamps
                                                                                                  DOT Remote Controller     H57021001
                              +




*Fitment of a Hella Solid State Relay #931773987 is recommended for loads exceeding 5 AMP. Not suitable for connection to Xenon or Strobe
lightheads / beacons.



                                                                                                                                               26
     MLB 170
                                                                                                                m
                                                                                                     OT   Syste
     Light Bars                                 LED                                          Hella D

     Mini Light Bar, Low Profile, Multiple Flash Patterns
     New Generation II Upgraded Version
     ■ Low profile highly effective LED mini lightbar with 360 degree visibility
     ■ Unique LED light head design with superior optics
       for optimum controlled light output
     ■ Oversize heat sink and aluminum base plate ensures
       maximum cooling to ensure brighter light for longer
     ■ Robust design and construction ensures
       long life in heavy duty environments
                                                                                                                          MLB 170 Fixed
     ■ Fixed mount with rubber mounting pads and screws
     ■ Magnetic mount with 2 X 95lb pull magnets and removable
       rubber boots 10 ft flat cord plus switched lighter plug with
       'on' light and momentary switch for flash pattern changing
     ■ Clear UV stabilized Polycarbonate lens cover
                                                                                        8”
       with Amber LEDs for maximum versatility
                                                                                   (203mm)
     ■ 24 flash patterns with ‘touch and change’ wire controlled selection
     ■ Optional in cab control panel
     ■ Encapsulated electronics for vibration and moisture protection
                                                                                                           17” (432mm)
     ■ Replaceable light modules; choose your color combination
     ■ 12V Standard. (24V available Aug/Sept 2010)
                                                                                      3.5”
                                                                                                                         MLB 170 Magnetic
                                                                                   (85mm)




      Technical Data                                                                  2.8”                                MLB 170 Fixed
                                                                                   (72mm)
      Voltage                           12V                   24V
      Operating Voltage                 12V                   24V
      Amps                         5 amps @ max / pulsed       3 amps
                                        discharge
      Operating Temp                    -32º to 52º C (-25º to 125º F)
      FPM                                          Various
      Flash Patterns                                  24
      Light Intensity Control /
                                                      Yes
      Switchable
      Connection                         Fixed: 11”/280mm cable
                                       Magnetic: 10ft. flat cord & plug
      Base Material                           Aluminum / Lexan
      Sync Wire                                       Yes
      Encapsulated Electro-                           Yes
      nics
      Type Approval
      Voltage                             12V                   24V
      SAE                           SAE Class I J845 (Rev Dec 2007) -
                                                 Amber
      California Title 13                             TBC
      IP Approval                                  IP6K5K
      DOT System                                      Yes



27
MLB 170
                                                                              tem
                                                         DO            T Sys
                                                   Hella                                                      LED                                       Light Bars




                                                                     With on/off plus momentary
                                     MLB 170 Magnetic                switch for flash pattern change

                                                                                                                                MLB 170 Magnetic
Modular Multi Color Lighthead System for MLB 170                                                                                  Bottom View

■ The Hella MLB 170 LED MIni Lightbar is fitted with modules which can be
  easily exchanged with others of a different color - by simply removing the two
  mounting screws and disconnecting the three wire spade connectors.
■ Separate lightheads in Red / Blue / White and Amber are available upon request
■ Selecting a suitable flash pattern from the 24 available will enable the
  lightbar to flash different colors in alternating or rotating sequence



Control Panel (optional)
                      4.3” (108mm)                            0.8”                                               OPTIONAL
                                                                                                                 MLB 170 In-Cab Control Panel
                                                            (19.5mm)
                                                                                                                 • Supplied with mini light bar only
                                                                                                                 • On/off switch
                                                                                                                 • Push button for flash pattern selection
                                                    1.5”                                                         • 3 Preselect buttons / favorite patterns
                                                                                                                 • Numeric flash pattern indicator
                                                   (38mm)
                                                                                                                 • LED flash pattern display / dimmable
                                                                                                                 • Complete with 9ft 3 core cable
                                                                             4 way cable exit option             • Removable side mount tabs
                       Not sold separately
                                                                                                                 • DOT option disabled when fitted
                                                                                                                 • Available August / September 2010
 Part Numbers:
                                                                                                                                    With Control Panel
MLB 170 F                  Mini Lightbar LED, fixed, 12V, amber LEDs, clear lens                                H27999001           H27998001
MLB 170 F                  Mini Lightbar LED, fixed, 24V, amber LEDs, clear lens                                H27999201           H27998101 NEW
MLB 170 M                  Mini Lightbar LED, magnetic, 12V, amber LEDs, clear lens                             H27999011           H27998011
MLB 170 F                  Mini Lightbar LED, fixed, 12V, blue LEDs, clear lens                                 H27999021           H27998021
MLB 170 M                  Mini Lightbar LED, magnetic, 12V, blue LEDs, clear lens                              H27999031           H27998031
MLB 170 F                  Mini Lightbar LED, fixed, 12V, red LEDs, clear lens                                  H27999041           H27998041
MLB 170 M                  Mini Lightbar LED, magnetic, 12V, red LEDs, clear lens                               H27999051           H27998051
MLB 170 F                  Mini Lightbar LED, fixed, 12V, red / blue LEDs, clear lens                           H27999061           H27998061
MLB 170 M                  Mini Lightbar LED, magnetic, 12V, red / blue LEDs, clear lens                        H27999071           H27998071
MLB 170 F                  Mini Lightbar LED, fixed, 12V, amber / white LEDs, clear lens                        H27999081           H27998081
MLB 170 M                  Mini Lightbar LED, magnetic, 12V, amber / white LEDs, clear lens                     H27999091           H27998091
                           Lighthead LED, MLB 170, amber LEDs, clear lens                                       H97999001
                           Lighthead LED, MLB 170, blue LEDs, clear lens                                        H97999021
                           Lighthead LED, MLB 170, white LEDs, clear lens                                       H97999031
                           Lighthead LED, MLB 170, red LEDs, clear lens                                         H97999041
Spare Parts and Accessories
                                                                                                       • Other color combinations available on request
Clear lens Cover                                                             H93999001                 • Separate light modules available in amber, red, blue,
                                                                                                         green, and white LEDs.
                                                                                                       • Lens cover clear only



                                                                                                                                                                     28
         Optilux OS-X400 Strobe
     Light Bars                            Xenon


     Twin Strobe Mini Light Bar

     ■ High intensity strobes with central diamond mirror
       for effective second flash feature
     ■ Polycarbonate UV stabilized dome and robust ABS plastic base
     ■ Fixed and Magnetic ( 4 X floating magnets for optimal
       fit to vehicle roof ) mounting options



                                                                                                                  ■ Cigarette
                                                                                                                    lighter plug with
                                                                                                                    integrated switch
      Technical Data
                                                                                                                    on magnetic
      Voltage                                          12/24V                                                       version
      Operating Voltage                                 12-24
      Amps                                               4.5
      Joules                                              9
                                                                                                              (400mm)




                                                                                                 (136.5mm)
      Operating Temp                       -40º to 55º C (-40º to 131º F)
      FPM                                                70
      Flash Pattern                                     Quad
      Connection                               Fixed: 380mm cable
                                           Magnetic: 10ft flat cable with
                                          switched lighter plug and “on”
                                                     indicator




                                                                                                                                  (200mm)
      Base Material                                  ABS Plastic
      Type Approval
      Voltage                                          12/24V
      SAE                                           J1318 Class II
      IP Approval                                      IP5K5K
      EMC
      DOT System                                         No




      Part Numbers:



                      OS-X400 F                 Mini lightbar strobe fixed multi-voltage amber               H74999021
                      OS-X400 M                 Mini lightbar strobe magnetic multi-voltage amber            H74999031

                      Spare Parts and Accessories
                      Amber lens cover                                                  H74999041
                      Xenon strobe flash tube                                           H74999051




29
Optilux OS-400 Halogen
                                                                                                Halogen                     Light Bars


Twin Rotating Mini Light Bar

■ High sheen vapor-plated free-form reflector for
  maximum controlled light output plus central
  mirror for effective secondary flash
■ Unique pinion / rubber wheel drive for
  ultra quiet trouble-free operation
■ Polycarbonate UV stabilized dome and robust ABS plastic base
■ Fixed and magnetic (4x floating magnets for
  optimal fit to vehicle roof) mounting options
                                                                                                                ■ Cigarette
                                                                                                                  lighter plug with
                                                                                                                  integrated switch
 Technical Data
                                                                                                                  on magnetic
 Voltage                                12V                         24V                                           version
 Operating Voltage                      9-15                     21-27
 Amps                                      8                         5
 Operating Temp                         -40º to 55º C (-40º to 131º F)
                                                                                                           (400mm)




                                                                                    (136.5mm)
 Bulb Type                               H1                         H1
 Bulb Wattage                            55                         55
 RPM                                    160                         160
 Drive Type                       Wheel Rubber               Wheel Rubber
 Connection                               Fixed: 380mm cable
                               Magnetic: 10ft flat cable with switched lighter
                                         plug and “on” indicator




                                                                                                                               (200mm)
 Base Material                       ABS Plastic
 Type Approval
 Voltage                                12V                         24V
 SAE                                  SAE J845 (Rev. Dec ‘07) Class I
 IP Approval                                        IP5K5K
 DOT System                                           No




 Part Numbers:

                  OS-400 F                     Fixed 12V amber                                            H74999001
                  OS-400 M                     Magnetic 12V amber                                         H74999011
                  OS-400 F                     Fixed 24V amber                                            H74999101 NEW


                  Spare Parts and Accessories
                  Amber lens cover                                               H74999041
                  Bulb H1 12V 55W                                                H83115001
                  Bulb H1 24V 70W                                                H83115071



                                                                                                                                         30
Warning Lights
DuraLED
                                                                                        LED                          Warning Lights

Multi-Voltage LED Technology
■ 36 high-performance-LEDs in each one
■ Total of ten flash sequences can be coded
■ Possible to synchronize two, three or four warning lights
■ Vibration-resistant and shockproof
■ Extremely long service life
■ Very low power consumption
■ Multi-voltage 9–33 V
■ Flat design, compact dimensions
■ Easy-to-install surface mount conceals screws simply
  by pulling out the housing caps at the side


 Technical Data
 Voltage                                      12/24V
 Operating Voltage                              9-32
 Amps                                         0.25-0.7
 Operating Temp                    -30º to 50º C (-22º to 122º F)
 FPM                                          Various
 Flash Pattern                                10 plus
 Connection                                 2.5m cable
                                                                                                                     (31mm)
 Base Material                              ABS Plastic                                          (117mm)
                                                                                                 (148mm)
 Encapsulated Electronics                       Yes
 Sync Wire                                      Yes
                                                                                (7mm)
 Type Approval




                                                                                                           (100mm)
 Voltage                                        12V
                                                                                                (6.2mm)
 SAE                                        SAE Class II
                                                                                       (13mm)
                                                                               (8mm)
 IP Approval                                  IP6K6K
 DOT System                                     No


       Part Numbers:
           DuraLED                         Multi-voltage, amber lens, 12/24V     959037111




           DuraLED                         Multi-voltage, red lens, 12/24V       959037011




           DuraLED                         Multi-voltage, green lens, 12/24V     959037811




           DuraLED                         Multi-voltage, blue lens, 12/24V      959037611




                                                                                                                                      32
     EXL 400
                                                                                                          m
                                                                                        OT      Syste
     Warning Lights                            LED
                                                                               H ella D


     External Lighthead
     Superior wide angle performance
     New Generation II Upgraded Version
     ■ Proven product design to fit existing
       mounting holes in vehicle bodies
     ■ Unique Hella optics with superior 40˚ angular
       performance and light output
     ■ SAE Class I for maximum versatility and operational use
     ■ DOT capability 'built in' to electronic PCB
     ■ Water-resistant
     ■ 16 flash patterns with ‘touch and change’ wire controlled selection


      Technical Data
      Voltage                                          12-24V
      Operating Voltage                                12/24V
      Amps                                              0.15
      Operating Temp                       -32º to 52º C (-25º to 125º F)
      FPM                                              Various
      Flash Pattern                                      16
      Connection                                11” / 280mm cable
                                                                                                                                        (35mm)
      Base Material                            6/6 Glass-filled Nylon
      Encapsulated Electronics                           Yes
      Sync Wire                                          Yes
      Type Approval
                                                                                          (101mm)                             (108mm)              (95mm)
      Voltage                                          12/24V
      SAE                                           SAE Class I
                                               (J845, Rev. Dec 2007)
      IP Approval                                      IP6K5K
                                                                                                                                          (19mm)
      DOT System                                         Yes




      Part Numbers:                                                                  Additional color options / Green and White are Special Orders


                       EXL 400                   Warning Lamp 4” , 12/24V, round, amber LEDs, clear lens               H22889001
                       EXL 400                   Warning Lamp 4” , 12/24V, round, blue LEDs, clear lens                H22889021
                       EXL 400                   Warning Lamp 4” , 12/24V, round, red LEDs, clear lens                 H22889041

                      *Also available in green and white LEDs upon request.
                                                                                                                         Unique 40˚ Wide beam pattern
                                                                                                                               for added safety
                       Spare Parts and Accessories
                       Rubber Grommet 4“ Round                                            H96889001
                       Fixed Anti-theft flange mount 4“ Round                             TBA




33
EXL 650
                                                            m
                                           OT      Syste
                                  H ella D                                                        LED                                 Warning Lights



External Lighthead
Superior wide angle performance
New Generation II Upgraded Version
■ Proven product design to fit existing
  mounting holes in vehicle bodies
■ Unique Hella optics with superior 40˚ angular
  performance and light output
■ SAE Class I for maximum versatility and operational use
■ DOT capability 'built in' to electronic PCB
■ Water-resistant
■ 16 flash patterns with ‘touch and change’ wire controlled selection


 Technical Data
 Voltage                                          12-24V
 Operating Voltage                                12/24V
 Amps                                               0.15
 Operating Temp                       -32º to 52º C (-25º to 125º F)
 FPM                                              Various
 Flash Pattern                                       16
 Connection                                 11” / 280mm cable
 Base Material                             6/6 Glass-filled Nylon
 Encapsulated Electronics                           Yes                                        (107mm)
                                                                                                                                         (56mm)
 Sync Wire                                          Yes                   (28mm)


 Type Approval
 Voltage                                          12/24V                                                              (58mm) (34mm)
                                                                                                                                                   (10mm)
 SAE                                           SAE Class I
                                          (J845, Rev. Dec 2007)
                                                                                             6.5” (165mm)
 IP Approval                                      IP6K5K
 DOT System                                         Yes




 Part Numbers:                                                                     Additional color options / Green and White are Special Orders


                    EXL 650                  Warning Lamp 6.5“, 12/24V, oval, amber LEDs, clear lens              H22889011
                    EXL 650                  Warning Lamp 6.5“, 12/24V, oval, blue LEDs, clear lens               H22889031
                    EXL 650                  Warning Lamp 6.5“, 12/24V, oval, red LEDs, clear lens                H22889051

                  *Also available in green and white LEDs upon request.
                                                                                                                     Unique 40˚ Wide beam pattern
                                                                                                                           for added safety
                    Spare Parts and Accessories
                    Rubber Grommet 6.5“ Oval                                         H96889011
                    Fixed Anti-theft flange mount 6.5“ Oval                          TBA




                                                                                                                                                            34
     DDL 100
     Warning Lights                              LED



     Deck / Dash Warning Lights
     Versatile mounting
     ■ Unique LED light head design with superior
       optics for optimum controlled light output
     ■ Oversize heat sync and ventilated housing ensures
       maximum cooling to ensure brighter light for longer
     ■ Robust design and construction ensures
       long life in heavy duty environments
     ■ Close fitting full light visor ensures zero flash back
                                                                                           2.4”
     ■ Visor can be trimmed to fit windshield angles                                    (60mm)
     ■ Versatile mounting bracket and removable suction cups
       enables most effective and secure mounting options
       10ft flat cord with switched lighter plug and 'on' light                                                6.5” (165mm)
     ■ 16 Flash Patterns with easy push button selection

                                                                                                                                        )
                                                                                                                                       m
                                                                                 4.6”                                              0m
      Technical Data                                                                                                           (16
                                                                             (118mm)                                      3”
                                                                                                                        6.
      Voltage                                             12V
      Operating Voltage                                   12V
      Amps                                               0.25A
      Operating Temp                        -32º to 52º C (-25º to 125º F)
                                                                                            2.7” (68mm)                                6.3” (160mm)
      FPM                                               Various
      Flash Pattern                                        16
      Connection                                 10ft. flat cord & plug
      Base Material                             6/6 Glass-Filled Nylon                                                                     3.2”
                                                                                                                                           (80mm)
      Type Approval
      Voltage                                             12V
      SAE                                           SAE Class I
                                                (J845, rev. Dec 2007)                                 DDL 100 Mounting Options
      California Title 13                                TBC
      IP Approval                                       IP6K6K
      DOT System                                          No




                                                                                                     Additional color options




      Part Numbers:
                  DDL 100             Deck / Dash Warning Light 12V single, amber LEDs, clear lens                 H22888001
                  DDL 100             Deck / Dash Warning Light 12V single, blue LEDs, clear lens                  H22888021
                  DDL 100             Deck / Dash Warning Light 12V single, red LEDs, clear lens                   H22888041


                *Also available in green and white LEDs upon request.




35
DDL 200
                                                                                                   LED                                       Warning Lights



Deck / Dash Warning Lights
Double Intensity
■ Unique LED light head design with superior
  optics for optimum controlled light output
■ Oversize heat sync and ventilated housing ensures
  maximum cooling to ensure brighter light for longer
■ Robust design and construction ensures
  long life in heavy duty environments
                                                                                   2.4”
■ Close fitting full light visor ensures zero flash back                        (60mm)
■ Visor can be trimmed to fit windshield angle
■ Versatile mounting bracket and removable suction cups
                                                                                                                   12.8” (325mm)
  enables most effective and secure mounting options
  10ft flat cord with switched lighter plug and 'on' light
■ 20 Flash Patterns with easy push button selection

                                                                                                                                         )
                                                                                                                                        m
                                                                                 4.6”                                               0m
 Technical Data                                                                                                                 (16
                                                                             (118mm)                                       3”
                                                                                                                         6.
 Voltage                                            12V
 Operating Voltage                                  12V
 Amps                                               0.5A
 Operating Temp                       -32º to 52º C (-25º to 125º F)
                                                                                           2.7” (68mm)                                  6.3” (160mm)
 FPM                                              Various
 Flash Pattern                                       20
 Connection                                10ft. flat cord & plug
 Base Material                            6/6 Glass-Filled Nylon                                                                            3.2”
                                                                                                                                            (80mm)
 Type Approval
 Voltage                                            12V
 SAE                                          SAE Class I
                                          (J845, rev. Dec 2007)                                            DDL 200 Mounting Options

 California Title 13                                TBC
 IP Approval                                      IP6K6K
 DOT System                                         No




 Part Numbers:                                                                                           Additional color options

           DDL 200                Deck / Dash Warning Light 12V double, amber LEDs, clear lens                       H22888011
           DDL 200                Deck / Dash Warning Light 12V double, blue LEDs, clear lens                        H22888031
           DDL 200                Deck / Dash Warning Light 12V double, red LEDs, clear lens                         H22888051
           DDL 200                Deck / Dash Warning Light 12V, red / blue LEDs, clear lens                         H22888061
           DDL 200                Deck / Dash Warning Light 12V, amber / red LEDs, clear lens                        H22888071
           DDL 200                Deck / Dash Warning Light 12V, amber / blue LEDs, clear lens                       H22888081
           DDL 200                Deck / Dash Warning Light 12V, amber / white LEDs, clear lens                      H22888091
           *Also available in green, white and a combination of these LED colors upon request.



                                                                                                                                                              36
     BSX-Jumbo
     Warning Lights                         Xenon


     BSX-Jumbo with Multi-Voltage Ballast Unit
     for Alternating Flash Sequences

     ■ High-sheen metalized FF reflector and
       Xenon rod-type tube form, one unit
     ■ Through the reflector form, a wide beam angle with
       extremely high warning effectiveness is achieved
     ■ Extremely shock-resistant lenses made of polycarbonate
     ■ Multi-voltage ballast unit for alternating flash
       function Xenon strobe tube can be replaced from
       the back; removal of lens is not required
     ■ 2 lightheads connected per ballast unit


      Technical Data
      Voltage                                      12/24V
      Joule                                          15
      Flash Rate FPM                                 120
      Amps                                           3.5
      Flash Pattern                          Double / Alternating
      Connections                     Lighthead cable length 28” 710 mm
      Type Approval
      Voltage                                      12/24V
      SAE                                           J575                             7”
      IP Approval                                  IP5K6K
                                                                             (178mm)



                                                                                                 9” (228mm)                 3.5” (89mm)



                    Ballast Unit                            Xenon Tube




      Part Numbers:


     Strobe emergency lamp for alternating flash sequences                Spare Parts and Accessories

     BSX-Jumbo Red                 12/24V               308970001         Xenon strobe tube with reflector 12/24V               308966001
     BSX-Jumbo Blue                12/24V               308970011         Ballast unit, alternating flash / 2 head 12/24V       HLE00102
     BSX-Jumbo Clear               12/24V               308970021
     BSX-Jumbo Amber               12/24V               308970031




37
BSX-Jumbo LED
                                                                                      LED           Warning Lights


BSX-Jumbo LED version with flashing and
‘steady on’ option

■ Surface mount design for easy installation
■ Double flash alternating
■ Connect up to 8 lightheads per controller
■ Can be connected directly to 12V power for ‘steady on’ function
■ White unit suitable for interior light - output 280 Lumen
■ Chrome bezel available - August / September 2010




 Technical Data
 Voltage                        12V ( 24V available on request)
 Steady on feature                               yes
 Flash Rate FPM                           80 - alternating
 Amps                               < 0.7 per pair - alternating
 Flash Pattern                                  Triple
 Connections                           2 pin Amp 14” cable
 Type Approval
 Voltage                               12V / 24V Optional
 SAE                                     No homologation                         7”
 IP Approval                                    IP5K6K
                                                                          (178mm)



                                                                                      9” (228mm)    1.1” (27mm)




           4, 6, 8 Head                                2 Head

                                Control Units


 Part Numbers:
            BSX-Jumbo LED Red                                       12V                 H08971001
            BSX-Jumbo LED Blue                                      12V                 H08971011
            BSX-Jumbo LED Clear                                     12V                 H08971021
            Control Units
            Controller LED BSX Jumbo                                12V 2 Head          HLE001001
            Controller LED BSX Jumbo                                12V 4 Head          HLE001011
            Controller LED BSX Jumbo                                12V 6 Head          HLE001021
            Controller LED BSX Jumbo                                12V 8 Head          HLE001031



                                                                                                                     38
     Concealed Lightheads
     Warning Lights                            LED



     LED Lightheads
     ■ 12V In-line driver and flasher unit (included)

     ■ Amp draw: 0.75 peak / 0.30 average

     ■ 25 flash patterns available

     ■ Can be mounted vertically and horizontally 1” diameter hole required

     ■ Aluminum base for efficient heat dissipation and cool operating temperature – ensuring brighter light for longer periods of time

     ■ Includes 9 ft. of cable per lighthead

     ■ SAE Class 5 approved

     ■ Available in clear, amber, blue and red

     ■ Flanges in black and chrome available for surface mounting


                                                                                                         7/8” (22mm)



                                                                                                                           7/8” (22mm)




                                                                              LED Lightheads




                                         Chrome                                                                  Black



                                                                             Mounting Flanges


      Part Numbers:

               H30LLC                   LED Concealed lighthead with cable and driver / flasher, white                   H83468031
               H30LLA                   LED Concealed lighthead with cable and driver / flasher, amber                   H83468041
               H30LLR                   LED Concealed lighthead with cable and driver / flasher, red                     H83468051
               H30LLB                   LED Concealed lighthead with cable and driver / flasher, blue                    H83468061
               HVFIB                    Flange Black                                                                     H83468101
               HVFIC                    Flange Chrome                                                                    H83468111




39
Concealed Lightheads
                                                                                                 Xenon           Warning Lights


Xenon Strobe Lightheads
Technical Data
Voltage                                                 12/24V
Amps / Power Supply
2 outlet 20W                                 2.1A/12V - 1.05A/24V
4 outlet 50W                                 5.2A/12V - 2.6A/24V
6 outlet 60W                                 6A/12V - 3A/24V
6 outlet 90W                                 9A/12V
FPM                                          75 (per outlet)
Connection                                   AMP Connectors
Mounting                                     1” diameter hole




                                                       Xenon Strobe Tubes / Power Supply
Part Numbers:

          Xenon Strobe Kits
          H220KTC                 Xenon Lighthead Kit: H220PS w/ 2x15Ft Cables & 2 Clear Lightheads      H83468631
          H650KTC                 Xenon Lighthead Kit: H650PS w/ 4x15Ft Cables & 4 Clear Lightheads      H83468641
          H660KTC                 Xenon Lighthead Kit: H660PS w/ 4x15Ft Cables & 4 Clear Lightheads      H83468651
          H690KTC                 Xenon Lighthead Kit: H690PS w/ 4x15Ft Cables & 4 Clear Lightheads      H83468661
          Individual power supply cables and Xenon strobe tubes:
          H220PS                  Power supply 12V/24V- 2 outlet 20W                                     H52420051
          H650PS                  Power supply 12V/24V- 6 outlet 50W                                     H52420061
          H660PS                  Power supply 12V/24V- 6 outlet 60W                                     H52420071
          H690PS                  Power supply 12V - 6 outlet 90W                                        H52420081
          H30SAC                  Xenon strobe tube, soft plug, amp connector, clear                     H83467031
          H30RAA                  Xenon strobe tube, rigid screw in, amp connector, amber                H83467041
          H30RAC                  Xenon strobe tube, rigid screw in, amp connector, clear                H83467051
          H15CAB                  Cable co-axial 15ft with amp connectors                                H84871021
          H25CAB                  Cable co-axial 25ft with amp connectors                                H84871031
          H35CAB                  Cable co-axial 35ft with amp connectors                                H84871041

      Special cables and water proof connectors available on request. Minimum order quantities apply.


                                                                                                                                  40
     Concealed Lightheads
     Warning Lights   LED / Xenon


        Accessories




41
Accessories

Camera Systems


                                            Description                                              Model #         Part #
                                            Complete Kit - ‘Extreme’                                 BE-970F-000N    A3130
                                            •   Monitor - Color 7.0” TFT LCD Wide Screen,            BE-970FM        A3041
                                                Waterproof, 4 Camera Inputs, Audio, Integral Twin,
                                                Triple & Quad Split Screen Functionality, 12-24vdc
                                            •   Camera - Color, 125 deg, Heavy Duty, Color, LED,     BE-990CN        A3042
                                                Ultra-Low-Light, Audio
                                            •   Cable - 66 Ft (20m) - Supplied with kit              BE-L920         A1481
                                            •   Cable - 66 Ft (20m) - Supplied separately            BE-L120         A0801
                                            •   3 year warranty



                                            Complete Kit - ‘Elite’                                   BE-870L-000N    A3131
                                            •   Monitor - Color 7.0” TFT LCD Wide Screen,            BE-870LM        A2705
                                                1 Camera Input + Audio,12-24vdc
                                            •   Camera - Color, 130 deg, LED, Ultra-Low-Light + Audio BE-801C        A1905
                                            •   Cable - 66 Ft (20m)                                  BE-L120         A0801
                                            •   3 year warranty




                                            Complete Kit - ‘Value’                                   VBV-770B-010N   A3014
                                            •   Monitor - Color 7.0” TFT LCD Wide Screen, 3 Camera   VBV-770BM       A2584
                                                Inputs + Audio, 12-24vdc
                                            •   Camera - Color, 120 deg, LED, Ultra-Low-Light + Audio VBV-701C       A2575
                                            •   Cable - 33 Ft (10m)                                  VBV-L410        A1386
                                            •   2 year warranty




                                            Complete Kit - ‘Budget’                                  VBV-650-000N    3026
                                            •   Monitor - Color 5.0” TFT LCD 3:4 format, 1 Camera    VBV-650M        A2807
                                                Input, 12-24vdc
                                            •   Camera - Color, 120 deg, LED, Ultra-Low-Light        VBV-600CN       A3025
                                            •   Cable - 66 Ft (20m)                                  VBV-L420        A1380
                                            •   1 year warranty




See comprehensive Hella/Brigade catalog for further details



                                                                                                                              42
     Technology
     Accessories

     White Noise Back-up Alarms White Sound Reversing Alarms
                                                                                                                                             23


                                                                       White Sound Reversing Alarms                                          23

                                 Alerting, locatable, and no noise nuisance
     Reversing alarms are vital for safety, yet conventional tonal (beeping) alarms can cause noise nuisance and irritation – and
                                 Alerting, locatable, and no noise nuisance
     confusion as to the danger’s approach direction. Worse, tonal alarms may be ignored because their ‘false’ alarms are heard well
     outside the danger zone; People 'tune them out' due to habituation.
     The solution to this problem is the bbs-tek ‘white sound’ (multi-frequency) reversing alarm, which emits a unique “shh…shh…
     Reversing alarms are vital for safety, yet conventional white sound alarm creates greater and more immediate listener and
     shh…” sound. Using lower sound pressure levels, thetonal (beeping) alarms can cause noise nuisance and irritation – response
     confusion is to unlike any other man-made sound. And, tonal alarms instantly sound-source locatable which, instead of head-
     because itas so the danger’s approach direction. Worse, uniquely, it is may be ignored because their ‘false’ alarms are heard well
     spinning and confusion, People 'tune them out' due to habituation.
     outside the danger zone;triggers correct and immediate evasive action.
     White sound’s superior directivity beams the sound within the danger zone with reduced sideways spillage; and “shh…shh…
     The solution to this problem is the bbs-tek ‘white sound’ (multi-frequency) reversing alarm, which emits a unique it dissipates
     shh…” sound. is acceptable to site-workers and local white sound
     faster too so it Using lower sound pressure levels, the households. alarm creates greater and more immediate listener response
     because it is so sound any other a vital safety benefit for the hearing-impaired. Most impairment occurs only in certain frequency
     Multi-frequency unlike provides man-made sound. And, uniquely, it is instantly sound-source locatable which, instead of head-
     spinning and confusion, triggers correct and immediate evasive action.
     band(s) rather than the entire frequency spectrum. Should a hearing-impaired frequency band cover a tonal alarm’s narrow
     White sound’s superior directivity be unheard whereas a the danger zone with will still sideways spillage; and it dissipates
     frequency band then the alarm willbeams the sound withinmulti-frequency soundreducedbe heard in the hearing-unimpaired
     faster too so
     frequencies. it is acceptable to site-workers and local households.
     Multi-frequency sound provides a vital safety benefit for the hearing-impaired. Most impairment occurs only in certain frequency
     band(s) rather than the entire frequency spectrum. Should is offensive to the frequency band are always noisy………………….
     Sound, like music, can be very sweet. Noise, by definition, a hearing-impaired ear. Tonal alarms cover a tonal alarm’s narrow
     frequency band then the alarm will be unheard whereas a multi-frequency sound will still be heard in the hearing-unimpaired
     frequencies.
     All featured bbs-tek alarms: ®

     Sound, like music, can be very sweet. Noise, by definition, is offensive to the ear. Tonal alarms are always noisy………………….

     All featured bbs-tek® alarms:



       Warranty                                                               Lifetime



     bbs-tek® Smart Self Adjusting Models

     bbs-tek Smart Self Adjusting Models
     noisy in quiet environments.
                          ®


     noisy in quiet environments.

     Heavy Duty
     Heavy Duty


     Heavy Duty DC
       MODEL  VOLTS
                                    SOUND LEVEL   CURRENT   SOUNDER   SIZE (mm)      HOLE       FREQUENCY
                                     dB(A)@1m      AMPS       UNIT     (WxHxD)    CENTRE (mm)      KHz
                                                                                                   Multi
                                                                                                            Model: SA-BBS-107 Part#: A1400
                                                                                                                              SA-BBS-107
                                    SOUND LEVEL   CURRENT   SOUNDER   SIZE (mm)      HOLE       FREQUENCY
     Medium Duty DC
       MODEL VOLTS
     Medium Duty                     dB(A)@1m      AMPS       UNIT     (WxHxD)    CENTRE (mm)      KHz
                                                                                                   Multi
                                                                                                                              SA-BBS-107

     Medium Duty DC
       MODEL VOLTS
                                    SOUND LEVEL   CURRENT   SOUNDER   SIZE (mm)      HOLE       FREQUENCY
                                     dB(A)@1m      AMPS       UNIT     (WxHxD)    CENTRE (mm)      KHz
                                                                                                   Multi
     See comprehensive Hella/Brigade catalog for further details                                            Model: SA-BBS-97 Part# A1399
                                                                                                                              SA-BBS-97
                                    SOUND LEVEL   CURRENT   SOUNDER   SIZE (mm)      HOLE       FREQUENCY
         MODEL        VOLTS DC
                                     dB(A)@1m      AMPS       UNIT     (WxHxD)    CENTRE (mm)      KHz
     See page 28 for warranty details                                                              Multi
43
                                                                                                                               SA-BBS-97
Quality
Accessories

White Noise Back-up Alarms
 White Sound Reversing Alarms
 White Sound Reversing Alarms

                                     bbs-tek® - Fixed Volume Models
                                     bbs-tek® - Fixed Volume Models
                                           Duty
                                     Heavy Duty
                                     Heavy Duty


                                                                SOUND LEVEL      CURRENT   SOUNDER    SIZE (mm)          HOLE       FREQUENCY
                                         MODEL       VOLTS DC   SOUND LEVEL      CURRENT   SOUNDER    SIZE (mm)          HOLE       FREQUENCY
                                         MODEL       VOLTS DC    dB(A)@1m         AMPS       UNIT      (WxHxD)        CENTRE (mm)      KHz
                                                                 dB(A)@1m         AMPS       UNIT      (WxHxD)        CENTRE (mm)      KHz
                                         BBS-107       12-24        107             1.0      Driver   172 x 79 x 95       153          Multi
                                         BBS-107       12-24        107             1.0      Driver   172 x 79 x 95       153          Multi
                                         BBS-102       12-24        102             1.0      Driver   172 x 79 x 95       153          Multi
                                         BBS-102       12-24        102             1.0      Driver   172 x 79 x 95       153          Multi


BBS-107
Model                  Part#
BBS-107
BBS-102                                     Duty
                                     Medium Duty
                                     Medium Duty
BBS-102
BBS-107                 # A0899
BBS-102                 # A0898

                                                                SOUND LEVEL     CURRENT    SOUNDER    SIZE (mm)          HOLE       FREQUENCY
                                         MODEL       VOLTS DC   SOUND LEVEL     CURRENT    SOUNDER    SIZE (mm)          HOLE       FREQUENCY
                                         MODEL       VOLTS DC    dB(A)@1m        AMPS        UNIT      (WxHxD)        CENTRE (mm)      KHz
                                                                 dB(A)@1m        AMPS        UNIT      (WxHxD)        CENTRE (mm)      KHz
                                         BBS-97        12-24         97            0.3      Speaker   127 x 76 x 65      98-108        Multi
                                         BBS-97        12-24         97            0.3      Speaker   127 x 76 x 65      98-108        Multi
                                         BBS-92        12-24         92            0.3      Speaker   127 x 76 x 65      98-108        Multi
                                         BBS-92        12-24         92            0.3      Speaker   127 x 76 x 65      98-108        Multi
                                         BBS-87        12-24         87            0.5      Speaker   91 x 55 x 45         76          Multi
                                         BBS-87        12-24         87            0.5      Speaker   91 x 55 x 45         76          Multi
                                         BBS-82        12-24         82            0.5      Speaker   91 x 55 x 45         76          Multi
                                         BBS-82        12-24         82            0.5      Speaker   91 x 55 x 45         76          Multi



                                     Petrol Tanker - Medium Duty
                                                   Medium Duty
                                     Petrol Tanker - MediumDuty

BBS-97
Model                  Part#
BBS-97
BBS-92                                                          SOUND LEVEL     CURRENT    SOUNDER    SIZE (mm)          HOLE       FREQUENCY
BBS-92                                  MODEL        VOLTS DC   SOUND LEVEL     CURRENT    SOUNDER    SIZE (mm)          HOLE       FREQUENCY
BBS-92 (ADR)
BBS-97 (ADR)            # A0935         MODEL        VOLTS DC    dB(A)@1m        AMPS        UNIT      (WxHxD)        CENTRE (mm)      KHz
BBS-92                                                           dB(A)@1m        AMPS        UNIT      (WxHxD)        CENTRE (mm)      KHz
BBS-87HV
BBS-92                  # A0934        BBS-92(ADR)     12-24         92            0.3      Speaker   127 x 76 x 65      98-108        Multi
BBS-87HV                               BBS-92(ADR)     12-24         92            0.3      Speaker   127 x 76 x 65      98-108        Multi
BBS-82HV
BBS-92 (ADR)            # A2165
BBS-82HV
BBS-87HV                # A1323      with double insulated power cables
BBS-82HV                # A1322
                                     Electric Forklift Truck Medium Duty
                                     Electric Forklift Truck - -Medium Duty
                                     Electric Forklift Truck - Medium Duty

                                         MODEL       VOLTS DC   SOUND LEVEL     CURRENT    SOUNDER    SIZE(mm)           HOLE       FREQUENCY
                                                                 SOUND LEVEL     CURRENT    SOUNDER   SIZE (mm)          HOLE       FREQUENCY
                                          MODEL      VOLTS DC     dB(A) LEVEL
                                                                 SOUND@ 1m        AMPS
                                                                                 CURRENT     UNIT
                                                                                            SOUNDER   (WxHxD)
                                                                                                      SIZE (mm)       CENTRE (mm)
                                                                                                                         HOLE           KHz
                                                                                                                                    FREQUENCY
                                         MODEL       VOLTS DC     dB(A)@1m        AMPS       UNIT      (WxHxD)        CENTRE (mm)      KHz
                                        BBS-97HV      36-80       dB(A)@1m
                                                                     97           AMPS
                                                                                  0.30       UNIT
                                                                                           Speaker     (WxHxD)
                                                                                                      127x76x65       CENTRE (mm)
                                                                                                                        98-108         KHz
                                                                                                                                        Multi
                                         BBS-87HV      36-80          87           0.15     Speaker    127x76x65         98-108        Multi
                                         BBS-87HV
                                        BBS-92HV       36-80
                                                      36-80           87
                                                                     92            0.15
                                                                                  0.30      Speaker
                                                                                           Speaker     127x76x65
                                                                                                      127x76x65          98-108
                                                                                                                        98-108         Multi
                                                                                                                                        Multi
                                         BBS-82HV      36-80          82           0.15     Speaker    127x76x65         98-108        Multi
                                         BBS-82HV      36-80          82           0.15     Speaker    127x76x65         98-108        Multi
                                        BBS-87HV      36-80          87           0.15     Speaker    127x76x65         98-108         Multi

                                        BBS-82HV      36-80          82           0.15     Speaker    127x76x65          98-108        Multi

BBS-87
Model
BBS-87
                 BBS-72
                      Part#
                 BBS-72
                                     Movement Indicators - Medium Duty
                                     Movement Indicators --Medium Duty
                                              Indicators Light Duty
BBS-82           BBS-67
BBS-82           BBS-67
BBS-77
BBS-87           BBS-62
BBS-77           BBS-62# A0897
BBS-82                 # A0896
BBS-77                 # A1397                                  SOUND LEVEL     CURRENT    SOUNDER    SIZE (mm)          HOLE       FREQUENCY
                                         MODEL       VOLTS DC   SOUND LEVEL     CURRENT    SOUNDER    SIZE (mm)          HOLE       FREQUENCY
BBS-72                 # A1676           MODEL       VOLTS DC    dB(A)@1m        AMPS        UNIT      (WxHxD)        CENTRE (mm)      KHz
                                                                 dB(A)@1m        AMPS        UNIT      (WxHxD)        CENTRE (mm)      KHz
BBS-67                 # A1677           BBS-77        12-24         77            0.1      Speaker     91x55x45           76          Multi
BBS-62                 # A1678           BBS-77        12-24         77            0.1      Speaker     91x55x45           76          Multi
                                         BBS-72        12-24         72            0.1      Speaker     91x55x45           76          Multi
                                         BBS-72        12-24         72            0.1      Speaker     91x55x45           76          Multi
                                         BBS-67        12-24         67            0.1      Speaker     91x55x45           76          Multi
                                         BBS-67        12-24         67            0.1      Speaker     91x55x45           76          Multi
                                         BBS-62        12-24         62            0.1      Speaker     91x55x45           76          Multi
                                         BBS-62        12-24         62            0.1      Speaker     91x55x45           76          Multi



See comprehensive Hella/Brigade catalog for further details


                                                                                                                                                44
     Accessories

     Tonal Back-up Alarms


                                                               12-24V 107dB Heavy Duty                           996139101
                                                               12-24V 112dB Heavy Duty                           996139111
                                                               12-24V 87-118dB Heavy Duty                        996139001




                                                               12V-24V 90dB                                      009148001
                                                               12V-24V 97dB                                      009148011
                                                               12V-24V 107dB                                     009148021
                                                               12V-48V 97dB                                      009148061
                                                               12-24V 82-102dB                                   009148101




                                                               12-24V 90dB                                       009148071




     Switches & Relays
                          Switch with LED      007832021                                         Switch Rocker        H61919001 - blue
                          location light and                                                     On/Off SPST          H61920001 - green
                          function light                                                                              H61921001 - red
                                                                                                 INCANDESCENT         H61921011 - amber
                          Symbol Card for      713630711 - amber
                          beacons
                                                                                                 12V Relay:           H41510061
                          Switch Rocker        H61922001 - amber                                 30Amp, with
                          On/Off SPST          H61923001 - green                                 bracket 4 pin
                          flush mount          H61924001 - red                                   Boxed
                          LED                  H61924011 - blue                                  Normally open

                          Switch Rocker        H61925001 - amber
                                                                                                 12V Solid State      931773987
                          On/Off SPST          H61926001 - blue
                                                                                                 Relay. Extremely
                          flush mount          H61927001 - green
                                                                                                 fast switching
                          INCANDESCENT         H61928001 - red
                                                                                                 capability. 22 Amp
                                                                                                 Normally open

     *For a complete range of switches, relays and back-up alarms, go to our Electrics section
     of Hella’s Online Catalog at www.hellausa.com.



45
Accessories


‘Power Pole’ Mounting Accessories
Get versatility with Hella power poles. Hella has developed
various pole brackets to provide you with multiple mounting
options. The Hella power poles come with a pre-installed
socket to plug in and light up Hella beacons and work
lamps. This system offers you the ability to install different
devices using the same pole according to your needs.

The Hella power poles provide an easy way to remove
beacons and work lamps for storage and to prevent theft.
Combined with a variety of power pole options, some of the
Hella beacons such as Rotaflex have flexible pole mount
rubber bases which bend to 90 degrees decreasing the risk
of damage to the beacon.

■ Mounting poles with multiple options
■ Suitable for beacons and work lamps
■ Easy to install
■ Safety & functionality
■ Theft prevention
                                                                       Hella‘s Mounting Accessories provide a variety
                                                                          of mounting options for all of your needs
                                                                                        See page 49




                             Rotacompact combined with a           Ultra Beam Work Lamp with universal bracket and
                           Hella ‘Power Pole’ mounting bracket      plug connected to Hella ‘Power Pole’ mounting
                                                                                      bracket

                                                                 *Hella Ultra Beam Work Lamp has a built-in connector
                                                                 socket for the work lamp adapter.




                                                                                                                        46
     Technology
     Accessories
                                                                                    Mounting Bracket w/
                                                                                    screw**

                                                                                    006294051
                                            4”                                      w/ single pole socket
                                            (100mm)
        1.8”
     (45mm)                                                                         006294091
                                                                                    w/ two pole socket

                          .95” (24mm)

                                                                                    Side Mounting
                                                                                    Bracket**

                                                                                    006294021
                                                                 )
                                                      4.3” (110mm                   w/ single pole socket
                                                                           3.15”
                                                                           (80mm)
                                              1.2”
                                           (30mm)

                                                            3.5” (90
                                                                     mm)
              2.8” (70mm)


                                                                                    Roof Mounting
                                                                                    Bracket**
                                 4”
                                 (100mm)                                            006294011
                                                                                    w/ single pole socket
                                                                                                                        40”
                                                                                                                  (1000mm)


              2.8” (70mm)

          4.1” (105mm)


                                                                                    Swivel Hold Mounting
                                                                                    Bracket**
                                                                                                                    5.7”
                                                                                                                (145mm)
                            4”
                                                                                    006294031
                            (100mm)
                                                                                    w/ single pole socket




              2.8”                      1.2”
                     (70m               (30mm)
      4” (1                 m)
           00m
                     m)                                                                                                                              9.5”
                                                                                                                                                     (240mm)
                                                 Socket                             Socket
                                                 (single pole)                      (two pole)
                                                 • Included as                      square head
                                                 standard                           • Available as spare part
                                                 850434011                          862757011                                 Telescopic
                                                                                                                              Mounting Bracket
                                                 Work Lamp                                                                    • Can be extended up
                                                 Bracket w/ plug                                                              to 40”

                                                 990320001                                                                    006294041



     **Bracket Mounting bolts 5/16” x 1.4” (8mm x 35mm) included.



47
Quality

 Work Lamps




              48
     Technology
     Work Lamps

         Halogen / HID / LED Work Lamps
         Ideal for Construction, Agricultural, & Logging vehicles, Hella’s Work Lamp Program features computer designed Free-
         Form (FF) reflectors, high gloss die-cast aluminum reflectors, and shock-resistant molded housing. All lamps include
         bulbs and mounting instructions.




                                                                !
         Power Beam 1000                                NEW                           AS300 & AS400




             With Heavy Duty Bracket
               60mm       112mm                         60mm
               2.36”       4.40”                                    112mm
                                                        2.36”        4.40”
     95mm
     3.74”




                                       114mm




                                                95mm
                                                3.74”




                                                                             129mm
                                        4.48”




                                                                              5.07”




        Features:                                                                     Features:
        • Multivolt: 9-33 V                                                           • Generation 4 ballast
        • Luminous efficiency: 850 lumen                                              • Robust bracket can withstand extreme vibration
        • Color temperature: 6500° K                                                  • AS300 housing with integrated DT connector is made of flame
        • Normal operating housing temperature: 65 °C - 149 °F                          retardant UV resistant polymers that offer very high resistance to
        • Connection: integrated Deutsch plug                                           corrosion and impact damage while exhibiting a large degree of
        • Ambient temp.: -40 to +50 °C / -40 to +122 °F                                 self-damping vibration protection
        • Amperage Draw: @12V = 1.54A, @24V = 0.75A                                   • AS400 features brass PG screw connection with DT connector
                                                                                        that prevents water ingress
        Power Beam 1000 LED Work Lamp                                                 • AS400 housing is die-cast aluminum
        with DT Connector (Glass Lens)......................996188001                 • DT Connector


        Power Beam 1000 LED Work Lamp with DT Connector                               AS300 Xenon Work Lamp, Plastic Housing
        (Glass Lens and HD Bracket)..........................996188011                        (12V, Close Range) ........................................996242501


        Power Beam 1000 LED Work Lamp                                                 AS300 Xenon Work Lamp, Plastic Housing
        with DT Connector (PMMA Lens)....................996188021                            (12V, Long Range) .........................................996242551

                                                                                      AS400 Xenon Work Lamp, Aluminum Housing
                                                                                              (12V, Close Range) ........................................996242101
                                                                                                           AS300 & AS400 also available in 24V.



49
Work Lamps
Quality
                       LED                                            Xenon                                                  Halogen




              83mm                75mm                           85mm                   97mm                            83mm                       75mm
              3.27”               2.95”                          3.35”                  3.82”                           3.27”                      2.95”
111mm




                                                                                                        111mm
                                                   119mm
 4.37”




                                                                                                         4.37”
                                                    4.69”




    Mounting Height = 2.5m                         Mounting Height = 2.5m                               Mounting Height = 2.5m
    Angle of Inclination = 15º                     Angle of Inclination = 15º                           Angle of Inclination = 15º



    Features:                                      Features:                                            Features:
    • Compact LED Work Lamp with minimum           • Compact HID Work Lamp for use in                   • Compact Work Lamp for use in cramped
      power consumption (15 Watts)                   cramped conditions                                   conditions
    • Light output greater than 550 lumen          • Includes external ballast unit 4th                 • Surface-mounted versions for upright
    • Extremely long service life of the 4 high      generation, D1S bulb and DT - 2 Pin                  mounting
      performance LEDs                             • Homogenous close range illumination                • Easily-accessible H3 bulb – no tools
    • Close range illumination with clear lens     • HID version offers 2.5 times more                    required for bulb replacement
    • Mulitvoltage 9 – 33 V, reverse battery and     illuminance than a Halogen Work Lamp               • Cable feed through an opening in the
      over-voltage protection                        with a power consumption of only 42 Watts            rubber cap
    • Suitable for very rough conditions           • M10 mounting stud                                  • Includes H3 55W 12V bulb and wire leads
    • Dust and waterproof: IP6K7 and IP6K9K                                                             • M10 mounting stud
    • Aluminum die cast housing, stainless steel
      bracket & M10 mounting stud
    • Operation temperature -40°C – +50°C          Module 70 Xenon Work Lamp D1S                        Module 70 Halogen Work Lamp H3
    • Back of the housing has large cooling ribs        (Close Range, 12V) ........... 996176361             (Close Range, 12V) ........... 996176491
      for optimized heat dissipation
    • Includes connection cable of 2m, potted      D1S 35W High Intensity                               Module 70 Halogen Work Lamp H3, Bulk
      cable version                                     Discharge Capsule ............ H83074001             (Close Range, 12V) ........... 996176497

    Module 70 LED Work Lamp Generation II          Xenon Ballast Unit                                   H3 12V 55W Halogen Bulb
         (Close Range, 9-33V) .........996176721        (Gen 4, 12V) ...................... H51855001   (Retail) ........................................ H83135372




                                                                                                                                                                      50
     Technology
     Work Lamps

           Mega Beam                                                 Oval 100                                                 Rubber

                                      !
                             NEW




     Mega Beam also available in HID
     X-powerpack internal ballast.
     Refer to Mega Beam X-powerpack flyer for
     more details.

              110mm                96mm                             160mm                    70mm                          120mm                72mm
               4.33”               3.77”                             6.29”                   2.75”                          4.72”               2.83”
                                                 160mm




                                                                                                            140mm
                                                  6.29”
 170mm




                                                                                                             5.51”
  6.69”




     Mounting Height = 2.5m                               Mounting Height = 2.5m                                 Mounting Height = 2.5m
     Angle of Inclination = 15º                           Angle of Inclination = 15º                             Angle of Inclination = 15º


     Features:                                            Features:                                              Features:
     • Computer Designed Free-Form Reflector              • High Gloss Die-Cast Aluminum Reflector               • Shock-Resistant Rubber Molded Housing
     • High Gloss Die-Cast Aluminum Reflector             • Shock-Resistant Molded Housing                       • Metal Parabolic Reflector
     • Shock-Resistant Molded Housing                     • Grommet with Wire Leads                              • Grommet with Wire Leads
     • Grommet with Wire Leads

     Clamshell includes:                                  Clamshell includes:                                    Clamshell includes:
     (1) Heavy-duty Halogen Work Lamp                     (1) Heavy-duty Halogen Work Lamp                       (1) Heavy-duty Halogen Work Lamp
     (1) Bulb (H3 12V 55W)                                (1) Bulb (H3 12V 55W)                                  (1) Bulb (H3 12V 55W)
     (1) 4-point bracket with hardware                    (1) 4-point bracket with hardware                      (1) Mounting instructions
     (1) Mounting instructions                            (1) Mounting instructions

     Mega Beam Work Lamp Clamshell                        Oval 100 Work Lamp Clamshell                           Rubber Work Lamp Clamshell
          (12V, Close Range) .............996234021             (12V, Close Range) .............996361271             (12V, Close Range) ............H15986011




51
  Quality
  Work Lamps
                      AS115
                   Double Beam                                               Picador                                             Ultra Beam

                                                                                                                                                          !
                                                                                                                                                 NEW




                                                                                                                 Ultra Beam also available in HID
                                                                                                                 X-powerpack internal ballast.
                                                                                                                 Refer to Ultra Beam X-powerpack flyer for
                                                                                                                 more details.

                  158mm                127mm                           156mm                  72mm                         112mm                 95mm
                   6.22”                 5”                             6.14”                 2.83”                         4.40”                3.75”
                                                    120mm
140mm




                                                     4.72”




                                                                                                              155mm
 5.51”




                                                                                                               6.10”




         Mounting Height = 2.5m                              Mounting Height = 2.5m                                Mounting Height = 2.5m
         Angle of Inclination = 15º                          Angle of Inclination = 15º                            Angle of Inclination = 15º


         Features:                                           Features:                                             Features:
         • Computer Designed Free-Form Reflector             • Computer Designed Free-Form Reflector               • Computer Designed Free-Form Reflector
         • High Gloss Die-Cast Aluminum Reflector            • High Gloss Plastic Reflector                        • High Gloss Die-Cast Aluminum Reflector
         • Shock-Resistant Molded Housing                    • Shock-Resistant Molded Housing                      • Shock-Resistant Molded Housing
         • Grommet with Wire Leads                           • Grommet with Wire Leads                             • Grommet with Wire Leads

         Clamshell includes:                                 Clamshell includes:                                   Clamshell includes:
         (1) Heavy-duty Halogen Work Lamp                    (1) Heavy-duty Halogen Work Lamp                      (1) Heavy-duty Halogen Work Lamp
         (2) Bulb (H3 12V 55W)                               (1) Bulb (H3 12V 55W)                                 (1) Bulb (H3 12V 55W)
         (1) Mounting instructions                           (1) Mounting hardware                                 (1) 4-point bracket with hardware
                                                                                                                   (1) Mounting instructions

         AS115 Double Beam Work Lamp Clamshell               Picador Work LampClamshell                            Ultra Beam Work Lamp Clamshell
             (12V, Close Range) .............006991661            (12V, Close Range) .............996522201               (12V, Close Range) .............997506301




                                                                                                                                                                 52
     Technology




     Online Support




     Hellausa.com                                    Hellamining.com                               Online Catalog
     Link to all the websites listed.                Complete information on Hella Mining’s        Over 4000 products listed with product
                                                     range of Work Lamps, Optical Warning          points, technical information, diagrams &
                                                     Systems, and more. Packed with lots of        beam patterns. Access online thru hellausa.
                                                     technical information and easy navigation.    com or the Aftermarket Club.



     Printed Materials                                                                             Module 70 Work Lamps

                                                                                                   LED, Xenon & Halogen

                                                                                                   Close Range Series


                                                                                                         Oval 100 FL Work Lamp

                                                                                                         For Fork Lifts

                                                                                                                   Ultra Beam X-powerpack

                                                                                                                   Work Lamp




                                                                                                                                 Mega Beam X-powerpack

                                                                                                                                 Work Lamp




     Hella Mining Catalog                           LED Interior Lighting Catalog                   Work Lamp Flyers
     Complete information of Hella Mining’s range   LED technology for Heavy-Duty, buses, RV,       Complete information of Hella’s range of
     of specially-designed Work Lamps, Optical      marine, and a variety of other applications.    specially-designed Work Lamps,
     Warning Systems, and more uniquely for the     A variety of shapes, colors, and functions
     Mining environment.                            available.




53
Quality




        Solutions Inside!




Hella develops and manufactures components and systems for lighting
technology and electronics for the automotive industry. In addition, joint venture
companies also produce complete vehicle modules, air conditioning systems and vehicle
electric systems. Hella has one of the largest aftermarket organizations in the world for
automotive parts and accessories, with its own sales companies and partners in more
                                                                                            Hella, Inc.
than 100 countries. Hella is one of the top 50 automotive parts suppliers in the world      1.877.224.3552
and one of the 100 largest industrial companies in Germany. More than 24,000 people         www.hellausa.com
work in 70 manufacturing facilities, production subsidiaries and joint ventures all over
the world. Nearly 3,500 engineers and technicians work in research and development
throughout the company group. Hella, solutions for you.

                                                                                                               54

				
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