Universal Panel _ Easy Plumb Kit - Shower Shop UK

Shared by: fjzhangweiyun
Categories
Tags
-
Stats
views:
1
posted:
1/10/2013
language:
Unknown
pages:
8
Document Sample
scope of work template
							                                     Installation Instructions
                         Universal Panel & Easy Plumb Kit

Parts Supplied

 Ref   Description        Illustration                     Qty

                                                             1
       550mm Radius
 A
       Curved Panel

       1200mm
 B     Universal                                            2
       Straight Panels
       Mounting
 C
       Brackets &                                           16
       Feet

  D    Threaded Leg                                         8
       Tube
       Leg Fixing
 E                                                          24
       Screws

 F     Panel Clips                                          8

       Panel Clip
 G                                                          16
       Screws

  H    Corner / End
                                                            3
       Bracket



       Panel Joining
  J                                                         2
       Bracket

       Versatile Seal
 K                                                          2
       Strip




                                         1               0709 LH
          High Flow
     L                                                OR                             1
          Waste or Duel
          waste outlet

          Extendable
     M                                                                               1
          Flexi Waste
          Pipe
          Pentangle
     N                                                                               2
          Panel Joining
          Bracket



Before you Start

These instructions are to be read in conjunction with the shower tray installation
instructions for the shower tray you intend to install.

•	 Please note that although these instructions are comprehensive we always
   recommend that a technically competent installer undertakes the installation.
•	 Check the pack and make sure you have all of the parts listed above. If not,
   contact your supplier who will be able to help you.

•	 When you are ready to start, make sure that you have the right tools to hand,
   plenty of space and a clean dry area for assembly.


Tools and Materials Required (not supplied)

•	   Cross-Head Screw Driver
•	   Hacksaw
•	   Sharp Knife or a Mitre Saw
•	   Spirit Level
•	   Plumbing	pipe	and	fittings	as	necessary
•	   Silicone Sealant and Silicone cleaning solvent
•	   Wooden Battens (for additional support if required see section 1, notes)




                                            2                                   0709 LH
Use on other brands of shower trays may be possible subject to reference to
the shower tray manufacturers instructions.

Leg and Panel Clip Installation

1       Fit eight hexagon shaped mounting brackets (C), to the shower tray
        underside with the 30mm screws (E) supplied (See Fig 1a & b). Leg sets must
        be positioned to give an evenly supported structure and should avoid panel
	       fixing	points	and	any	existing	plumbing	(See	Fig	7	&	Fig	8	on	page	5).

Note! For shower trays larger than 1400mm it is recommended that additional
      s
	 	 	 upport	(i.e.	wooden	battens,	baseboards	or	similar)	should	be	fitted	to		 	
      the shower tray underside. These can also be used for smaller shower trays
      for additional support if required.

2       Push the hexagon end of the threaded leg tubes (D) into the mounting
	       	 rackets	(C)	fixed	to	the	shower	tray	and		 crew	the	remaining		 ounting		 	
        b                                           s                   m
        brackets (C), as feet, onto the threaded leg tubes (D). Adjust the height of the
        leg sets to suit the height of panels A or B (See Fig 2).

Note! Threaded leg tubes (D) can be cut down in length if required with a hacksaw.


                      1a                            1b




                                     2




3	 		   I                                                                                    	
        	f	electing	to	fit	the	optional	‘Versitile	Seal	Strip’	(flat	top	trays	only),	please		
        follow instructions on page 9 at this stage.




                                                3                                        0709 LH
4     If using a shower tray with a built in tiling upstand, allowance must be made
      for recessing the tray into adjacent walls to allow tiling down onto the tray
      surface. With the shower tray in position and adjusted to expected height,
      mark around top edge and bottom edge of the shower tray onto the
      adjoining walls and recess the walls to accept the sides of the shower tray
      allowing 10mm above and below the shower tray for possible adjustment
      (See Figs 3-4).

Note! When installing or considering recessing any shower tray into adjacent
      walls, please ensure that your chosen enclosure is compatible with the
      remaining dimension of the tray.

5     Eight panel clips (F) and sixteen screws (G) are supplied for securing the
	                                                              fi
      panels	(A	or	B).	These	MUST	be	evenly	spaced	and		 xed	onto	the	base	of		
	     the	shower	tray	for	the	ResinLite	(See	Fig	5	on	page	5)	or	on	the	floor		         	
	     (                                   c             t           s
      	 See	Fig	7	on	page	5)	in	all	other		 ases,	using		he	12mm		 crews	(G)	adjacent		
	                                          T              o
      the	panel	sides	of	the	installation.		 he	open	end		 f	the	clips	(F)	should	fit	flush		
      to the sides of the shower tray (See Fig 5 & 8 on pages 5), adjust the open
      end of the panel clips (F) using pliers to accept the panels (A & B) under
      light tension.

Note! The shower tray should be levelled on the top rims only, as the tray has a built
      in fall for adequate drainage (See Fig 4a & 4b).

                  3                             4



                                                              10mm




                                                       10mm




                  4a                            4b




                                            4                                      0709 LH
On	(Easy	Plumb)	shower	trays,	mark	the	outer	diameter	of	the	tray	on	the	floor	(See	
Fig	6)	and	fix	the	panel	clips	‘evenly	spaced’	to	the	floor	adjacent	the	panel	side	of	
the	installation	within	the	marked	area.	The	open	end	of	clips	should	fit	flush	to	the	
marked	line	(See	Fig	7),	adjust	the	open	end	of	the	panel	clips	using	pliers	to	accept	
the panels under light tension.

6       Position the shower tray and level using the adjustable leg assemblies
	 	     (                                                 e
        	 comprising	items	C	&	D)	(See	Fig	2	on	page	3),		 nsuring	a	good	fit	with	panel		
        height. Fit the waste (L) and connect to the waste pipe directly or via the
	 	     ‘
        	flexi	waste	pipe’	(M)	supplied.

Note! The shower tray and all connections MUST	be	checked	for	water	flow,		 	
           t
												ightness	and	drainage	before	final	installation	and	adjust	the	legs	if	required.	

                     5                           6




                     7                           8




                         12mm




7       Panels (A & B) should now be cut using a sharp knife or a mitre saw (taking
        great care to avoid injury), for the size and type of shower tray being installed
        up to 1200mm i.e. line (X) on (Fig 9 or 10 on page 6).

8       For shower trays greater than 1200mm upto 1400mm, use optional extension
	 	     	 ack	and	fit	as	(Fig	10	on	page	6).
        p

9       For shower trays greater than 1400mm, use optional extension pack and cut
        as (X) on (Fig 11 on page 6) to achieve the desired dimension and an evenly
        spaced join between the two front panels.

Note!     It is recommended that addition support (i.e. wooden batons or
          similar) is given to shower trays larger than 1400mm.




                                             5                                       0709 LH
Please ensure that all panels are orientated to fit together as either
(Fig 9, 10 11 or 12) using joining brackets (H), (J), or (N) as shown by removing
the blue self adhesive backing strips and attach to panels.

10          For pentangle shower trays, please mitre cut the panels to suit the angle
            and lines (X) of the particular size of tray being installed (See Fig 12) using
            the special pentangle joining brackets (N) as shown.

11		        Panels	in	this	kit	may	have	a	protective	film	(indicated	by	a	label)	covering		
	           that	MUST	be	removed	before	fitting	the	panels	to	the	shower	tray	by	sliding		
            the edge of the panels (A & B) into the clips (F).




9                                                    10




11                                                   12
                                                              X       X   X        X
             X                   X       X




    H
        B
                                                          H


                                     B                                B
                        B                    H                                B
                                                                                       H
                                                                  N
                 H           J                                            N




                                                 6                                  0709 LH
Note!    Once the panels are in place, seal all panel contact points with a
         suitable silicone (See Fig 13).

12       After all checks and adjustments, seal along the tiling line with a silicone
         sealent. Ensure that all mating surface are clean and free from
         contaminates (See Fig 14).

Note!    If necessary use a proprietary silicone cleaning solvent prior to
         application.

When	fitting	a	shower	enclosure	refer	to	the	manufacture’s	installation	instructions.		


                  13                           14




                                           7                                     0709 LH
Versatile Seal Strip Installation

                                                                   s
The	Versatile	Seal	Strip	(K)	will	instantly	transform	any	flat	top		 hower	tray	or	bath	to	
a tiling upstand option.

Note! This is an optional item that should be installed at a stage prior to
section 4 page 4 if required.

This	consists	of	extruded	strips	fitted	with	a	mould	resistant	and	anti	bacterial		
cushioned	seal	to	ensure	a	snug	fit	against	both	the	shower	tray	side	wall	and	top	rim	
which combined with its angled design helps ensure a watertight seal between the
shower tray and the wall.

1      Measure the length of strips required and cut to size carefully using a sharp
       knife (See Fig 1).




                                                           Cut


                                                                   Fig 1

2      Mitre any bends or joining ends at 45˚ angle to form a corner joint (See Fig 2).




                                             Fig 2                           Fig 3

3      Clean all mating surfaces of the shower tray using a proprietary silicone
       cleaning solvent prior to application.

Note! Avoid spillage on visible areas as some solvents may mark the surface.

4      Fit the Versatile Seal Strip (K) by removing the two backing strips from the
	 	    	 xing	tape	on	the	strip	and		 pply	to	the	tray	as	shown	(See	Fig	1).
       fi                            a

5      Apply a small bead of silicone on the internal mitred or jointed ends before
       tiling. This will ensure a waterproof seal as shown (See Fig 3).

Finally install shower tray and tile down over the seal strip to the surface.




                                             8                                       0709 LH

						
Related docs
Other docs by fjzhangweiyun
Unwrapping Easter.doc - Cpmethodist.org
Views: 1  |  Downloads: 0
Untitled - The Gold Mine
Views: 1  |  Downloads: 0
Untitled - Birks
Views: 1  |  Downloads: 0
Unit 6_ Global Struggles
Views: 1  |  Downloads: 0
UKEPLAN 47 2012.docx - Elverumskolen
Views: 1  |  Downloads: 0
Training Manualxale.docx - chayspace
Views: 1  |  Downloads: 0
Training Manual - CM Backcountry Rentals
Views: 0  |  Downloads: 0