VIEWS: 8 PAGES: 11 CATEGORY: Emerging Technologies POSTED ON: 12/12/2012
oil purifier, oil purification, oil filtration, oil recycling, oil treatment, oil regeneration, oil restoration, oil filtering, waste oil disposal, oil reclaiming, waste oil management, energy saving, oil reconditioned, oil reconstituted, oil restituting, oil recovering ,oil filtration, oil filter, petroleum machine, oil tester, oil analyzer, testing equipmen
重 庆 特 璞 滤 油 机 制 造 有 限 公 司 Chongqing Top Oil Purifier Manufacture CO., LTD Turbine Oil Purification Unit Series TY Company name: Chongqing TOP Oil Purifier Manufacture Co., Ltd Website: http://www.topoilpurifier.com Address: No11 Zhangping Street, Jiulongpo District, Chongqing China Zip:400039 Tel: 0086-23-88901306 Fax: 0086-23-88901306 Email: email@example.com Chongqing Top Oil Purifier Manufacture Co., Ltd CONTENT Ⅰ Company Profile----------------------------------------------3 Ⅱ Production------------------------------------------------------3 Ⅲ Application and Features -----------------------------------4 Ⅳ Working principle , Flow Chart -------------------------4/5 Ⅴ Technical Data-----------------------------------------------5/6 Ⅵ Preparation before using And Checking-----------------6 Ⅶ Operating Procedures of Control Panel------------------7 Ⅷ Operation------------------------------------------------------7/8 Ⅸ Back flush-------------------------------------------------------8 Ⅹ Maintenance ,Protection and Safety----------------------8/9 Ⅺ Trouble shooting----------------------------------------------9/10 2 Chongqing Top Oil Purifier Manufacture Co., Ltd Ⅰ Company Profile Chongqing Top Oil Purifier Co., Ltd is a professional leading manufacturer of oil purifiers and oil testers. We have tremendous strength in the fields of research, development and manufacturing with professional mass-production ability, perfect sales network, excellent after-sales service as well as a perfect image we earned in the competitive market. Our main products are: Insulting Oil Purifier, Turbine Oil Purification machine, Hydraulic Oil Purifier, Lubricating oil filtration machine, Transformer Oil filtering machine, fuel oil restoration, Steam-Turbine Oil reconditioner, Dielectric fluid regeneration system, Circuit-Breaker Oil recovering system, Compressor Oil recovering machine, Gear Oil renewal machine, Coolant Oil treatment, Quenching Oil reclaiming machine, Oil and Water Separator, Steel-Rolling Oil regeneration equipment, Waste automobile Oil Recycling Equipment, petroleum machine and Oil Tester, etc. Top Oil Purifiers are widespread in the fields of Electric Power, Petrifaction, Mineral, Shipbuilding, Steel Construction, Bridge, Automobile and Railway, playing a great role in the way of reducing energy consumption for the clients and meanwhile the environmental pollution. The company takes the mission of existing on the basis of quality as well as developing in regard to technical innovation, introduces foreign advanced technology of vacuum oil purifying, moreover, continues researching and manufacturing the oil purifying equipments that available both in the domestic and international market. “Not Best, Only Better” . Top will as always make great effort to provide you the better oil purifying equipments. Ⅱ Production The oil used for lubrication system of generators need maintenance and treatment because it may be mixed with air, water and impurities. Otherwise, it can speed up oil quality turning bad or break down the adjuster and protection system, damage the plain journal bearing, and influence the whole machine running. In the past, we used pressure type and centrifugal type oil filter to get rid of impurities and water in oil for middle and small equipments. But the operation processes of those two equipments are very complex and waste oil and materials. And the efficiency of the machine is low. All of theses can’t satisfy machine‘s requires. Now the 200MW homemade oil filter, which is composed of sedimentation box, filter box and oil collector, mainly makes use of sedimentation and purify theories. There are several separation nets in sedimentation box. Relying on the difference weight of oil and water, water is condensed to drip while passing through separation nets, and is subsided at the bottom of box then drain away by automatic water trap. Those filters whose capability and size are large exist poor water removal, dirty oil, and easily jamming filter for using. In addition, others adopt the normal vacuum purification devices, which use 3 Chongqing Top Oil Purifier Manufacture Co., Ltd stereo-evaporation to get rid of water and reticulation filter to eliminate impurities. This kind of equipment eliminates trace water easily, but for serious leaking equipments, especially serious emulsified oil, is useless and can’t continue work. If use TY Oil Purifier Specially for Turbine Oil, it can not only efficiently clear away the liquid water, air and impurities, but also can break emulsification so that it can purify turbine oil thoroughly Ⅲ Application and Features Application: This oil purification plant is used for treating the unqualified turbine oil, especially the seriously emulsified turbine oil. This machine, which can rapidly and effectively remove the water, gas and impurities, aim at turbine oil’s nature of high water content, easy emulsifiable and high impurity content, and make the oil recover the new oil’s nature. Features 1. Breaking emulsification thoroughly with high- molecule polymeric material. 2. Dewatering very effectively with once and for two steps dehydrating method. It can thoroughly clear away the liquid water, free water and 80% dissolved water. 3 With distinctive removing impurities technique filtering through double FH trapezoidal network and absorbing by high polymer material, this machine can make the ß3 equal or surpass 200 and make the cleanness lower grade 4(NAS1638). 4 With the trapezoidal, spiral, automatic back flushing system. 5 With the advanced dielectric condensation devices. 6 On-line oil purification can be carried out with turbine or water turbine automatically without any person. Advantages This machine breaks emulsification thoroughly, and the oil is very difficult to emulsify again after treatment. Its dehydration volume is large and it can absorb water on line. TY series, which prevent lubrication system from damage, can effectively extend the lifetime of oil and protect turbine and other machines. 4 Chongqing Top Oil Purifier Manufacture Co., Ltd Ⅳ Working principle , Flow Chart 1 Working Principle When purifier starting, oil is flowed into primary filter under the difference pressure between inside and outside and big impurities are removed. After heating, oil flow into secondary filter. Then oil flow into water separator after small impurities are removed. The water separator adopts a special skill which change the impaction of oil and water to speed up trace water and coagulate big water which is separated from oil and stored in water content. Oil is purified again by fine filter, the flows into vacuum pump which use stereo-evaporation removing left trace water. Vaporized water was drained away by cooler or vacuum system. When the oil was transported out by oil pump, the purification process has finished. 2. Flow Chart W ater sparator Fine filter Vacuum Gauge Side Valve P Electromagnetism Vent Valve Valve Air Isolating Air isolating valve valve Cooler Pipe Valve W ater Receiver Secondary Blow down Filter valve Vacuum Valve Back Flush Vacuum Pump valve Vacuum Separator Vent Valve W ater receiver Blow down valve Heater Vacuum Pump Primary Filter M otor Oil inlet valve Pressure gauge valve Pipe P Oil inlet cycle valve Oil pump Oil outlet valve Blow down valve Oil outlet M oil pum p motor Back flush valve 5 Chongqing Top Oil Purifier Manufacture Co., Ltd Ⅴ Technical Data Table 1 TY oil purifier specially for Turbine Oil Item Unit TY-10 TY-20 TY-30 TY-50 TY-100 TY-150 TY-200 Flow rate L/h 600 1200 1800 3000 6000 9000 12000 Working vacuum Mpa -0.06 ～ -0.095 degree Working Mpa ≤0.3 pressure Running ℃ 40 ～ 70（the temperature of turbomachine below 55℃） temperature Heating KW 14 16 18 30 45 55 60 power Total power KW 16 18 20 33 48 61 71 Inlet/outlet mm φ25 φ25 φ25 φ32 φ42 φ50 φ50 caliber L mm 1280 1350 1350 100 1500 1500 1600 size W mm 750 900 950 950 1000 1200 1350 H mm 1450 1450 1500 1600 1650 1800 1800 Weight Kg 320 400 420 450 750 800 900 Table2 Guarantee Data after Purification Capability item Data Moisture ≤50PPM Break emulsification ≤15min (GB/F 7305) value Clean degree ≤4grade (NAS1638) 6 Chongqing Top Oil Purifier Manufacture Co., Ltd Ⅵ Preparation and Check 1 All spare parts of the oil purifier have adjusted before leaving factory. When the product is sent to work point, they must be checked again. 2 Oil purifier is set up stably. The oil inlet is connected with the oil outlet underpart of the oil tank. The oil outlet is connected with the top of the oil tank. 3 Carry out electrical wiring including grounding of the machine. Check all the wire connections of the power panel, oil pump, vacuum pump and heater to ensure reliable connection and insulation. 4 Conduct a test run of the oil pump-motor to see whether it runs clockwise (viewed from the end of the motor). If not, correct the power line wiring. 5 when dealing with the hydraulic oil and other mechanic oil on-line, pls supply the same brand oil properly to make sure the oil level of the oil tank normally. Ⅶ Operating Procedures of Control Panel 1. For external wiring of the control panel, please refer to the Electrical Diagram. Connect the mains of 318V 3-phase 4-wire AC to the left of the panel and make sure that the panel outer casing is reliably grounded. 2. Turn on the main switch and the power indicator is lit up, which shows the power is on. 3. When heating, turn on the temperature controller, and the red light dedicates that being preparation situation. Then turn on the switch of temperature controller set the working temperature to start the heater for oil heating. When the oil temperature reaches the set value, the temperature controller will automatically turn off the heater. Therefore, automatic heating can be conducted with thermostatic effect. 4 After stopping operation, turn off the main switch and lock the door of the control panel. Ⅷ Operation 1 Operating Procedures 1.Have the machine connect the power supply. Connect and fasten the each junction of the oil inlet pipe and outlet pipe 2.Connect cooler with cool water. Obey the regulation of inlet at the below and outlet on the top, and have a little water circulation (pls don’t take this way if oil contains little water or use a short time) 3. Turn on the valve 11 on air outlet of the vacuum pump and turn off all valves connected with air. Start vacuum pump. Turn on oil inlet when vacuum degree up to –0.06Mpa.(Note: slowly turn on the valve avoid breaking down primary filter by suddenly impaction). 4. After oil flow into vacuum pump and arrive in the middle of oil level, turn on exhausted valve and outlet valve, which is under vacuum pump. Start oil pump, and begin exhausting oil. 5. As rising of vacuum degree between –0.08～-0.095Mpa, adjust oil inlet quantity (adjust roadside valve 20 or 30).Have the balance of the quantity of inlet oil and outlet oil. Make sure oil level in the middle of vacuum pump (controlled by infrared ray liquid level auto-control after running normally). 6. After cycling normally, turn on temperature controller. Set temperature between 46～60℃ then turn 7 Chongqing Top Oil Purifier Manufacture Co., Ltd on heater. 7. After running some time, get oil sample to assay. 2 Introduction 1. Working temperature should be –20～45℃ 2.Altitude influence vacuum degree directly 3.When treat oil box, release all water firstly then connect with oil pipe. Otherwise water can flow into oil filter and pollute again. 3 Stopping When finish treating oil or need stop suddenly, please operate as follow: 1.First, stop heater. After the machine running 3-5 minutes, turn off oil inlet valve. 2.Close down vacuum pump, stop exhaust vacuum when there is no oil in vacuum tank. 3.Open the valve under cooler to release oil and water. Note: after finish the operation, remember to close valves so that can be used next time. 4. If come across the emergence, depress the emergence-stopping button and the machine is divided with power(at the same time, close the roadside valve16 in case oil inlet more). If want to restart the machine, must run clockwise to have the emergence-stopping button resotre so that can open the various control button to have the machine work normally. 4 Notices in Operation 1.when vacuum pump is working, observe oil level (the oil is above the oil line). If there is much water in vacuum pump oil, change instantly. 2.If there are much water in the water receiver when running, pls drain away manually. If water content is high, pls drain it away through the valve at the under the part of primary filter. 3.If level pipe of cooler show that there is condensation water, remove it immediately. (Close isolating valve, release vacuum then turn on valve under cooler, drain up condensation water) 4. Observe whether the noise is normal when running. If find abnormal situation, resolve the problem instantly. 5.If oil isn’t enough, stop and check whether the primary filter and secondary filter is jammed. 6.When shop using for a long time, drain away oil and fill with new oil. Ⅸ Backflush 1. After working for a long time, there are some impurities in secondary filter. a little oil or no oil can’t flow into. The phenomenon can be showed by voltmeter. That needs to back flush. 2 Firstly, adjust valve. Turn on valve 33 and roadside valve 4,turn off oil outlet valve 30 and roadside valve 15.As below: Oil inlet oil pump secondary filter oil outlet 3.Connect blow-down joint of secondary filter with oil pipe, and turn on blow-down valve. 4. Take pulse way to turn on the oil pump (turn on and turn off oil pump discontinuely) to back flush 8 Chongqing Top Oil Purifier Manufacture Co., Ltd secondary filter again and again. 5. The oil, which is back-flushed several times by secondary filter, takes above oil to use again after deposition, and get rid of the deposition. ⅩMaintenance, Protection , Safety 1. Keep all pump clean to prevent the impurities. 2. About using and protection, please refer to introduction. 3. Release water in cooler regularly. 4. Use (kk-1) lubricating oil for vacuum pump. 5. If there is no oil flowing in heater, stop heating by electrical. Heat when liquid meter of vacuum tank show that the quantity of inlet oil and outlet oil arrive at balance. 6. If the working pressure of vacuum filter system arrive 0.2Mpa , change or clean filter. 7. Clean filter element usually avoid jamming which can cause oil inlet is slow or high pressure. 8. Remember all parts’ setting position when maintenance, then fasten them. 9. When it is running, check pipes, valves and electromotor at any moment. 10. Protective grounding, check whether the direction of rotation is same with requirement, make sure there is no jamming and loosing. 11. Read use instruction carefully before operation. 12. If lay aside for a long time, drain away vacuum pump oil and fill with new oil. At the same time, turn on oiling valve, and release all oil. Ⅺ Trouble shooting Trouble Cause Remedy 1 The primary strainer is 1 Unpick and wash the The quantity of inlet oil is jammed. filter. less that of outlet oil or 2 The resistance of the 2 Operate the process of can’t flow into oil when secondary strainer is the secondary purification. the machine runs stablely increased 3 See the third item 3 Vacuum degree reduce 1. There is air blockage in pump, producing noise. oil not sufficient 1.Adjust openness of inlet Abnormal noise with oil or too much air in oil valve. pump on start or in pump. 2.Release air form oil inlet running 2. There is air in pipe and pipe. is brought into oil pump. 1.Temp sensor probe is 1.Fix the probe; out. Heater if on but oil 2.Check or replace 2.Poor contact of heater. temperature does not rise. 3.Repair 3.Circuit break. 4.Replace heater. 4.Heating tube is burnt. Vacuum drops below the 1.There is air leakage 1.Repair 9 Chongqing Top Oil Purifier Manufacture Co., Ltd set value stemmed from poor joint 2.Replenish oil to mark or other untightness. line 2. Insufficient oil in 3.Replace oil. vacuum pump 4.Repair 3. Dirty oil in vacuum 5.Replace or adjust pump 4. Air release valve or other part of vacuum pump is broken. 5. Vacuum gauge does not work. 1. There is eye winker in 1.Check, esp whether there pump is any piece of broken It is difficult to start 2. Belt is too loose or tight copper gauze of air inlet in vacuum pump or coupling goes wrong. pump. 3. power lack phase or 2. Adjust motor goes wrong. 3. Repair 1.Reduce oil to a little below the centerline of oil 1.There is too much oil in scale. pump; 2.Open vent valve to 2.Purified oil contains too reduce vacuum and raise much moisture, vaporized There is oil spray from air oil temp. content and foam; outlet of vacuum pump. 3.Stop machine, start 3.There is too much oil in oil-discharge pump to vacuum tank. lower oil level and restart vacuum pump. 1.Water content is high； 1.Iincrease the times of 2.The temperature of the purification； oil is not sufficient； 2.Iimprove temperature ； Purified oil is not 3.Filtering net is broken； 3.Check and replace the satisfactory 4.The device don’t clean filtering parts； when it is used again； 4.Clean； 5.Tthe vacuum degree is 5.See above (the forth low。 trouble). 1.The oil level in vacuum tank is low； 1.Increase the quantity of 2.High vacuum degree； inlet oil； The outlet oil is less or no 3.The position of the oil 2.Reduce vacuum degree； oil is out tank is high； 3.Reduce the height； 4.There is air leakage from 4.Change the oil seals or the oil seals of gear oil pump. pump 。 10 Chongqing Top Oil Purifier Manufacture Co., Ltd Chongqing TOP Oil Purifier Manufacture Co.,Ltd Address: No. 11 zhangping street, Jiulongpo district, Chongqing, China Post Code: 400000 Tel : +86 23 88901306 Fax: +86 23 88901306 Mob: +86 13983391036 Skype ID: topoilpurifier Gmail talk ID: firstname.lastname@example.org Yahoo Messenger ID: email@example.com Live talk/Hotmail ID: firstname.lastname@example.org Sales Department: email@example.com Technical Department: firstname.lastname@example.org After-sales Service: email@example.com Website: Http://www.topoilpurifier.com 11
"Turbine Lub oil filtration machine series TY"