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					                               Wärtsilä id: DBAB218297 -




                           2009-02-04




  INSTRUCTION MANUAL

BLACK START UNIT SAB 901

        375 kVA
                                                                                 04.02.2009 IH




BLACK START UNIT 375 kVA


                                        CONTENTS

                                                                       Document No           Pa
                                                                                             ge
I     Main Data                                                                               1

II    Operation Instructions
              Installation and Prepairing into Operation                                      1
              Safety Instruction                                                             11


III   Mechanical drawings
             Container, dimensions                                 B8831 80433                   1


IV    Electrical Drawings
              Control Panel BLM 901, main diagram                  B8820 80424                1
              Control Panel BLM 901, circuit diagram               B8820 80425/1…14           2
              Control Panel BLM 901, layout                        B8820 80426               16
              Control Panel BLM 901, part list                     page 1…6                  17
              Generator, diagram                                   DA7-A100, DA7-1334,
                                                                   A7-T55 and CA7-H11            23

V     Manuals
             Diesel Engine, Operator´s Manual                      Volvo Penta                1
             Generator, Installation,Service & Maintenace Manual   Stamford                   75
             Batteries, Varta Pro motive                           Varta                     131
             Battery Charger                                       Powernet                  132
             Low voltage switchgear Compact NS630N                 Schnaider Electric        134

VI    Spare Parts Lists
             Diesel Engine                                         Volvo Penta                1
             Generator, HC4 & HC5 single bearing                   Stamford                 164
                                        2009-02-04




BLACK START UNIT SAB 901, 375 kVA REG NO 2987



MAIN DATA

1.   DIESEL GENERATING SET
     Output                             375 kVA / 300 kW
     Overloadable                       10% 1 hour within 12 hours
     Voltage                            400 V
     Rated current                      541 A
     Frequency                          50 Hz
     Speed                              25 rps

     Diesel Engine                      Volvo Penta TAD1242GE
     - No                               2012638133


     Generator                          Stamford HCI 434 F1
     - No                               0254132/002


     Control Panel BLM 901
     - Main Diagram                     GenPowex B8820 80427



2.   CONTAINER
     Dimensions / Layout                GenPowex B8831 80433
     - Type                             1CC 20´std-container
     - CSC Safety Approval No           SU/01-9-239/19-11/86
     - Identification No
     - Serial No
2 OPERATION INSTRUCTIONS
  GEN-SET CONTROLLER IL-NT MRS 15                                                                    1
  11/2008 MP                      Agco Sisu Power Inc.


GEN-SET CONTROLLER IL-NT MRS 15

INSTRUCTIONS


1. PURPOSE OF USE

  COMPACT CONTROLLER FOR SINGLE OPERATING GEN-SETS

   Inteli Lite NT-MRS is a comprehensive controller for single generating sets. IL-NT MRS 15
   features extended support of electronic engines and extension modules. Inteli Lite NT MRS 15
   controller is equipped with a powerful graphic display showing icons, symbols and barographs
   for intuitive operation, which sets, together with high functionality, new standards in Gen-set
   controls.

2. GEN-SET MODES

  The requested gen-set operation mode can be selected from controller unit by using the MODE
  buttons. The control switch must be in LOCAL position. REMOTE position forces the
  operation mode to AUTO and mode changes are not possible.

  -   OFF       No start of the gen-set is possible, service situation
  -   MAN       Manual start / stop
  -   AUT       Remote start / stop
  -   TEST      Gen-set starts and is running unloaded

  The requested gen-set operation mode is shown on the screen. To change the gen-set mode, the
  operating voltage must be connected and the gen-set must be ready for duty (no shut-down
  alarms).

   2.1 USING SAB 901 GENSET IN PARALLEL WITH OTHER POWER SUPPLY

  SAB 901 genset needs voltage and rpm droop when it is parallel with other power supply. Take
  these controls in use by connecting NC contact between connectors X5:219 and X5:220 and
  also NO contact between connectors X5:221 and X5:222. It is important to open NC contact and
  close NO contact before genset starts. These contacts can be located in CFA901 control room.

3. FUNCTION DESCRIPTION

  If the operating voltage (DC) goes off and it is reconnected, the control system will always set
  the previous operation mode on what was before the circuit break.

  Shut-down alarm / Emergency stop will not change the operation mode. Operation mode will
  change to the MAN mode when the alarm is reset with FAULT RES button even if the alarm is
  still active. If the CONTROL switch is in position REMOTE, the operation mode will not
  change after fault reset. The alarm shows still on the screen and the gen-set wont start.

  Before stopping the heavily loaded gen-set, it must be cooled down. Let the gen-set run its
  adjusted unloaded cooling period.
  GEN-SET CONTROLLER IL-NT MRS 15                                                                    2
  11/2008 MP                      Agco Sisu Power Inc.

3.1 OFF MODE

  OFF message is shown on the screen.

  Gen-set will not start by remote control or by manual mode start. If OFF mode is selected while
  the gen-set is running, controller stops the gen-set immediately.

3.2 MAN MODE

  MAN message is shown on the screen.

  Gen-set will not start by remote control. Starting / stopping of the gen-set are controlled with
  manual control buttons. The controller does not automatically stop the running gen-set in MAN
  mode.

  START

  -   Start the gen-set by pressing the button START.
  -   Check from the screen that mains voltage and frequency are in their rated values.

  FREQUENCY / VOLTAGE CONTROL

  -   Frequency and voltage are manually controlled from control panel.

  STOP

  -   Before stopping the heavily loaded gen-set, it must be cooled down. Let the gen-set run its
      adjusted cooling period.
  -   Stop the gen-set by pressing button STOP. Function will set the gen-set to run its cooling
      period. After the cooling period, diesel will stop. The gen-set can be stopped without
      cooling time by pressing button STOP twice.
  -   After the engine is stopped, it is possible to change the operation mode with MODE –
      buttons. If the CONTROL switch is in position LOCAL

  FAULT CONTROL IS ON STREAM IN MAN MODE.

3.3 AUTO MODE

  AUT message is shown on the screen.

  CONTROL switch must be in position REMOTE

  The controller does not respond to manual control buttons. Gen-set start/stop request is
  evaluated REMOTELY.

  START

  -   the gen-set can be started only by REMOTE START.

  FREQUENCY / VOLTAGE CONTROL

  -   Frequency and voltage are remotely controlled from REMOTE control panel.
  GEN-SET CONTROLLER IL-NT MRS 15                                                                       3
  11/2008 MP                      Agco Sisu Power Inc.

  STOP

  -   Before stopping the heavily loaded gen-set, it must be cooled down. Let the gen-set run its
      adjusted cooling period.
  -   Stop the gen-set remotely. Function will set the gen-set to run its cooling period. After the
      cooling period, diesel will stop. Stop the gen-set locally by turning the CONTROL switch to
      position LOCAL and by pressing button STOP.
  -   After the engine is stopped, it is possible to change the operation mode with MODE –
      buttons if the CONTROL switch is in position LOCAL.


3.4 TEST MODE

  TEST message is shown on the screen.

  TEST mode can be used for gen-set start test. The controller does not respond to STOP or
  START buttons.

  -   Gen-set automatically starts and is running unloaded, when TEST mode is selected
  -   Gen-set can start automatically without warning when pressing FAUL RESET after shut
      down alarm.


4. ALARM MANAGEMENT

  Alarm management works in MAN, AUT and TEST modes. Great bulk of gen-sets controls are
  working when the engine is running but still some of the auxiliary system controls are working
  while the engine is in OFF mode.

  After the gen-set is started and after the light ENGINE RUNNING becomes steady, all gen-sets
  alarm controls are working properly.

  ACTIVE ALARMS ON THE SCREEN

  If the measured data is out of its normal value or out of action limits, the active alarm list will
  appear on the screen. Failures are now shown clearly on the screen. Red led GEN-SET
  FAILURE starts flashing when gen-set failure occurs. After FAULT RESET button is pressed,
  led goes to steady light (if an alarm is still active) / led goes off (if no alarm is active).

  When the shut-down alarm comes up, controller opens the generator circuit breaker and stops
  the engine immediately. Active or not reset protection disables restart. But in some cases (shut-
  down alarms) the gen-set can run its cooling period before it stops.

  When warning alarm comes up, only the active alarm list will appear on the screen and alarm
  notice goes on.

  REMOTE ANNOUNCING FOR ALARMS

  Alarms can be wired up to the remote processing from the controllers outputs. It is possible to
  send a common alarm from shut-down alarms and a common alarm from warning alarms.
GEN-SET CONTROLLER IL-NT MRS 15                                                                    4
11/2008 MP                      Agco Sisu Power Inc.


ALARMS RESET

Press FAULT RESET button to accept all alarms. The sound of horn is reset by pressing FAUL
RESET or HORN RESET button.

If the failure is still on, the sound of horn starts (10 s) and the light of horn goes on when
RESET buttons are pressed. Clearing the failure notice is not possible.

If the failure has stopped the engine, the distraction must be eliminated. After the alarm notice is
reset, the operation mode is possible to change with MODE –buttons. If the failure is still on,
alarm reset is not possible and gen-set will not start.

If there are several failures and none of them are reset, they all stored into controllers alarm
memory. Those alarms can be rehandled and scrolled by using arrow buttons. Press FAULT
RESET button to accept all alarms that are shown on the screen.
    GEN-SET CONTROLLER IL-NT MRS 15                                                                           5
    11/2008 MP                      Agco Sisu Power Inc.

5. CONTROL UNIT

Pushbuttons and LEDs




Pushbuttons
1. MODE→               Cyclic forward selection the gen-set operation mode (OFF -> MAN -> AUT -> TEST)
2. ←MODE               Cyclic backward selection the gen-set operation mode (TEST -> AUT -> MAN ->OFF )
3. HORN RESET          Deactivates the HORN
4. FAULT RESET         Acknowledges faults and alarms
5. START               Start of the gen-set
6. STOP                Stop of the gen-set
8. GCB ON/OFF          Generator circuit breaker control. MRS 16 only!
9. PAGE                Cyclic selection of the display mode(MEASUREMENT->ADJUSTEMENT)
10. ↑                  Select the set point, select the screen or increase set point value
11. ↓                  Select the set point, select the screen or decrease set point value
12. ENTER              Confirm set point value

LEDs
15. GEN VOLTAGE PRESENT: GREEN LED is on, if gen. voltage is present and within limits
16. GEN-SET FAILURE: RED LED starts flashing when gen-set failure occurs. After FAULT RESET
    button is pressed, goes to steady light (if an alarm is still active) or is off (if no alarm is active)
17. GCB ON: GREEN LED is on, if GCB is closed. Driven by the feedback signal. MRS 16 only!


How to select the gen-set mode ?

Use MODE→ or ←MODE to select requested gen-set operation mode (OFF – MAN – AUT – TEST)


Display menus
There are 2 display menus available: MEASUREMENT and ADJUSTMENT
Each menu consists of several screens. Press repeatedly PAGE button to select requested menu.
   GEN-SET CONTROLLER IL-NT MRS 15                                                                 6
   11/2008 MP                      Agco Sisu Power Inc.


How to view measured data?
1. Use repeatedly PAGE button to select the MEASUREMENT menu.
2. Use ↑ and ↓ to select the screen with requested data.

How to view and edit set points?
1. Use repeatedly PAGE button to select the ADJUSTMENT menu.
2. Use ↑ or ↓ to select requested set points group.
3. Press ENTER to confirm.
4. Use ↑ or ↓ to select requested set point.
5. Set points marked “*” are password protected.
6. Press ENTER to edit.
7. Use ↑ or ↓ to modify the set point. When ↑ or ↓ is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
9. Press PAGE to leave selected set points group.

How to change the display contrast ?

Press ENTER and ↑ or ↓ at the same time to adjust the best display contrast
Hint:
Only in MEASUREMENT menu

How to check the serial number and software revision?
Press ENTER and then PAGE. On the display you can see InteliLite INFO screen for 10 seconds.
InteliLite INFO screen contains :
1) Controller name (see Basic setting group)
2) InteliLite serial number (8 character number)
3) SW version: the first is the firmware version number, the second is configuration table
number.
4) Application: MRS 15
5) Branch: Standard
Hint:
Only in MEASUREMENT menu.

How to find active alarms ?
Active alarm list is the last screen in the MEASUREMENT menu.
Select MEASUREMENT menu. Press ↑ You will see the list of all active alarms with the number of
alarms at the top-right corner.

Press FAULT RESET accepts all alarms. Non-active alarms immediately disappear from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT
screen is active.
Hint:
Alarm list does not activate when you are reviewing the values or setpoints.
    GEN-SET CONTROLLER IL-NT MRS 15                                            7
    11/2008 MP                      Agco Sisu Power Inc.

6. MEASUREMENT SCREEN DESCRIPTION

Main measure screen




1. Operation mode of the gen-set
2. Indication of active access lock, Remote OFF or Remote TEST L and alarm !
3. Status of the gen-set
4. Actual condition
5. RPM of the gen-set
6. Active power
7. Power factor
8. Timer - event s counting time (e.g. prestart, cooling, etc.)

Generator screen
Gen freq
Gen V1-2, V2-3, V3-1 ph-ph
Gen V1, V2, V3 ph-N
Gen I1, I2, I3 (triple bargraph)

Mains screen
Mains freq
Mains V1-2, V2-3, V3-1 ph-ph
Mains V1, V2, V3 ph-N (triple bargraph)

IL-CU Analog inputs screen
(depends on configuration)
Oil pressure (single bargraph)
Water temperature (single bargraph)
Fuel level (single bargraph)
Battery voltage (single bargraph)

IL-CU binary inputs
BI1 to BI7


IL-CU binary outputs
    GEN-SET CONTROLLER IL-NT MRS 15                        8
    11/2008 MP                      Agco Sisu Power Inc.

BO1 to BO7

Gen-set power screen
Active power (total and per phase)
Power factor (total and per phase)
React power (total and per phase)
Appar power (total and per phase)

Statistic
Run hours
Number of starts
*Kilowatt-hours kWh (total)
*Reactive power hours kVArh (total only)
NextServTime
  GEN-SET CONTROLLER IL-NT MRS 15                        9
  11/2008 MP                      Agco Sisu Power Inc.

7. CHART GUIDE TO MENUS AND PUSHBUTTON’S OPERATION
SAFETY INSTRUCTIONS


             1. During service and repair select STOP mode of operation.

             2. If the control panel has to be open, be careful because the line voltage
                exists there.

             3. If the engine has been run very hot cool it down by decreasing the
                load. Cold water must not be poured into the hot engine. Because
                of positive pressure it is dangerous to open the radiator cap when
                the engine is hot.

             4. Don’t let the set run unnecessarily without load.

             5. Noise level in machinery room is over 85 dB (A). Use hearing
                protectors.

             6. Take notice of instructions given in engine and generator manuals.




C:OHJEK/SAFETY
3 MECHANICAL DRAWINGS
4 ELECTRICAL DRAWINGS
                                                                                                                Page 1
                                           OSALUETTELO – PART LIST
                                           PROJECT: P/07054 M-NISHAT CHUNIAN POWER LTD.                     DATE: 08.05.2008
                                           BS-UNIT CONTROL PANEL BLM 901                                    DES.: MP
       WÄRTSILÄ FINLAND OY                 375 kVA GENPOWEX DIESEL GENERATING SET                           ASBUILD: 03.02.2009

Osanumero              Tunnus              Selite/tyyppi                                  Valmistaja         Määrä
Part number            Sign                Type                                           Manufacturer       Amount

LIITTYY PIIRUSTUKSIIN: B80427, B80428, B80429
COMBINED TO DRAWINGS: B80427, B80428, B80429

                                           OHJAUS- JA VALVONTAKOJEISTO
                                           CONTROL AND MONITORING UNIT

000000000              BLM 901             CM-CABINET 1000*1400*300, 5121.500             RITTAL                1
                                           -GLAND PLATE 175MM 5001.020                    RITTAL                2
                                           -THE DOOR ON LEFT SIDE IS LOCKABLE

753423094                                  MULTILAIPPA, MC 25                             MAR-CON               2
                                           MULTIFLANGE MC25
653103010                                  MULTILAIPPA, MC3                               MAR-CON               4
                                           MULTIFLANGE MC3

000000000              N                   N-KISKO 40x10x250 Cu                                                 1
                                           N-BAR 40x10x250 Cu
000000000              PE                  PE-KISKO 30x10x250 Cu                                                1
                                           PE-BAR 30x10x250 Cu

656924015              A1                  (CPU) OHJAUS-/ NÄYTTÖYKSIKKÖ IL-NT-MRS15       TAPIMEC               1
                                           (CPU) CONTROL / DISPLAY UNIT IL-NT-MRS15

659990069              A51                 MAGNETOINNIN VALVONTAYKSIKKÖ ELM 24V           SISU DIESEL           1
                                           EXCITATION LOSS MODULE ELM 24V

656704200              A52                 TAKATEHORELE T2000.0020, 400V 5A               MERILUX / SELCO       1
                                           REVERSE POWER RELAY T2000.0020, 400V 5A

655215310                                  JOHDONSUOJAKATKAISIJA S203-C10 3P 6KA          ABB                   1
                                           AUTOMATIC CIRCUIT BREAKER S203-C10 3P 6KA
                       F1                  GENERAATTORIJÄNNITTEEN OHJAUSSULAKE
                                           GEN. VOLTAGE FUSE

655215110                                  JOHDONSUOJAKATK. S201-C10 1P 10A               ABB                   7
                                           AUTOMATIC CIRCUIT BREAKER S201-C10 1P 10A
                       F4                  MOOTT. ESILÄMMITTIMEN SULAKE
                                           DIESEL ENGINE PREHEATING FUSE
                       F5                  GENER.LÄMMITTIMEN SULAKE
                                           GENERATOR HEATER FUSE
                       F6                  KONTIN VALAISTUKSEN OHJASSULAKE
                                           CONTAINER LIGHTING FUSE
                       F9                  AKKUVARAAJAN SULAKE 230 VAC
                                           BATTERY CHARGER FUSE 230 VAC
                                                                                                                Page 2
                                 OSALUETTELO – PART LIST
                                 PROJECT: P/07054 M-NISHAT CHUNIAN POWER LTD.                               DATE: 08.05.2008
                                 BS-UNIT CONTROL PANEL BLM 901                                              DES.: MP
       WÄRTSILÄ FINLAND OY       375 kVA GENPOWEX DIESEL GENERATING SET                                     ASBUILD: 03.02.2009

Osanumero             Tunnus     Selite/tyyppi                                              Valmistaja       Määrä
Part number           Sign       Type                                                       Manufacturer     Amount

                      F10        AKKUVARAAJAN SULAKE 12VDC
                                 BATTERY CHARGER 12VDC
                      F20        STARTTIRELEEN SULAKE
                                 FUSE FOR START RELAY
                      F21        LATURI + KÄYNTIMAGNEETTI
                                 CHARGING GEN + FUEL SOLENOID

655215116                        JOHDOSUOJAKATK. S201-C16 1P 6KA                            ABB                 1
                                 AUTOMATIC CIRCUIT BREAKER. S201-C16 1P 6KA
                      F7         KONTIN LÄMMITYKSEN OHJAUSSULAKE
                                 CONTAINER HEATING FUSE

655215125                        JOHDOSUOJAKATK. S201-C25 1P 6KA                            ABB                 1
                                 AUTOMATIC CIRCUIT BREAKER. S201-C25 1P 6KA
                      F11        24 VDC PÄÄSULAKE
                                 24 VDC MAIN FUSE

655215106                        JOHDONSUOJAKATK. S201-C6 1P 6KA                            ABB                 2
                                 AUTOMATIC CIRCUIT BREAKER. S201-C6 1P 6KA
                      F23        PYÖRIMISNOPEUDEN OHJAUSSULAKE
                                 SPEED CONTROL FUSE
                      F24        KAUKO-OHJAUKSEN JA JÄNNITTEENSÄÄDÖN SULAKE
                                 REMOTE AND AVR CONTROL FUSE

655215102                        JOHDOSUOJAKATK. S201-C2 1P 6KA                             ABB                 2
                                 AUTOMATIC CIRCUIT BREAKER. S201-C2 1P 6KA
                      F25, F26   OHJAUSYKSIKÖN SULAKKEET
                                 FUSES FOR CPU

655030019                        MERKKIVALOKALUSTE PUN BA9S XB4-BV64                        TELEMECANIQUE       2
                                 SIGNAL LAMP LENS ELEMENT RED BA9S XB4-BV64
754899289                        MERKKILAMPPU 24V BA9S/23 71350                                                 2
                                 SIGNAL LAMP 24V BA9S/23 71350
655010193                        MERK.KILVENPIDIN 30*50 ZB2-BZ33                            TELEMECANIQUE       2
                                 LABEL HOLDER 30*50 ZB2-BZ33
655010194                        MERK.KILPI 27*18 VAL/KEL ZA2-BY5102                        TELEMECANIQUE       2
                                 LABEL 27*18 VAL/KEL ZA2-BY5102
                      H10        "LATAUSGENERAATTORI EI LATAA" MERKKIVALO
                                 "CHARGE FAIL" SIGNAL LAMP
                      H18        "DIAGNOSTIIKKA" MERKKIVALO (KOJEISTON SISÄLLÄ KOTELOSSA)
                                 ”DIAGNOSTIC” SIGNAL LAMP (INSIDE THE CUBICLE)
                      H20        "EI AUTOMAATILLA" MERKKIVALO
                                 "NOT IN AUTO MODE" SIGNAL LAMP
                                                                                                            Page 3
                               OSALUETTELO – PART LIST
                               PROJECT: P/07054 M-NISHAT CHUNIAN POWER LTD.                             DATE: 08.05.2008
                               BS-UNIT CONTROL PANEL BLM 901                                            DES.: MP
       WÄRTSILÄ FINLAND OY     375 kVA GENPOWEX DIESEL GENERATING SET                                   ASBUILD: 03.02.2009

Osanumero             Tunnus   Selite/tyyppi                                            Valmistaja       Määrä
Part number           Sign     Type                                                     Manufacturer     Amount

752966172                      PHOENIX PLC-RSC – 24DC/21-21, 2VK (TIL.NO. 2997060)      PHOENIX             5
                               PHOENIX PLC-RSC – 24DC/21-21, 2CO (ORDER.NO. 2997060)
                      K10      KAUKOKÄYTTÖ KÄYNTIIN/SEIS
                               REMOTE USE START/STOP
                      K11      KÄYNNISTYSRELE
                               START
                      K13      GENERAATTORIKATKAISIJAN OHJAUS APUKONTAKTORI
                               GCB CONTROL
                      K14      VERKKOKATKAISIJAN OHJAUS APUKONTAKTORI
                               MCB CONTROL
                      K15      VAROITTAVAN HÄLYTYKSEN APURELE
                               WARNING ALARM
                      K16      AUTOMAATTITILAN APURELE
                               AUTO MODE

656105120                      P.K.RELE QR-C, C9-A41 24VDC                              RELECO              2
                               MINIATURE RELAY QR-C, C9-A41 24VDC
656105100                      RELEKANTA 14-NAP. QR-C S9-M                              RELECO              2
                               SOCKET FOR 14P QR-C MINIATURE RELAY S9-M
                      K12      KÄYNTITARVE
                               START ORDER
                      K17      KAUKO-OHJAUS
                               REMOTE CONTROL

75388568B                      CA2KN22P7 APUKONT. 230VAC                                TELEMECANIQUE       1
                               CA2KN22P7 CONTACTOR 230VAC
75388568A                      LA4-KA1U, HÄIRIÖSUOJA 230V ( CA2KN...)                                       1
                               LA4-KA1U, SCREEN 230V ( CA2KN...)
                      K30      GENERAATTORIJÄNNITE APUKONTAKTORI
                               GEN. VOLTAGE CONTACTOR

752966176                      PHOENIX PLC-RSC – 230UC/21-21, 2VK (TIL.NO. 2967099)     PHOENIX             1
                               PHOENIX PLC-RSC – 230UC/21-21, 2CO (ORDER NO. 2967099)
                      K31      GENER.KATKAISIJAN ASENTOTIETO
                               GCB ON / OFF INDICATION

655173710             Q1       COMPACT NS630N (32803)                                   MERLIN GERIN        1
                               -STR23SE SUOJARELE (32420)                                                   1
                               -STR23SE TRIP UNIT
                               -VAIHTOAPUKOSKETIN (OF-KOSKETIN) (29450)                                     2
                               -ON/OFF INDICATION (OF CONTACT)
                               -MX AUKIOHJAUSKELA 230VAC (29387)                                            1
                               -MX SHUNT RELEASE 230VAC
                               -LIITINSUOJAT (32582)                                                        1
                                                                                                               Page 4
                               OSALUETTELO – PART LIST
                               PROJECT: P/07054 M-NISHAT CHUNIAN POWER LTD.                                DATE: 08.05.2008
                               BS-UNIT CONTROL PANEL BLM 901                                               DES.: MP
       WÄRTSILÄ FINLAND OY     375 kVA GENPOWEX DIESEL GENERATING SET                                      ASBUILD: 03.02.2009

Osanumero             Tunnus   Selite/tyyppi                                              Valmistaja        Määrä
Part number           Sign     Type                                                       Manufacturer      Amount

                               -CONNECTION SHIELDS
                               -VAIHE-EROTUSSUOJAT (32570)                                                     1
                               -INTERPHASE BARRIERS
                               -LEVITYSPALAT 52.5MM (32490)                                                    2
                               -SPREADERS 52.5MM
                               -JATKOAKSELI JA KÄÄNNETTÄVÄ OHJAUSKYTKIN (32598)                                1
                               -EXTENDED ROTARY HANDLE

000000000             Q2       OMAKÄYTÖN PÄÄKYTKIN OVEEN AS. OT 25ET3                     ABB                  1
                               VÄÄNNIN OVIAS. KUORMAKYTK., RUUVIKIINN. OHB 1RH
                               AUXILIARY SUPPLY MAIN SWITCH OT 25ET3 + OHB 1RH

656924511                      ELEKTRONINEN POTENTIOMETRI EP300/24V                       TAPIMEC              2
                               ELECTRONIC POTENTIOMETER EP300/24V
656924513             R4       RM300/1k VASTUSYKSIKKÖ EP300:LLE                           TAPIMEC              1
                               RM300/1k RESISTANCE FOR EP300
656924515             R5       RM300/5k VASTUSYKSIKKÖ EP300:LLE                           TAPIMEC              1
                               RM300/5k RESISTANCE FOR EP300

000000000                      VASTUS 2k 0,25W                                                                 2
                               RESISTOR 2k 0,25W
                      R16      PYÖRIMISNOPEUDEN ASETTELU
                               SPEED CONTROL
                      R17      PYÖRIMISNOPEUDEN ASETTELU
                               SPEED CONTROL

655010104                      OHJAINPÄÄ, PUN.SIENIPAINIKE, VAPAUTUS VETÄMÄLLÄ, ZB2-BT4   TELEMECANIQUE        1
                               PUSH BUTTON HEAD,RED MUSHROOM, PULL RELEASE, ZB2-BT4
655010123                      KOSKETINOSA, ZB2-BZ103, 2S                                                      1
                               CONTACT ELEMENT, ZB2-BZ103, 2NO
655010125                      KOSKETINOSA, ZB2-BZ105, 1S+1A                                                   1
                               CONTACT ELEMENT, ZB2-BZ105, 1NO+1NC
655010124                      KOSKETINOSA, ZB2-BZ104, 2A                                                      1
                               CONTACT ELEMENT, ZB2-BZ104, 2NC
655010195                      KILPI „EMERGENCY STOP“ KEL/MU ZB2-BY88330                                       1
                               LABEL „EMERGENCY STOP“ YELLOW/BLACK ZB2-BY88330
                      S1       DIESELIN HÄTÄSEIS
                               DIESEL EMERGENCY STOP

655610214                      VAIHTOKYTKIN 1-0-2 CG8 A214 FT2                            KRAUS & NAIMER       2
                               CHANGE-OVER SWITCH 1-0-2 CG8 A214 FT2
655613013                      OTS.KILPI+PIDIN FT SOF991/AOB/C-PRC                        KRAUS & NAIMER       2
                               LABEL + LABEL HOLDER FT SOF991/AOB/C-PRC
                      S2       PYÖR.NOPEUDEN SÄÄTÖKYTKIN
                                                                                                                     Page 5
                                 OSALUETTELO – PART LIST
                                 PROJECT: P/07054 M-NISHAT CHUNIAN POWER LTD.                                    DATE: 08.05.2008
                                 BS-UNIT CONTROL PANEL BLM 901                                                   DES.: MP
       WÄRTSILÄ FINLAND OY       375 kVA GENPOWEX DIESEL GENERATING SET                                          ASBUILD: 03.02.2009

Osanumero             Tunnus     Selite/tyyppi                                                 Valmistaja         Määrä
Part number           Sign       Type                                                          Manufacturer       Amount

                                 SPEED CONTROL SWITCH
                      S3         JÄNNITTEENSÄÄTÖKYTKIN
                                 VOLTAGE CONTROL SWITCH

655610200                        0-1 KYTKIN CG8 A200 FT2                                       KRAUS & NAIMER        2
                                 0-1 SWITCH CG8 A200 FT2
655613013                        OTS.KILPI+PIDIN FT SOF991/AOB/C-PRC                           KRAUS & NAIMER        2
                                 LABEL + LABEL HOLDER FT SOF991/AOB/C-PRC
                      S14        MOOTT. ESILÄMMITYS –KYTKIN
                                 ENGINE PREHEATING SWITCH
                      S15        GENERAATTORIN LÄMMITTIMEN KYTKIN
                                 GENERATOR HEATER SWITCH

000000000                        OHJAUSKYTKIN ZB4-BD8                                          TELEMECANIQUE         1
                                 CONTROL SWITCH ZB4-BD8
000000000                        RUNKO- / KOSKETINOSA ZB4-BZ103, 2S                            TELEMECANIQUE         1
                                 CONTACT ELEMENT ZB4-BZ103, 2NO
                      S18        DIAGNOSTIIKKAKYTKIN (KOJEISTON SISÄLLÄ KOTELOSSA)
                                 DIAGNOSTIC SWITCH (SEPARATE BOX INSIDE THE CIBICLE)

655610213                        VAIHTOKYTKIN 1-0-2 CG8 A213 FT2                               KRAUS & NAIMER        1
                                 CHANGE-OVER SWITCH 1-0-2 CG8 A213 FT2
655613013                        OTS.KILPI+PIDIN FT SOF991/AOB/C-PRC                           KRAUS & NAIMER        1
                                 LABEL + LABEL HOLDER FT SOF991/AOB/C-PRC
                      S19        PAIKALLIS-/KAUKOKÄYTÖN VALINTAKYTKIN
                                 LOCAL/REMOTE USE CONTROL SWITCH

000000000             T31-33     GENER. VIRTAMUUNTAJA LK 0,5 600/5A, CTD-3X 600 5A XXX           CARLO GAVAZZI       4
                                 GENER. CURRENT TRANSFORMER CL 0,5 600/5A, CTD-3X 600 5A XXX
                      T41        TAKATEHORELEEN VIRTAMUUNTAJA LK 0,5 600/5A, CTD-3X 600 5A XXX
                                 REV.POWR RELAYS CURRENT TRANSF. CL 0,5 600/5A, CTD-3X 600 5A XXX

657401014             U1/518     AKUSTON VARAAJA ADC 5423-0 24/10A                             POWERNET              1
                                 BATTERY CHARGER ADC 5423-0 24/10A

000000000                        MUOVIKOTELO: KAKSI REIKÄÄ, XAPA 1120                          TELEMECANIQUE         1
                                 PLASTIC BOX, TWO HOLES, XAPA 1120

000000000             X1,X2,X5   RIVILIITTIMET                                                                       85
                                 TERMINAL STRIPS
                                                                                                         Page 6
                               OSALUETTELO – PART LIST
                               PROJECT: P/07054 M-NISHAT CHUNIAN POWER LTD.                          DATE: 08.05.2008
                               BS-UNIT CONTROL PANEL BLM 901                                         DES.: MP
       WÄRTSILÄ FINLAND OY     375 kVA GENPOWEX DIESEL GENERATING SET                                ASBUILD: 03.02.2009

Osanumero             Tunnus   Selite/tyyppi                                          Valmistaja      Määrä
Part number           Sign     Type                                                   Manufacturer    Amount

                               SISUDIESEL ASENTAA
                               MOUNTED BY SISU DIESEL

655690102             Q10      AKKUKYTKIN 1-NAP                                       BOSCH              1
                               TUOTENRO. 0341002003
                               BATTERYSWITCH 1-POLE
                               PRODUCT NUMBER. 0341002003

653591004                      SULAKERASIA 0354010001                                 BOSCH              1
                               FUSE HOLDER 0354010001
653592024                      LAATTASULAKE 25A 1904529908                            BOSCH              1
                               FUSE 25A 1904529908
                      F30      AKUSTON LATAUSPIIRIN SULAKE
                               BATTERY CHARGING CIRCUIT FUSE

000000000             CIU      LIITÄNTÄYKSIKKÖ CIU MOOTTORIN EDC:N JA CPU:N VÄLILLÄ   VOLVO              1
                               (TULEE MOOTTORIN MUKANA, ASENNETAAN KAAPPIIN)
                               CIU UNIT BETWEEN MOTOR AND CPU
5 MANUALS
OPERATOR’S MANUAL
Generating set and industrial engines
                        12 liter (EDC III)
Foreword
Volvo Penta industrial engines are relied upon throughout the world,
in both mobile and stationary applications, under some of the most
rigorous conditions imaginable. This is not by chance.
After more than 90 years of producing engines the name Volvo Penta
has come to symbolize reliability, technical ingenuity, first-class perfor-
mance and longevity. We believe that these characteristics are also
ultimately your requirements and expectations for new Volvo Penta
industrial engines.
To make certain that your expectations are matched, we ask that
you read carefully through the instruction book before starting
the engine.
Sincerely
AB VOLVO PENTA




Engine data
 Engine designation ...........................                Product number ....................................

 Serial number .........................................................................................................

 Clutch, type/nr. .......................................................................................................


Nearest Volvo Penta service location
 Name ..........................................................................       Telephone ....................

 Address ...................................................................................................................




                                         © 2005 AB VOLVO PENTA
                                  Volvo reserves the right to make changes
                                  Printed on environmentally friendly paper
                                                                    Contents

Safety information .................................................. 2          Maintenance schedule ......................................... 26
 Safety instructions for operation and                                           Maintenance schedule ........................................... 26
 maintenance ......................................................... 3          Newly rebuilt engine ............................................ 27


Introduction ............................................................    6   Maintenance .........................................................      28
  Environmental responsibility .................................             6    Engine, general ...................................................       28
  Running-in .............................................................   6    Lubrication system ..............................................         32
  Fuel and oils .........................................................    6    Cooling system ...................................................        35
  Maintenance and reserve parts .............................                6    Fuel system ........................................................      41
  Certified engines ...................................................      7    Electric system ...................................................       45


Presentation ........................................................... 8       Preparation for storage ........................................ 49
  Technical description ............................................ 8            Preparation for storage ....................................... 49
  Identification numbers ........................................... 9            Preparation after storage ..................................... 50
  Orientation .......................................................... 10
  EDC III ................................................................ 11    Troubleshooting ................................................... 51
  Instrument EDC III .............................................. 12             Symptoms and possible causes ......................... 51
  DCU (Display Control Unit) .................................. 13
                                                                                 Diagnostic function .............................................. 52
Starting the engine ...............................................      19        Fault messages ................................................. 52
  Before starting ....................................................   19        Effect on engine ................................................. 52
  Starting procedure EDCIII ...................................          20        Operation ........................................................... 53
  Volvo Penta start lock .........................................       21
  Start-up under extreme cold ................................           22
                                                                                 Fault codes ........................................................... 55
  Never use starting fluid .......................................       23
  Start-up with helper batteries ...............................         23
                                                                                 Technical data ......................................................      64
Operation .............................................................. 24       General ...............................................................   64
 Checking instruments ........................................ 24                 Lubrication system ..............................................         64
 Fault indication ................................................... 24          Fuel system ........................................................      65
 Operation at low load ......................................... 24               Cooling system ...................................................        65
                                                                                  Electric system ...................................................       66

Shutting down the engine ...................................             25
 Prior to shut-down ..............................................       25
 Shut-down ...........................................................   25
 After shut-down ...................................................     25
 Extra shut-down ..................................................      25




                                                                  CALIFORNIA
                                                           Proposition 65 Warning
                                   Diesel engine exhaust and some of its constituents are known to
                                   the State of California to cause cancer, birth defects, and other
                                   reproductive harm.



                                                                                                                                                                 1
Safety information
Read this chapter very carefully. It concerns your safety .How safety information is presented in the instruction
book and on the product is described here. You will also find an overall picture of the basic safety procedures for
operation of the engine.
Make sure that you have the correct instruction book before reading any further. If you do not, please con-
tact your Volvo Penta dealer.




        Incorrect operation can lead to injuries and/or product or property damage. It is therefore impor-
        tant to read through the instruction book very carefully before you start the engine or perform
        maintenance or service work. If there is anything that you are unclear on or unsure about even af-
        ter reading the book, please contact your Volvo Penta dealer for assistance.

             This symbol is used in the instruction book and on the product to let you know that it con-
             cerns safety information. Always read this information very carefully.


        In the instruction book warning texts are handled according to the following priority system:

             WARNING! Warns of risk of injury, extensive damage to the product or other property, or
             that serious functional problems can occur if the instruction is not followed.

             IMPORTANT! Used to call attention to things that can cause damage or functional
             problems to the product or property.

        NOTE! Used to call attention to important information that can make the work process or opera-
        tion go more smoothly.


              This symbol is used in certain cases on our products and refers to important information in
        the instruction book. Make sure that warning and information symbols on the engine and trans-
        mission are always visible and legible. Replace symbols that have been damaged or painted
        over.




2
                                                                                                 Safety information


Safety instructions for operation and maintenance

     Daily checks                                               Starting lock
Make a habit of always visually checking the engine        If the instrument panel does not have a key switch
and engine compartment prior to operation (before          the engine compartment should be lockable to pre-
starting the engine) and after operation (after shut-      vent unauthorized personnel from starting the engine.
ting down the engine). This will help you to quickly       A lockable main switch may be used as an alterna-
notice if fuel, coolant or oil leaks or any other abnor-   tive.
mal conditions have occurred or are occurring.



                                                                Maintenance and service
     Fuel filling                                               tasks
There is a risk of fire and explosion when filling tanks   Knowledge
with fuel. Smoking is forbidden and the engine must
be stopped.                                                In the instruction book you will find instructions for
                                                           how the most common maintenance and service
Never overfill the tank. Make sure that the cap is cor-    tasks can be carried out in a safe and correct man-
rectly closed.                                             ner. Read the instructions carefully before initiating
Use only the fuel recommended in the instruction           work.
book. Fuel of the wrong grade can cause the engine to
                                                           Literature covering more extensive work is available
run incorrectly or not at all. On a diesel engine it can
                                                           from your Volvo Penta dealer.
also lead to seizure of the injection system and over-
revving the engine, putting both the machine and near-     Never attempt a procedure if you are not completely
by people at risk.                                         certain regarding how it should be performed. Contact
                                                           your Volvo Penta dealer for assistance.


                                                           Shut down the engine
     Carbon monoxide poisoning
Only start the engine in a well-ventilated space.          Shut down the engine before opening or removing the
During operation in an enclosed space both exhaust         engine access panel/hood. Maintenance and service
and crankcase gases must be properly vented.               procedures should be carried out on a stopped engi-
                                                           ne unless otherwise specified.
                                                           Prevent an undesired start-up by removing the star-
                                                           ting key and disconnecting the electricity with the
     Operation                                             main switch and locking it in the disconnected posi-
                                                           tion. A warning notice should also be placed at the
The engine should not be operated in environments
                                                           operating station advising that work is being carried
with surrounding explosive substances due to the fact
                                                           out.
that the electrical and mechanical components can
cause sparks.                                              Working with or getting close to a running engine is a
Getting close to a running engine is a safety risk.        safety risk. Hair, fingers, loose-fitting clothing or a
Hair, fingers, loose-fitting clothing or a dropped tool    dropped tool can get caught in rotating parts causing
can get caught in rotating parts causing severe injury.    severe injury. Volvo Penta recommends that all ser-
                                                           vice work that requires that the engine be running be
If the engine has been delivered without protective co-    assigned to an authorized Volvo Penta repair facility.
verings, all rotating parts and hot surfaces should be
covered as necessary following installation to insure
personal safety.




                                                                                                                     3
Safety information


Safety instructions for operation and maintenance (cont.)

Lifting the engine                                           Batteries
When lifting the engine use the lifting eyes that are        Batteries contain and develop oxyhydrogen gas, espe-
mounted on the engine. Always make sure that the             cially while charging. Oxyhydrogen gas is easily flam-
lifting device is in good condition and has sufficient       mable and very explosive.
capacity for the lift (the weight of the engine as well
                                                             Smoking, open fire or sparks must never be allowed
as all necessary extra equipment). For safe handling
                                                             near batteries or the battery compartment.
the engine should be lifted with an adjustable lifting
boom. All chains or cables should run parallel to each       An improper connection of a battery cable or booster
other and as possible at right angles to the upper sur-      cable can cause a spark that can in turn cause the
face of the engine. Note that extra equipment that is        battery to explode.
mounted on the engine can change its center of grav-
ity. Special lifting equipment may be necessary to in-
sure correct balance and safe handling. Never perform        Starting fluid
work on a motor that is only hanging in a lifting devi-      Never use starting spray or other similar substances
ce.                                                          to help start an engine with air pre-heating (glow plugs/
                                                             starting coil). This could cause an explosion in the in-
                                                             take tract. This poses a risk of injury.
Before starting
Replace all protective covers that have been removed
prior to starting the engine. Make sure that no tools or
other objects have been left near the engine.
                                                                  Hot surfaces and fluids
An engine with a turbocharger may never be started
                                                             A warm engine always creates a risk for burns. Be ca-
without the air filter being mounted. The rotating com-
                                                             reful of hot surfaces. For example: exhaust pipes, tur-
pressor wheel in the turbo can cause severe injuries.
                                                             bo, oil sump, turbo pressure pipe, heating coil, hot
There is also a risk that foreign objects can be sucked
                                                             coolant and warm lubricating oil in lines and hoses.
in causing damage to the machine.




     Fire and explosion                                           Chemicals
                                                             Most chemicals, for example glycol, rust prevention
Fuel and lubricating oil
                                                             substances, preserving oils, degreasers, etc. are ha-
All fuels, most lubricating substances and many che-         zardous to your health. Always read and follow the di-
micals are flammable. Always read and follow all ins-        rections on the packaging.
tructions listed on the packaging.
                                                             Certain chemicals, for example preserving oils are
Work on the fuel system must be performed on a cold          flammable and also hazardous if inhaled. Make sure
engine. Fuel leakage and spillage onto hot surfaces or       that you have good ventilation and use a protective
electrical components can cause a fire.                      mask when spraying. Always read and follow the di-
                                                             rections on the packaging.
Store oil and fuel-soaked rags and other flammable
material in a fire-safe manner. Oil-soaked rags can          Keep chemicals and other hazardous materials out of
spontaneously ignite under certain conditions.               reach of children. Bring leftover or used chemicals to
                                                             an environmental station for destruction.
Never smoke while filling with fuel or lubricating oil, in
proximity to the filling station or in the engine compart-
ment.

                                                                  Lubrication system
Non-original parts                                           Warm oil can cause burns. Avoid skin contact with
Components of the fuel and electrical systems on Vol-        warm oil. Make sure that the lubrication system is not
vo Penta engines are designed and manufactured to            pressurized prior to performing service. Never start or
minimize the risk of explosion or fire according to app-     operate the engine without the oil filler cap in place
licable requirements.                                        due to risk of oil being thrown out.
Use of non-original parts can result in explosion or
fire.


4
                                                                                               Safety information


     Cooling system                                            Electric welding
Avoid opening the coolant filler cap when the engine is   Remove the positive and negative cables from the
warm. Steam or hot coolant can squirt out causing         batteries. Next, remove all connections to the genera-
burns.                                                    tor.
If the filler cap, coolant lines, taps or so on must be   Always connect the welding clamp to the component
opened or removed while the motor is warm the filler      to be welded and as close to the place to be welded
cap must be opened slowly and carefully so that pres-     as possible. The clamp must never be attached to the
sure is released before the cap is completely removed     engine or so that the current can pass through any be-
and work is started. Note that the coolant can still be   arings.
hot and cause burns.
                                                          When finished welding: Always connect all connec-
                                                          tions to the generator before the battery cables are re-
                                                          connected.

     Fuel system
Always protect your hands when searching for leaks.
Streaming pressurized liquids can make their way into
body tissues causing serious injuries. There is a risk
of blood poisoning.
Always cover the generator if it is placed under the
fuel filter. A fuel spill can damage the generator.




     Electrical system
Disconnect the power
Before servicing the electrical system the engine
should be stopped and the electrical power switched
off using the main switch/breakers. External power to
the engine heater, battery charger or other equipment
mounted on the engine must be switched off.
Batteries
Batteries contain a very strong corrosive electrolyte.
Protect your eyes, skin and clothing during charging
or other handling of batteries. Always use safety glas-
ses and gloves.
In case of skin contact, wash with soap and large
quantities of water. In case of eye contact rinse im-
mediately with large quantities of water and contact a
doctor as soon as possible.




                                                                                                                   5
Introduction
This instruction book has been compiled to give you the best possible use of your Volvo Penta industrial engine.
It contains the information you need to operate and take care of the engine in a safe and correct manner. We the-
refore ask you to read the instruction book carefully and to learn to handle the engine, controls and additional
equipment in a safe manner before you start the engine.

     IMPORTANT! The instruction book describes the engine and equipment that are sold by Volvo Penta. In
     certain applications there can be variations of for example controls and instrumentation that concern both
     appearance and function. In these cases we refer you to the instruction book for the application in question.



Environmental care                                          Fuel and oils
We all want to live in a pure and healthy environment       Only use fuel and oils of a grade matching that recom-
where we can breathe fresh air, see healthy trees,          mended in the instruction book (see the chapter on
have clean water in our lakes and oceans and where          ”Maintenance” under the fuel and lubricating system
we can enjoy the sunshine without fearing for our           headings). Other grades can cause problems with
health. Unfortunately this is not always the case today     operation, decreased fuel economy and in the long run
but it is a situation that we all must work to preserve     even a shortened lifetime of the engine.
and protect.
                                                            Always change the oil, oil and fuel filters according to
As an engine manufacturer Volvo Penta has a special         the prescribed intervals.
responsibility, therefore care for the environment is a
core value in our product development. Today Volvo
Penta has a broad engine line where large steps have
been taken towards reducing exhaust emissions and           Maintenance and replacement
improving fuel economy, engine noise and so on.
                                                            parts
We hope that you will be careful to preserve these
qualities. Always follow the advice in the instruction      Volvo Penta engines are constructed for maximal de-
book regarding fuel quality, operation and maintenan-       pendability and longevity. They are built to survive in
ce so that you can avoid unnecessary damage to the          demanding environments but also to have the mini-
environment. Contact your Volvo Penta dealer if you         mum possible impact on the environment within which
notice changes such as decreased fuel economy or            they operate. Regular maintenance and use of Volvo
increased exhaust smoke.                                    Penta original parts will preserve these properties.

Remember to always bring hazardous waste such as            Volvo Penta has a worldwide network of authorized
drained oil, coolant, used batteries etc. to an environ-    dealers. They are specialists on Volvo Penta products
mental station for destruction.                             and have accessories, original parts, test equipment
                                                            and the special tools that are necessary for high-quali-
Through our mutual efforts we can make a valuable           ty service and repair work.
contribution to the environment.
                                                            Always adhere to the maintenance schedules lis-
                                                            ted in the instruction book and remember to prov-
                                                            ide the engine/transmission identification number
                                                            when ordering service and parts.
Running-in
The engine should be ”run-in” during the first
10 hours of operation according to the following:
Run the engine as with normal operation. Full-throttle
operation should not occur for more than short peri-
ods. Do not run the engine for long periods of time at
steady RPM during the run-in period.
An increase in the consumption of lubricating oil is
normal during the first 100–200 hours of operation. It
is therefore important to check the oil level more often
that is normally recommended.
When a clutch is mounted it should be inspected more
frequently during the first days of operation. Adjust-
ment may be required to compensate for initial wear of
the plates.

6
                                                                                                        Introduction


Certified engines
For those of you who own an emissions-certified
engine that is used in an area where exhaust emis-
                                                           •   The engine may not be rebuilt or modified with the
                                                               exception of accessories and service kits
sions are legally regulated, it is important to re-            developed by Volvo Penta for the engine.
cognize the following:
A certification signifies that an engine type has been
                                                           •   No changes may be made to the engine’s exhaust
                                                               or intake air systems.
inspected and approved by the authorities in question.
The manufacturer of the engine guarantees that all         •   No seals may be broken by non-authorized
engines of the same type will match the engine that            personnel.
was certified.                                             In all other cases follow the advice in the instruction
This places the following special requirements             book regarding operation, maintenance and service.
upon the maintenance and service that you per-
form on your engine:                                             IMPORTANT! In cases of neglected or deficient
                                                                 maintenance/service as well as use of non-origi-
•   Maintenance and service intervals recommended                nal parts AB Volvo Penta will no longer be able
    by Volvo Penta must be followed.                             to assure that the engine meets conditions of
                                                                 certification.
•   Only Volvo Penta original parts may be used.
                                                                 Volvo Penta will not settle damages and/or costs
•   Service on the injector pumps, pump settings and             associated with such instances.
    injectors must always be performed by an
    authorized Volvo Penta repair facility.




     Warranty
     Your new Volvo Penta industrial engine is covered by a limited warranty according to the conditions
     and instructions that are contained in the Warranty and Service book.
     Note that AB Volvo Penta’s responsibility is limited to that which is named in the Warranty and Service
     book. Read it carefully immediately following delivery. It contains vital information on subjects such as
     the warranty card,
     services, and maintenance that is your responsibility as the owner to be aware of, check on and per-
     form. AB Volvo Penta may otherwise completely or partially deny warranty claims.
     Contact your Volvo Penta dealer if you do not have a Warranty and Service book as well as a
     customer copy of the warranty card.




                                                                                                                     7
Presentation
TAD1240GE, TAD1241GE/VE, TAD1242GE/VE and TWD1240VE are inline, direct-injected, 6-cylinder industrial
diesel engines.
They are equipped with electronically controlled fuel management, turbochargers, intercoolers and thermostati-
cally regulated cooling systems and electronic RPM regulation.



Technical description
Engine and cylinder block                                            Lubrication system
– Cylinder block and cylinder head of alloyed cast                   – Water-cooled oil cooler
   iron
                                                                     –   Gear-driven oil pump
–   Seven main bearing induction hardened
                                                                     –   Full flow and bypass oil filters of spin-on type
    crankshaft
–   Wet replaceable cylinder liners                                  Intake air compression system
–   Cast aluminum pistons with oil cooling                           – Turbocharger

–   Three piston rings, the top of which is of the                   Cooling system
    ”keystone” variety
                                                                     – Cooler with expansion tank
–   Induction hardened overhead camshaft with roller
                                                                     –   Water-cooled line-type intercooler (TWD)
    rocker arms
                                                                         Air-cooled intercooler (TAD)
–   Four valves per cylinder
                                                                     Electrical system
–   Replaceable valve seats and valve guides
                                                                     – 24V electric system with generator (60A) with
Fuel system                                                             charging sensor
– Microprocessor-based control unit for fuel delivery
   (EDCIII)*
–   Gear-driven feeder pump
–   Centrally placed unit injector with
    electromagnetically controlled fuel valves
–   Fuel filter of spin-on type and a water separating
    filter

                              TAD                                                             TWD




* EDC III (”Electronic Diesel Control”), see separate description.


8
                                                                                    Presentation



                               Identification numbers
Location of engine plates

       The plate below shows:
       1    Engine designation                    The plate below shows:
       2    Serial number                         1   Engine designation
       3    Specification number                  2   Specification number
                                                  3   Serial number engine block
                                                      (last six digits)




                                                                The plate below shows:
                                                                A   Engine designation
                                                                B   Net engine output (without fan)
                                                                C   Max. rpm
                                                                D   Main software
                                                                E   Computer kit number
                                                                F   Product number




The above plate shows:
(K) Engine family
(J) Swept volume                            Explanation of engine designation:
(A) Engine designation                      Ex. TAD1240GE/TWD1240VE
(F1) Valve clearance, inlet                 T – Turbo
(F2) Valve clearance, outlet                A – Air-to-air Charge air cooler
(I) Emission Control devices                W – Water to air, intercooler
(P) Only constant RPM                       D – Diesel engine
(E) Part number – decal                     12 – Swept volume, liter
(B) Engine code (in engine family)          4 – Generation
(C) Output/RPM                              0 – Version
(D) Fuel quantity                           G – Gen Set engine
(M) Engine speed                            V – Stationary and mobile operation
(H) Certification approval number (EU)      E – Emissions check


                                                                                                 9
 Presentation


Orientation




                The picture shows TAD1240GE, TAD1241GE and TAD1242GE
                variants.



                 1. Expansion tank
                 2. AC generator
                 3. Control unit
                 4. Air filter
                 5. Starter motor
                 6. Fuel pre-filter with water sensor
                 7. Fuel filter with fuel pressure sensor
                 8. Oil dipstick
                 9. Oil filler
                10. Intercooler (TAD only)




10
                                                                                                     Presentation


EDC III
EDC III stands for ”Electronic Diesel Control” and is an electronic system with CAN (Controller Area Network)
communication for diesel engine management. The system was developed by Volvo Penta and includes such pa-
rameters as fuel management and diagnostic functions.


                                                         Control unit (1)
                                                         The EDC III system’s processor is located in the con-
                                                         trol unit, protected from moisture and vibrations.
                                                         The processor continually receives information regar-
                                                         ding:
                                                         –   rpm levels
                                                         –   intake boost pressure
                                                         –   intake temperature
                                                         –   coolant temperature
                                                         –   oil pressure
                                                         –   oil temperature
                                       1                 –   fuel alarm, includes both ”water in fuel” as well as
                                                             ”fuel pressure”
                                                         –   coolant level


                                                         The information provides a precise overview of current
                                                         operational conditions making it possible for the pro-
                                                         cessor to do such things as determine the correct fuel
                                                         dosage and check on the engine’s condition.

                                                         Fuel management
                                                         The fuel needs of the engine are analyzed up to 100
                                                         times per second. Fuel injection quantity and timing
                                                         are controlled electronically via fuel valves in the unit
                                                         injectors.
                                                         This means that the engine always receives the cor-
                                                         rect amount of fuel under all operating conditions,
                                                         providing benefits including improved fuel economy
                                                         and minimized exhaust emissions.

                                                         Diagnostic function
                                                         The diagnostic system’s function is to detect and lo-
                                                         calize disturbances within the EDC III system, to pro-
                                                         tect the engine as well as to insure the ability to con-
                                                         trol the engine during serious disturbances.
                                                         If a disturbance is detected a diagnostic indicator in
                                                         the control panel will begin to blink. Pushing the dia-
                                                         gnosis button will provide the operator with an error
                                                         code to assist in locating the problem.




                                                                                                                   11
 Presentation


Instrument, EDC III
NOTE! All instruments are accessories.




                                         CIU - Control Interface Unit
                                         The CIU is the “translator” between the control unit
                                         and the customer’s own control panel. The CIU has
                                         two serial communication links, a fast one and a slow
                                         one.
                                         The fast one is a so-called CAN link. All data related
                                         to instruments, indication lamps, connectors and po-
                                         tentiometers is controlled by this link.
                                         The slow link manages diagnostic information for
                                         flashing codes etc.




                                         DU - Display Unit
                                         The DU is an instrument panel which shows engine
                                         working values graphically on an LCD screen. It con-
                                         sists of an computerised unit for permanent installa-
                                         tion in a control panel.
                                         The DU is connected between the engine control unit
                                         and the CIU or DCU.




                                         Easy Link instrument
                                         (only together with a CIU)
                                         The following “Easy Link” instruments are available:
                                         – Engine speed / hours counter (fault codes are also
                                            displayed on the tachometer display when the di-
                                            agnostic button is pressed)
                                         –   Coolant temperature
                                         –   Oil pressure
                                         –   Oil temperature
                                         –   Battery voltage
                                         –   Alarm panel
                                         –   Turbo pressure




12
                                                                                                   Presentation


DCU (Display Control Unit)
The DCU (Diesel Control System) control panel is available as an optional accessory for the EMS (Engine Man-
agement System) electronic control system. The DCU is a digital instrument panel which communicates with the
engine control unit. DCU has several functions, such as: engine control, monitoring, diagnostics and parameter
setting.
The menus in the DCU system can be used to check, and in some cases to set a number of different functions in
the EMS system.
NOTE! The menus and illustrations shown here are the English version. The language can be changed, however.
Please refer to the “Setup” menu.


                                                                                 10     9     8




                                                                                                        7




               1                2          3    4          5                             6

1. LED display                                            6. ON/OFF. Starts and stops the system
2. START. Starts the engine                               7. Scroll downwards in menus
3. SPEED -. Reduces engine speed                          8. SEL. Selects in menus
4. SPEED +. Increases engine speed                        9. Scroll upwards in menus
5. STOP. Stops the engine                                 10. ESC. Return to previous menu selection




Start
When the DCU panel is started up, the “Engine Data” menu is displayed. Press “ESC” to come to the main menu.




                                                                                                                 13
 Presentation


                Menus
                There are several sub-menus under each main menu.
                There is not space for all the menu choices on the
                display. To scroll through the menus, use the “7” and
                “9” buttons on the display. Press the “SEL” button, no.
                “8” to make a selection. Please refer to the illustration
                on the previous page.
                NOTE! The “Setup” menu can be used to select the
                language that you want to use on the display.




                Main menu
                n Engine data, relevant engine data.
                n Preheat, manual activation of pre-heating
                n Governor mode, activation of droop.
                n Diagnostics, shows fault codes in plain language.
                n Trip reset, resets trip data
                n Setup, parameter setting
                n Information, shows the data for the applicable
                  hardware, software, data set and engine identifica-
                  tion of the engine and DCU




                Engine data
                shows relevant engine data.
                •   Engine speed, can be controlled with the “SPEED +”
                    and “SPEED –” buttons (rpm)
                •   Charge pressure (kPa)
                •   Coolant temperature (°C)
                •   Charge air temperature (°C)
                •   Oil pressure (kPa)
                •   Oil temperature (°C)
                •   Engine hours (h)
                •   Battery voltage (V)
                •   Fuel consumption (l/h)
                •   Instantaneous fuel consumption (trip fuel) (l)




14
                                            Presentation


Preheat
manual activation of pre-heating. When it is activated,
the EMS system senses when started if pre-heating is
needed. For automatic pre-heating, please refer to the
“Setup” / “Pre-heat on ignition” menu.
The pre-heating time is adjusted to suit the engine
temperature, and can last for up to 50 seconds both
before and after starting. Also refer to “Starting proce-
dure, EMS 2”.
•   Press “SEL”, the text “Preheat requested” is dis-
    played.
•   The display automatically returns to the “Engine
    Data” menu.




Governor mode
activates/shuts off droop. To set the droop level, plea-
se refer to the “Setup” / “Governor gradient” or “Gover-
nor droop” menus.
•   Select “Isochronous mode” or “Droop mode” with
    the SEL button.




Diagnostics
shows the error list containing the 10 latest active and
inactive faults. The fault code are shown as text on
the display.
•   Scroll through the error list with the arrow keys.




Trip reset
resets trip data, such as fuel consumption.
•   Press the SEL button to reset trip data.




                                                         15
 Presentation


                Setup
                parameter setting in the engine’s control systems. Dif-
                ferent menus appear under “Customer parameter”, de-
                pending on whether you select “Versatile” or “Genset”
                from “Set application”.
                The parameters that can be set / selected (choice is
                made with the SEL button) are:
                •   Set application, setting of “Versatile” or “Genset”.
                    Different menus appear under “Customer param-
                    eter”, depending on what is chosen here.
                •   Unit, selection of units of measurement (metric or
                    US units)
                •   Language, selection of the language shown in the
                    display. You can choose between English,
                    French, German and Spanish.
                •   Stop energized to, setting for the external stop
                    input. Activated at “Stop” or “Run”.
                    “Stop”: The stop input must be connected to
                    voltage to stop the engine.
                    “Run”: The stop input must be connected to volt-
                    age to run the engine.
                •   Customer parameter, alarm limit setting. Please
                    refer to “Customer parameter / Versatile” and
                    “Customer parameter / Genset”.
                •   Throttle input setting, setting of speed control
                    and voltage limits. See “Throttle input setting”.
                •   Display setting, display setting. See “Display set-
                    ting”.




                Customer parameter / Versatile
                •   Idle engine speed - setting idling speed
                •   Preheat on ignition - activation of automatic pre-
                    heating. The engine control system senses if pre-
                    heating is needed and activates it directly when
                    switched on.
                •   Governor gradient (Nm/rpm) - setting the droop
                    level, when this has been activated. Please refer
                    to “Governor droop” in the main menu for activa-
                    tion.
                •   Oil temp warning limit (°C) - setting the alarm
                    limit for the oil temperature.
                •   Coolant temp warning limit (°C) - setting the
                    alarm limit for the coolant temperature.




16
                                                                                        Presentation


                                        Customer parameter / Genset
                                        •       Primary engine speed - selection of engine
                                                speed, 1500 or 1800 rpm.
                                        •       Preheat on ignition - activation of automatic pre-
                                                heating. The engine control system senses if pre-
                                                heating is needed and activates it directly when
                                                switched on.
                                        •       Governor droop (%) - setting the droop level,
                                                when this has been activated. Please refer to
                                                “Governor droop” in the main menu for activation.
                                        •       Overspeed limit (%) - setting the speed for the
                                                excess speed alarm, % of set engine speed.
                                        •       Overspeed shutdown - activation of engine shut
                                                down when the excess speed alarm is activated.
                                                Please refer to “Overspeed limit” to activate the
                                                alarm limit for the excess speed alarm.
                                        •       Oil temp warning limit (°C) - setting the alarm
                                                limit for the oil temperature.
                                        •       Coolant temp limit (°C) - setting the alarm limit
                                                for the coolant temperature.




                                        Throttle input setting
                                        speed control setting (throttle operation).
                                        •       Set throttle mode -
                                                “OFF” - engine speed is controlled via the DCU
                                                panel.
                                                “ext throttle input” - engine speed is controlled with
                                                a potentiometer (accelerator).
                                                “ext voltage input” - engine speed is controlled by
                                                an external unit.
                                        •       Set idle voltage (V) - setting the voltage level at
                                                idle.
                                        •       Set max voltage (V) - setting the voltage level at
                                                maximum speed.


Potentiometer                           Potentiometer
value (%)                               value (%)



100                                     100




 0                                          0
                          Voltage (V)                                                           Voltage (V)
           Idling   Max                               Max                              Idling




                                                                                                       17
 Presentation


                Display setting
                settings for the display. Adjustment is done with the
                “7” and “9” buttons, please refer to the DCU panel in
                the illustration.
                •   Set contrast (%) - display contrast adjustment.
                •   Set backlight time (sec) - sets the time (in sec-
                    onds) for background illumination in the display.
                    The light is then switched off if the panel is not
                    used.
                •   Set backlight brightness - adjustment of illumi-
                    nation strength in the display.




                Information
                shows the data for the engine and DCU.
                •   Engine hardware ID - part number of the engine
                    control module
                •   Engine software ID - part number of the software
                    in the engine control module
                •   Engine dataset1 ID - part number of engine data
                    set 1.
                •   Engine dataset2 ID - part number of engine data
                    set 2.
                •   Vehicle ID - chassis number
                •   DCU hardware ID - part number of the DCU.
                •   DCU software ID - part number of the software in
                    the DCU.
                •   DCU dataset1 ID - part number of DCU data set 1.
                •   DCU dataset2 ID - part number of DCU data set 2.




18
Starting the engine
Make a habit of always visually checking the engine and engine compartment prior to starting the engine. This will
help you to quickly notice if any abnormal conditions have occurred or are occurring. Check also to verify that the
instruments show normal values after start-up.




                                                            Before starting
                                                            •   Check that the oil level is between the MIN and
                                                                MAX marks. See the chapter ”Maintenance,
                                                                lubrication system”.

                                                            •   Open the fuelcocks.

                                                            •   Make sure that there is no leakage of coolant, fuel
                                                                or oil.

                                                            •   Check the air filter’s pressure drop indicator. See
                                                                the chapter ”Maintenance, Engine, general”.

                                                            •   Check the coolant levels and that the radiator is
                                                                not blocked on the outside. See the chapter
                                                                ”Maintenance, cooling system”.

                                                                 WARNING! Do not open the coolant filler cap (1)
                                                                 when the engine is warm. Steam or hot coolant
                                                                 can squirt out
                                                                 NOTE! Do not open the pressure cap (2).

                                                            •   Turn on the main switches.

                                                                 IMPORTANT! Never switch off the power with
                                                                 the main switch while the engine is running. The
                                                                 generator can be damaged.

                                                            •   Set the throttle to idle and disengage the clutch/
                                                                put the transmission in neutral.




                                                                                                                      19
Starting the engine


                          Starting method EMS 2
                          The pre-heating time is adjusted to suit the engine
                          temperature, and can last for up to 50 seconds both
                          before and after starting.
                          The starter motor connection time is maximized to 30
                          seconds. After that, the starter motor circuit is cut for
                          80 seconds to protect the starter motor against over-
                          heating.
                          NOTE! Preheating must be activated at temperattures
                          below 0°.




                                                        9
                                                        7




                                                        6




                      2

                          With pre-heating
                          1. Depress the “ON/OFF” button (6).
                          2. Press the “SEL” button (7) to come to the main
                             menu.
                          3. Scroll down to Preheat with button (9). Press the
                             “SEL” button (7).
                          4. In the pre-heat menu, press the “SEL” button (7)
                             to select pre-heating. The text “Preheat active
                             please wait” is shown in the display.
                          5. Wait until the text has gone out and then press
                             the “START” button (2).

                          Without pre-heating
                          1. Depress the “ON/OFF” button (6).
                          2. Press the “START” button (2).
                          Leave the engine to idle for the first 10 seconds. Then
                          warm the engine up at low speed and under low load.

                               IMPORTANT! Never race the engine when it is
                               cold.




20
                                     Starting the engine


Volvo Penta start lock:
1. Turn the key to the ”I” position and check the
   indicator lamps.
2. Position”II”. Pre-heating is activated (pre-heating
   is an option). Wait until the pre-heating indicator
   lamp goes out. Pre-heating time is dependent
   upon engine temperature.
3. Start the engine with position “III”. Let the key re-
   turn to position ”I” immediately once the engine
   has started.

NOTE! The engine has a built-in starter motor inter-
lock to prevent inadvertent activation of the starter
motor while the engine is running. The key must be
turned to the “O” position before attempting to start
again.

Let the engine run at 500–700 rpm for the first 10 se-
conds. Following this, warm up the engine using low
rpm and low loading.

     IMPORTANT! Never rev-up the engine when it is
     cold.

Alternative pre-heating:
1. Turn the key to the ”I” position and check the
   indicator lamps. Pre-heating activates
   automatically (pre-heating is an option). Pre-
   heating time is dependent upon engine tempera-
   ture.
2. Start the engine with position ”III”. Let the key re-
   turn to position ”I” immediately once the engine
   has started.




                                                         21
Starting the engine


                      Start-up under extreme cold
                      To facilitate and in certain cases allow start-up under
                      extremely cold conditions certain procedures must be
                      followed:
                      Use a winter fuel (from a well-known supplier) that has
                      been approved for the temperature in question. This
                      minimizes the risk of wax precipitation in the fuel sys-
                      tem. During extremely low temperatures use of a fuel
                      heater is recommended.
                      In order to insure sufficient lubrication we recommend
                      use of synthetic oil of the recommended viscosity for
                      the temperature in question (see chapter ”Maintenan-
                      ce, lubrication system). Synthetic oils retain their lub-
                      ricating properties over a wider range of temperatures
                      than mineral oils.
                      Pre-heat the coolant by using a separately mounted
                      electric engine heater. In extreme cases it can be ne-
                      cessary to use a diesel-powered engine heater. Con-
                      sult your Volvo Penta dealer.

                           IMPORTANT! Make sure that the cooling sys-
                           tem is filled with a glycol mixture. See the
                           chapter ”Maintenance, cooling system”.

                      The batteries must be in good condition. Cold reduces
                      the capacity of the batteries. Increasing the total bat-
                      tery capacity may be necessary.




22
                                     Starting the engine


Never use starting spray
     WARNING! Never use starting spray or other
     similar substances to help start an engine. This
     could cause an explosion in the intake tract. This
     poses a risk of injury.




Start with booster batteries
     WARNING! Batteries (especially booster
     batteries) contain oxyhydrogen gas that is very
     explosive. A spark, which can occur if the
     booster batteries are improperly connected, can
     be sufficient to cause a battery to explode
     causing damage and/or injury.

1. Make sure that the booster batteries are
   connected (in series or in parallel) so that the gro-
   und voltage corresponds to the engine’s system
   voltage.
2. First connect the red booster cable (+) to the
   booster battery and then to the dead battery. Then
   connect the black booster cable (-) to the booster
   battery, then to a place that is a distance away
   from the dead battery, i.e. next to the main
   switch on the negative wiring or at the negative
   cable’s connection to the starter motor.
3. Start the engine.

     WARNING! Do not disturb the connections while
     attempting to start the engine (risk for creating
     sparks) and do not lean over any of the batteries.

4. Remove the cables in reverse order.

     WARNING! The normal cables to the standard
     batteries must absolutely not be modified.




                                                       23
Operation
Correct operation technique is very important for both fuel economy and engine life. Always let the engine warm
up to normal operating temperature before operating at full power. Avoid sudden throttle openings and operation at
high engine speeds.




Checking instruments                                        Operation at low load
Check all instruments directly after starting, and then     Avoid long-term operation at idle or at low load, since
regularly during operation.                                 this can lead to increased oil consumption and even-
                                                            tually to oil leakage from the exhaust manifold, since
     IMPORTANT! On engines which operate continu-           oil will seep past the turbocharger seals and accompa-
     ously, the lubrication oil level must be checked,      ny the induction air into the inlet manifold at low turbo
     at least every 24 hours. Please refer to the           boost pressure.
     “Maintenance, lubrication system” chapter:
                                                            One consequence of this is that carbon builds up on
                                                            valves, piston crowns, exhaust ports and the exhaust
                                                            turbine.

Fault indication                                            At low load, the combustion temperature is so low that
                                                            full combustion of the fuel can not be ensured, which
If the EMS 2 system receives abnormal signals from          means that the lubrication oil can be diluted by diesel
the engine, the control unit generates fault codes and      fuel, and the exhaust manifold will eventually leak oil.
alarms, in the form of lamps and audible warnings.
This is done by means of CAN signals to the instru-         If the following points are done as a complement
ment.                                                       to normal maintenance, there will be no risk of
                                                            malfunctions caused by operation at low load.
More information about fault codes and fault tracing is
found in the “Diagnostic function” chapter.                 •   Reduce operation at low load to a minimum. If the
                                                                engine is regularly test run without load once a
                                                                week, operation duration should be limited to 5
                                                                minutes.
                                                            •   Run the engine at full load for about 4 hours once
                                                                a year. Carbon deposits in the engine and exhaust
                                                                pipe can then be burned off.




24
Stopping the engine
In case of extended time between uses the engine should be run until warm at least once every 14 days. This pre-
vents corrosion
of the engine. If the engine will not be used for more than two months preservation should be performed. See the
chapter ”Storage”.

     IMPORTANT! In case of freezing temperatures liquid in the cooling system must have sufficient anti-freeze.
     See the chapter ”Maintenance, cooling system”. A poorly charged battery can freeze and break.




                                                          Before shut-down
                                                          Allow the engine to run a few minutes with no load be-
                                                          fore it is shut down. This permits an evening out of
                                                          temperatures within the engine, which prevents ”after-
                                                          boiling” as well as cooling the turbocharger somewhat.
                                                          This contributes to a lengthened useful life without
                                                          disruptions.




                                                          Stop
                                                          •   Disengage the clutch (if possible).
                                                          •   Press the “STOP” button / turn the key to “S”.




                                                          After shut-down
                                                          •   Check the engine with respect to possible
                                                              leakage.

                                                          •   Switch off the main switch during extended
                                                              periods without use.




                                                          Extra stop
                                                          The extra stop is on the engines left side, above the
                                                          control unit.

                                                               WARNING! Approaching or working on a running
                                                               engine is a safety risk. Beware of rotating parts
                                                               and hot surfaces.




                                                                                                                  25
Maintenance schedule
General
Your Volvo Penta engine and its equipment are built to provide a high degree of reliability and a long useful life.
They are built to have the minimum possible effect upon the environment. Preventative maintenance according to
the maintenance schedule and use of original Volvo Penta parts will preserve these qualities and help to avoid un-
necessary operational disturbances.



                                          MAINTENANCE SCHEDULE
                    WARNING! Prior to starting maintenance work the chapter ”Maintenance” should be
                    read carefully. In it you will find instructions for how the work can be carried out in a
                    safe and correct manner

                    IMPORTANT! When both operational and calendar times are given maintenance should
                    be performed in accordance with the first interval to arrive. Maintenance points marked
                    with should be performed by an authorized Volvo Penta service facility.



           Daily, before the first start-up
           •      Engine and engine compartment, general inspection ......................................page 28
           •      Air filter indicator, check 1) .............................................................................page 31
           •      Oil level, check and add ................................................................................. page 33
           •
           1)
                  Coolant, check level ......................................................................................page 37
                Change the air filter at least every 12th month.


           Every 50th operational hour / at least every 12th month
           •      Fuel filter. Drain water/impurities ....................................................................page 43


           After the first 150 operational hours
           •
           1)
                  Engine oil, change 1) ......................................................................................page 33
                The oil change is recommended, the new engine oil should be one that is recommended
                by Volvo Penta



           Every 50–600 operational hours / at least every 12th month
           •      Engine oil, change 1) ......................................................................................page 33
           •
           1)
                  Oil filter/Bypass filter, change 2) .....................................................................page 34
              Oil change intervals will vary depending upon the grade of the oil and the amount of sulfur in the fuel.
              See page 26.
           2)
              The filter must be changed with every oil change.



           Every 400th operational hour / at least every 12th month
           •      Fuel tank (sludge collector), drain. ............................................................. not shown
           •      Drive belts, check/adjust........................................................................... page 29-30
           •      Batteries, check electrolyte level ...................................................................page 46




26
                                                                                                                               Maintenance


Every 800th operational hour / at least every 12th month
•      Charge air pipes, check for leaks ................................................................... page 28
•      Fuel pre-filter, change filter element ...............................................................page 43
•      Fuel filter, change ..........................................................................................page 42
       Fuel system, purging ..................................................................................... page 44
•      Fuel pre-filter. Check .................................................................................. not shown



Every 1000 operational hours / at least every 6th month
•
1)
       Coolant filter, change 1) .................................................................................. page 40
     Not concurrent with the change of coolant.



Every 2000 operational hours
       Turbocharger, check .................................................................................. not shown
       Valve play, check/adjust ............................................................................ not shown


Every 12th month
       EDC system. Check with diagnosis tool .................................................... not shown
       Engine, general check ................................................................................ not shown
•      Air filter element, change ............................................................................... page 31
•      Engine, cleaning/painting ........................................................................... not shown
•      Air Filter, tank ventilation, change. ............................................................. not shown
•      Air filter, air compressor, change. .............................................................. not shown


Every 48th month or every 10,000 operational hours
       Cooling system, check/flush ..........................................................................page 39
       Coolant, change ...................................................................................... pages 39-40




Newly rebuilt engine:
After the first 250 hours of operation
       Valve play, adjust ...................................................................................... not shown




                                                                                                                                        27
Maintenance
This chapter contains general technical information and instructions detailing how the recommended maintenance
should be performed. Read carefully through the instructions before starting the task. The time frames for when
each maintenance point should be performed are given in the previous chapter: Maintenance schedule.

     WARNING! Read through the safety instructions for maintenance and service work in the chapter: Safety in-
     formation, before starting to work.

     WARNING! Maintenance and service work shall be performed on a stopped engine if not otherwise indicated.
     Stop the engine before the engine cover/hood is opened or removed. Make inadvertent start-up impossible
     by removing the starting key and disconnect the power using the main switch.




Engine, general

                                                          General inspection
                                                          Get in the habit of giving the engine and engine
                                                          compartment a ”visual” inspection before starting the
                                                          engine and after operation when the engine has
                                                          stopped. This will help you to quickly realize if somet-
                                                          hing unusual has happened or is happening.
                                                          Look especially carefully for oil, fuel and coolant lea-
                                                          kage, loose screws, worn or loose drive belts, loose
                                                          connections or damaged hoses and wires. The in-
                                                          spection only takes a few minutes but can mean that
                                                          serious service interruptions and costly repairs can be
                                                          avoided.

                                                               WARNING! Puddles of fuel, oil or grease on the
                                                               engine or in the engine compartment are a fire
                                                               hazard and must be removed as soon as they
                                                               are noticed.

                                                               IMPORTANT! If leakage of oil, fuel or coolant is
                                                               detected the cause must be determined and the
                                                               problem resolved before the engine is started.

                                                               IMPORTANT! When cleaning with a high-
                                                               pressure sprayer the following instructions must
                                                               be kept in mind: Never point the spray at seals,
                                                               rubber hoses or electric components.




                        TAD


                                                          Charge air pipes, check
                                                          Check the condition of the charge air pipes and
                                                          clamps looking for leaks or other damage. Change as
                                                          needed.




28
                                                Maintenance


      Drive belts, check/adjust.
      Check and adjustments should be done when the
      drive belts are warm.
      The drive belt to the generator should be able to press
      in 3-4 mm between the drive belt pulleys.
      The drive belt to the generator must be adjusted
      manually but the other drive belt is automatically
      adjusted. See ”Drive belts, replacing”. Check the drive
      belts for damage and wear. Replace when needed.




TAD   Generator belt, replacing
      1. Switch the main switch/es off and make sure that
         the engine has no electrical power.
      2. Remove the protective grill and the outer fan ring
         from around the cooling fan.
      3. Remove the protective guards from around the
         drive belts.
      4. Loosen the inner retaining screw (1) a couple of
         turns.
      5. Loosen the lock screws (2) so that the tightening
         screws (3) can turn freely. Loosen the tightening
         screws and remove the drive belts.




TWD




                                                              29
Maintenance


              6. Mount the new drive belt and tighten it with the
                 tightening screws (3). The play should be 3 mm
                 for new belts and 3-4 mm for old belts. The play is
                 measured where the drive belts are at their long-
                 est between pulleys. Tighten the inner retaining
                 screw (1) and the lock screws (2).
       3 mm
                   IMPORTANT! ! Always change a belt that is
                   worn or damaged.

              NOTE! When the belt’s tensioning mechanism is
              tightened additional tension is applied to the belt.

              7. Replace the protective guards around the drive
                 belts.
              8. Replace the protective grill and the outer fan ring
                 around the cooling fan.
              8. Start the engine and perform a functional check.




              Drive belt, replacing
              1. Switch the main switch/es off and make sure that
                 the engine has no electrical power.
              2. Remove the protective grill and the outer fan ring
                 from around the cooling fan.
              3. Remove the protective guards from around the
                 drive belts.
              4. Place a 1/2" wrench in the belt tensioner. Lift up
                 the wrench and remove the drive belt.
              5. Make sure that the pulleys are clean and
                 undamaged.
              6. Lift up the 1/2" wrench and mount the new drive
                 belt.
              7. Replace the protective guards around the drive
                 belts.
              8. Replace the protective grill and the outer fan ring
                 around the cooling fan.
              9. Start the engine and perform a functional check.




30
                                               Maintenance


    Air filter, check/replace
    The air filter should be replaced when the indicator re-
    mains in the the red field when the engine has stop-
1   ped. Reset the gauge (1) after replacing the indicator
    by prssing the button.

    NOTE! The filter should not be touched before the in-
    dicator is in the red. Dispose of the old filter.
    It may not be cleaned or reused.

         IMPORTANT! Under continuous operation the
         filter should be checked every 8 hours.
         For operation in extremely dirty environments
         such as coal mines and stone crushers a special
         filter is available (not sold by Volvo Penta).




                                                           31
Maintenance

Lubrication system
Oil change intervals can vary between 50–600 hours depending upon the grade of the oil and the sulfur content of
the fuel. Note that the oil change intervals may never exceed a period of 12 months.
If change intervals longer than those provided are desired, the condition of the oil must be checked by the manu-
facturer of the oil by regular testing.




                                                                Sulfur content in fuel, by weight
                                                  < 0,5 %                0,5 – 1,0 %                       > 1,0 %1)

       Oilgrade                                   Oil change interval, reached first in operation

     VDS-3                               600 h / 12 months           300 h / 12 months                 150 h / 12 months
     VDS-2 and ACEA: E7 2)
     VDS-2 and ACEA: E5 2)
     VDS-2 and Global DHD-1 2)
     VDS-2 and API: CI-4 2)
     VDS-2 and API: CH-4 2)
     VDS and ACEA: E3 2)                 400 h / 12 months           200 h / 12 months                 100 h / 12 months
     ACEA: E7, E5, E4                    200 h / 12 months           100 h / 12 months                  50 h / 12 months
     API: CI-4, CH-4, CG-4

NOTE! Mineral based oil, either fully or semi-synthetic, can be used on condition that it complies with the quality
requirements above.
1)
 If the sulfur content is > 1.0% by weight, use oil with TBN > 15
2)
 The engine oil must fullfil both requirements. For markets outside Europe, API: CG-4 and CH-4 can be used instead of
ACEA: E3.


VDS = Volvo Drain Specification
ACEA = Association des Constructeurs Européenne d’Automobiles
API = American Petroleum Institute
Global DHD = Global Diesel Heavy Duty
TBN = Total Base Number


                                                              Viscosity
                                                              Viscosity should be chosen using the adjoining table.
                                                              Note: The temperature values refer to steady outside
                                                              air temperature.
                                                              * Refers to synthetic or partially synthetic oil



                                                              Oil change amount
                                                              See chapter ”Technical Data”.




32
                                           Maintenance


Oil level, check and add
The oil level should be within the marked area on the
dipstick and should be checked daily before the
first start.
Add oil using the filler opening on the side of the
engine.
Check that the correct level is reached. Wait a few
minutes so that the oil has time to run down into the
oil pan.

     IMPORTANT! Do not fill over the maximum oil
     level. Only use oil of the recommended grade
     (see previous page).




Engine oil, change
     WARNING! Hot oil can cause severe burns.

NOTE! Oil should be changed while the engine is
warm.

1. Connect the drain hose to the oil bilge pump and
   make sure that leakage can not occur.
2. Pump out the oil (or remove the drain plug and
   drain the oil).

NOTE! Collect all the used oil and deliver it to a used
oil collection facility.

3. Remove the drain hose (or replace the drain plug).
4 . Fill with new oil.
The volume of oil including changing three filters for a
horizontally installed engine with a standard oil pan is
35 liters.




                                                        33
Maintenance


              Oil filter/Bypass filter, change
                   WARNING! Hot oil can cause severe burns.

              1. Clean the oil filter housing.
              2. Remove all oil filters using appropriate filter
                 wrenches (1).
              3. Clean the sealing surface on the filter housing,
                 making sure that no gasket residue remains.
              4. Spread a thin layer of engine oil on the new filter’s
                 sealing rings.
              5. Install the new oil filter. The two full-flow filters
                 should be tightened 1/2 to 3/4 turn following seal
                 contact. The bypass filter should be tightened 3/4
                 to 1 turn following seal contact.
              6. Fill with oil, start the engine and operate it for
                 20-30 seconds.
              7. Shut off the engine, check the oil level and fill
                 with oil as needed.
              8. Check the seals around the oil filters.




34
                                                                                                      Maintenance


Cooling system
The cooling system ensures that the engine operates at the correct temperature. It is a closed circuit system and
must always be filled with a mixture of at least 40 % concentrated coolant and 60 % water to protect against inter-
nal corrosion, cavitation and damage caused by freezing.
We recommend that you use “Volvo Penta Coolant, Ready Mixed”, alternatively “Volvo Penta Coolant” (con-
centrated) mixed with pure water according to spec, see “Coolant. Mixture”. Only coolant of this quality is suited
too and approved by Volvo Penta.
The coolant should contain ethylene glycol of a good quality with a suitable chemical consistency for an adequate
protection of the engine. Using anti-corrosion aditive exclusively is not permitted in Volvo Penta’s engines. Never
use water by itself as coolant.

     IMPORTANT! Coolant, with a suitable consistency, must be used all year round. This applies even if there is
     never any risk for frost , to ensure that the engine has an adequate protection against corrosion.
     Future warranty claims on the engine and additional equipment may be rejected if an unsuitable coolant has
     been used or if the instructions concerning coolant mixing have not been followed.

NOTE: The anti-corrosive agents become less effective after a time, which means that the coolant must be re-
placed, see “Service schematic”. The cooling system should be flushed out at the same time as the coolant is re-
placed, see “Cooling system. Flushing”.




                                                            “Volvo Penta Coolant” is a concentrated coolant
                                                            that is to be mixed with water. It has been developed
                                                            to function optimally with Volvo Penta’s engines and
                                                            provides excellent protection against corrosion, cavi-
                                                            tation and frost damage.


                                                            “Volvo Penta Coolant, Ready Mixed” is a ready-
                                                            mixed coolant, 40% “Volvo Penta Coolant” and 60%
                                                            water. This concentration protects the engine against
                                                            corrosion, cavitation damage and freezing conditions
                                                            down to -28 °C (18°F).




                                                                                                                     35
Maintenance


              Coolant. Mixture
                    WARNING! All glycol is hazardous and harmful
                    to the environment. Do not consume!
                    Glycol is flammable.

                    IMPORTANT! Ethylene glycol must not be
                    mixed with other types of glycol.

              Mix:
              40 % “Volvo Penta Coolant” (conc. coolant)
              60 % water
              This mixture protects the engine against internal cor-
              rosion, cavitation and frost damage down to -28 °C
              (18°F). (Using 60 % glycol lowers the freezing point to
              -54 °C (65°F)). Never mix more than 60 % concentrate
              (Volvo Penta Coolant) in the cooling liquid, this will
              give reduced cooling effect and increase the risk of
              overheating, and will give reduced freezing protection.

                    IMPORTANT! Coolant must be mixed with pure
                    water, use distilled - de-ionized water. The wa-
                    ter must fulfill the requirements specified by
                    Volvo Penta, see “Water quality”.

                    IMPORTANT! It is extremely important that the
                    correct concentration of coolant is added to the
                    system. Mix in a separate, clean vessel before
                    adding into the cooling system. Ensure that the
                    liquids mix properly.




              Water quality

              ASTM D4985:
               Total solid particles ...................................... < 340 ppm
               Total hardness: ............................................ < 9.5° dH
               Chloride ......................................................... < 40 ppm
               Sulfate ........................................................... < 100 ppm
               pH value ........................................................   5,5– 9
               Silica (acc. ASTM D859) .............................. < 20 mg SiO2/l
               Iron (acc. ASTM D1068) .............................. < 0.10 ppm
               Manganese (acc. ASTM D858) ................... < 0.05 ppm
               Conductivity (acc. ASTM D1125) ................ < 500 µS/cm
               Organic content, CODMn (acc. ISO8467) .... < 15 mg KMnO4/l




36
                                           Maintenance


Coolant level, check
     WARNING! Do not open the coolant filler cap (1)
     when the engine is warm. Steam or hot coolant
     can squirt out as pressure is released.

NOTE! Only open the filler cap (1). Do not open the
pressure cap.

The coolant level should be above the MIN mark. Add
coolant as needed according to the description in ”Ad-
ding, cooling system”.




Adding, cooling system
     WARNING! Do not open the coolant filler cap (1)
     when the engine is warm. Steam or hot coolant
     can squirt out as pressure is released.

NOTE! Do not open the pressure cap.

1. Open the filler cap (1).

NOTE! Use only Volvo Penta recommended coolant
and mixtures.

2. Mix the correct amount of coolant ahead of time
   (see the table below) so that it can be assured
   that the system has been filled.
   Filling must not be done so quickly that air
   pockets form in the system. Air must be given the
   chance to flow out through the filler opening and
   drain valves.
    When adding coolant, the coolant level should be
    between the MIN and MAX markings.
3. Start the engine when the cooling system has
   been bled of air and filled completely. If there is a
   heater attached to the engine’s cooling system
   the heater control valve should be opened and the
   unit should also be bled of air during filling.
4. Stop the engine after approximately 1 hour, check
   the coolant level and add coolant as needed.


Coolant volume
Volume (engine)                  20 liters (5.3 US gal)
Volume (engine, radiator
+ hoses)                         44 liters (11.6 US gal)




                                                       37
Maintenance


                                    Draining, cooling system
                                         WARNING! Do not open the coolant filler cap (1)
                                         when the engine is warm. Steam or hot coolant
                                         can squirt out.

                                    1. Remove the filler cap (1).
                                    2. Open all of the drain valves. Drain the coolant
                                       from the radiator. Use drain hose that can be
                                       orded from Volvo Penta, the drain cock (P) is
                                       located under the radiator.
                                    3. Make sure that all coolant runs out. Deposits may
                                       exist just inside of the cocks/plugs that must be
                                       cleaned away. If this is not done there is a risk
                                       that coolant will be left in the engine where it can
                                       cause serious damage.
                                       Check to see if the installation has additional
                                       cocks or plugs at the lowest points of the coolant
                              TAD      system.
                                    4. Close the cocks and replace any plugs.




P = Coolant drain cock/plug




                              TWD




P = Coolant drain cock/plug




38
                                          Maintenance


Cooling system, flushing
1. Drain the cooling system, see “Draining, cooling
   system”.

NOTE! If the cooling system is flushed regularly, for
example by draining and refilling with rust-preventative
fluid, a smaller amount of flushing additive or simple
rinsing with clean water can be sufficient.

2. Rinse the cooling system clean with water.
3. Fill the cooling system with radiator flushing
   agent. Following this the engine should be
   operated for at least 2 hours after normal opera-
   ting temperature has been reached.

NOTE! As an alternative the cooling system can be
filled with 15–20% concentrated coolant which is drai-
ned after 1–2 days of operation.

4. Empty the cooling system and then rinse out the
   system with a neutralizing mixture.
5. If impurities still exist repeat the cleaning
   procedure until the system is free from impurities.
6. When the cooling system is completely clean, fill
   it with new coolant. In markets where Volvo
   Penta’s concentrated coolant is not available, use
   anti-corrosive additives and water.

NOTE! Mix the correct amount ahead of time so that
it can be established that the system is full.




                                                       39
Maintenance


              Coolant filter, change
              1. Turn the valve (1) 90° to stop the flow through the
                 coolant filter.
              2. Remove the coolant filter using an appropriate fil-
                 ter wrench. Make sure that no residue from the old
                 gasket remains on the housing.
              3. Spread a thin layer of engine oil on the new
                 coolant filter’s gasket. Tighten the coolant filter by
                 hand until the rubber seal contacts the sealing
                 surface on the filter bracket. Tighten the coolant
                 filter 1/2 turn.
              4. Turn the valve (1) 90° to start the flow through the
                 coolant filter again.
              5. Start the engine and check for leaks.
              6. Shut-off the engine and check the coolant level,
                 see ”Coolant level, check”.




40
                                                                                                       Maintenance

Fuel system

Only use fuel of the recommended grade according to the fuel specification below. Always make sure to maintain
a high level of cleanliness when fueling and when working with the fuel system.
All work involving the engine’s unit injectors must be performed by an authorized service location.

     WARNING! Risk of fire. Work on the fuel system must be performed on a cold engine. Fuel leakage and
     spillage onto hot surfaces or electrical components can cause a fire. Store fuel-soaked rags in a fire-safe
     manner.




                                                            Fuel specification
                                                            The fuel must at least satisfy national and internatio-
                                                            nal standards for market fuel, for example:
                                                            EN 590 (with nationally adjusted environmental and
                                                            temperature
                                                            requirements)
                                                            ASTM-D975-No. 1-D, 2-D
                                                            JIS KK 2204
                                                            Sulfur content: According to legal requirements in
                                                            each respective country. If the sulfur content ex-
                                                            ceeds 0.5 percent by weight oil change intervals
                                                            must be changed, see “Lubrication system”.
                                                            Note that low-density fuel (urban diesel in Sweden
                                                            and citydiesel in Finland) can cause a power reduc-
                                                            tion of approximately 5% and a decrease in fuel eco-
                                                            nomy of approximately 2–3%.




                                                                                                                      41
Maintenance


              Fuel filter, change
              NOTE! Do not fill the new fuel filter with fuel prior to
              mounting, there is a risk that impurities can be intro-
              duced into the system causing operational interrup-
              tions or damage.

                   WARNING! Fuel filter replacement should be
                   carried out on a cold engine to avoid the risk of
                   fire caused by fuel spilling onto hot surfaces.

              1. Clean the area around the fuel filter.
              2. Drain the fuel filter, see “Fuel system, draining,
                 condensation water”.
              3. Remove the filter using an appropriate filter
                 wrench.
              4. Clean the filter’s sealing surface on the filter
                 housing.
              5. Spread a thin layer of oil on the sealing ring and
                 mount the new fuel filter. Tighten the fuel filter ac-
                 cording to the instructions on the filter.
              6. Purge the fuel system in proximity to the fuel fil-
                 ter, see ”Fuel system, purging”.
              7. Operate the engine at a higher idle speed for ap-
                 proximately 10 minutes to remove any remaining
                 air from the system. Conduct leakage and
                 functional checks.




42
                                            Maintenance


Fuel pre-filter with water monitor,
change
1. Clean the area around the fuel filter.
2. Disconnect the water monitor(1).
3. Drain the fuel filter, see ”Fuel system, draining”.
4. Remove the fuel filter using an appropriate filter
   wrench.

NOTE! If the entire filter unit with the water separator
is not going to be changed the water monitor should
be moved to the new fuel filter.

5. Clean the filter’s sealing surface on the filter
   housing.
6. Spread a thin layer of oil on the sealing ring and
   mount the new fuel filter according to the
   instructions on the filter.
7. Connect the water monitor (1).
8. Start the engine and check for leaks.




Fuel pre-filter, draining of
condensation water
     IMPORTANT! Wait a few hours after the engine
     has been turned off before draining the filter.

1. Open the drain nipple (2) in the bottom of the fuel
   pre-filter and let the condensation water run out.

NOTE! Place a container under the fuel pre-filter to
catch the condensation water and fuel.

2. Close the drain nipple (2) when water-free fuel
   comes out.
3. Start the engine and let the engine fill the water
   separator. Let the engine idle for 10 minutes to
   remove the air from the fuel system.
4. Shut off the engine and check for leaks.




                                                           43
Maintenance


              Fuel system, bleeding
              1. Clean around the air bleeding nipples on the cylin-
                 der head and the fuel filter bracket.
              2. Bleed the fuel system at the fuel filter. Connect a
                 transparent plastic hose between the bleed nipple
                 (1) and a collection vessel.
              3. Open the bleed nipple on the fuel filter bracket.
              4. Pump with the hand pump until air-free fuel flows
                 out. Close the bleed nipple while the fuel is flowing
                 out.
              5. Remove the hose and replace the protective cap
                 on the bleed nipples.

              NOTE! When changing the fuel filter no additional
                 bleeding is required.

              6. Move the hose to the cylinder head’s bleed nipple
                 (2) and bleed in the same manner as with the fuel
                 filter bracket.
              7. Run the engine at a higher idle speed for
                 approximately 10 minutes to remove any
                 remaining air from the system.
              8. Conduct leakage and functional checks.




44
                                                                                                      Maintenance

Electrical system

The engine is equipped with a 2-pole electric system and with an alternator. System voltage is 24V.

     WARNING! Before performing service on the electric system the engine should be stopped and the power
     disconnected at the main switch. All connections to battery chargers or other equipment must be
     disconnected.




                                                           Main switch
                                                           The main switch must never be switched off before
                                                           the engine has been stopped. If the circuit between
                                                           the generator and the battery is broken while the engi-
                                                           ne is running the generator and the electronics can be
                                                           damaged. For the same reason reconnection of the
                                                           charging circuits must never be carried out while the
                                                           engine is running.

                                                                IMPORTANT! Never switch off the power with
                                                                the main switch while the engine is running.




                                                            Fuses
                                                            The engine is equipped with a 10A fuse that shuts off
                                                            the power in case of an overload in the electrical sys-
                                                            tem.
                                                            The fuse is placed adjacent to the engine control unit
                                                            on the engine’s left side.

                                                            Note: The engine will stop if the fuse (+) blows out.

                                                            If the fuse blows out often an authorized Volvo Penta
                                                            repair facility should be contacted to investigate the
                                                            cause of the overload.




                                                                                                                    45
Maintenance


              Batteries, maintenance
                   WARNING! Fire and explosion risk. Batteries
                   may never be exposed to open flame or sparks.

                   WARNING! Never confuse the plus and minus
                   poles of the batteries. Risk of causing sparks
                   and explosion.

                   WARNING! Battery electrolytes is strongly
                   corrosive. Protect eyes, skin and clothing during
                   all handling of batteries.

                   WARNING! Always use safety glasses and
                   gloves. In case of skin contact, wash with soap
                   and large quantities of water.

                   WARNING! In case of eye contact rinse
                   immediately with large quantities of water and
                   contact a doctor as soon as possible.

              Connection and disconnection
              When connecting batteries first connect the + cable
              (red) to the battery’s + pole. Then connect the – cable
              (black) to the battery’s – pole.
              When disconnecting batteries disconnect the – cable
              (black) first, then the + cable (red).




              Cleaning
              Keep the batteries dry and clean. Contamination and
              oxidation on the battery and the battery poles can
              cause current leaks, a reduction in voltage and dis-
              charge, especially during times of humid weather. Cle-
              an oxidation from the battery poles and cable ends
              using a brass brush. Tighten the cable ends and pro-
              tect them using pole grease or Vaseline.




              Electrolyte level
              The Electrolyte level should be 5–10 mm over the cell
              plates in the battery. Add battery water as needed.
              After filling the batteries should be charged by being
              connected to a battery charger, or by running the engi-
              ne in normal operation for at least 30 minutes.

              NOTE! Certain maintenance-free batteries have speci-
              al instructions that must be followed.

                   IMPORTANT! Never switch the batteries + pole
                   and - pole.




46
                                            Maintenance


Batteries, charging
     WARNING! Explosion risk. During charging
     oxyhydrogen gas is formed. Short-circuits, open
     flame or sparks can cause a powerful explosion.
     Ventilate well.

     WARNING! Battery electrolyte is strongly
     corrosive. Protect eyes, skin and clothing.
     Always use safety glasses and gloves. In case
     of skin contact, wash with soap and large
     quantities of water. In case of eye contact rinse
     immediately with large quantities of water and
     contact a doctor as soon as possible.

Charge batteries if they have become discharged. If
the engine is not used for an extended period the bat-
teries should be fully charged initially and receive peri-
odic maintenance charging (see the battery manufac-
turers recommendations). A discharged state
damages batteries and they can also freeze and break
during cold weather.

     IMPORTANT! Carefully follow all instructions for
     the battery charger. To avoid risk for
     electrochemical corrosion when using an external
     charger when an external charger is used the
     battery cables should be removed from the
     battery before the charger is connected.

During charging the cell plugs should be unscrewed
but remain in the plugholes. Ventilate well, especially
if the battery is being charged in an enclosed space.

     WARNING! Always turn off the charger before
     loosening the charging clamps. Never confuse
     the + and - poles of the batteries. Risk of
     causing sparks and explosion.

There are special instructions for so-called quick-
charging. Quick-charging can shorten the useful life
of the battery and should therefore be avoided.




                                                         47
Maintenance

Electric component schematic

  1                  2                 3          4             5                    6               7




                                                                                                     15




                                                                                                     16




                                                                                                          17
 20                                                                                                  18




                                                                                                     19




 8                   9                  10        11            12                  13               14




 1.   Coolant level sensor                             11.   Control unit
 2.   RPM sensor, camshaft                             12.   Fuel pressure alarm
 3.   Diagnostic outlet                                13.   8-pin connector
 4.   Programming connection                           14.   23-pin connector
 5.    Boost pressure/intake temperature sensor        15.   Coolant temperature sensor
 6.   Extra stop                                       16.   Starter motor
 7.   Main relay                                       17.   Starter motor, relay
 8.   Generator                                        18.   RPM sensor, flywheel
 9.   Safety fuse 10A                                  19.   Water monitor, fuel filter
10.   Oil pressure/Oil temperature sensor              20.   Unit injector (one for each cylinder)




48
Preparation for storage
To prevent the engine and other equipment from suffering damage during periods of storage exceeding two
months a preservation procedure should be performed. It is important that this be done correctly and that no part
of it be forgotten. We have therefore created a checklist covering the most important points.
Before the engine is taken out of service for an extended period an authorized Volvo Penta service facility should
perform a check.
Problems should be addressed at this point so that the equipment will be ready for use when needed next.

     WARNING! Prior to starting maintenance work the chapter ”Maintenance” should be read carefully. In it you
     will find instructions for how the work can be carried out in a safe and correct manner

     WARNING! Certain preservation oils are flammable. Some even produce dangerous fumes. Make sure that
     there is good ventilation. Use a protective mask when spraying.

     IMPORTANT! When cleaning with a high-pressure sprayer the following instructions must be kept in mind:
     Never point the spray at seals, rubber hoses or electric components. Never use the high-pressure function
     while cleaning the engine.




                                                            Preparation for storage
                                                            •   For periods of storage up to 8 months:
                                                                Change the engine oil and oil filter and then run
                                                                until warm.
                                                                For periods of storage longer than 8 months:
                                                                Preserve the lubrication and fuel systems with
                                                                preservation oil. See instructions on next page.

                                                            •   Make sure that the coolant’s freeze protection is
                                                                sufficient. Supplement as needed. As an
                                                                alternative the coolant can be drained (drain also
                                                                the coolant filter).

                                                            •   Drain off any water and contamination from the
                                                                fuel filter and the fuel tank. Fill the tank
                                                                completely full with fuel to avoid building of
                                                                condensation.

                                                            •   Disconnect the battery cables and clean and
                                                                charge the batteries. Maintenance charge the
                                                                batteries periodically during the storage period. A
                                                                poorly charged battery can freeze and break.

                                                            •   Clean the engine externally. Do not use high-
                                                                pressure spray when cleaning the engine. Touch-
                                                                up paint damage using Volvo Penta original paint.

                                                            •   Spray the electrical system’s components with a
                                                                water displacing spray.

                                                            •   Check and treat control cables using rust-
                                                                preventative.

                                                            •   Affix a note on the engine showing the date, type
                                                                of preservation and type of preservation oil is
                                                                provided.

                                                            •   Cover the air filter, exhaust pipe and the engine if
                                                                called for.


                                                                                                                      49
                                                                                                       Preparation for storage


Preparation for use after storage
•       Remove any covers from the engine, air filter and
        exhaust pipe.
                                                                •   Close the drain valves and replace any drain
                                                                    plugs.

•       Fill the engine with the proper grade of lubricating
        oil as needed. Mount a new oil filter if a filter
                                                                •   Check the coolant levels. Add as needed.

        change was not performed in conjunction with the        •   Connect the fully charged batteries.
        preservation process.                                   •   Start the engine and run until warm at a high idle
                                                                    speed prior to apply load to the engine.
•       Mount a new fuel filter and purge the fuel system.

•       Check the drive belt/s.                                 •   Check that no leakage of oil, fuel or coolant
                                                                    occurs.
•       Check the condition of the hoses and check-
        tighten the hose clamps.




    Preservation of lubrication and fuel systems for storage exceeding 8 months:

    •     Drain the oil from the engine and fill it with pre-   •   Start the engine and operate at a high idle
                                                                    speed until approximately two liters have been
          serving oil* to just over the MIN marking on the
          dipstick.                                                 used. Shut off the engine and connect the nor-
                                                                    mal fuel lines.
    •     Connect the suction and return fuel lines to a
          container filled with 1/3 preservation oil* and       •   Empty the preservation oil from the engine.
          2/3 diesel fuel.
                                                                •   Follow otherwise the instructions on the
    •     Bleed the fuel system.                                    previous page.

                                                                *Preservation oil is distributed by oil manufacturers.




50
Troubleshooting
A number of symptoms and possible causes for engine problems are described in the table below. Always contact
your Volvo Penta dealer if problems occur that you are not able to solve on your own.

        WARNING! Read through the safety instructions for maintenance and service work in the chapter ”Safety in-
        formation” before starting to work.



     Symptoms and possible causes
       Diagnostic button’s indicator is blinking                               See the chapter ”Diagnostic function”.
     The engine can not be stopped                                             2, 5
     The starter motor does not turn over                                      1, 2, 3, 4, 5, 6, 7, 8, 25
     The starter motor turns slowly                                            1, 2
     The starter motor turns normally but the engine does not start            9, 10, 11, 12,13
     The engine starts but stops again                                         9, 10, 11, 12, 14
     The engine does not reach the correct
     operational RPM with full throttle                                        10, 11, 12, 13, 14, 15, 22, 26, 27, 28
     The engine does not run smoothly                                          11, 12, 13
     Poor fuel economy                                                         13, 14, 16, 26
     Black exhaust smoke                                                       13, 14
     Blue or white exhaust smoke                                               15, 16, 23
     Insufficient lubricating oil pressure                                     17
     Excessive coolant temperature                                             18, 19, 20, 21
     Insufficient coolant temperature                                          21
     Absent or poor charging                                                   2, 24



1.      Discharged batteries                  11. Air in the fuel system                17. Insufficient lubrication oil level
2.      Poor connection/broken wires          12. Water/contamination in the            18. Low coolant level
3.      Main switch turned off                    fuel                                  19. Air in the fresh water coolant
                                              13. Malfunctioning injector                   system
4.      Fuse on the wiring box blown
                                                  (injectors)                           20. Malfunctioning circulation
5.      Malfuntioning start lock
                                              14. Insufficient air to the engine:           pump
6.      Malfunctioning main relay                 - blocked air filter                  21. Defective thermostat
7.      Malfunctioning starter motor              - air leakage between the
                                                    turbo and the engine intake         22. Blocked intercooler
        relay
                                                  plenum                                23. Excessive lubricating oil level
8.      Malfunctioning starter motor/             - contaminated compressor
        solenoid                                  section in the turbocharger           24. Generator drive belt slippage
9.      Out of fuel:                              - malfunctioning turbocharger         25. Water inside the engine
        - fuel valves closed                      - poor engine compartment
                                                 ventilation                            26. High backpressure in the
        - fuel tank empty/wrong tank
                                                                                            exhaust system
        connected                             15. Excessive coolant tempera-
                                                  ture                                  27. High oil temperature
10. Blocked fuel filter/pre-filter
    (because of contamination or              16. Insufficient coolant tempera-         28. High charge-air temperature
    paraffin condensation in the                  ture
    fuel at low temperatures)




                                                                                                                            51
Diagnostic function
The diagnostic function monitors and checks that the EMS 2 system functions normally.
The diagnostic function has the following tasks:

•    Discover and localize malfunctions

•    Notify that malfunctions have been discovered

•    Give advice in fault finding




Fault code
If the diagnostic function discovers a malfunction in        •   Fault codes can also be read by means of the
the EMS 2 system, this is reported by means of fault             VODIA tool. Please refer to the “VODIA User’s
codes/fault cause on the instruments.                            Guide” for advice on use.
Both inactive (rectified) and active (un-mended) faults      At the same time, the fault is stored in the control unit
are stored in the control unit.                              memory. When the fault has been attended to and the
                                                             ignition is switched off and on again, the fault disap-
Please refer to the “Operation” heading for reading
                                                             pears as active.
fault codes.
All fault codes are found in the fault code list, with in-
formation about the reason, reaction and measures to         Inactive faults
be taken. Please refer to the “Fault codes” chapter.
                                                             •   DCU - the fault is indicated as passive
NOTE! All instruments are optional
                                                             •   CIU - the diagnostic lamp goes out
                                                             •   DU - the fault message disappears (inactive faults
Active faults                                                    can not be read)
DCU (Display Control Unit) / DU (Display Unit)               •   “Easy Link” - the warning lamp on the alarm panel
• text” !! ENGINE WARNING !!” is shown on the                    turns off
  display.
NOTE! It’s possible to choose which language the in-
formation will be presented in.

CIU (Control Interface Unit)
• the diagnostic lamp starts to flash.
                                                             Effect on engine
•    “Easy-link” instrument (requires a CIU)                 Engines are affected differently, depending on the se-
     - warning lamp on the alarm panel lights up             verity of the fault discovered by the diagnostic function.
     - after the diagnostic button has been pressed,         A fault message in the form of a fault code is always
       the fault code is shown as text on the tachom-        generated when a malfunction is discovered by the di-
       eter display.                                         agnostic function.
DU (Display Unit)                                            Engines are affected differently, depending on the se-
• Either “WARNING!” or “ALARM STOP” (a buzzer                verity of the fault.
   sounds) will be shown on the display, depending
                                                             •   The engine is not affected
   on the severity of the fault.
                                                             •   Engine idles
NOTE! You can choose the language used for the in-
formation presented on the.                                  •   Engine torque is restricted to a certain amount
                                                             •   Engine is stopped




52
                                                                                            Diagnostic function


Operation
When a malfunction has occurred and the diagnostic      Reading fault cause via the DU (Display
system has generated one or more fault codes, these     Unit)
are read out differently, depending on the equipment
used. Please refer to “Fault codes”.                    Depending on the severity of the faults, one of the fol-
                                                        lowing messages will appear on the display: “WARN-
If the system indicates that a fault code has been      ING!” or “ALARM STOP” (a buzzer sounds).
set:
                                                        1. Press any button to come to the fault list.
1. Cut engine speed to idle, or shut the engine off.
                                                            The fault list shows:
2. For DCU/DU                                               - Operation hours
   Read the fault code set from the display, please         - Fault cause
   refer to “Reading fault cause via the DCU” or
   “Reading fault cause via DU”.                        2. Look up the fault code in the “Fault Code” chapter
                                                           and take the recommended measures.
    For CIU
    Press the diagnostic button and read the fault      3. Press ACK to confirm the fault code. The display
    code that has been set, by observing the flashing      background will change color (the buzzer stops
    of the diagnostic lamp. Please refer to “Reading       sounding).
    fault codes via the diagnostic lamp, CIU”           4. Press EXIT to leave the fault list.
3. Look up the fault code/cause in the “Fault Code”
   chapter and take the recommended measures.




Reading fault cause via the DCU (Display
Control Unit)
When a fault code is set, the following text is shown
on the display:
“!! ENGINE WARNING !!”
alternated with
“Press SEL for information”.
NOTE! You can choose the language used for the in-
formation presented on the.
Read the fault code as follows:
1. Press the SEL button (to come to the error list.
   The fault list shows:
   - Operation hours
   - Fault cause
   - Active/inactive
2. Look up the fault code in the “Fault Code” chapter
   and take the recommended measures.
3. Press the ESC button to leave the fault list.
NOTE! To enter the fault list when no fault code has
been set, press the SEL button and select “Diagnos-
tics” from the menu.




                                                                                                              53
Diagnostic function


Reading fault codes via the diagnostic                     Reading fault codes via ”Easy Link” in-
lamp on the instrument panel, CIU                          strument (only with CIU)
When the system has discovered a malfunction, the          When the system has discovered a malfunction, the
diagnostic lamp starts to flash. If the diagnostic but-    diagnostic lamp starts to flash and the fault code will
ton is depressed and then released, a fault code is        show in the display of the tachometer.
flashed out.
                                                           1. Press the diagnostic button, the fault code will
The fault code consists of two groups of flashes, sepa-
                                                              show in the display of the tachometer.
rated by a pause of two seconds. A fault code is ob-
tained by counting the number of flashes in each group.    2. Look up the fault code in the “Fault Code” chapter
                                                              and take the recommended measures.
Example:         pause               = Fault code 2.4
                                                           3. When the fault has been attended to, the fault
The fault code is stored and can be read as long as the
                                                              code disappears from the display and the diagnos-
malfunction remains. You can find information about
                                                              tic lamp goes out.
cause, reaction and actions in the “Fault Code” chapter.
Read the fault code as follows:
1. Press the diagnostic button.
2. Release the diagnostic button and make a note of
   the fault that is flashed out.
3. Repeat items 1-2. A new fault code is flashed out       Erasing fault codes
   if more are stored. Repeat until the first fault code   Fault codes must be erased by means of the VODIA
   is repeated.                                            tool.
4. Look up the fault code in the “Fault Code” chapter
   and take the recommended measures.
NOTE! When the first fault code is repeated, all fault
codes have been read out.
If the diagnostic button is pressed after the fault has
been mended and the fault codes have been erased,
code 1.1 “No fault” will be displayed.




54
Fault codes
       WARNING! Read through the safety advice for care and maintenance work in the ”Safety information” chap-
       ter before you start work.

NOTE! Reading the fault codes below, such as Code 2.1, PID 97 means that 2.1 is the flashing code indicated by
the diagnostic lamp. PID 97 is read with the VODIA diagnostic tool. With the use of DCU or DU the fault mes-
sage will be shown as text in the display.

NOTE! Please refer to ”Wiring schedule CIU and DCU” for references to the sleeves in the electrical connectors
on the engine control unit.


    Code 1.1             No faults                             Code 2.4, SID21 / SPN 637
                                                               Flywheel speed sensor
There are no active faults.
                                                           Cause:
                                                           •     No signal.
    Code 2.1, PID / SPN 97. Water in fuel                  •     Abnormal frequency.
Cause:                                                     •     “Intermittent” signal from the sensor.
•     Water in fuel.                                       •     Fault in sensor.
Reaction:                                                  Reaction:
•     None.                                                •     Engine is very difficult to start and runs roughly
Remedy:                                                          when it starts.
•     Empty the primary fuel filter.                       Remedy:

                                                           •     Check that the sensor connector is correctly in-
    Code 2.2, PID / SPN 111. Coolant level                       stalled.
Cause:                                                           Check that the engine speed sensor cable is not
                                                           •
•     Low coolant level.                                         damaged.
Reaction:                                                  •     Check that the engine speed sensor is correctly
                                                                 installed in the flywheelhousing.
•     Warning indication.
                                                           •     Check engine speed sensor function.
•     Engine control module reduces engine power (un-
      less the protection has been shut off with the           Code 2.5, SID22 / SPN 636
      VODIA diagnostic tool).                                  Camshaft drive speed sensor
Remedy:                                                    Cause:
•     Check the coolant level.                             •     No signal.
•     Check coolant level monitor function.                •     Abnormal frequency.
                                                           •     Fault in sensor.
    Code 2.3, PID / SPN 111. Coolant level sensor
                                                           Reaction:
Cause:
                                                           •     Engine takes longer to start than normal. Engine
•     Short circuit to positive (+).
                                                                 runs normally when running.
•     Fault in sensor.
                                                           Remedy:
Reaction:
                                                           •     Check that the engine speed sensor connector is
•     None.                                                      correctly installed.
Remedy:                                                    •     Check that the engine speed sensor cable is not
•     Check that the coolant level sensor cable is not           damaged.
      damaged.                                             •     Check that the engine speed sensor is correctly
                                                                 installed in the upper timing gear cover.
•     Check coolant level sensor function.
                                                           •     Check engine speed sensor function.




                                                                                                                      55
Fault codes


    Code 2.6, PID / SPN 190. Engine speed                       Code 3.1, PID / SPN 100. Oil pressure sensor
Cause:                                                      Cause:
•     Engine speed too high.                                •     Short circuit to positive (+) or earth (ground) (–).
Reaction:                                                   •     Open circuit.
•     None.                                                 Reaction:
Remedy:                                                     •     None.
•     After the engine has stopped, look for the reason     Remedy:
      for the high speed.
                                                            •     Check that the oil pressure sensor cable is not
                                                                  damaged.
    Code 2.8, PPID 132 / SPN 608
    Speed potentiometer connected to CIU                    •     Check that the oil pressure sensor is correctly
                                                                  connected.
Cause:
•     Shorted to plus (+) or minus (-).                         Code 3.2, PID / SPN 105
                                                                Charge air temperature sensor
•     Fault in sensor.
                                                            Cause:
Reaction:
                                                            •     Short circuit to positive (+) or earth (ground) (–).
•     Engine goes to idle.
                                                            •     Open circuit.
      If you release the accelerator first, and the press
      it down again, the engine can be forced to run us-    Reaction:
      ing the idle contact.                                 •     None.
Remedy:                                                     Remedy:
•     Check that the potentiometer has been connected       •     Check that the charge air temperature sensor con-
      correctly.                                                  nector is correctly installed.
•     Check that the cable harness to the potentiometer     •     Check that the charge air temperature sensor ca-
      has not been damaged.                                       ble is not damaged.
•     Check the potentiometer function.                     •     Check that the charge air temperature sensor is
                                                                  correctly installed.
    Code 2.9, PID / SPN 97                                  •     Check charge air temperature sensor function.
    Indicator for water in fuel
Cause:                                                          Code 3.3, PID / SPN 110
                                                                Coolant temperature sensor
•     Short circuit
                                                            Cause:
•     Open circuit.
                                                            •     Short circuit to positive (+) or earth (ground) (–).
•     Fault in indicator.
                                                            •     Open circuit.
Reaction:
                                                            Reaction:
•     None.
                                                            •     Preheating is also activated when the engine is hot.
Remedy:
                                                            Remedy:
•     Check the indicator cables for breaks and short
      circuits.                                             •     Check that the coolant temperature sensor con-
                                                                  nector is correctly installed.
•     Check indicator function. Change indicator as nec-
      essary                                                •     Check that the coolant temperature sensor cable
                                                                  is not damaged.
                                                            •     Check that the coolant temperature sensor is cor-
                                                                  rectly installed.
                                                            •     Check coolant temperature sensor function.




56
                                                                                                           Fault codes

    Code 3.4, PID / SPN 106/102,                                  Code 3.7, PID / SPN 175. Oil temperature sensor
    Charge pressure sensor
                                                             Cause:
Cause:                                                       •     Shorted to plus (+) or minus (-).
•     Short circuit to positive (+) or earth (ground) (–).   •     Break.
•     Open circuit.                                          Reaction:
Reaction:                                                    •     None.
•     Engine smokes more than normally during accel-         Remedy:
      eration/load increase.
                                                             •     Check that the cable harness to the oil tempera-
Remedy:                                                            ture sensor has not been damaged.
•     Check that the charge pressure sensor connector              Check that the oil temperature sensor has been
                                                             •
      is correctly installed.                                      connected correctly.
•     Check that the charge pressure sensor cable is
      not damaged.                                               Code 3.8, PID / SPN 94. Fuel pressure
•     Check that the charge pressure sensor is correct-      Cause:
      ly installed.                                          •     Low supply pressure.
•     Check charge pressure sensor function.                 Reaction:
    Code 3.5, PID / SPN 106/102. Charge pressure             •     None.
Cause:                                                       Remedy:
•     Charge pressure too high                               •     Check if it is possible to build up pressure with the
                                                                   hand pump.
Reaction:
                                                             •     Check the fuel filter.
•     Engine control module reduces engine power (un-
      less the protection has been shut off with the         •     Check the fuel pre-filter.
      VODIA diagnostic tool).
                                                                 Code 3.9, PID / SPN 158. Battery voltage, EDC
Remedy:
                                                             Cause:
•     Check turbocharger compressor function.
                                                             •     Faulty alternator.
•     Check charge pressure sensor function.
                                                             •     Faulty battery, battery cables.
•     Check fuel volume/injector.                            Reaction:
    Code 3.6, PID / SPN 94. Fuel pressure sensor             •     None.
Cause:                                                       Remedy:
•     Short circuit to positive (+) or earth (ground) (–).   •     Check the supply voltage from the control unit.
•     Open circuit.
Reaction:
•     None.
Remedy:
•     Check that the fuel pressure sensor connector is
      correctly installed.
•     Check that the fuel pressure sensor cable is not
      damaged.
•     Check that the fuel pressure sensor is correctly
      installed.
•     Check fuel pressure sensor function.




                                                                                                                     57
Fault codes

    Code 4.1 PPID 260. Oil pressure alarm lamp,                 Code 4.4 PPID 264. Overspeed alarm lamp,
    Connected to Stand-Alone Interface                          Connected to Stand-Alone Interface
Reason:                                                     Reason:
•     Short circuit to negative (-).                        •     Short circuit to negative (-).
•     Short circuit to positive (+).                        •     Short circuit to positive (+).
•     Open circuit.                                         •     Open circuit.
Reaction:                                                   Reaction:
•     Alarm lamp gives constant light.                      •     Alarm lamp gives constant light.
•     Alarm lamp does not work. If there is an open         •     Alarm lamp does not work. If there is an open
      circuit on start-up, the diagnosis is de-activated.         circuit on start-up, the diagnosis is de-activated.
Action:                                                     Action:
•     Check that the alarm lamp cable is not damaged.       •     Check that the alarm lamp cable is not damaged.
•     Check that the alarm lamp is intact and correctly     •     Check that the alarm lamp is intact and correctly
      installed.                                                  installed.
    Code 4.2 PPID 7. Coolant temperature alarm               Code 4.5 PPID 261. Electrical fault, Coolant
    lamp, Connected to Stand-Alone Interface                 temperature alarm lamp, Connected to Stand-
                                                             Alone Interface
Reason:
                                                            Reason:
•     Short circuit to negative (-).
                                                            •     Short circuit to negative (-).
•     Short circuit to positive (+).
                                                            •     Short circuit to positive (+).
•     Open circuit.
                                                            •     Open circuit.
Reaction:
                                                            Reaction:
•     Alarm lamp gives constant light.
                                                            •     Alarm lamp gives constant light.
•     Alarm lamp does not work. If there is an open
                                                            •     Alarm lamp does not work. If there is an open
      circuit on start-up, the diagnosis is de-activated.
                                                                  circuit on start-up, the diagnosis is de-activated.
Action:
                                                            Action:
•     Check that the alarm lamp cable is not damaged.
                                                            •     Check that the alarm lamp cable is not damaged.
•     Check that the alarm lamp is intact and correctly
                                                            •     Check that the alarm lamp is intact and correctly
      installed.
                                                                  installed.
    Code 4.3 PPID 263 Operation indication lamp
                                                                Code 4.6, PPID 3 / SID 39 / SPN 677
Reason:                                                         Start output / Start motor relay
•     Short circuit to negative (-).                        Cause:
•     Short circuit to positive (+).                        •     Shorted to plus (+) or minus (-).
•     Open circuit.                                         •     Activated for too long.
Reaction:                                                   Reaction:
•     Alarm lamp gives constant light.                      •     The engine cannot be started.
•     Alarm lamp does not work. If there is an open         •     The engine starts immediately when ignition is tur-
      circuit on start-up, the diagnosis is de-activated.         ned on.
Action:                                                     Remedy:
•     Check that the alarm lamp cable is not damaged.       •     Check that connections to the ignition key have
                                                                  not been damaged.
•     Check that the alarm lamp is intact and correctly
      installed.                                            •     Check that the cable harness to the ignition key
                                                                  has not been damaged.




58
                                                                                                            Fault codes


    Code 4.8, PPID 6/ SPN 520195. Stop input EDC                Code 5.4, PID 45/ SPN 626. Preheating relay
Cause:                                                      Cause:
•     Short circuit to negative (-).                        •     Short circuit to positive (+) or earth (ground) (–).
•     Open circuit.                                         •     Open circuit.
Reaction:                                                   Reaction:
•     Engine can only be stopped with the auxiliary         •     Preheating can not be activated.
      stop.
                                                            •     Preheating is constantly connected.
Remedy:
                                                            Remedy:
•     Check that the starter switch connections are not
                                                            •     Check that the relay input cable is not damaged.
      damaged.
                                                            •     Check relay function.
    Code 5.2, PPID 4 / SPN 520194. Starter input CIU
                                                                Code 5.6, PID/SPN 107. Air filter sensor
Cause:
                                                            Cause:
•     Shorted to minus (-).
                                                            •     Shorted to plus (+) or minus (-).
•     Activated for too long.
                                                            •     Break.
Reaction:
                                                            Reaction:
•     The engine cannot be started.
                                                            •     None
•     The engine starts immediately when ignition is tur-
      ned on.                                               Remedy:

Remedy:                                                     •     Check that the air filter sensor contact is correctly
                                                                  installed.
•     Check that connections to the ignition key have
      not been damaged.                                     •     Check that the cable harness to air filter sensor
                                                                  has not been damaged.
•     Check that the cable harness to the ignition key
      has not been damaged.                                 •     Check the air filter sensor functionality.

    Code 5.3, PPID 6/ SPN 970. Stop input CIU                   Code 5.7. PID / SPN 98, Oil level

Cause:                                                      Cause:

•     Short circuit to negative (-).                        •     Oil level is too low.

•     Open circuit.                                         Reaction:

•     Activated for too long time.                          •     Warning indication.

Reaction:                                                   Remedy:

•     Engine can only be stopped with the auxiliary stop    •     Check the oil level.
      (AUX STOP) on engine.
                                                                Code 5.8, PID / SPN 175. Oil temperature
•     Engine stops. A fault code is displayed for 40 sec-
                                                            Cause:
      onds and the engine can not be started during this
      time. When a fault code is active, the engine can     •     Oil temperature is too high
      be started but not stopped.                           Reaction:
Remedy:                                                     •     Warning indication.
•     Check that the starter switch connections are not
                                                            •     The engine control module limits engine output
      damaged.
                                                                  (unless protection has been turned off with the
•     Check that the ignition switch cable is not                 diagnosis tool VODIA).
      damaged.
                                                            Remedy:
                                                            •     Check the oil level.
                                                            •     Check the oil temperature.
                                                            •     Check the oil temperature sensor function.




                                                                                                                         59
Fault codes


    Code 5.9, PID / SPN 98. Oil level sensor                   Code 6.4, PPID 231 / SPN 639, Data link (CAN),
                                                               CIU
Cause:
                                                           Cause:
•     Shorted to plus (+) or minus (-).
                                                           •     Faulty data link (CAN), CIU.
•     Break.
                                                           Reaction:
Reaction:
                                                           •     Instruments and warning lamps stop working.
•     None.
                                                           Remedy:
Remedy:
                                                           •     Check that the 8-pin connector is not damaged.
•     Check that the cable harness to the oil level sen-
      sor has not been damaged.                            •     Check that the cables between the CIU and the
                                                                 engine management unit are not damaged.
•     Check the oil level sensor function.
                                                               Code 6.5, PPID 231 / SPN 639,
    Code 6.1, PID / SPN 110. Coolant temperature               Data link (CAN), EDC
Cause:                                                     Cause:
•     Coolant temperature is too high.                     •     Internal fault in control module.
Reaction:                                                  Reaction:
•     Engine control module reduces engine power (un-      •     Engine not operating: engine can not be started.
      less the protection has been shut off with the             Engine operating: engine idles and can only be
      VODIA diagnostic tool).                                    stopped with the auxiliary stop (AUX-stop).
Remedy:                                                    Remedy:
•     Check the coolant level.                             •     Check that the 8-pin connector is not damaged.
•     Check the intercooler (cleanliness).                 •     Check that the cables between the CIU and the
•     Check if there is air in the cooling system.               engine management unit are not damaged.

•     Check the pressure cap on the expansion tank.        •     Check that sleeves 11 and 12 in the connector on
                                                                 the CIU are not damaged.
•     Check coolant temperature sensor function.
•     Check thermostat function.                               Code 6.6, PID / SPN 100, Oil pressure
                                                           Cause:
    Code 6.2, PID / SPN 105. Charge air temperature
                                                           •     Oil pressure is too low.
Cause:
                                                           Reaction:
•     Charge air temperature is too high.
                                                           •     Engine control module reduces engine power (un-
Reaction:                                                        less the protection has been shut off with the
•     Engine control module reduces engine power (un-            VODIA diagnostic tool).
      less the protection has been shut off with the       Remedy:
      VODIA diagnostic tool).
                                                           •     Check oil level.
Remedy:
                                                           •     Check that the air filters are not blocked.
•     Check the coolant level.
                                                           •     Check system pressure valves and safety valves
•     Check the intercooler (cleanliness).                       in the oil system.
•     Check charge air temperature sensor function.        •     Check oil pressure sensor function.
•     Check the function of the thermostat.




60
                                                                                                      Fault codes


    Code 6.9, PID / SPN 158, Battery voltage, CIU            Code 7.2, SID 2 / SPN 652
                                                             Injector, cylinder #2
Cause:
•     Short circuit to negative (-).                     Cause:

•     Faulty alternator.                                 •     Electrical fault.

•     Faulty battery, battery cables.                    •     Faulty compression or injector.

Reaction:                                                Reaction:

•     Problems in engine starting.                       •     Engine runs on 5 cylinders.

Remedy:                                                  •     Abnormal sound.

•     Check the supply voltage from the control unit.    •     Reduced performance.

•     Check the battery.                                 Remedy:

•     Check the alternator.                              •     Check that the injector cables are not damaged.
                                                         •     Check that the injector connections are not dam-
•     Check the 8-pin contact.
                                                               aged.
    Code 7.1, SID 1 / SPN 651                            •     Check fuel supply pressure.
    Injector, cylinder #1
                                                         •     Check the valve clearance.
Cause:
                                                         •     Do a compression test and check cylinder #2.
•     Electrical fault.
•     Faulty compression or injector.                        Code 7.3, SID 3 / SPN 653
                                                             Injector, cylinder #3
Reaction:
•     Engine runs on 5 cylinders.                        Cause:

•     Abnormal sound.                                    •     Electrical fault.

•     Reduced performance.                               •     Faulty compression or injector.

Remedy:                                                  Reaction:

•     Check that the injector cables are not damaged.    •     Engine runs on 5 cylinders.

•     Check that the injector connections are not dam-   •     Abnormal sound.
      aged.                                              •     Reduced performance.
•     Check fuel supply pressure.                        Remedy:
•     Check the valve clearance.                         •     Check that the injector cables are not damaged.
•     Do a compression test and check cylinder #1.       •     Check that the injector connections are not dam-
                                                               aged.
                                                         •     Check fuel supply pressure.
                                                         •     Check the valve clearance.
                                                         •     Do a compression test and check cylinder #3.




                                                                                                                 61
Fault codes

    Code 7.4, SID 4 / SPN 654                                Code 7.6, SID 6 / SPN 656
    Injector, cylinder #4                                    Injector, cylinder #6
                                                         Cause:
Cause:
                                                         •     Electrical fault.
•     Electrical fault.
                                                         •     Faulty compression or injector.
•     Faulty compression or injector.
                                                         Reaction:
Reaction:
                                                         •     Engine runs on 5 cylinders.
•     Engine runs on 5 cylinders.
                                                         •     Abnormal sound.
•     Abnormal sound.
                                                         •     Reduced performance.
•     Reduced performance.
                                                         Remedy:
Remedy:
                                                         •     Check that the injector cables are not damaged.
•     Check that the injector cables are not damaged.
                                                         •     Check that the injector connections are not dam-
•     Check that the injector connections are not dam-
                                                               aged.
      aged.
                                                         •     Check fuel supply pressure.
•     Check fuel supply pressure.
                                                         •     Check the valve clearance.
•     Check the valve clearance.
                                                         •     Do a compression test and check cylinder #6.
•     Do a compression test and check cylinder #4.

    Code 7.5, SID 5 / SPN 655
                                                             Code 9.2, SID250 / SPN 608
    Injector, cylinder #5
                                                             Faulty data link (J1587)
Cause:
                                                         Cause:
•     Electrical fault.
                                                         •     Faulty data link.
•     Faulty compression or injector.
                                                         Reaction:
Reaction:
                                                         •     None.
•     Engine runs on 5 cylinders.
                                                         Remedy:
•     Abnormal sound.
                                                         •     Check that the 8-pin connector is not damaged.
•     Reduced performance.                               •     Check that the cables between the CIU/DCU and
Remedy:                                                        the engine management unit are not damaged.
•     Check that the injector cables are not damaged.
•     Check that the injector connections are not dam-
      aged.
•     Check fuel supply pressure.
•     Check the valve clearance.
•     Do a compression test and check cylinder #5.




62
                                                                                                         Fault codes


    Code 9.3, SID 232 / SPN 620                                Code 9.9, SID 240 / SPN 639. Memory fault
    Power supply to sensor
                                                           Cause:
Cause:
                                                           •     Memory fault in engine management system.
•     Shortcut.
                                                           Reaction:
•     Fault in sensor.
                                                           •     Engine might not start.
Reaction:
                                                           Remedy:
•     Faulty values in oil pressure and charge air pres-
      sure sensors.                                        •     Re-program the unit.

•     Fault code for oil pressure- and charge air pres-        Code 9.9, SID 253 / SPN 630
      sure sensor.                                             Data set memory EEPROM, EDC
•     Low engine output.                                   Cause:
•     The instrument shows zero oil pressure and boost     •     Internal fault in control module
      pressure.
                                                           •     Programming faulty.
Remedy:
                                                           Reaction:
•     Check that the cable harness to oil pressure and
                                                           •     Engine does not start.
      charge air pressure sensor has not been dam-
      aged.                                                Remedy:

•     Check oil pressure and charge air pressure           •     Re-program the control module. If the fault re-
      sensors.                                                   mains, change the control module.
                                                               Code 9.9, SID 254 / SPN 629
    Code 9.8, SID 253 / SPN 630
                                                               Control module EDC
    Data set memory EEPROM, CIU
                                                           Cause:
Cause:
                                                           •     Internal fault in control module.
•     Internal fault in control module
                                                           Reaction:
•     Programming faulty.
                                                           •     Engine misfires.
Reaction:
                                                           •     Engine does not start.
•     Engine does not start.
                                                           Remedy:
Remedy:
                                                           •     Change engine control unit.
•     Re-program the control module. If the fault re-
      mains, change the control module.

    Code 9.8, PPID 254 / SPN 629
    Fault in control unit, CIU
Cause:
•     Faulty EEPROM, CIU.
•     Faulty flash memory, CIU.
•     Fault in control module, CIU
Reaction:
•     CIU returns to factory setting.
•     Engine goes to idle.
•     Engine can not be started.
Remedy:
•     Re- program the unit
•     Change CIU unit.




                                                                                                                   63
Technical Data
General
Type designation ......................................            TAD1240GE          TAD1241-42GE         TAD1241-42VE     TWD1240VE
Number of cylinders .................................              6                  6                    6                6
Cylinder diameter .....................................            131 mm (5.16")     131 mm (5.16")       131 mm (5.16")   131 mm (5.16")
Stroke .......................................................     150 mm (5.91")     150 mm (5.91")       150 mm (5.91")   150 mm (5.91")
Displacement ............................................          12.13 liters       12.13 liters         12.13 liters     12.13 liters
                                                                   (740.20 inch3)     (740.20 inch3)       (740.20 inch3)   (740.20 inch3)
Number of valves .....................................             24                 24                   24               24
Rotational direction (seen from the front) ..                      Clockwise          Clockwise            Clockwise        Clockwise
Compression ratio ....................................             18.5:1             17.5:1               17.5:1           18.5:1
Firing order ...............................................       1-5-3-6-2-4        1-5-3-6-2-4          1-5-3-6-2-4      1-5-3-6-2-4
Low idle, adjustable (rpm) .........................               600-1200           600-1200             600-900          600-900
High idle, adjustable (rpm) ........................               1500-16201)        1500-16201)          1800             21001)
                                                                   /1800-1920         /1800-1920
Highest full load RPM ...............................              1500/1800       1500/1800       1800            2100
                                                                       2)              2)               2)
Dry weight (kg) ........................................           1230 (2706 lbs) 1230 (2706 lbs) 1230 (2706 lbs) 1270 (2794 lbs)

1)
     Not adjustable
2)
     Weight of TAD engines without cooling package and air filter




Lubrication system
Oil Change volume including change of three filters:
With horizontal installation .........................................            35 liters (9.2 US gal)
Oil pressure
at Operational speed 1100 rpm or higher ....................                      400–550 kPa (58–80 psi)
Idle, min .....................................................................   175 kPa (25 psi)
Oil grade ....................................................................    See chapter ”Lubrication system”.
Viscosity ....................................................................    See chapter ”Lubrication system”.

Oil filter
Number ......................................................................     3
Full-flow filter
(tightened 1/2–3/4 turn after sealing surface contact) .                          2
Bypass filter
(tightened 3/4–1 turn after sealing surface contact) ....                         1

Oil pump
Type ..........................................................................   Gear driven




64
                                                                                                                           Technical data


Fuel system
Injection order
Injection order ............................................................      1-5-3-6-2-4

Feed pump
Feed pressure after fuel filter at
1000 RPM, min. .........................................................          350 kPa (51 psi)
Feed pressure after fuel filter at
full load, min. .............................................................     350 kPa (51 psi)

Overflow valve
Opening pressure .......................................................          400–450 kPa (58–65 psi)




Fuel specification
The fuel must at least satisfy national and international standards for market fuel, for example:
EN 590 (with nationally adjusted environmental and temperature requirements)
ASTM-D975 No. 1-D and 2-D
JIS KK 2204
Sulfur content: According to legal requirements in each respective country.
Low-density fuel (urban diesel in Sweden and citydiesel in Finland) can cause a power reduction of approximately 5%
and a decrease in fuel economy of approximately 2–3%.




Cooling system
General
                                                                                  TAD1240-42GE              TWD1240VE
                                                                                  TAD1241-42VE
Type ..........................................................................   Overpressure, closed
Pressure valve opens at ............................................              75 kPa (11 psi)           75 kPa(11 psi)
Volume (engine) ........................................................          20 liters (5.3 US gal)    20 liters (5.3 US gal)
Volume (engine + radiator and hoses) .......................                      44 liters (11.6 US gal)   44 liters (11.6 US gal)

Thermostat
Type ..........................................................................   Piston thermostat Piston thermostat
Number ......................................................................     1                 1
Opening temperature .................................................             82°C (187°F)                  75°C (167°F)

Coolant filter
Number ......................................................................     1                   1




                                                                                                                                       65
Electrical system
System voltage ..........................................................   24 V
Alternator:
   voltage/max. current ..............................................      28 V/60 A
   power approx. ........................................................   1700 W
Battery capacity ........................................................   2 serial-connected 12 V, max. 152 Ah
Battery electrolyte density at +25°C:
   fully charged battery ..............................................     1.28 g/cm3 (1.24 g/cm3)*
   the battery discharges at ........................................       1.24 g/cm3 (1.20 g/cm3)*
* Note: Applies to batteries with tropical electrolyte.
                                                                                    Notes

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................
                                                                                    Notes

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................
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7745138 English 12-2005
Installation, Service & Maintenance Manual for
HC 4, 5 & 6 AC Generators
 Safety Precautions




Safety Precautions


First Steps to Safe Operation
Read this manual, obey all Warnings and Cautions, and become familiar with the product.

Warnings & Notices used in this manual
The various warnings are out lined below and appear in the text in this format. Warnings and Cautions
appear at the appropriate position in the, to which they refer.

        Warning: Information that draws attention to the risk of injury or death.

        Caution: Information that draws attention to the risk of damage to the product,
        process or surroundings.

        Note: Used to convey, or draw attention to, additional information or explanations.

Notes appear after the text to which they refer.

Skill requirements of personnel
Service and maintenance procedures should only be carried out by experienced, qualified engineers,
familiar with the procedures and the equipment. Before any intrusive procedures are carried out, ensure
that the engine is inhibited and the generator is electrically isolated.

Electrical Equipment
All electrical equipment can be dangerous if not operated correctly. Always service and maintain the
generator in accordance with this manual. Always use genuine STAMFORD replacement parts.
         Warning: Electrical shock can cause injury or death. Ensure that all personnel
         operating, servicing, maintaining or working near this equipment are fully aware of the
         emergency procedures in case of accidents.
Before removing the protective covers to carry out service maintenance or repair, ensure that the engine
is inhibited and the generator is electrically isolated. The AVR access covers are designed to be removed
while the generator is on load.

Lifting
Lift the generator using the points provided with the aid of a spreader and chains. The angle on the
chains must be vertical during the lift. Do not lift single bearing generators without the, securely fitted,
transit bar. When removing the transit bar just prior to offering the generator up to the engine, be aware
that the rotor is not securely held in the generator. Keep the generator in the horizontal plane to when the
transit bar is not fitted.
         Warning: The lifting points provided are designed for lifting the generator only. Do not
         lift the Generating Set by the generator’s lifting points.




Note: Due to our policy of continuous improvement, details in this manual which were correct at time of
going to print and may now be due for amendment. Information included must therefore not be regarded
as binding.

Note: The Front Cover drawing is representative of the range of generators. Several variations are
available within this range that, are covered by this manual.


Copyright 2004                                            2                      TD_HC 456 MANGB_10.06_02_GB
                                                                                                  The Manual


Foreword


The Manual
Before operating, the generating set read this manual and all additional documentation supplied with it.
Great care has been taken with the design of this product to ensure that it is safe to operate. Misuse and
the failure to follow the safety precautions contained in the manual are potential causes of accidents.

Read the manual and make sure that all personnel who work on the equipment have access to the
manual. The manual should be considered as part of the product and should remain with the product.
Make sure that the manual is available to all users throughout the life of the product.

Scope
This manual contains guidance and instructions for the Installation, Servicing and Maintenance of the
generator.
It is not possible, within the scope of the manual, to teach the basic electrical and mechanical skills
required to safely carry out the procedures enclosed. The manual is written for skilled electrical and
mechanical technicians and engineers, who have prior knowledge and experience of generating
equipment of this type.
We offer a range of training courses that cover all aspects of STAMFORD generators.

Generator Designation                           The Product
                                                The product is an AVR controlled, separately
   HC    (K)     I   5 3 4 C 2          (eg)    excited (by a shaft driven pilot exciter)
                                                synchronous ‘ac generator’ or a self excited (shunt
 HC      -     Standard range Generators
 HCK     -     Dedicated range (not HC6)        arrangement). Designed for incorporation into a
 I       -     Applications, M = Marine         generating-set. (A generating-set is defined as
               I = Industrial, K = dedicated.   ‘machinery’ in European directives).
 5       -     Frame size, 4, 5, or 6
 3       -     Separate excitation, PMG         Serial Number Location
 or                                             Each generator has a unique serial number
 4       -     Self Excited                     stamped into the upper section of the drive end of
 4       -     Number of poles, 4 or 6
                                                the frame.
 C       -     Core Size
 2       -     Number of bearings, 1 or 2
                                                The serial number is also shown on the
                                                nameplate.

                                                Two other labels are located inside the terminal
                                                box, both fixed inside of the terminal box, one on
                                                the sheet metal-work and the other on the main
                                                frame of the generator. Neither of these two labels
                                                is considered to be permanently fixed.
Rating Plate
The generator has been supplied with a self-adhesive rating plate label to enable fitting after final
assembly and painting. Stick the nameplate to the outside of the non-drive end of the terminal box. The
surface in the area where a label is to be stuck must be flat, clean, and any paint finish must be fully dry
before attempting to attach label. Recommended method for attaching label is peel and fold back
sufficient of the backing paper to expose some 20 mm of label adhesive along the edge which is to be
located against the sheet metal protrusions. Once this first section of label has been carefully located and
stuck into position progressively peel off the backing paper and smooth down with a clean cloth. The
adhesive will achieve a permanent bond in 24 hours.
A factory fitted metal nameplate is available for some applications.
         Caution. Do not exceed the parameters marked on the rating plate.




TD_HC 456 MANGB_10.06_02_GB                               3                                       Copyright 2004
 Contents




Contents

SAFETY PRECAUTIONS ............................................................................................................................ 2
   FIRST STEPS TO SAFE OPERATION ............................................................................................................ 2
   WARNINGS & NOTICES USED IN THIS MANUAL ............................................................................................. 2
   SKILL REQUIREMENTS OF PERSONNEL ........................................................................................................ 2
   ELECTRICAL EQUIPMENT ........................................................................................................................... 2
   LIFTING .................................................................................................................................................... 2
FOREWORD ................................................................................................................................................ 3
   THE MANUAL ............................................................................................................................................ 3
   SCOPE ..................................................................................................................................................... 3
   GENERATOR DESIGNATION ........................................................................................................................ 3
   THE PRODUCT .......................................................................................................................................... 3
   SERIAL NUMBER LOCATION ....................................................................................................................... 3
   RATING PLATE .......................................................................................................................................... 3
CONTENTSINTRODUCTION ...................................................................................................................... 4
INTRODUCTION .......................................................................................................................................... 8
   GENERAL DESCRIPTION, WITH PMG – SEPARATELY EXCITED ..................................................................... 8
       MX341 AVR...................................................................................................................................... 8
       MX321 AVR...................................................................................................................................... 8
   GENERAL DESCRIPTION WITHOUT PMG – SELF EXCITED ............................................................................ 9
       AS440 AVR ...................................................................................................................................... 9
       MX341 AVR...................................................................................................................................... 9
       MX321 AVR.................................................................................................................................... 10
STANDARDS. ............................................................................................................................................ 11
   EUROPEAN DIRECTIVES. ......................................................................................................................... 11
       Applications for use within the EU.................................................................................................. 11
       Unsuitable Applications .................................................................................................................. 12
       Additional information for EMC compliance ................................................................................... 12
APPLICATION OF THE GENERATOR ..................................................................................................... 13
   ENVIRONMENTAL PROTECTION ................................................................................................................ 13
       Air Flow........................................................................................................................................... 13
   AIRBORNE CONTAMINATES ...................................................................................................................... 13
       Air Filters ........................................................................................................................................ 13
   HIGH HUMIDITY ENVIRONMENTS............................................................................................................... 13
       Anti-condensation heaters.............................................................................................................. 13
       Enclosures...................................................................................................................................... 13
   VIBRATION .............................................................................................................................................. 13
       Definition of BS5000 – 3................................................................................................................. 14
       Definition of ISO 8528 - 9 ............................................................................................................... 14
       Vibration Monitoring ....................................................................................................................... 14
       Excessive Vibration levels.............................................................................................................. 14
   BEARINGS .............................................................................................................................................. 14
       Re-greasable Bearings................................................................................................................... 14
       Bearing Life .................................................................................................................................... 15
       Health Monitoring of the Bearings .................................................................................................. 15
       Bearing 'Service Life' Expectancy .................................................................................................. 15
INSTALLATION INTO THE GENERATING SET ...................................................................................... 16
   DELIVERY ............................................................................................................................................... 16
   HANDLING THE GENERATOR..................................................................................................................... 16
   STORAGE ............................................................................................................................................... 16
   AFTER STORAGE .................................................................................................................................... 16
   ROTOR BALANCING ................................................................................................................................. 16
   GENERATOR VIBRATION, FREQUENCY...................................................................................................... 16
   COUPLING ARRANGEMENTS ..................................................................................................................... 17
       Coupling Single Bearing Generators.............................................................................................. 17

Copyright 2004                                                                        4                                  TD_HC 456 MANGB_10.06_02_GB
                                                                                                                                                 Rating Plate


        Single Bearing Coupling Alignment................................................................................................ 17
   EARTH ARRANGEMENT ............................................................................................................................ 18
   PAINT FINISH .......................................................................................................................................... 18
   WARNING LABELS ................................................................................................................................... 18
   PRE-RUNNING CHECKS........................................................................................................................... 18
        Insulation resistance test................................................................................................................ 19
   DIRECTION OF ROTATION ........................................................................................................................ 19
   PHASE ROTATION ................................................................................................................................... 19
   VOLTAGE AND FREQUENCY ..................................................................................................................... 19
   AVR ADJUSTMENT .................................................................................................................................. 19
   ACCESSORIES ........................................................................................................................................ 19
INSTALLATION, ON SITE......................................................................................................................... 20
   GENERAL ............................................................................................................................................... 20
   CUSTOMER CABLE ENTRY........................................................................................................................ 20
   EARTH CONNECTIONS............................................................................................................................. 20
   ELECTRICAL PROTECTION ....................................................................................................................... 20
   VOLTAGE SURGES AND MICRO- INTERRUPTIONS. ..................................................................................... 20
   SYNCHRONISATION NOTES ...................................................................................................................... 21
   AUTOMATIC VOLTAGE REGULATORS ........................................................................................................ 21
        AS440 AVR .................................................................................................................................... 21
        AS440 AVR .................................................................................................................................... 22
   INITIAL CHECKS ...................................................................................................................................... 22
   INITIAL START UP ................................................................................................................................... 22
        Voltage Set Up ............................................................................................................................... 23
        Stability Set Up............................................................................................................................... 23
   AVR ADJUSTMENTS ................................................................................................................................ 23
   UNDER FREQUENCY ROLL OFF (UFRO).................................................................................................. 23
        EXC TRIP (Excitation Trip) ............................................................................................................ 23
        Transient Load Switching............................................................................................................... 23
        DIP. ................................................................................................................................................ 24
   SUMMARY OF CONTROLS, MX341........................................................................................................... 24
AUTOMATIC VOLTAGE REGULATOR TYPE MX321............................................................................. 25
   INITIAL CHECKS ...................................................................................................................................... 25
   INITIAL START UP ................................................................................................................................... 25
        Voltage Set Up ............................................................................................................................... 25
        Stability Set Up............................................................................................................................... 25
   RAMP ADJUSTMENT ................................................................................................................................ 26
   AVR ADJUSTMENTS................................................................................................................................ 26
   UNDER FREQUENCY ROLL OFF (UFRO).................................................................................................. 26
        EXC TRIP (Excitation Trip) ............................................................................................................ 26
        OVER/V (Over Voltage) ................................................................................................................. 27
        Transient Load Switching............................................................................................................... 27
        DIP. ................................................................................................................................................ 27
        DWELL ........................................................................................................................................... 27
   OVERVOLTAGE DE-EXCITATION CIRCUIT BREAKER................................................................................... 27
        Resetting The Excitation Breaker................................................................................................... 27
   CURRENT LIMITING ................................................................................................................................. 28
        Setting Procedure .......................................................................................................................... 28
   SUMMARY OF CONTROLS, MX321........................................................................................................... 28
FAULT FINDING, MX321 & MX341 AVRS ............................................................................................... 29
   SEPARATE EXCITATION TEST PROCEDURE............................................................................................... 29
        Checking the Permanent Magnet Generator (PMG)...................................................................... 29
        Checking Generator Windings and Rotating Diodes ..................................................................... 29
        Check Rectifier Diodes................................................................................................................... 30
        Replacement of Faulty Diodes ....................................................................................................... 30
        Surge Suppressor .......................................................................................................................... 30
        Main Excitation Windings ............................................................................................................... 30
        Unbalanced Main Terminal Voltages ............................................................................................. 30
   EXCITATION CONTROL TEST .................................................................................................................... 30
        AVR Function Test ......................................................................................................................... 30
ACCESSORIES ......................................................................................................................................... 32
        Remote Voltage Adjustment. ......................................................................................................... 32


TD_HC 456 MANGB_10.06_02_GB                                                           5                                                          Copyright 2004
 Contents




   PARALLEL OPERATION ............................................................................................................................ 32
       Load Sharing .................................................................................................................................. 32
       Droop.............................................................................................................................................. 32
       Droop Setting Procedure................................................................................................................ 33
   MANUAL VOLTAGE REGULATOR (MVR).................................................................................................... 33
   POWER FACTOR CONTROLLER (PFC3).................................................................................................... 34
SERVICE .................................................................................................................................................... 35
   WINDING CONDITION ............................................................................................................................... 35
       New Machines................................................................................................................................ 35
       At Generating Set Assembler’s Works........................................................................................... 35
       Generators in Service..................................................................................................................... 35
       Winding Condition Assessment ..................................................................................................... 35
   PROCEDURE FOR INSULATION TESTING .................................................................................................... 36
   METHODS OF DRYING OUT GENERATORS ................................................................................................ 36
       Cold Run......................................................................................................................................... 36
       Blown Air Drying ............................................................................................................................. 36
       Short Circuit Method....................................................................................................................... 36
   TYPICAL DRYING OUT CURVE .................................................................................................................. 37
   AIR FILTERS ........................................................................................................................................... 37
       Air Filter Cleaning Procedure ......................................................................................................... 38
MAINTENANCE ......................................................................................................................................... 39
   ANTI-CONDENSATION HEATERS ............................................................................................................... 39
   REMOVAL OF PERMANENT MAGNET GENERATOR (PMG).......................................................................... 39
       Re-assembly................................................................................................................................... 39
   REMOVAL OF BEARINGS .......................................................................................................................... 39
   REMOVAL OF THE NON DRIVE END BEARING.............................................................................................. 40
   DRIVE END BEARING REMOVAL ............................................................................................................... 40
   REMOVAL OF THE MAIN ROTOR ............................................................................................................... 40
   REFITTING BEARINGS .............................................................................................................................. 41
       Equipment ...................................................................................................................................... 41
       Preparation ..................................................................................................................................... 41
       Bearing preparation........................................................................................................................ 41
       Bearing Cartridge ........................................................................................................................... 41
       Assemble Bearing into Cartridge ................................................................................................... 41
       Assemble Bearing onto Shaft......................................................................................................... 42
   BEARING CAP & FLINGER ........................................................................................................................ 42
       Re-lubrication pipe ......................................................................................................................... 42
       Returning To Service...................................................................................................................... 42
   BEARING MAINTENANCE .......................................................................................................................... 42
       Re-lubrication ................................................................................................................................. 42
PARTS IDENTIFICATION HC6 ................................................................................................................. 46
   SINGLE BEARING GENERATOR ................................................................................................................. 46
   TWO BEARING GENERATOR..................................................................................................................... 47
SPARES AND AFTER SALES SERVICE ................................................................................................. 48
   RECOMMENDED SPARES ......................................................................................................................... 48
   AFTER SALES SERVICE ........................................................................................................................... 48
   KLUBER ASONIC GHY72 GREASE ........................................................................................................... 48
TECHNICAL DATA .................................................................................................................................... 49
       Air Flow requirements .................................................................................................................... 49
       Winding Resistances...................................................................................................................... 49
       Main Stator Winding Resistances .................................................................................................. 49
       Coupling disc Torque setting.......................................................................................................... 50
       Bending Moments .......................................................................................................................... 50
       Customer output cables ................................................................................................................. 50
       Generator internal connections. ..................................................................................................... 50
       Re-lubrication Details for Regreasable Bearings ........................................................................... 51
       Initial fill for Regreasable Bearings................................................................................................. 51

Copyright 2004                                                                       6                                 TD_HC 456 MANGB_10.06_02_GB
                                                                                                                                         Rating Plate


       Generator Weight ........................................................................................................................... 51
       Recommended Service Parts ........................................................................................................ 51
A.C. GENERATOR WARRANTY .............................................................................................................. 53
   WARRANTY PERIOD ................................................................................................................................ 53
       Defects, After Delivery ................................................................................................................... 53
   EXTENSIONS TO THE WARRANTY PERIOD .................................................................................................. 53
END OF LIFE DISPOSAL.......................................................................................................................... 54
   RECYCLABLE MATERIAL ........................................................................................................................... 54
   ITEMS REQUIRING SPECIALIST TREATMENT. .............................................................................................. 54
   WASTE MATERIAL ................................................................................................................................... 54
STAMFORD WORLDWIDE ....................................................................................................................... 55




TD_HC 456 MANGB_10.06_02_GB                                                      7                                                        Copyright 2004
 Introduction




Introduction


General Description, with PMG – Separately Excited

                                                      The Permanent Magnet Generator (PMG) provides
                                                      power for the excitation of the exciter field via the
                                                      Automatic Voltage Regulator (AVR) which is the
                                                      controlling device governing the level of excitation
                                                      provided to the exciter field. The AVR responds to a
                                                      voltage-sensing signal derived, via an isolating
                                                      transformer, from the main stator winding. By
                                                      controlling the low power of the exciter field, control of
                                                      the high power requirement of the main field is
                                                      achieved through the rectified output of the exciter
                                                      armature.
1   Main rotor         7  AVR
2   Rotating diodes    8  Isolating transformer         MX341 AVR
3   Exciter rotor         (if fitted)                   The Automatic Voltage Regulator (AVR) is of the
4   PMG rotor          9 Main stator                    thyristor type and forms part of the excitation system
5   PMG stator         10 Output                        for a brushless generator. In addition to regulating the
6   Exciter stator     11 Shaft                         generator voltage, the AVR circuitry includes
                                                        protective features to ensure safe reliable control of
the generator. Excitation power is derived from a permanent magnet generator (PMG) to guarantee low
Radio Frequency Interference (RFI) and immunity from thyristor type loads. The AVR is linked with the
main stator windings and controls the power fed to the exciter stator and hence the main rotor to maintain
the machine output voltage within the specified limits, compensating for load, speed, temperature and
power factor of the generator. Soft start circuitry is included to provide a smooth controlled build up of
generator output voltage.

A frequency measuring circuit continually monitors the generator output and provides underspeed
protection of the excitation system by reducing the generator output voltage proportionally with speed
below an adjustable pre-set threshold. A further enhancement of this feature is an adjustable volts/Hz
slope to improve frequency recovery time on turbo charged engines.
Uncontrolled over excitation is limited to a safe period by internal shutdown of the AVR output device.
This condition remains latched until the generator has been stopped. For complete protection, a circuit
breaker option is available providing circuit isolation in event of a short circuit power device. In addition it
detects engine speed and provides adjustable voltage fall off with speed, below a pre-selected speed
(Hz) setting, preventing over-excitation at low engine speeds and softening the effect of load switching to
relieve the burden on the engine. It also provides over-excitation protection that acts following a time
delay, to de-excite the generator in the event of excessive exciter field voltage.
Provision is made for the connection of a remote voltage trimmer allowing the user fine control of the
generator's output. Accessories are available for this AVR. Please refer to factory for further details.
MX321 AVR
In addition to the above the MX321 AVR has 3 phase rms sensing for improved regulation plus:
• Over-voltage protection.
• Adjustable recovery on underspeed protection
• Current limiting may be included to allow control over the amount of short circuit current flowing
    during three phase and single phase short circuits on the generator output. An additional current
    transformer is required.




Copyright 2004                                              8                        TD_HC 456 MANGB_10.06_02_GB
                                                                      General Description without PMG – Self Excited


General Description without PMG – Self Excited

                                                     Power for the excitation system is provided from the
                                                     main stator output to the AVR to the exciter field. The
                                                     Automatic Voltage Regulator (AVR) is the controlling
                                                     device governing the level of excitation provided to the
                                                     exciter field. The AVR responds to a voltage-sensing
                                                     signal derived from the main stator winding. By
                                                     controlling the low power of the exciter field, control of
                                                     the high power requirement of the main field is
                                                     achieved through the rectified output of the exciter
                                                     armature.
                                                    AS440 AVR
1   Main rotor        6    Isolating transformer     The AVR senses average voltage on two phases
2   Rotating diodes        (if fitted)              ensuring close regulation. In addition it detects engine
3   Exciter rotor     7    Main stator              speed and provides voltage fall off with speed, below
4   Exciter stator    8    Output                   a pre-selected speed (Hz) setting, preventing over-
                                                    excitation at low engine speeds and softening the
5   AVR               9    Shaft
                                                    effect of load switching to relieve the burden on the
engine. The detailed function of the AVR circuits and their adjustment are covered in the load testing
section.

The AS440 AVR also incorporates circuits which, when used in conjunction with accessories, can




provide for parallel operation with 'droop' control.
The Permanent Magnet Generator (PMG) provides power for the excitation of the exciter field via the
Automatic Voltage Regulator (AVR) which is the controlling device governing the level of excitation
provided to the exciter field. The AVR responds to a voltage-sensing signal derived, via an isolating
transformer, from the main stator winding. By controlling the low power of the exciter field, control of the
high power requirement of the main field is achieved through the rectified output of the exciter armature.

MX341 AVR
The Automatic Voltage Regulator (AVR) is of the thyristor type and forms part of the excitation system for
a brushless generator. In addition to regulating the generator voltage, the AVR circuitry includes
protective features to ensure safe reliable control of the generator. Excitation power is derived from a
permanent magnet generator (PMG) to guarantee low Radio Frequency Interference (RFI) and immunity
from thyristor type loads. The AVR is linked with the main stator windings and controls the power fed to
the exciter stator and hence the main rotor to maintain the machine output voltage within the specified
limits, compensating for load, speed, temperature and power factor of the generator. Soft start circuitry is
included to provide a smooth controlled build up of generator output voltage.

A frequency measuring circuit continually monitors the generator output and provides underspeed
protection of the excitation system by reducing the generator output voltage proportionally with speed




TD_HC 456 MANGB_10.06_02_GB                                9                                            Copyright 2004
 Introduction




                                                     below an adjustable pre-set threshold. A further
                                                     enhancement of this feature is an adjustable volts/Hz
                                                     slope to improve frequency recovery time on turbo
                                                     charged engines.
                                                     Uncontrolled over excitation is limited to a safe period
                                                     by internal shutdown of the AVR output device. This
                                                     condition remains latched until the generator has been
                                                     stopped. For complete protection, a circuit breaker
                                                     option is available providing circuit isolation in event of
                                                     a short circuit power device. In addition it detects
                                                     engine speed and provides adjustable voltage fall off
1 Main rotor          7 AVR                          with speed, below a pre-selected speed (Hz) setting,
2 Rotating diodes 8 Isolating transformer            preventing over-excitation at low engine speeds and
3 Exciter rotor            (if fitted)               softening the effect of load switching to relieve the
4 PMG rotor           9 Main stator                  burden on the engine. It also provides over-excitation
5 PMG stator          10 Output                      protection that acts following a time delay, to de-excite
6 Exciter stator      11 Shaft                       the generator in the event of excessive exciter field
                                                     voltage.
                                                     Provision is made for the connection of a remote
voltage trimmer allowing the user fine control of the generator's output. Accessories are available for this
AVR. Please refer to factory for further details.
MX321 AVR
In addition to the above the MX321 AVR has 3 phase rms sensing for improved regulation plus:
• Over-voltage protection.
• Adjustable recovery on underspeed protection
• Current limiting may be included to allow control over the amount of short circuit current flowing
    during three phase and single phase short circuits on the generator output. An additional current
    transformer is required.




Copyright 2004                                             10                       TD_HC 456 MANGB_10.06_02_GB
                                                                                            European Directives.


Standards.

Our AC generators meet the relevant parts of national and international standards pertaining to
generators. The generator must be operated within the limits laid down in the relevant standards and
within the parameters on the generator rating plate.

Marine generators meet the requirements of all the major marine classification societies.

European Directives.

AC generators sold for use in the European Union
must meet the relevant European directives. An
ac generator has no intrinsic function; it must be
have a mechanic input in order to provide an
electrical output. The generator is supplied as a
component part of a Generating-Set. To reflect
this each generator is supplied with an ‘EC
Declaration of Incorporation’ in accordance the
Machinery Directive.

The ac generator meets the relevant directives
applicable to an ac generator (component part)
before it is incorporated into ‘machinery’.


The directives identified as pertaining to ac generators are:
• The Machinery (Safety) Directive, 98/37/EEC.
• The Low Voltage Directive, 73/23/EEC.
• The EMC Directive, 89/336/EEC

The generator is CE marked; CE labels are supplied loose in case the generating set manufacturer needs
to paint the generating set before delivery to the end user.
         Note: Once the generator is build into a generating-set (machinery), it is the
         responsibility of the generating-set manufacture to ensure that the generating-set
         complies with the relevant EC Directives.
It is contrary to the EC Directives to misrepresent compliance of the EC directives by displaying the CE
mark supplied with a component part of the product. The directive requires compliance to be assessed as
a component part, as the complete product and during installation on site.
Applications for use within the EU
STAMFORDrators are supplied on the basis that:
• They are used for power generation or related functions.
• They are to be applied in one of the following environments:
   Portable (open construction – temporary site supply)
   Portable (enclosed – temporary site supply)
   Containerised (temporary or permanent site supply)
   Ship – borne, below decks (marine auxiliary power)
   Commercial vehicle (road transport / refrigeration etc.)
   Road transport (auxiliary power)
   Industrial vehicle (earthmoving, cranes etc.)
   Fixed installation (Industrial – factory / process plant)
   Fixed installation (residential, commercial and light industrial – home / office / health.)
   Energy management (combined heat & power and/or peak lopping.)
   Alternative energy schemes.
• The standard generators are designed to meet the ‘industrial’ emissions and immunity standards.
   Where the generator is required to meet the residential, commercial and light industrial emissions and
   immunity standards reference must be made document reference N4/X/011. This publication outlines
   the additional equipment that may be required.
• The installation ‘earth/ground’ arrangements require the connection of the generator frame to the site
   protective earth conductor using a minimum lead length.
• Maintenance and servicing with unauthorised parts, will invalidate any liability for EMC compliance.


TD_HC 456 MANGB_10.06_02_GB                               11                                        Copyright 2004
    Standards.




•      Installation, maintenance and servicing are carried out by adequately trained personnel fully aware of
       the requirements of the relevant EC directives.
Unsuitable Applications
Synchronous generators require a constant speed for power generation. Applications where the
generator is not run at a constant speed are not suitable for the standard generator. Such applications
may be possible within certain parameters. Contact the factory for advice, there is every possibility that
we can provide you with a satisfactory technical solution to meet your requirement.


Additional information for EMC compliance
Standard generators are designed to meet the ‘industrial’ emissions and immunity standards. Where the
generator is required to meet the residential, commercial and light industrial emissions and immunity
standards, reference must be made to document reference N4/X/011. This publication outlines the
additional equipment that may be required.




Copyright 2004                                             12                      TD_HC 456 MANGB_10.06_02_GB
                                                                                            Environmental Protection


Application of the generator


Environmental Protection
Stamford generators are protected to IP23. IP23 is not adequate protection for use outdoors without
additional measures.

Ambient Temperature <40oC           This table represents the normal operating conditions that the
Humidity            <60%            generator is designed for. Operation outside of these parameters is
Altitude            <1000m          possible after due consideration and will be reflected on the
                                    generator nameplate. If the operating environment for the generator
has changed after purchase, the rating of the generator needs to be revised, refer to the factory for
details.
Air Flow
The air flow requirements for the generator can be found in the Data section at the back of this manual.
Ensure that the air inlets and outlets are not obstructed when the generator is running.

Airborne Contaminates
Contaminates such as salt, oil, exhaust fumes, chemicals, dust, sand, etc., will reduce the effectiveness
of the insulation and lead to premature failure of the windings. Consider using air filters or an enclosure to
protect the generator.

Air Filters
Air filters are available on request. Filters present a restriction to the airflow so the rating of the generator
must be reduced by 5%. If the filters are supplied, factory fitted, the rating on the nameplate will include
the reduced rating. The filters can be up-fitted after delivery in which case the customer must apply the
power reduction.
Air filters remove airborne particulates above 3 microns. The frequency of changing and cleaning the
filters depend on the site conditions. We recommend that the filters are monitored frequently until a
suitable cycle of change is established.
Air filters do not remove water. Additional protection must be employed to prevent the filters from getting
wet. If the filters are allowed to get wet the airflow will be restricted and the generator will overheat. This
will reduce the life expectancy of the insulation leading to premature failure of the generator.

High Humidity environments
The humidity of the air will allow condensation to form on the windings if the temperature of the windings
falls below the dew point. The dew point is a relationship between the ambient temperature and humidity.
In areas of high humidity additional protection may be required even if the generator is fitted inside an
enclosure.
Anti-condensation heaters
Anti-condensation heaters are designed to raise the temperature of the windings above the temperature
of the surrounding material so that the condensation will not form on the windings.
We recommend that anti-condensation heaters are fitted to all generators that are left switched off for any
period of time. The best practice is to wire the heaters such that the heaters come on when the generator
is switched off. This is particularly important in applications where high humidity is a significant problem.
Always check the condition of the generators windings before switching the generator on. If moisture is
observed carry out one or more of the drying-out methods outlined in the Service section of this manual.
Enclosures
An enclosure should be employed to protect the generator from adverse environmental conditions.
If the generator is to be fitted inside an enclosure, ensure that there is adequate airflow to support both
the engine and the generator. Ensure that the generator air supply is clean (free from moisture and
contaminates) and at or below the ambient temperature stated on the rating plate.



Vibration
 generators are designed to withstand the vibration levels encountered on generating sets built to meet
the requirements of ISO 8528-9 and BS 5000-3. (Where ISO 8528 is taken to be broad band
measurements and BS5000 refers to the predominant frequency of any vibrations on the generating set).



TD_HC 456 MANGB_10.06_02_GB                                 13                                          Copyright 2004
 Application of the generator




Definition of BS5000 – 3
Generators shall be capable of continuously withstanding linear vibration levels with amplitudes of
0.25mm between 5Hz and 8Hz and velocities of 9.0mm/s rms between 8 Hz and 200 Hz, when measured
at any point directly on the carcass or main frame of the machine. These limits refer only to the
predominant frequency of vibration of any complex waveform.
Definition of ISO 8528 - 9
ISO 8528-9 refers to a broad band of frequencies; the broad band is taken to be between 2 Hertz and 300
Hertz. The table below is an example from ISO 8528 - 9 (value 1). This simplified table lists the vibration
limits by kVA and speed for acceptable genset operation.

  Vibration Levels As Measured On The Generator
  Engine Speed Min -1       Set Output Kva    Vibration              Vibration       Vibration
                                              Displacement           Velocity        Acceleration
                                              (S rms)                (V rms)         (a rms)
  1500 – 1800 (rpm)         >250 kVA          0.32 mm                20 mm/sec       13 m/sec2
                            >1250             0.29 mm                18 mm/sec       11 m/sec2
  The ‘Broad band’ is taken as 2 Hz - 300 Hz

         Caution: Exceeding either of the above specifications will have a detrimental effect
         on the life of the bearings and other components. This will invalidate the generator
         warranty. If you are in any doubt, contact the factory.

Vibration Monitoring
We recomend that the set builder checks the vibration levels using vibration analysing equipment. Ensure
that the vibration levels of the generating set are within the levels stated in BS 5000-3 and ISO 8528-9. If
the vibration levels are not within tolerance the genset builder should investigate the root cause of the
vibrations and eliminate them. The ‘best practice’ is for the genset builder to take initial readings as a
base line and the user to periodically monitor the genset and bearings to detect any deteriorating trend. It
will then be possible to plan ahead for bearing changes and eliminate vibration problems before
excessive damage to the generating set occurs.
Vibration checks should be made every 3 months.
Excessive Vibration levels
If the vibration levels of the generating set are not within the parameters quoted above:
• Consult the genset builder; the genset builder should address the genset design to reduce the
     vibration levels as much as possible.
• Discuss, with us the impact of not meeting the above levels on both bearing and generator life
     expectancy.
• When requested, or it is deemed necessary, we will work with the genset builder in an attempt to find
     a satisfactory solution.

Bearings
Sealed for life or re-greasable bearings are fitted to the P range of generators. The bearings are fitted
within machined housings, these housings form an assembly located and bolted, within the end brackets.
All of the have bearings have pressed steel cages and are type C3. The grease used is a high
specification synthetic compound that must not be mixed with grease with a different specification.
Re-greasable Bearings
When re-greasable bearings are fitted the bearing housings incorporate fittings for pipework to an
external grease nipple. Generators with re-greasable bearings are supplied with information labels
advising the user of grease type, re-lubrication frequency, and the quality of grease to be used. These
instructions must be followed. The information is repeated in the Data section of this manual. The bearing
housing has a grease escapement slot at the bottom of the outer area. At the drive end the grease,
expelled from the escapement slot, will discharge into the coupling area. At the non-drive end the grease,
from escapement slot, is deflected by a metal plate to ensure that it cannot foul the Permanent Magnet
Generator (PMG). The sheet metal cover over the PMG has a slot at the bottom to enable the excess
grease to escape.

Copyright 2004                                           14                      TD_HC 456 MANGB_10.06_02_GB
Bearing Life
Factors that effect bearing life:
The life of a bearing in service is subject to the working conditions and the environment:
• High levels of vibration from the engine or misalignment of the set will stress the bearing and reduce
   its service life. If the vibration limits set out in BS 5000-3 and ISO 8528-9 are exceeded bearing life
   will be reduced. Refer to ‘Vibration’ below.
• Long stationary periods in an environment where the generator is subject to vibration can cause false
   brinnelling, which puts flats on the balls and grooves on the races, leading to premature failure.
• Very humid atmospheric or wet conditions can emulsify the grease causing corrosion and
   deterioration of the grease, leading to premature failure of the bearings.
Health Monitoring of the Bearings
We recommends that the user check the bearing condition, using monitoring equipment, to determine the
state of the bearings. The ‘best practice’ is to take initial readings as a base line and periodically monitor
the bearings to detect a deteriorating trend. It will then be possible to plan a bearing change at an
appropriate generating set or engine service interval.
Bearing 'Service Life' Expectancy
Bearing manufacturers recognise that the “service life” of their bearings is dependent upon many factors
that are not in their control; they cannot therefore quote a “service life”.

Although “service life” cannot be guaranteed, it can be maximised by attention to the generating set
design. An understanding of the generating set’s application will also help the user to maximise the
service life expectancy of the bearings. Particular attention should be paid to the alignment, reduction of
vibration levels, environmental protection, maintenance and monitoring procedures.

We do not quote life expectancy figures for bearings, but suggests practicable replacement intervals
based on the L10 life of the bearing, the type of grease and the recommendations of the bearing and
grease manufacturers.

For general-purpose applications: providing the correct maintenance is carried out, vibration levels do not
exceed the levels stated in ISO 8528-9 and BS5000-3, and the ambient temperature does not exceed
50°C. Plan to replace re-greaseable bearing within 40,000 hours and sealed for life bearing within 30,000
hours of operation. (This estimate is based on the use of Kluber Asonic GHY 72 grease only.) (In theory
any grease with an equivalent specification would achieved a similar performance).

It is important to note that bearings in service, under good operating conditions, can continue to run
beyond the recommended replacement period. It should also be remembered that the risk of bearing
failure increases with time.

If in doubt about any aspect of the ‘bearing life’ on generators, contact your nearest Stamford supplier.




TD_HC 456 MANGB_10.06_02_GB                               15                                        Copyright 2004
 Installation into the Generating Set




Installation into the Generating Set

The generator is supplied as a component part for installation into a ‘generating set’.

Delivery
Upon receipt of the generator, check the generator for damage that may have occurred during transport.
Also check that the rating-plate details are correct and as ordered for the application.

Handling the generator
When lifting the generator use a spreader bar to ensure that the angle on the lifting chains are vertical to
the lifting position on the generator.

         Warning: The generator lifting points are designed
         to lift the generator only. Do not lift the complete
         generating set by the generator lifting points.

Single bearing generators have a transit bar fitted at the drive
end. This bar holds the rotor in position during transit. The
transit bar should be left in position until it is necessary to
remove it to allow the generator to be coupled to the engine.



         Warning: If the generator is moved without the transit bar be aware that the rotor
         could fall out of the frame. When moving the generator always keep it in the horizontal
         plane, this will reduce the risk of the rotor falling out.


Storage
If the generator is not to be used immediately, it must be stored in a clean, dry, vibration free
environment. If anti-condensation heaters are fitted, switch them on. If heaters are not fitted use other
means to ensure that condensation cannot form on the windings.
Spin the shaft by hand every month to prevent flat spots in the bearings and to free up the grease.

After Storage
After a period of storage, carry out ‘pre running checks’ to determine the condition of the windings. If the
winding are damp or the insulation is low, follow one of the ‘drying out procedures’, in the Service section
of this manual. If the generator has re-greasable bearings and has been in storage for 6 months or more,
re-lubricate the bearings before use. If the bearings are sealed for life, replace the bearing after 12
months in storage. (see the Maintenance section)


Rotor balancing
Dynamic balancing of the generator rotor assembly has been carried out during manufacture in
accordance with BS 6861 Part 1 Grade 2.5 to ensure vibration limits of the generator are in accordance
with BS 4999 Part 142.

Generator Vibration, Frequency
The main vibration frequencies produced by the component generator are as follows:

1500 rpm                       25 Hz
1800 rpm                       30 Hz
1000 rpm                       16.7Hz
1200 rpm                       20Hz

However, vibrations induced by the engine are complex and contain frequencies of 1.5, 3, 5 or more
times the fundamental frequency of vibration. These induced vibrations can result in generator vibration

Copyright 2004                                            16                      TD_HC 456 MANGB_10.06_02_GB
                                                                                          Coupling arrangements


levels higher than those derived from the generator itself. It is the responsibility of the generating set
designer to ensure that the alignment and stiffness of the bedplate and mountings are such that the
vibration limits of BS5000 part 3 and ISO 8528 part 9 are not exceeded.
In standby applications where the running time is limited and reduced life expectancy is accepted, higher
levels than specified in BS5000 part 3 can be tolerated, up to a maximum of 18mm/sec.

Coupling arrangements
Single and two bearing arrangements are available both arrangements can be close coupled. Both
arrangements also need a firm level foundation.

Two bearing generators require a substantial bedplate with engine/generator mounting pads to ensure a
good base for accurate alignment. Close coupling of the engine to the generator can increase the overall
rigidity of the set. A flexible coupling, designed to suit the specific engine/generator combination, is
recommended to minimise the torsional effects.

Accurate alignment of single bearing generators is essential, vibration can occur due to
the flexing of the flanges between the engine and generator. A substantial bedplate with
engine/generator mounting pads is required.
For the purposes of establishing set design the bending moment at the engine flywheel housing to
generator adaptor interface should not exceed 140 kgm (1000 ft.lbs) for the frame 4& 5 and 275 kgm.
(2000ft.lbs.) for the frame 6

The maximum bending moment of the engine flange must be checked with the engine manufacturer.

Torsional vibrations occur in all engine-driven shaft systems and may be of a magnitude to cause
damage at certain critical speeds. It is therefore necessary to consider the torsional vibration effect on the
generator shaft and couplings.

It is the responsibility of the generator set manufacturer to ensure compatibility, and for this purpose
drawings showing the shaft dimensions and rotor inertias are available for customers to forward to the
engine supplier. In the case of single bearing generators coupling details are included.

        Caution: Torsional incompatibility and/or excessive vibration levels can cause
        damage or failure of the generator and/or engine components.


Coupling Two Bearing Generators
A flexible coupling should be fitted and aligned in accordance with the coupling manufacturer's
instruction.
If a close coupling adaptor is used the alignment of machined faces must be checked by offering the
generator up to the engine. Shim the generator feet if necessary. Ensure adaptor guards are fitted after
generator/engine assembly is complete. Open coupled sets require a suitable guard, to be provided by
the set builder.
Axial loading of the generator bearings should be avoided. Should it be unavoidable contact the factory
for advice.
         Warning: Incorrect guarding and/or generator alignment can result in injury and/or
         equipment damage.

Coupling Single Bearing Generators
Alignment of single bearing generators is critical. If necessary, shim the generator feet to ensure
alignment of the machined surfaces.
For transit and storage purposes the generator frame spigot and rotor coupling plates have been coated
with a rust preventative. This MUST BE removed before assembly to engine.
A practical method for removal of this coating is to clean the mating surface areas with a de-greasing
agent based on a petroleum solvent.
        Warning: Care should be taken not to allow any cleaning agent to come into prolonged
        contact with skin.

Single Bearing Coupling Alignment
1. On the engine check the distance from the coupling mating face on the flywheel to the flywheel
   housing mating face. This should be within 0.5mm of nominal dimension. This is necessary to ensure

TD_HC 456 MANGB_10.06_02_GB                               17                                        Copyright 2004
 Installation into the Generating Set




    that a thrust is not applied to the ac generator bearing or engine bearing.
2. Check that the bolts securing the flexible plates to the coupling hub are tight and locked into position.
    Refer to the Data section of the manual for tightening torques.
3. Remove air outlet covers from the drive end of the generator to gain access to coupling and adaptor
    bolts. Check that coupling joint interfaces are clean and lubricant free.
4. Check that coupling discs are concentric with adaptor spigot. This can be adjusted by the use of
    tapered wooden wedges between the fan and adaptor. Alternatively the rotor can be suspended by
    means of a rope sling through the adaptor opening.
5. Consider using alignment studs to ensure that the disc and the flywheel are in alignment.
6. Offer the generator to engine and engage both coupling discs and housing spigots at the same time,
    pushing generator towards engine until coupling discs are against flywheel face, and the housing
    spigots are located.
        Caution: Do not pull the generator to the engine using bolts through the flexible discs.
7. Fit housing and coupling bolts taking care to use heavy gauge washers between coupling bolt head
    and coupling disc. Tighten bolts evenly around assembly sufficiently to ensure correct alignment.
8. Tighten housing bolts.
9. Tighten coupling disc to flywheel bolts. Refer to engine manufacturer’s manual for correct tightening
    torque.
10. Remove rotor aligning aids, the sling, or wooden wedges and replace all covers.

         Caution: Incorrect generator alignment can result in damage to the generator.
         Warning: Failure to replace protective covers can result in injury.

Earth arrangement
The generator frame should be solidly bonded to the generating set bedplate. If anti-vibration mounts are
fitted between the generator frame and its bedplate a suitably rated earth conductor (normally one half of
the cross sectional area of the main line cables) should bridge across the anti-vibration mounts.
         Warning: Refer to local regulations to ensure that the correct earth requirements are
         incorporated in the installation. Inadequate earth installations put lives at risk.

Paint Finish
Unless previous arrangements have been agreed, the generator will be supplied in a water based primer
coat. It is expected that the generating set assembler will want to paint the generating set with a final coat
in their company livery.
          Note: The primer coat is not adequate protection for many applications without
          additional protection.


Warning labels

As we expect the set builder to paint the generator in his own
livery we supply the warning labels loose. The labels can be
found in a wallet attached to the generator together with this
manual.

Use the labels as per the instructions printed on the reverse of
the labels.




Pre-Running Checks
Before starting the generating set.
• Test the insulation resistance of windings.
• Check all connections are in the correct location and tight
Copyright 2004                                            18                       TD_HC 456 MANGB_10.06_02_GB
                                                                                            Direction of Rotation


•   Check the generator air path is clear of obstructions
•   Replace all covers.
Insulation resistance test
The AVR should be disconnected during this test.
A 500V Megger or similar instrument should be used. Disconnect any earth conductor connected
between neutral and earth and megger an output lead terminal U, V or W to earth. The insulation
resistance reading should be in excess of 5 Megohm to earth. Should the insulation resistance be less
than 5 Megohm the winding must be dried out. See the Service section of this Manual.

       Caution: The windings have been H.V. tested during manufacture and further H.V.
       testing may degrade the insulation with consequent reduction in operating life. Should
       it be necessary to demonstrate H.V. testing, for customer acceptance, the tests must
       be carried out at reduced voltage levels i.e.
       Test Voltage= 0.8 (2 X Rated Voltage + 1000)

Direction of Rotation
The direction of rotation of the generator is designed to be clockwise as viewed from the drive end of the
generator.

Phase Rotation
The output from the generator will have a phase sequence of U V W with the generator running clockwise
as viewed from the drive end. If the phase rotation of the generator has to be reversed the customer must
rearrange the output cables to a UVW configuration. Ask for a circuit diagram of ‘reverse phase
connections’.

Voltage and Frequency
Check that the voltage and frequency levels required for the generating set application are as indicated
on the generator nameplate.

AVR adjustment
To make AVR selections and adjustments remove the AVR cover. Use the tool provided to make
adjustments to the AVR settings. The AVR is factory set and will give satisfactory performance during
initial running tests. Subsequent voltage adjustment both on and off load may be required. Guidance can
be found in the section for the relevant AVR.

Accessories
If there are accessories for control panel mounting supplied with the generator refer to the specific
accessory fitting procedures inserted inside the back cover of this book.




TD_HC 456 MANGB_10.06_02_GB                                 19                                      Copyright 2004
 Installation, On Site




Installation, On Site


General
The extent of site installation will depend upon the generating set build, e.g. if the generator is installed in
a canopied set with integral switchboards and circuit breaker, on site installation will be limited to
connecting up the site load to the generating set output terminals. In this case reference should be made
to the generating set manufacturer's instruction book and any pertinent local regulations.

If the generator has been installed on a set without switchboard or circuit breaker the following points
relating to connecting up the generator should be noted.

Customer cable entry
The terminal box can accept cable entry from either side. Both panels are removable for drilling/punching
to suit glands/or gland boxes. If single core cables are taken through the terminal box side panel a non-
magnetic gland plate should be fitted.
         Caution: To avoid the possibility of debris entering the generator, remove the panel
         before drilling.
Incoming cables should be supported from either below or above the box level and at a sufficient distance
from the centre line of the generating set so as to avoid a tight radius at the point of entry into the terminal
box panel, and allow movement of the generator set on its anti-vibration mountings without excessive
stress on the cable.

Before making final connections, test the insulation resistance of the windings.
A 500V Megger or similar instrument should be used. Should the insulation resistance be less than
5.0 Megohm the windings must be dried out as detailed in the Service section of this manual.

Clean the mating surfaces and lightly abrade the mating surfaces, do not score the surface. The current
carrying surfaces must connect face to face.

Earth Connections
The neutral of the generator is not bonded to the generator frame when it is supplied from the factory. An
earth terminal is provided inside the terminal box adjacent to the main terminals. Should it be required to
operate with the neutral earthed a substantial earth conductor (normally equivalent to one half of the
section of the line conductors) must be connected between the neutral and the earth terminal provided
inside the terminal box. It is the responsibility of the generating set builder to ensure the generating set
bedplate and generator frame are all bonded to the main earth terminal in the terminal box.
        Caution: Reference should be made to local rules and regulations concerning earth
        requirements and ensure they are followed.

Electrical Protection
It is the responsibility of the end user and his contractors/sub-contractors to ensure that the overall
system protection meets the needs of any inspectorate, local electricity authority or safety rules,
pertaining to the site location.
To enable the system designer to achieve the necessary protection and/or discrimination, fault current
curves are available on request from the factory, together with generator reactance values to enable fault
current calculations to be made.

         Warning: Incorrect installation and/or protective systems can result in injury and/or
         equipment damage. Installers must be qualified to perform electrical installation work.

Adequate electrical protection should be provided so that there will be no danger to personnel, danger of
fire or damage to the generator under fault conditions.


Voltage Surges and Micro- Interruptions.

Copyright 2004                                              20                       TD_HC 456 MANGB_10.06_02_GB
                                                                                        Synchronisation notes


Precautions should be taken to prevent transient voltages generated by the connected load and/or the
distribution system from causing damage to the generator components.

To identify any possible risk, all aspects of the generator’s proposed application should be considered,
especially the following:-
• Loads with characteristics that result in large load step changes.
• Load control by Switchgear, and power control by any method likely to generate transient voltage
   spikes.
• Distribution systems susceptible to external influences, such as overhead lines and lightning strikes.
• Applications involving parallel operation to a mains supply, where the risk of a mains disturbance in
   the form of a micro-interruption could occur.

If the generator is at risk of voltage surges or micro-interruptions adequate protection must be
incorporated into the generation system. This is normally in the form of surge arrestors and suppressors.



Synchronisation notes
• The synchronising switch/breaker should be of a type that will not cause “contact bounce” when it
   operates.
• The synchronising switch/breaker should be adequately rated to withstand the continuous full load
   current of the generator.
• The switch/breaker should be able to withstanding the rigorous closing cycles during synchronising
   and the currents produced if the generator is parallel out of synchronism.
• The closing time of the synchronising switch/breaker should be under the control of the synchroniser
   settings.
• The switch/breaker should be capable of operation under fault conditions such as short circuits.
   Generator data sheets are available to help calculate this level.

       Note: The fault level may include a contribution from other generators as well as from
       the grid/mains utility.

•   The method of synchronising should be either automatic, or by check synchronising. The use of
    manual synchronising is not recommended.
•   The settings on the synchronising equipment should be such that the generator will close smoothly.


Voltage difference   +/- 0.5%          The settings for the synchronising equipment to achieve this must
Frequency difference 0.1 Hz/sec        be within these parameters.
Phase angle          +/- 10o           The voltage difference when paralleling with the grid/mains utility
C/B closing time     50 ms             is +/- 3% .
The Phase sequence must match




Automatic Voltage Regulators


AS440 AVR



TD_HC 456 MANGB_10.06_02_GB                             21                                       Copyright 2004
 Installation, On Site




AS440 AVR
 The AVR senses average voltage on two phases ensuring close
regulation. In addition it detects engine speed and provides voltage
fall off with speed, below a pre-selected speed (Hz) setting,
preventing over-excitation at low engine speeds and softening the
effect of load switching to relieve the burden on the engine. The
detailed function of the AVR circuits and their adjustment are
covered in the load testing section.

8& Z2 linked for normal remove for auxiliary winding
Output Voltage adjustment
Hand trimmer link when not used
Low voltage selection (110v)
Droop adjustment
To optimise analogue input sensitivity
Excitement trip cut off adjustment                                 Stability Selection Table
Stability control
UFRO adjustment                                                    No.        Power range
Stability section
Frequency section
                                                                              Response

                                                                   B-D        < 100kW   Slow
                                                                   A-C        < 100kW   Fast
                                                                   BC         100 550kW Fast
The MX341 AVR is powered by a ‘shaft mounted Permanent Magnet Generator (PMG), Pilot Exciter. The
PMG forms part of the separate excitation system for the STAMFORD synchronous, brushless,
generator.

Initial Checks

The following 'jumper' connections must be in the      Frequency selection terminals
correct position for the correct number of poles and   4 pole 50Hz                       LINK 2-3
the operating frequency of the generator.              4 pole 60Hz                       LINK 1-3
                                                       Stability selection terminals     LINK A-B
                                                       Excitation Interruption Link      K1-K2




                                                       1    Volts               8    Stability section
                                                       2    Indicator led       9    Droop
                                                       3    UFRO               10    Trim
                                                       4    Frequency          11    Link (over 550kW)
                                                       5    Dip                12    Isolation link
                                                       6    Stability          13    2 x pin 2 use either
                                                       7    Excitation trip    14    Std. sensing links




Initial Start Up
On completion of generating set assembly and before starting the generating set, ensure that all of the
engine manufacturer's pre-running procedures have been completed, and that adjustment of the engine
governor is such that the generator will not be subjected to speeds in excess of 125% of the rated speed.


Copyright 2004                                             22                       TD_HC 456 MANGB_10.06_02_GB
                                                                                                AVR adjustments


        Caution: Over-speeding the generator during initial setting of the speed governor can
        result in damage to the generator rotating components.

Voltage Set Up
The voltage is factory set as per the rating plate. If necessary adjust the voltage to the no load level as
required.
To adjust the voltage remove the AVR access cover plate, use the insulated tool supplied.
Stability Set Up
The STABILITY control potentiometer is pre-set and should not normally require adjustment. If
adjustment is necessary proceed as follows:
• Run the generating set on no-load and check that speed is correct and stable.
• Turn the STABILITY control potentiometer clockwise, and then turn slowly anti-clockwise until the
    generator voltage starts to become unstable. The correct setting is slightly clockwise from this
    position (i.e. where the machine volts are stable but close to the unstable region).

AVR adjustments
Having adjusted VOLTS and STABILITY during the initial start-up procedure the other AVR control
functions should not require adjustment. If instability on load is experienced, recheck STABILITY setting.
If poor performance is experienced refer to the following paragraphs on each function:
Check that the symptoms indicate that adjustment is necessary.
Make the necessary adjustments.

Under Frequency Roll Off (UFRO)
The AVR incorporates an underspeed protection
circuit which gives a voltage/speed (Hz) characteristic
as shown:
The UFRO control potentiometer sets the “knee point”
[1]. Symptoms of incorrect setting are
a) The light emitting diode (LED) indicator
permanently lit when the generator is on load
 b) Poor voltage regulation on load, i.e. operation on
the sloping part of the characteristic [2].
Clockwise adjustment lowers the frequency (speed)
setting of the "knee point" and extinguishes the LED.
For Optimum setting the LED should illuminate as the
frequency falls just below nominal frequency, i.e. 47Hz
on a 50Hz generator or 57Hz on a 60Hz generator.               X = % Speed (Hz)      y = % voltage
                                                               1 = Knee point.       2 = Typical slope.

        Caution: If the LED is illuminated and no output voltage is present, refer to EXC TRIP
        and/or OVER/V sections below.

EXC TRIP (Excitation Trip)
An AVR supplied from a permanent magnet generator inherently delivers maximum excitation power on a
line to line or line to neutral short circuit. In order to protect the generator windings the AVR incorporates
an over excitation circuit which detects high excitation and removes it after a pre-determined time, (10
seconds).
Symptoms of incorrect setting are the generator output collapses on load or small overload, and the LED
is permanently illuminated.
The correct setting is 70 volts +/- 5% between terminals X and XX.
Transient Load Switching
The additional function controls of DIP and DWELL are provided to enable the load acceptance capability
of the generating set to be optimised. The overall generating set performance depends upon the engine
capability and governor response, in conjunction with the generator characteristics.
It is not possible to adjust the level of voltage dip or recovery independently from the engine performance,
and there will always be a 'trade off' between frequency dip and voltage dip.




TD_HC 456 MANGB_10.06_02_GB                               23                                        Copyright 2004
 Installation, On Site




                                                     DIP.
                                                     The dip function control potentiometer adjusts the slope
                                                     of the voltage/speed (Hz) characteristic below the knee
                                                     point as shown below:

                                                     X = % Speed (Hz)
                                                     y = % voltage
                                                     1 = Knee point
                                                     2 = Adjustable slope




Summary of Controls, MX341

Control       Function                                           Direction
Volts         To adjust generator output voltage                 Clockwise increases output voltage
Stability     To prevent voltage hunting                         Clockwise increases stability or damping effect
UFRO          To set under frequency roll off knee point         Clockwise reduces knee point frequency
Droop         To set generator droop to 5% at full load 0 PF     Clockwise increases the droop
V/Trim        To match AVR input to accessory output             Clockwise allows the accessory more control over
Exc Trip      To set the over excitation cut off level           Clockwise increases the cut off level
Dip           To set the initial frequency related voltage dip   Clockwise increases the voltage dip




Copyright 2004                                              24                      TD_HC 456 MANGB_10.06_02_GB
                                                                                                   Initial Checks


Automatic Voltage Regulator Type MX321

The MX321 is the most sophisticated AVR in the STAMFORD range. Powered by a ‘shaft mounted
Permanent Magnet Generator (PMG), Pilot Exciter’ it forms part of the separate excitation system for the
brushless generator.


Initial Checks
                                                     MX321 jumper connections
The following 'jumper' connections must be in        Frequency selection terminals
the correct position for the correct number of       4 pole 50Hz operation                LINK 2-3
poles and the operating frequency of the             4 pole 60Hz operation                LINK 1-3
generator.                                           Stability selection terminals        LINK A-B
                                                     Excitation Interruption Link         K1-K2



                                                     1    Volts                  9    Stability
                                                     2    Indicator led          10   Over/v
                                                     3    I/limit                11   Exc trip
                                                     4    UFRO                   12   Stability selector
                                                     5    Frequency selector     13   Droop
                                                     6    Dip                    14   Trim
                                                     7    rms                    15   Link (over 550kW)
                                                     8    Dwell




Initial Start Up
On completion of generating set assembly and before starting the generating set, ensure that all of the
engine manufacturer's pre-running procedures have been completed, and that adjustment of the engine
governor is such that the generator will not be subjected to speeds in excess of 125% of the rated speed.
         Caution: Overspeeding the generator during initial setting of the speed governor can
         result in damage to the generator rotating components.

Voltage Set Up
The voltage is factory set as per the rating plate. If necessary adjust the voltage to the no load level as
required.
To adjust the voltage remove the AVR access cover plate, use the insulated tool supplied.

Stability Set Up
The STABILITY control potentiometer is pre-set and should not normally require adjustment. If
adjustment is necessary proceed as follows:
• Run the generating set on no-load and check that speed is correct and stable.
• Turn the STABILITY control potentiometer clockwise, then turn slowly anti-clockwise until the
    generator voltage starts to become unstable.
        Note: The correct setting is slightly clockwise from this position (i.e. where the
        machine volts are stable but close to the unstable region).




TD_HC 456 MANGB_10.06_02_GB                               25                                         Copyright 2004
 Automatic Voltage Regulator Type MX321




Ramp Adjustment

The AVR includes a soft start circuit to
control the rate of voltage build-up when
the generator runs up to speed. This is
normally pre-set to give a voltage ramp-
up time of approximately three seconds.
If required, this can be adjusted between
the limits defined in the specification.


With the [RAMP] control fully counter-
clockwise the AVR ramp time is
approximately 0.5s. With the [RAMP]                   X = % Voltage           y = time
control fully clockwise the value is                  1 = Adjustable slope    2 = Instant of load application
extended to approximately 4.0s.



AVR Adjustments
Having adjusted VOLTS and STABILITY during the initial start-up procedure, other AVR control functions
should not normally need adjustment. If instability on load is experienced, recheck stability setting. If
however, poor performance is experienced, refer to the following paragraphs on each function to:
 a) Check that the symptoms observed do indicate adjustment is necessary.
 b) Make the necessary adjustments.

Under Frequency Roll Off (UFRO)
The AVR incorporates an underspeed protection
circuit which gives a voltage/speed (Hz) characteristic
as shown:
The UFRO control potentiometer sets the “knee point”
[1]. Symptoms of incorrect setting are
a) The light emitting diode (LED) indicator
permanently lit when the generator is on load
 b) Poor voltage regulation on load, i.e. operation on
the sloping part of the characteristic [2].
Clockwise adjustment lowers the frequency (speed)
setting of the "knee point" and extinguishes the LED.
For Optimum setting the LED should illuminate as the
frequency falls just below nominal frequency, i.e. 47Hz
on a 50Hz generator or 57Hz on a 60Hz generator.           X = % Voltage      y = % speed (Hz)
                                                           1 = Knee point.    2 = Typical slope.


        Caution: If the LED is illuminated and no output voltage is present, refer to EXC TRIP
        and/or OVER/V sections below.


EXC TRIP (Excitation Trip)
An AVR supplied from a permanent magnet generator inherently delivers maximum excitation power on a
line to line or line to neutral short circuit. In order to protect the generator windings the AVR incorporates
an over excitation circuit which detects high excitation and removes it after a pre-determined time, i.e. 8-
10 seconds.
Symptoms of incorrect setting are the generator output collapses on load or small overload, and the LED
is permanently illuminated.
Copyright 2004                                            26                       TD_HC 456 MANGB_10.06_02_GB
                                                                          Overvoltage De-Excitation Circuit Breaker


The correct setting is 70 volts +/- 5% between terminals X and XX.
OVER/V (Over Voltage)
Over voltage protection circuitry is included in the AVR to remove generator excitation in the event of loss
of AVR sensing input. The AVR has both internal electronic de-excitation and provision of a signal to
operate an external circuit breaker.
The correct setting is 300 volts +/-5% across terminals E1, E0.
Clockwise adjustment of the OVER/V control potentiometer will increase the voltage at which the circuit
operates.
Transient Load Switching
The additional function controls of DIP and DWELL are provided to enable the load acceptance capability
of the generating set to be optimised. The overall generating set performance depends upon the engine
capability and governor response, in conjunction with the generator characteristics.
It is not possible to adjust the level of voltage dip or recovery independently from the engine performance,
and there will always be a 'trade off' between frequency dip and voltage dip.
                                                 DIP.
                                                 The dip function control potentiometer adjusts the slope
                                                 of the voltage/speed (Hz) characteristic below the knee
                                                 point as shown below:

                                                 X = % Voltage
                                                 Y = % speed (Hz)
                                                 1 = Knee point
                                                 2 = Adjustable slope




                                                 DWELL
                                                 The dwell function introduces a time delay between the
                                                 recovery of voltage and recovery of speed.
                                                 The purpose of the time delay is to reduce the generator
                                                 kW below the available engine kW during the recovery
                                                 period, thus allowing an improved speed recovery.

                                                 Again this control is only functional below the "knee
                                                 point", i.e. if the speed stays above the knee point during
                                                 load switching there is no effect from the DWELL
                                                 function setting.

                                                 X = % Voltage              y = % speed (Hz)
                                                 1 = Adjustable slope       2 = Instant of load application

Overvoltage De-Excitation Circuit Breaker
This accessory provides positive interruption of the excitation power in the event of overvoltage due to
loss of sensing or internal AVR faults including the output power device.
With the MX321 AVR this accessory is supplied loose for fitting in the control panel.

       Caution: When the Circuit Breaker is supplied loose, terminals K1&K2 at the auxiliary
       terminal block are fitted with a link to enable operation of the AVR. When connecting
       the circuit breaker this link must be removed.

Resetting The Excitation Breaker
 In the event of operation of the circuit breaker, indicated by loss of generator output voltage, manual
resetting is required. When in the "tripped" state the circuit breaker switch lever shows "OFF". To reset
move the switch lever to the position showing "ON".
         Warning: Terminals, which are LIVE with the generating set running, are exposed
         when the AVR access cover is removed. Resetting of the circuit breaker must be
         carried out with the generating set stationary, and engine starting circuits disabled.




TD_HC 456 MANGB_10.06_02_GB                              27                                            Copyright 2004
 Automatic Voltage Regulator Type MX321




When fitted in the generator, access to the breaker is gained by removal of the AVR access cover. The
circuit breaker is mounted on the AVR mounting bracket either to the left or to the right of the AVR
depending upon AVR position. After resetting the circuit breaker replace the AVR access cover before
restarting the generating set.

Current Limiting
This accessory works in conjunction with the MX321AVR circuits to provide an adjustment to the level of
current delivered into a fault. One current transformer (CT) per phase is fitted to provide current limiting
on any line to line or line to neutral fault. Note: The W phase CT can also provide "DROOP". Refer to
'Droop', for setting droop independent of current limit. Adjustment means is provided with the "I/LIMIT"
control potentiometer on the AVR. If current limit transformers are supplied with the generator the limit will
be set in accordance with the level specified at the time of order, and no further adjustment will be
necessary. However, should the level need to be adjusted, refer to the setting procedure.
Setting Procedure
Run the generating set on no-load and check that engine governor is set to control nominal speed.

Stop the generating set. Remove the link between terminals K1-K2 at the auxiliary terminal block and
connect a 5A switch across the terminals K1-K2.

Turn the "I/LIMIT" control potentiometer fully anticlockwise. Short-circuit the stator winding with a bolted 3
phase short at the main terminals. An AC current clip-on ammeter is required to measure the winding
lead current.

With the switch across K1-K2 open start the generating set.

Close the switch across K1& K2 and turn the "I/LIMIT" control potentiometer clockwise until required
current level is observed on the clip-on ammeter. As soon as correct setting is achieved open the K1& K2
switch.

Should the current collapse during the setting procedure, the internal protective circuits of the AVR will
have operated. In this event shut down the set and open the K1&K2 switch. Restart the set and run for 10
minutes with K1&K2 switch open, to cool the generator windings, before attempting to resume the setting
procedure.
       Caution: Failure to carry out the correct COOLING procedure may cause overheating
       and consequent damage to the generator windings

Summary of Controls, MX321

 Control     Function                                   Direction
 Volts       To adjust generator output voltage         Clockwise increases output voltage
 Stability   To prevent voltage hunting                 Clockwise increases stability or damping effect
 UFRO        To set under frequency roll off knee       Clockwise reduces knee point frequency
 Droop       To set generator droop to 5% at full       Clockwise increases the droop
 V/Trim      To match AVR input to accessory            Clockwise allows the accessory more control
 Exc Trip    To set the over excitation cut off level   Clockwise increases the cut off level
 Dip         To set the initial frequency related       Clockwise increases the voltage dip
 I Limit     To set the maximum short cct. current      Clockwise increases the short circuit current
 Dwell       To set under frequency recovery            Clockwise increases the recovery time




Copyright 2004                                            28                       TD_HC 456 MANGB_10.06_02_GB
                                                                                Separate Excitation Test Procedure


Fault Finding, MX321 & MX341 AVRs

       Warning: Fault finding procedures present hazards, which can result in injury or
       death. Only personnel qualified to perform electrical and mechanical service should
       carry out these procedures. Ensure engine-starting circuits are disabled before
       commencing service or maintenance procedures. Isolate any anti-condensation heater
       supply.


       Note: Before commencing any fault finding procedures examine all wiring for broken
       or loose connections.

No voltage build-up when       1) Check link K1&K2 on auxiliary terminals. Follow Separate Excitation
starting set                   2) Test Procedure to check machine and AVR.
Voltage very slow to build
                               Check setting of ramp potentiometer. MX321 only
up
Loss of voltage                First stop and restart set. If no voltage or voltage collapses after short time,
when set running               follow Separate Excitation Test Procedure.
Generator Voltage high         1) Check sensing leads to AVR.
followed by collapse           2) Carry out Separate Excitation Test Procedure.
Voltage unstable, either on    1) Check speed stability.
no-load or with load           2) Check “STAB” setting. Refer to Load Testing section for procedure.
Low voltage                    1) Check speed.
On-load                        2) If correct check “UFRO” setting.
Excessive voltage / speed      1) Check governor response. Refer to generating set manual.
Dip on load Switching          2) Check “DIP” setting.
Sluggish recovery on load
                               Check governor response. Refer to generating set manual.
switching

Separate Excitation Test Procedure

       Important: The resistances quoted apply to a standard winding. For generators having
       windings or voltages other than those specified refer to factory for details. Ensure all
       disconnected leads are isolated and free from earth.
       Important: Incorrect speed setting will give proportional error in voltage output.

Checking the Permanent Magnet Generator (PMG).
Start the set and run at rated speed.
Measure the voltages at the AVR terminals P2, P3 and P4. These should be balanced and within the
following ranges: 50Hz generators - 170-180 volts. 60Hz generators - 200-216 volts.

Should the voltages be unbalanced stop the set, remove the PMG sheet metal cover from the non-drive
end bracket and disconnect the multi-pin plug in the PMG output leads. Check leads P2, P3, and P4 for
continuity. Check the PMG stator resistances between output leads. These should be balanced and
within +/-10% of 2.6 ohms for the 4 pole generators and 5.6 ohms on 6 pole generators. If resistances are
unbalanced and/or incorrect the PMG stator must be replaced. If the voltages are balanced but low and
the PMG stator winding resistances are correct - the PMG rotor must be replaced.
Checking Generator Windings and Rotating Diodes
This procedure is carried out with leads F1 & F2 (X and XX) disconnected at the AVR or and using a 12 V
d.c. supply connected to leads F1 & F2 (X and XX).

Start the set and run at rated speed.

Measure the voltages at the main output terminals U, V and W. If voltages are balanced and within +/-1%
of the generator nominal voltage, go to section on ‘Balanced Main Terminal Voltages’.

Check voltages at AVR terminals 6, 7 and 8. These should be balanced and between 170-250 volts.
If voltages at main terminals are balanced but voltage at 6, 7 and 8 are unbalanced, check continuity of
leads 6, 7 and 8. Where an isolating transformer is fitted (MX321 AVR) check transformer windings. If
faulty the transformer unit must be replaced.


TD_HC 456 MANGB_10.06_02_GB                               29                                          Copyright 2004
 Fault Finding, MX321 & MX341 AVRs




If voltages are unbalanced, refer to the section on ‘Unbalanced Main Terminal Voltages’.

Balanced Main Terminal Voltages
If all voltages are balanced within 1% at the main terminals, it can be assumed that all exciter windings,
main windings and main rotating diodes are in good order, and the fault is in the AVR. Refer the section
for the ‘AVR Function Test’.
If voltages are balanced but low, there is a fault in the main excitation windings or rotating diode
assembly.
Check Rectifier Diodes
The diodes on the main rectifier assembly can be checked with a multimeter. The flexible leads
connected to each diode should be disconnected at the terminal end, and the forward and reverse
resistance checked. A healthy diode will indicate a very high resistance (infinity) in the reverse direction,
and a low resistance in the forward direction. A faulty diode will give a full deflection reading in both
directions with the test meter on the 10,000 ohms scale, or an infinity reading in both directions. On an
electronic digital meter a healthy diode will give a low reading in one direction, and a high reading in the
other.
Replacement of Faulty Diodes
The rectifier assembly is split into two plates, the positive and negative, and the main rotor is connected
across these plates. Each plate carries 3 diodes, the negative plate carrying negative biased diodes and
the positive plate carrying positive biased diodes. Care must be taken to ensure that the correct polarity
diodes are fitted to each respective plate. When fitting the diodes to the plates they must be tight enough
to ensure a good mechanical and electrical contact, but should not be over tightened. The recommended
torque tightening is 4.06 - 4.74Nm (36-42 lb in).
Surge Suppressor
The surge suppressor is a metal-oxide varistor connected across the two rectifier plates to prevent high
transient reverse voltages in the field winding from damaging the diodes. This device is not polarised and
will show a virtually infinite reading in both directions with an ordinary resistance meter. If defective this
will be visible by inspection, since it will normally fail to short circuit and show signs of disintegration.
Replace if faulty.
Main Excitation Windings
If after establishing and correcting any fault on the rectifier assembly the output is still low when
separately excited, then the main rotor, exciter stator and exciter rotor winding resistances should be
checked (see Resistance Charts), as the fault must be in one of these windings. The exciter stator
resistance is measured across leads F1 & F2 (X and XX). The exciter rotor is connected to six studs,
which also carry the diode lead terminals. The main rotor winding is connected across the two rectifier
plates. The respective leads must be disconnected before taking the readings.
Resistance values should be within +/-10% of the values given in the tables at the back of this manual.
Unbalanced Main Terminal Voltages
If voltages are unbalanced, this indicates a fault on the main stator winding or main cables to the circuit
breaker.
         Note: Faults on the stator winding or cables may also cause noticeable load increase
         on the engine when excitation is applied.
Disconnect the main cables and separate the winding leads U1-U2, (U5-U6), V1-V2, (V5-V6), W1-W2,
(W5-W6) to isolate each winding section.
         Note: Leads suffixed 5 and 6 apply to 12 wire windings only.
Measure each section resistance - values should be balanced and within +/-10% of the value given at the
back of this manual
Measure insulation resistance between each phase and each phase to earth.
Unbalanced or incorrect winding resistances and/or a low insulation resistance to earth indicates
defective or contaminated windings. See Winding condition in the Service Section.
Cleaning the windings requires specialist equipment and is therefore beyond the scope of this manual.

Excitation Control Test
AVR Function Test
Remove exciter field leads X & XX (F1 & F2) from the AVR terminals X & XX (F1 & F2).
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                                                                                           Excitation Control Test


Connect a 60W 240V household lamp to AVR terminals X & XX (F1 & F2).
Set the AVR VOLTS control potentiometer fully clockwise.
Connect a 12V, 1.0A DC supply to the exciter field leads X & XX (F1 & F2) with X (F1) to the positive.
Start the generating set and run at rated speed.
Check that the generator output voltage is within +/- 10% of rated voltage.

Voltages at P2, P3, P4 terminals can be found in the data section of this manual
If the generator output voltage is correct but the voltage on 7-8 (or P2- P3) is low, check auxiliary leads
and connections to main terminals.

The lamp connected across X & XX should glow for approximately 10 seconds and then turn off. Failure
to turn off indicates faulty protection circuit and the AVR should be replaced. Turning the "VOLTS" control
potentiometer fully anti-clockwise should turn off the lamp.

Should the lamp fail to light the AVR is faulty and should be replaced.
       Important After this test turn VOLTS control potentiometer fully anti-clockwise.

To reset the voltage, start the generating set and run on no-load at nominal frequency. Slowly turn
VOLTS control potentiometer clockwise until rated voltage is reached.




TD_HC 456 MANGB_10.06_02_GB                               31                                         Copyright 2004
 Accessories




Accessories

The following accessories are available with the MX321 & MX341 AVR as fitted options. These control
accessories may be fitted in the generator terminal box. If fitted at the time of supply, the wiring
diagram(s) in the back of this book shows the
connections. When the options are supplied           Paralleling Manual            Power
separately, fitting instructions are provided                                                 Current
                                                     Droop            Voltage      Factor
with the accessory.                                                                           Limiting
                                                     kit              Regulator Control

Remote Voltage Adjustment.
A remote voltage adjustment trimmer (hand trimmer) can be fitted. If fitted it connects across AVR
terminals 1& 2. If a remote trimmer is not used, terminals 1& 2 will be linked. When the remote trimmer is
used the link across terminals 1& 2 must be removed.

Parallel Operation
Understanding of the following notes on parallel operation is useful before attempting the fitting or setting
of the droop kit accessory. (see synchronising notes)
When operating in parallel with other generators or the mains, it is essential that the incoming generator
matches the condition of the busbar.


Voltage difference   +/- 0.5%            The settings for the synchronising equipment to achieve this must
Frequency difference 0.1 Hz/sec          be within these parameters.
Phase angle          +/- 10o             The voltage difference when paralleling with the grid/mains utility
C/B closing time     50 ms               is +/- 3% .
The Phase sequence must match

         Caution: Failure to meet these conditions before closing the interconnecting circuit
         breaker between two or more running generators will generate excessive mechanical
         and electrical stresses, resulting in serious damage to the generators and associated
         equipment.
A variety of techniques, varying from simple synchronising lamps to fully automatic synchronisers, can be
used to ensure these conditions are met.
Once connected in parallel a minimum instrumentation level per generator of voltmeter, ammeter,
wattmeter (measuring total power per generator), and frequency meter is required in order to adjust the
engine and generator controls to share kW in relation to engine ratings and kVAr in relation to generator
ratings.
Load Sharing
It is important to recognise that:

kW load is derived from the engine, the speed governor characteristics determine the kW sharing
between sets. To set up the governor Read generating set manufacturer's instructions for setting controls

kVA load is derived from the generator, and the excitation control characteristics determine the kVA
sharing.
Droop
Quadrature droop is the most commonly used method of kVAr sharing. The droop circuit creates a
generator voltage characteristic that falls with decreasing power factor (increasing kVAr). This is achieved
with an additional current transformer (C.T.) and a burden resistor on the AVR board. The C.T. provides a
signal dependent on the current phase angle (i.e. the power factor). This and a percentage of the burden
resistor voltage are summed into the AVR circuit. Increasing droop is obtained by turning the DROOP
control potentiometer clockwise.
Generally 5% droop at full load current zero p.f. is sufficient to ensure kVAr sharing.




Copyright 2004                                            32                      TD_HC 456 MANGB_10.06_02_GB
If the droop accessory C.T. has been supplied with the generator it will have been tested to ensure
correct polarity and set to a nominal level of droop. The final level of droop will be set during generating
set commissioning.

Although nominal droop setting may be factory set it is advisable to go through the setting procedure
below.




Although nominal droop setting may be factory set it is advisable to go through the setting procedure
below.
Droop Setting Procedure
Depending upon available load the following settings should be used - all are based on rated current
level.
       0.8 p.f. load (at full load current)      set droop to 3%
        zero p.f. load (at full load current)      set droop to 5%
Setting the droop with low power factor load is the most accurate.
Run each generator as a single unit at rated frequency or rated frequency + 4% depending upon type of
governor and nominal voltage. Apply available load to rate current of the generator. Adjust 'DROOP'
control potentiometer to give droop in line with above table. Clockwise rotation increases amount of
droop. Refer the section for the appropriate AVR to establish the location of the droop potentiometer.

        Note 1) Reverse polarity of the C.T. will raise the generator voltage with load. The polarities
        S1&S2 shown on the wiring diagrams are correct for clockwise rotation of the generator
        looking at the drive end. Reversed rotation requires S1&S2 to be reversed.

        Note 2) the most important aspect is to set all generators equal. The precise level of droop is
        less critical.


        Note 3) A generator operated as a single unit with a droop circuit set at rated load 0.8 power
        factor is unable to maintain the usual 0.5% regulation. A shorting switch can be connected
        across S1&S2 to restore regulation for single running.


        Caution: LOSS OF FUEL to an engine can cause its generator to motor with consequent
        damage to the generator windings. Reverse power relays should be fitted to trip main circuit
        breaker.

        Caution: LOSS OF EXCITATION to the generator can result in large current oscillations with
        consequent damage to generator windings. Excitation loss detection equipment should be
        fitted to trip main circuit breaker.



Manual Voltage Regulator (MVR)
This accessory is provided as an 'emergency' excitation system, in the event of an AVR failure.


TD_HC 456 MANGB_10.06_02_GB                               33                                        Copyright 2004
 Accessories




Powered from a PMG output the unit is manually set, but automatically controls the excitation current,
independent of generator voltage or frequency.
The unit is provided with 'MANUAL', 'OFF', 'AUTO' switching facility.


        'MANUAL':
Position connects the exciter field to the MVR output. The generator output is then controlled by the
operator adjusting the excitation current.
        'OFF'
Disconnects the exciter field from both MVR and the normal AVR.
        'AUTO'
Connects the exciter field to the normal AVR and the generator output is controlled at the pre-set voltage
under AVR control.

Power Factor Controller (PFC3)
This accessory is primarily designed for those generator applications where operation in parallel with the
mains supply is required.

Protection against loss of mains voltage or generator excitation is not included in the unit and the system
designer must incorporate suitable protection.

The electronic control unit requires both droop and kVAr current transformers. When supplied with the
generator, wiring diagrams inside the back cover of this manual show the connections and the additional
instruction leaflet provided gives details of setting procedures for the Power Factor Controller.

The unit monitors the power factor of the generator current and adjusts excitation to maintain the power
factor constant.

This mode can also be used to control the power factor of the mains if the point of current monitoring is
moved to the mains cables. Refer to the factory for appropriate details.

It is also possible to operate the unit to control kVAr of the generator if required. Refer to the factory for
appropriate details.




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                                                                                              Winding Condition


Service

        Warning: Service and fault finding procedures present hazards which can result in
        severe personal injury or death. Only personnel qualified to perform electrical and
        mechanical service should carry out these procedures. Ensure engine-starting circuits
        are disabled before commencing service or maintenance procedures. Isolate any anti-
        condensation heater supply.

Winding Condition
Guidance of Typical Insulation Resistance [IR] Values
The following is offered as general information about IR values and is aimed at providing guidance about
the typical IR values for generators from new, through to the point of refurbishment.
New Machines
The generator’s Insulation Resistance, along with many other critical factors, will have been measured
during the generator manufacturing process. The generator will have been transported with an
appropriate packaging suitable for the method of delivery to the Generating Set assembler’s works. The
assembler is expected to store the generator in a suitable location, protected from adverse environmental
(and other) conditions.

However, absolute assurance that the generator will arrive at the Genset production line with IR values
still at the factory test levels of above 100 Megohm to be guaranteed.
At Generating Set Assembler’s Works
The generator should have been transported and stored such that it will be delivered to the assembly
area in a clean dry condition. If held in appropriate storage conditions the generator IR value should
typically be 25 Megohm

If the unused/new generator’s IR values fall below 5 Megohm then a drying out procedure should be
implemented by one of the processes outlined below, before being despatched to the end customer’s
site. Some investigation should be undertaken into the storage conditions of the generator while on site.
Generators in Service
It is known that a generator will give reliable service with an IR value of just 1.0 Megohm. For a relatively
new generator to be so low it must have been subjected to inappropriate operating or storage conditions.
Any temporary reduction in IR values can be restored to expected values by following one of the drying
out procedures.
Winding Condition Assessment
      Caution: The AVR should be disconnected and the Resistance Temperature Detector
      (R.T.D.) leads grounded during this test.
        Caution: The windings have been H.V. tested during manufacture and further H.V.
        testing may degrade the insulation with consequent reduction in operating life. Should
        it be necessary to demonstrate H.V. testing, for customer acceptance, the tests must
        be carried out at reduced voltage levels i.e.
        Test Voltage= 0.8 (2 X Rated Voltage + 1000)

The condition of the windings can be assessed by measurement of insulation resistance [IR] between
phase to phase, and phase to earth.
Measurement of winding insulation should be carried out: -

•   As part of a periodic maintenance plan.
•   After prolonged periods of shutdown.
•   When low insulation is suspected, e.g. damp or wet windings.

Care should be taken when dealing with windings that are suspected of being excessively damp or dirty.
The initial measurement of the [IR] Insulation Resistance should be established using a low voltage
(500V) megger type instrument. If manually powered, the handle should initially be turned slowly so that
the full test voltage will not be applied. If low values are suspected or immediately indicated the test
should only continue for long enough to very quickly assess the situation.




TD_HC 456 MANGB_10.06_02_GB                               35                                        Copyright 2004
 Service




Full megger tests (or any other form of high voltage test) should not be applied until the windings have
been dried out, and if necessary cleaned.

Procedure for Insulation Testing
1. Disconnect all electronic components, AVR, electronic protection equipment etc. Ground the RTD's
   (Resistance Temperature Detection devices) if fitted.
2. Short out the diodes on the rotating diode assembly. Be aware of all components connected to the
   system under test that could cause false readings, or be damaged by the test voltage.
3. Carry out the insulation test in accordance with the ‘operating instructions’ for the test equipment.
4. The measured value of insulation resistance for all windings to earth and phase to phase should be
   compared with the guidance given above for the various 'life stages' of a generator. The minimum
   acceptable value is 1.0 Megohm on a 500V megger.

If low winding insulation is confirmed, one or more of the methods, given below, for drying the winding
should be carried out.

Methods of Drying Out Generators
Cold Run
In the case of a generator in otherwise good condition that has not been run for some time, and has been
standing in damp, humid conditions a simple procedure may suffice. It is possible that simply running the
generator set unexcited – AVR terminals “K1” “K2” open circuit - for a period of say 10 minutes will
sufficiently dry the surface of the windings and raise the IR to greater than 1.0 Megohm, and so allow the
unit to be put into service.
Blown Air Drying
Remove the covers from all apertures to allow the escape of the water-laden air. During drying, air must
be able to flow freely through the generator in order to carry off the moisture.

Direct hot air from two electrical fan heaters of around 1 – 3 kW into the generator air inlet apertures.
Ensure the heat source is at least 300mm away from the windings to avoid over heating and damage to
the insulation.

Apply the heat and plot the insulation value at half hourly intervals. The process is complete when the
parameters covered in the section entitled, ‘Typical Drying Out Curve’, are met.

Remove the heaters, replace all covers and re-commission as appropriate.

If the set is not to be run immediately ensure that the anti-condensation heaters are energised, and retest
prior to running.
Short Circuit Method
       Warning: This process should only be performed by a competent engineer familiar
       with safe operating practices within and around generator sets of the type in question.
       Ensure the generator is safe to work on, initiate all mechanical and electrical safety
       procedures pertaining to the genset and the site.
         Caution: The short circuit must not be applied with the AVR connected in circuit.
         Current in excess of the rated generator current will cause damage to the windings.
1.   Bolt a short circuit of adequate current carrying capacity, across the main terminals of the generator.
     The shorting link should be capable of taking full load current.
2.   Disconnect the cables from terminals “X” and “XX” of the AVR.
3.   Connect a variable dc supply to the “X” (positive) and “XX” (negative) field cables. The dc supply
     must be able to provide a current up to 2.0 Amp at 0 - 24 Volts.
4.   Position a suitable ac ammeter to measure the shorting link current.
5.   Set the dc supply voltage to zero and start the generating set. Slowly increase the dc voltage to pass
     current through the exciter field winding. As the excitation current increases, so the stator current in
     the shorting link will increase. This stator output current level must be monitored, and not allowed to
     exceed 80% of the generator’s rated output current.


Copyright 2004                                            36                       TD_HC 456 MANGB_10.06_02_GB
                                                                                       Typical Drying Out Curve


6. After every 30 minutes of this exercise:
   Stop the generator and switch off the separate excitation supply, measure and record the stator
   winding IR values, and plot the results. The resulting graph should be compared with the classic
   shaped graph. This drying out procedure is complete when the parameters covered in the section
   entitled 'Typical Drying Out Curve' are met.
7. Once the Insulation Resistance is raised to an acceptable level - minimum value 1.0 Megohm the dc
   supply may be removed and the exciter field leads “X” and “XX” re-connected to their terminals on the
   AVR.
8. Rebuild the genset, replace all covers and re-commission as appropriate.
9. If the set is not to be run immediately ensure that the anti-condensation heaters are energised, and
   retest the generator prior to running.

Typical Drying Out Curve
Whichever method is used to dry out the generator the resistance should be measured every half-hour
and a curve plotted as shown



                                                       1) Y axis = Resistance

                                                       2) X axis = Time

                                                       3) One Megohm limit




The illustration shows a typical curve for a machine that has absorbed a considerable amount of
moisture. The curve indicates a temporary increase in resistance, a fall and then a gradual rise to a
steady state. Point ‘A’, the steady state, must be greater than 1.0 Megohm (If the windings are only
slightly damp the dotted portion of the curve may not appear).
For general guidance, expect that the typical time to reach point ‘A’ will be around 3 hours.

Drying should be continued after point “A” has been reached for at least one hour.

It should be noted that as winding temperature increases, values of insulation resistance may significantly
reduce. Therefore, the reference values for insulation resistance can only be established with windings at
a temperature of approximately 20°C.

If the IR value remains below 1.0 Megohm, even after the above drying methods have been carried out
correctly, then a Polarisation Index test [PI] should be carried out.

If the minimum value of 1.0 Megohm for all components cannot be achieved, rewinding or refurbishment
of the generator will be necessary.

        Caution: The generator must not be put into service until the minimum values are
        achieved.

After drying out, the insulation resistances should be rechecked to verify the minimum resistances quoted
above are achieved. On re-testing it is recommended that the main stator insulation resistance is checked
as follows:
Separate the neutral leads

Ground V and W phase and megger U phase to ground
Ground U and W phase and megger V phase to ground
Ground U and V phase and megger W phase to ground

        Caution: The generator must not be run if the minimum insulation value of
                 1.0 Megohm is not obtained.

Air Filters


TD_HC 456 MANGB_10.06_02_GB                              37                                        Copyright 2004
 Service




Air filters for the removal of airborne particulate matter (dust) are offered as an addition to the standard
build option. The filter elements do not remove and must not be allowed to get wet.

The frequency of filter maintenance will depend upon the severity of the site conditions. Regular
inspection of the elements will be required to establish when cleaning is necessary.

           Caution: Do not charge filters with oil.
           Warning: Removal of filter elements enables access to LIVE parts. Only remove
           elements with the generator out of service.

Air Filter Cleaning Procedure

1. Remove the filter elements from the filter frames, taking care not to damage them.
2. Invert the filters dirty side down and agitate to remove particles of dirt.
   To remove stubborn particles low-pressure air can be used, in the reverse direction of flow, to force
   out stubborn particles.
   If necessary use a soft brush to gently brush off any remaining dirt particles.
3. Clean the sealing gaskets and surrounding area.
4. Visually check the condition of the filter elements and sealing gaskets, replace as necessary.
5. Ensure that the filter elements are dry before putting them back into service.
6. Carefully replace the filter elements




Copyright 2004                                             38                      TD_HC 456 MANGB_10.06_02_GB
                                                                                       Anti-Condensation Heaters


Maintenance

       Warning: Before dissembling or assembling procedures are carried out ensure that
       the generating set is inhibited mechanically and isolated electrically.

Anti-Condensation Heaters
          Warning: The electrical supply to the heaters must be isolated before attempting any
         work adjacent to the heater.
If anti condensations heaters are defect repair by replacement. Access is available via the air inlets at the
non-drive end.


Removal of Permanent Magnet Generator (PMG)
1. Remove access cover if fitted (4).
2. Disconnect the multi-pin electrical connector
3. Remove the bolts retaining the stator .
4. Tap the stator (2) out of its spigot and remove.
5. Note: As the highly magnetic rotor will attract the stator core, care must be taken to avoid a contact
   which may damage the winding.
6. Remove the exciter rotor securing bolt (5) and stow safely. Firmly pull the complete rotor assembly
   (3) from its location.
       Note: Keep the rotor clean and avoid contact with metal dust or particles.
       Note: The rotor assembly must not be dismantled.




Re-assembly
• Re-assembly is a reversal of the above procedure.
• Ensure rotor magnet assembly is free of metal pieces or particles.
• Care is needed to avoid winding damage when re-assembling the stator pack, due to strong magnetic
   attraction.

Removal of Bearings
     Caution: When lifting single bearing generators, care is needed to ensure the
     generator frame is kept in the horizontal plane. The rotor is free to move in the frame
     and can slide out if not correctly lifted. Incorrect lifting can cause serious injury to
     personnel.
       Caution: Always position the main rotor so that a full pole face of the main rotor core
       is at the bottom.
       Note: Removal of the bearings may be effected either after the rotor assembly has
       been removed or more simply by removal of endbracket(s).
       Note: Be sure to note the location of all components during removal to assist during
       the assembly process


TD_HC 456 MANGB_10.06_02_GB                               39                                         Copyright 2004
 Maintenance




Removal of the non drive end Bearing.
      Note: This procedure assumes that there is sufficient space to carry out the work, if
      not it will be necessary to remove the generator from the generating set.
1. Remove the PMG
2. Dissemble remove the bearing grease pipes.
3. Remove 4 bolts from the bearing cap (2). Discard the wave-washer (11).
4. Remove the bearing cap and remove 4 bolts from the end bracket, holding the bearing cartridge (13).
5. Remove 8 bolts from the endbracket (1).




                                                                                                HC 4&5
                                  HC6


6. Support the endbracket with a hoist, insert two M10 jacking bolts (on the end bracket horizontal
    centre line) to drive the endbracket from the spigot. Screw in the bolts until the end bracket spigot is
    clear of the locating recess, lower the whole assembly until the main rotor is resting in the stator bore.
    Still supporting the non drive end bracket, tap the bracket off the non drive end bearing cartridge
    (taking care that the exciter stator does not foul exciter rotor windings) and remove.
7. Lift the endbracket (1) and place aside.
8. Use bearing pullers to remove and discard the flinger (12)
9. Use circlip pliers to remove and discard the circlip (10).
10. Use bearing pullers to remove the bearing (7) by pulling on the bearing cartridge (13).



Drive End Bearing Removal
       Note: To access the drive end bearing it is necessary to remove the generator from the
       generating set and remove the coupling arrangements.
Carry out the same procedure as used for the single bearing arrangement.


Removal of the Main Rotor
     This procedure is similar for both single and two bearing arrangements and assumes
     that the generator has been removed from the generating set.
       Note: Position the rotor so that a full pole face is at bottom dead centre.
1. Remove the PMG (if fitted)
2. Remove the bearing and discard. Never refit the rotor with the old bearings.
3. Remove all access covers and terminal box lid.
4. Locate the exciter field leads X & XX and disconnect them.
5. To withdraw the rotor from the stator the rotor must be supported by a rope at the drive end and
   eased out of the stator core until half the main rotor is protruding out of the stator. At this point it is
   safe to release the weight from the rope sling.
6. Tightly bind a rope sling around the rotor core, and supporting the non-drive end of the rotor, guide it
   clear of the stator.
       Caution: The rope sling may not be at the centre of gravity of the rotor and guidance
       at the ends of the rotor is essential. The full weight of the rotor given in the table below
       must be supported by the crane and sling. If the rotor core is allowed to drop more
       than a few millimetres at this point, it will make contact with the stator windings and
       may damage them.

Copyright 2004                                             40                       TD_HC 456 MANGB_10.06_02_GB
Re-assembly is a reversal of the above procedure.
      Note: Before assembly of a single bearing rotor into stator housing check that the
      drive discs are not damaged or cracked or showing any other signs of fatigue. Also
      check that holes in the discs for drive fixing screws are not elongated.

•   Damaged components must be replaced.
•   Refer to torque setting at the back or this book when refitting the drive discs.
•   Refer to engine manual for torque setting of disc to flywheel bolts.



Refitting Bearings
        Caution: Every effort must be made to establish a clean area around the generator
        when removing and replacing bearings. Contamination is a major cause of bearing
        failures.

Equipment
• Suitable cleaning solvent
• Thin protective gloves
• Lint free cleaning cloth
• Induction heater.
Preparation
      Caution: Ensure that the bearing contact surfaces show no sign of wear or corrosion
      prior to fitting the bearing.
       Caution: Never refit used bearings, grease flingers, wave washer or 'O' rings.
       Caution: Only the outer race should be used to transmit load during assembly (NEVER
       use the inner race).

1. The bearing cap(s) and cartridge(s) must be thoroughly flushed out with clean solvent and checked
   for wear or damage, before re-assembly. Damaged components should be replaced before refitting
   the bearing.
2. Note: Gloves must be worn at all times when handling the bearings, grease and solvent.
3. Wipe clean the assembly surface, using cleaning solvent on lint free cloth.
4. Wipe clean: Bearing Cartridge, Wave Washer, Bearing Cap, grease flinger, all re-lubrication pipes
   and fittings (internal and external). Visually inspect all components after cleaning, for contamination.
5. Place all components on the clean assembly surface.
6. Caution: Do not use an air line to blow off excess fluid.
7. Thoroughly clean the external surface of the grease gun nozzle using lint free cloth.
Bearing preparation
8. Remove the bearing from its packaging.
9. Wipe off the preservative oil from the surface of the inner and outer rings - using lint free cloth only.
10. Place the bearing on the clean assembly surface, with the bearing designation marking facing down.
11. Apply half the specified bearing grease fill quantity to the upper face of the bearing (opposite side to
    the bearing designation markings).
12. Thumb the applied grease into the bearing, ensuring good penetration into the raceways/balls (use
    clean protective gloves).
Bearing Cartridge
        Note: grease quantities can be found in the back of this book
13. Apply the specified cartridge grease fill quantity to the back face of the bearing housing.
14. Apply a small amount of grease to the grooved sealing surface in the cartridge.
15. Apply anti-fretting lubricant (MP14002 - Klüber Altemp Q NB 50) to the bearing housing
    circumference. Apply paste in a thin coherent layer by use of a lint free cloth (DO NOT rub in) (use
    clean protective gloves).
16. Non-drive end - fit new ‘O‘ Rings into the ‘O‘ Ring grooves in the bearing housing circumference.
Assemble Bearing into Cartridge
17. Heat the bearing cartridge to 25° C above ambient with an induction heater (Do not exceed 100°C).
18. With greased face of the bearing facing the cartridge bore, fit the bearing into the bearing housing.

TD_HC 456 MANGB_10.06_02_GB                               41                                       Copyright 2004
 Maintenance




    Ensure the bearing outer race contacts the location shoulder.
Assemble Bearing onto Shaft
19. Heat the Bearing and Cartridge assembly to 80ºC above ambient with an induction heater (use
    induction heater, no other heat source is suitable)
20. Slide the Bearing and Cartridge assembly over the shaft, pushing it firmly against the bearing seating
    shoulder.
21. Rotate the assembly (including inner race) 45º in either direction, to provide correct alignment. The
    bearing must be held firmly in place until it is cool enough to positively self locate.
Note: Ensure cartridge is at ambient temp. before assembling bracket.

Bearing Cap & Flinger
22. Apply the specified cap grease fill quantity to the inside face of the cap.
23. Fill the grease exhaust slot with grease.
24. Apply a small amount of grease to the grooved sealing surface in the cap.
25. Fit circlip. (single bearing only).
26. Heat flinger to 1200C and place on shaft up to the bearing inner race. Hold firmly until positively
    located.
27. Place wave washer in cap, fit cap to bearing cartridge.

Re-lubrication pipe
28. Fill pipe and grease nipple with grease.
29. Fit pipe work to machine.
Returning To Service
After rectification of any faults found, remove all test connections and reconnect all control system leads.
30. Refit all terminal box covers/access covers and reconnect heater supply.
31. Carry out pre-running checks
32. Restart the set and adjust VOLTS control potentiometer on AVR by slowly turning clockwise until
    rated voltage is obtained.
        Warning: Failure to refit all guards, access covers and terminal box covers can result
        in injury or death.


Bearing Maintenance
Re-lubrication

Ensure that the grease, grease gun, grease gun nozzle and re-lubrication nipple are free from abrasive
materials and other contaminants.

If the generator is running, apply the specified quantity of grease via the grease nipple (see table below).
Keep the generator running for at least 10 minutes after applying the grease.

If the generator is not running, apply the grease as above then start the generator and run for at least 10
minutes to allow excess grease to exhaust from the bearing assembly.

Exhaust grease can build up inside of the PMG cover. At the first opportunity, when the generator in
stopped, remove the PMG cover and clean out any build up of exhaust grease.

        Warning: Do not remove the PMG cover with the generator r




Copyright 2004                                            42                      TD_HC 456 MANGB_10.06_02_GB
                                                           Bearing Maintenance




                                        HC4 & HC5 single bearing
                              ITEM
                              No.       DESCRIPTION
                              1         N. D. E. Bracket (Non Drive End)
                              2         N. D. E. Cover
                              3         D. E. Adaptor SAE-0 (Drive End)
                                        Main Frame Only (Non Service
                              4         Part)C,D,E
                                        Main Frame Only (Non Service
                              4         Part)F
                                        Wound Main Stator Assembly(No
                              5         sensors)
                              6         Wound Rotor Assembly Complete
                              7         Fan
                              8         SHAFT (Non Service Part)
                              9         Wound Exciter Stator 65mm
                              10        Wound Exciter Rotor 65mm
                              11        Rotating Rectifier Assembly
                              12        Terminal Box Side Panel
                              13        Terminal Box Lid
                              14        A. V. R. MX341-2
                              15        Main Terminal Arrangement
                              16        Drive End Screen
                              17        Coupling Disc SAE 18
                              18        Coupling Disc Washer
                              19        Coupling Bolt M20 x 60 Long
                              20        Terminal Box Endpanel N.D.E.


TD_HC 456 MANGB_10.06_02_GB        43                              Copyright 2004
 Maintenance




                                                21        Terminal Box Endpanel D.E.
                                                22        Coupling Spacer
                                                23        Foot Hole Reducing Bush




               DESCRIPTION
 ITEM          HC 4&5

 1             N.D.E. Bracket
 2             Perm Magnet Stator Assy
 3             Perm Magnet Rotor Assy
 4             Perm Magnet Endcover
 5             P M Rotor Fixing Bolt
 6             Bearing
 7             Exciter Stator
 8             Bearing O Ring
 9             Circlip
 10            Waved washer
 11            Circlip

 ( Items 2 to 5 supplied as Permanent Magnet Kit )
 ( Items 6, 8, & 10 supplied as Replacement Bearing
 Kit )




 ITEM          DESCRIPTION
               HC 4&5

 1             Varistor Assembly
 2             Diode Forward (1 SET of 3 )
 3             Diode Reverse (1 SET of 3 )


 ( Items 1 to 3 supplied as Rectifier Service
 Kit)


Copyright 2004                                       44               TD_HC 456 MANGB_10.06_02_GB
                                   Bearing Maintenance




TD_HC 456 MANGB_10.06_02_GB   45           Copyright 2004
 Parts Identification HC6




Parts Identification HC6


Single Bearing Generator




Item No.     Replacement parts                  Item No. Replacement      Not supplied as individual parts
                                                         parts
1            NDE Bracket                        23      Rotor              Includes:
2            NDE bearing cap (HC6)              2                          Bearing cap
3            PMG stator                         8                          Bearing kit
4            PMG rotor                          14                         Bearing cartridge
5            PMG Cover                          18                         Shaft hub
6            Rear air inlet cover (if fitted)   21                         Shaft
7            Bolts for discs                    22                         Fan
9            Main Exciter Stator                24                         Rectifier assembly
14           NDE brg cartridge (HC6)            25                         Exciter rotor
15           NDE cover                          27      Main Frame         Includes:
16           Coupling Disc                      26                         Wound Stator
17           DE Adapter                         24      Rotating rectifier Kit contains
31           Terminal box side panel            28                         3 forward diodes
32           Terminal box lid                   29                         2 varistors
33           Terminal box endpanel              30                         3 reverse diodes
34           Terminal box side panel            Kit     NDE bearing         Kit contains:
35           Terminal box endpanel DE           8                          Bearing
36           Isolating transformer              10                         2 X bearing ‘O’ rings
37           AVR & fixing arrangement           11                         Circlip
38           AVR access covers                  12                         Waved washer
39           NDE cover                          13                         Grease Flinger
40           Main terminals




Copyright 2004                                                  46                    TD_HC 456 MANGB_10.06_02_GB
                                                                               Two Bearing Generator.




Two Bearing Generator.




Item No. Replacement parts         Item     Replacement parts   Not supplied as individual parts
                                   No.
1       NDE Bracket                22       Rotor              Includes:
2       NDE bearing cap            16 & 2                      Bearing cap DE & NDE
3       PMG stator                 18 & 8                      Bearing kit DE & NDE
4       PMG rotor                  14 &                        Bearing cartridge DE &
5       PMG Cover                  20                          Shaft
6       Rear air inlet cover (if   21                          Fan
9       Main Exciter Stator        30                          Rectifier assembly
14      NDE bearing cartridge      24                          Exciter rotor
15      NDE cover                  26       Main Frame         Includes:
16      Coupling Disc              25                          Wound Stator
17      DE Adapter                 23       Rotating rectifier Kit contains:
30      Terminal box endpanel      27                          3 forward diodes
31      Terminal box side panel    28                          2 varistors
32      Terminal box lid           29                          3 reverse diodes
33      Terminal box endpanel      8        NDE bearing        Kit contains:
34      Terminal box side panel    10                          Bearing
35      Main terminals                                         2 X bearing ‘O’ rings
36      Isolating transformer      12                          Waved washer
37      AVR & fixing               13                          Grease Flinger
38      AVR access covers          18       DE bearing         Kit contains:
39      NDE cover                                              Bearing
                                                               2 X bearing ‘O’ rings
                                                               Grease Flinger




TD_HC 456 MANGB_10.06_02_GB                      47                                       Copyright 2004
 Spares and After Sales Service




Spares and After Sales Service


Recommended Spares
We recommend the use of genuine service parts supplied from one of our service outlets; these are
supplied conveniently packaged for easy identification. Genuine parts may be recognised by the
STAMFORD logo.

The recommend spares for Service and Maintenance can be found in the Data section of this manual. In
critical applications a set of these service spares should be held with the generator.

When ordering parts the machine serial number or machine identity number and type should be quoted,
together with the part description. The machine serial number can be found on the ‘generator’s name
plate’.

If the nameplate is missing look for additional markings; each generator has its unique serial number
stamped in to the upper section of the drive-end frame end-ring. In addition each generator is supplied
with two adhesive rectangular labels fixed inside the terminal box; each carries the generator’s unique
identity number. One label has been fixed to the inside of the terminal box sheet metal-work, and the
second label fixed to the main frame of the generator.

Orders and enquiries for parts should be addressed to:


Parts Department,
Barnack Road,
Stamford,
Lincolnshire
PE9 2NB
England.

UK Telephone: +44 (0) 1780 484000
UK Fax:       +44 (0) 1780 766074


After Sales Service
Service Engineers are available to give technical support and advice as well as carry out maintenance
and repair through Stamford and our subsidiary companies. An on-site service and repair facility is also
available at our Stamford Works.

UK Telephone: +44 (0) 1780 484732
UK Fax:       +44 (0) 1780 484104

Kluber Asonic GHY72 Grease
All bearing trials and calculated life expectancy are based on the use of Kluber Asonic GHY 72. We
recommend the use of this Ester Oil/Polyurea grease or an alternative grease with the same specification.
The grease specification is available by request.
Kluber has a world-wide distribution network, contact the manufacturers for your nearest stockist.
Alternatively supplies can be purchased from STAMFORD parts in handy packages at advantageous
rates. We also offer a suitable grease dispenser




Copyright 2004                                           48                     TD_HC 456 MANGB_10.06_02_GB
                                                                                         Kluber Asonic GHY72 Grease


Technical Data

Air Flow requirements - 4 pole & 6 pole(intake/outlet)                                                                   Formatted: Heading 3 Char
                                                                                                                         Char Char

 frequency                     50 Hz                          60 Hz               (intake – outlet)

      speed         1500 rpm          1000rpm     1800 rpm          1200rpm       Pressure Drop
                         3                                3
                    0.8 m /sec           -        0.99m /sec           -            6mm water
      HC4
                     1700cfm             -         2100cfm             -              (0.25’’)
                         3                                3
                    1.04m /sec           -        1.31m /sec           -            6mm water
      HC5
                     2202cfm             -         2708cfm             -              (0.25’’)
                    1.23m3/sec           -        1.59m3/sec           -            6mm water
      HCK5
                     2615cfm             -         3366cfm             -              (0.25’’)
                         3                                3
                    1.62m /sec                    1.96m /sec                        6mm water
      HC6
                 3420cfm                        4156cfm                              (0.25’’)
The air intake/outlet must be suitable for the air flow given in the table with additional pressure drops less
than or equal to those shown:
Winding Resistances

 4 POLE       Main Rotor         Exciter Stator   Exciter Rotor       PM Stator
 4C           0.91               18               0.136               2.6
 4D           1.04               18               0.136               2.6
 4E           1.17               18               0.136               2.6
 4F           1.35               18               0.136               2.6
 5C           1.55               17               0.184               2.6
 5D           1.77               17               0.184               2.6
 5E           1.96               17               0.184               2.6
 5F           2.16               17               0.184               5.6
 6G           1.75               17               0.158               5.6
 6H           1.88               17               0.158               5.6
 6J           2.09               17               0.158
 6K           2.36               17               0.158
 6 POLE
 6G           1.12               17               0.2
 6H           1.33               17               0.2
 6J           1.5                17               0.2
 6K           1.75               17               0.2


PMG stator resistance measured between P2, P3, P4 should be within +/-10%




Main Stator Winding Resistances




TD_HC 456 MANGB_10.06_02_GB                                    49                                       Copyright 2004
 Technical Data




 4 POLE      Wdg 311         Wdg 312            Wdg. 07            Wdg. 17         Wdg. 28
 4C          0.0056          N/A                N/A                0.0115          Wdg. 26
 4D          0.006           N/A                N/A                0.01
 4E          0.0045          N/A                N/A                0.0075
 4F          0.0037          N/A                N/A                0.0055
 5C          0.0032          N/A                N/A                0.0053
 5D          0.0024          N/A                N/A                0.004
 5E          0.0022          N/A                N/A                0.0034
 5F          0.0019          N/A                N/A                0.0025
 6G          0.0017          0.0034             0.0055             N/A
 6H          0.0013          0.0025             0.0036             N/A
 6J          0.0011          0.0022             0.003              N/A
 6K          0.0085          0.0017             0.0026             N/A
 6 POLE
 6G          0.0045          0.009              0.015              N/A
 6H          0.0032          0.0063             0.01               N/A
 6J          N/A             0.0049             0.007              N/A
 6K          0.002           0.0039             0.006              N/A




Coupling disc Torque setting
 Frame    No. Of Discs Single Disc Thickness            Total Thickness      Tightening Torque
                                                                             48 kgm
 4           4              1.2                         48
                                                                             479 Nm
                                                                             48 kgm
 5           4              1.2                         4.8
                                                                             479 Nm
                                                                             84 kgm
 6           6              1.2                         7.2
                                                                             822 Nm
Bending Moments
For the purposes of establishing the genset design the bending moment at the engine flywheel housing to
generator adaptor interface should not exceed 275 kgm. (2000ft.lbs.) on frame 6, 140kgm. (1000ft.lbs.)
on frame 4&5
Customer output cables
Clean plated surfaces with a degreasing     Frame           Hole Size     Bolt Size      Torque Nm
agent, then lightly abrade them to
remove any tarnish. Don’t score the                         17            16             90
surface. The output cables should be
connected to the terminals using grade 8.8 steel bolts and associated anti-vibration hardware. The table
is for your guidance.
Generator internal connections.
The torque settings for all connections within the generator, links, CTs, accessories, cables, etc., are
45Nm.




Copyright 2004                                                50                    TD_HC 456 MANGB_10.06_02_GB
                                                                                       Kluber Asonic GHY72 Grease



Re-lubrication Details for Regreasable Bearings
                                   Grease Quantity
     Frame      Bearing Position                      Lubrication Period
                                     cm3      Grams

       5        Non-Drive End           33      29    4000 - 4500 Hrs

       5           Drive End            46      41    4000 - 4500 Hrs

       6        Non-Drive End           60      53    4000 - 4500 Hrs

       6           Drive End            75      66    4000 - 4500 Hrs


Initial fill for Regreasable Bearings
                                          bearing       cartridge               cap
     Frame      Bearing Position
                                     cm3        gms    cm3     gms       cm3          gms

       5        Non-Drive End           65      58     33       29         33         29

       5           Drive End            92      82     46       41         46         41

       6        Non-Drive End        121        111    63       56         63         56

       6           Drive End         156        139    78       69         78         69




Generator Weight

 Kgms         Main Stator          Main Rotor          Complete generator
 No
              1B        2B         1B         2B       1B           2B
 Bearings
 4 pole
 4                                 473
 5                                 685
 6                                 1093
 6 pole
 4                                 1050
 5                                 1592
 6                                 1790




Recommended Service Parts
            RSK6001
Diode Set
            (3 forward & 3 reverse diodes with Surge Suppressors)
MX321 AVR

MX341 AVR


TD_HC 456 MANGB_10.06_02_GB                              51                                           Copyright 2004
 Technical Data




Kluber Grease       45-0281


                         STAMFORD part numbers for bearings.
  Bearing type      Bearing position    HC 4           HC 5        HC 6
                                                     Optional    Optional
                      Drive end         N/A
  Regreasable                                       051-01067   051-01064
   bearings                                          Optional    Optional
                     Non drive end      N/A
                                                    051-01068   051-01065
                                      Standard       Standard    Standard
                      Drive end
 Sealed for life                     051-01070      051-01071   051-01069
 with cartridge                                                  Optional
                     Non drive end      N/A             N/A
                                                                051-01070
                       Drive end        N/A           N/A          N/A
 Sealed for life
                                      Optional      Optional
without cartridge    Non drive end                                N/A
                                     051-01072     051-01072




Copyright 2004                                     52               TD_HC 456 MANGB_10.06_02_GB
                                                                                                 Warranty Period


A.C. GENERATOR WARRANTY


Warranty Period
In respect of a.c. generators the Warranty Period is eighteen months from the date when the goods have
been notified as ready for despatch or twelve months from the date of first commissioning (whichever is
the shorter period).
Defects, After Delivery
We will make good by repair, or at our option, by replacement, any fault that under proper use appears in
the goods within the warranty period. Provided, on examination by us, the defect is solely due to defective
material or workmanship. The defective part is to be promptly returned, carriage paid, to us at the factory,
our Subsidiary of or, if appropriate to the Dealer who supplied the goods. All identification marks and
numbers must be intact to aid identification.
Any part repaired or replaced, under warranty, will be returned to the customer free of charge (via sea
freight if outside the UK).
We shall not be liable for any expenses that may be incurred in removing or replacing any part sent to us
for inspection or in fitting any replacement part supplied by us.
We shall be under no liability for defects in any goods which have not been properly installed in
accordance with our recommended installation practices as detailed in the ‘Installation, Service and
Maintenance Manual' and Installation Guidelines.
We shall be under no liability for defects on products that have been improperly used or stored or which
have been repaired, adjusted or altered by any person except our authorised agents or ourselves.
We shall not be liable for any second-hand goods, proprietary articles or goods not of our own
manufacture although supplied by us, such articles and goods are being covered by the warranty (if any)
given by the manufacturers.
All claims must contain full particulars of the alleged defect, the description of the goods, the Serial
Number, the date of purchase, and the name and address of the Vendor (as shown on the manufacturer’s
identification plate). For Spare Parts, claims must contain the order reference under which the goods
were supplied.
Our judgement, in all cases of claims, shall be final and conclusive and the claimant shall accept our
decision on all questions as to defects and the exchange of a part or parts.
Our liability shall be fully discharged by either repair or replacement as above, and in any event shall not
exceed the current list price of the defective goods.
Our liability under this clause shall be in lieu of any warranty or condition implied by law as to the quality
or fitness for any particular purpose of the goods, and save as expressly provided in this clause we shall
not be under any liability, whether in contract, tort or otherwise, in respect of defects in goods delivered or
for any injury, damages or loss resulting from such defects or from any work undone in connection
therewith.

Extensions to the warranty period
Extensions to the warranty period can be purchased, subject to additional terms and conditions pertaining
to the specific application. Apply to the Stamford parts Department.


MACHINE SERIAL NUMBER………………………………………………………………….




TD_HC 456 MANGB_10.06_02_GB                                53                                        Copyright 2004
 End of Life Disposal




End of Life Disposal

Companies, specialising in reclaiming material from scrap products can reclaim most of the iron, steel
and copper from the generator.

Recyclable material
Mechanically separate the base materials, iron, copper and steel, removing paint, polyester resin, and
insulation tape and/or plastics residues from all components. Dispose of this ‘waste material’

The iron, steel and copper can now be recycled.

Items requiring specialist treatment.
Remove electrical cable, electronic accessories and plastic materials from the generator. These
components need special treatment to remove the waste from the reclaimable material.

Forward the reclaimed materials for recycling.

Waste material
Dispose of waste material from both of the above processes via a specialist disposal company.




Copyright 2004                                          54                      TD_HC 456 MANGB_10.06_02_GB
STAMFORD WORLDWIDE




AUSTRALIA Tel: +61 2 9680 2299                      NORWAY         Tel: +47 22 97 44 44
          Fax: +61 2 9680 1545                                     Fax: +47 22 97 44 45


CHINA       Tel.: +86 51 0521 6212                  MEXICO         Tel: +52 48 26 84 00
            Fax: +86 51 0521 7673                                  Fax: +52 48 26 84 05


GERMANY Tel: (49) (0) 61 03 50 39 0                 SINGAPORE      Tel: +65 6794 3730
        Fax: (49) 61 03 50 39 40                                   Fax: +65 6898 9065


INDIA       Tel: +91 20 402 5329-30                 SPAIN          Tel: +34 91 498 2000
            Fax: +91 20 402 5331                                   Fax : +34 91 498 2004


ITALY       Tel: +39 02 380 00714                   U.S.A.         Tel: +1 763 528 7301
            Fax: +39 02 380 03664                                  Fax: +1 763 57485082



JAPAN       Tel: +81 426 77 2881
            Fax +81 426 77 2884




BARNACK ROAD, STAMFORD
LINCOLNSHIRE, PE9 2NB ENGLAND
Tel: +44 (0) 1780 484 000
                                       Fax: +44 (0) 1780 484 100




'STAMFORD' is a registered trademark


TD_HC 456 MANGB_10.06_02_GB                          55                                    Copyright 2004
                                  ADC5000 SERIES
               AC/DC Switch mode power supplies and battery chargers
                     for industrial and telecom applications

                                                                                  60, 125 and 250 W
                                                                                    Input voltage 230 and 115 VAC
                                                                                    Output voltages 12, 24 or 48 VDC
                                                                                    Wide output adjustment range
                                                                                    Power supply and charger models
                                                                                    DIN-rail space only 50, 66 or 75 mm
                                                                                    Series and parallel use possible
                                                                                    Efficiency depending on type 80… 91%
                                                                                    Operating temperature –40 °C… +55 °C
                                                                                    EMC EN55022B (telecom)


                                                                                                 24V models




Installation Choices
DIN –rail connector movable
to install 5000-serie ideally
fitting to the space available.

                                    Minimum space in DIN-rail          For narrow space           For low installation space



POWER SUPPLIES AND BATTERY CHARGERS
Type             Output voltage   Output voltage     Output voltage       Output            Mechanics (X) / Dimensions
*) see below     Power supplies   Chargers           Adjustment           Current            (Width x Height x Depth)
Preliminary         12 VDC          13.7 VDC           9...15 VDC           5A            DIN / Wall / 50 x 120 x 80 mm
ADC50xy             12 VDC         13.7 VDC            9...15 VDC          10 A           DIN / Wall / 66 x 148 x 113 mm
ADC53xy             12 VDC         13.7 VDC            9...15 VDC          20 A           DIN / Wall / 75 x 172 x 122 mm
ADC57xy             24 VDC         27.4 VDC           21...29 VDC          2.5 A          DIN / Wall / 50 x 120 x 80 mm
ADC51xy             24 VDC         27.4 VDC           21...29 VDC           5A            DIN / Wall / 66 x 148 x 113 mm
ADC54xy             24 VDC         27.4 VDC           21...29 VDC          10 A           DIN / Wall / 75 x 172 x 122 mm
Preliminary         48 VDC          54.8 VDC          45...58 VDC          1.25 A         DIN / Wall / 66 x 148 x 113 mm
ADC52xy             48 VDC         54.8 VDC           45...58 VDC          2.5 A          DIN / Wall / 66 x 148 x 113 mm
ADC55xy             48 VDC         54.8 VDC           45...58 VDC           5A            DIN / Wall / 75 x 172 x 122 mm
8750230a       Finger protected power core for ADC5000-series models
X selection code:         2 = Power supply / DIN-rail      8 = Battery charger / DIN-rail (includes temp.comp.)
                          3 = Power supply / Wall          9 = Battery charger / Wall (includes temp.comp.)
Y selection code:         1 = Power Fail (basic model)     3 = Power Fail + output series diode

    Manufacturer:                                                     Local distributor:
                         POWERNET OY
                         P.O. Box 126 (Horsmakuja 10)
                         FIN-01301 VANTAA
                         Tel + 358 9 8362 830
                         Fax + 358 9 8362 8362
                         E-mail: marketing@powernet.fi
                         Internet: www.powernet.fi
                                           60W / Preliminary                         125W                               250W
                                          12V     24V     48V                    12V 24V 48V                        12V 24V 48V
INPUT
Input voltage                          90...264 VAC                            94...132 VAC or 184...264 VAC by switch
Frequency                              45...65Hz
Input current, 100% load, 230VAC                                               1.1A                               1.9A
Input current, 100% load, 115VAC                                               2.0A                               4.0A
Inrush current (25Cº), 230VAC                                                  <32A <5ms
Inrush current (25Cº), 115VAC                                                  <16A <10ms
Input fuse                             T4A, high breaking                      T6.3A, high breaking
Over voltage protection                VDR 275VAC 72J

OUTPUT
Output voltage, PSU (50% load)         12V            24V           48V        12V         24V        48V         12V          24V          48V
Output voltage, chargers (50% load)    13.7V          27.4V         54.8V      13.7V       27.4V      54.8V       13.7V        27.4V        54.8V
Output adjustment                      9...15V        21...29V      45...58V   9...15V     21...29V   45...58V    9...15V      21...29V     45...58V
Ripple voltage (20Hz...300kHz, 25°C)                                           <15mVrms    <10mVrms   <10mVrms    <15mVrms     <10mVrms     <10mVrms
Load regulation                        < 0.5 %, 10...90 % load
Line regulation                        < 0.1 %, Uinmin...Uinmax
Temperature coefficient                < 0.02 % / °C
Current limit                          <6A            <4A           <3A        <11A        <6A        <3A         <22A         <11A         <6A
Short circuit current                                                          <15A        <8A        <5A         <25A         <14A         <7A
Hold-up time (100% load)                                                       >20ms       >20ms      >20ms       >20ms        >20ms        >20ms

ALARMS AND INDICATIONS
Output OK                              Green LED
Power Fail                             Open and closing relay, low output voltage;
                                       Relay 24VDC/0.3A or 30VAC/0.5A
Series diode in output                 Output can be provided with internal series diode, see alarms and options (Y)
Optional Shut Down                     Shut Down by external voltage 4… 15VDC
                                       See alarms and opions (Y) : Y=0 Shut down, Y=2 Shut down + output series diode
Temperature compensation (chargers)    By external NTC-resistor

MECHANICS
Dimensions (w x h x d)                 50 x 120 x 80 mm                         66 x 148 x 113 mm                     75 x 172 x 122 mm
                                       Can be installed both horizontally and vertically (3 different installation choices)
Weight                                 370 g                                   800 g                                 1.3 kg
Enclosure                              Steel / aluminium enclosure IP20
Conncectors                            Removable 2.5 mm² mating connectors

OTHERS
Efficiency (230 VAC, 100% load)        >80%                               >85%             >87%       >87%        >88%         >90%         >90%
Safety                                 EN 60950 class 1
Isolation                              Input / ground 1500 VAC RMS 50Hz, 1min
                                       Input / output 3000 VAC RMS 50Hz, 1min
                                       Output / ground 500 VDC
EMC                                    EN 55022 class B
Approvals                              CE-marking, cUL 24V/5A and 24V/10A models
Storage temperature                     -40°C...+65°C
Operation temperature                   -40°C...+55°C, full output power
Humidity                               85% RH IEC68-2-30
Ventilation                            Convection
Shock and vibration                    ETS 300 019-2-4, class 4M5

CONNECTORS           60 W                                 125 W                                          250 W




                                                                                                                         ADC5000-series_UK_090701.doc
                                                                      Appareillage basse tension
                                                                      Low voltage switchgear

                                                                      Compact Merlin Gerin
                                                                      NS400N/H/L, NS630N/H/L



                                                             E56687
La gamme Compact NS marque un palier technique
dans l’évolution du disjoncteur boîtier-moulé. Ces
disjoncteurs apportent aux utilisateurs une sécurité
durable, les meilleures garanties de disponibilité de
l’énergie et de confort d’exploitation :
c Conformité à l’ensemble des normes internationales                                  MERLIN GERIN
                                                                                      compact


et agréments                                                                          NS400 H
                                                                                      Ui 750V.
                                                                                      Ue
                                                                                      (V)
                                                                                                      Uimp 8kV.
                                                                                                           Icu
                                                                                                           (kA)


c Pouvoir de coupure de service Ics = 100% Icu selon                                  220/240
                                                                                      380/415
                                                                                      440
                                                                                                                  100
                                                                                                                   70
                                                                                                                   65


IEC 60947-2                                                                           500/525                      40
                                                                                      660/690                      35




c Sélectivité naturelle des protections
c Aptitude au sectionnement avec coupure pleinement                                   cat B
                                                                                      Icw 6kA / 0,25s
                                                                                      Ics = 100% Icu

apparente                                                                             IEC 947-2
                                                                                      UTE VDE BS
                                                                                      UNE NEMA
                                                                                                         CEI




c De nombreuses fonctions optionnelles de                                             In = 400A




signalisation, mesure et commande.
                                                                                                                                              push
                                                                                                                                                to
                                                                                                                                               trip
                                                                                                                                                                                                  400

The Compact NS range achieves a significant                                                           Io
                                                                                                                    STR 53 UE
                                                                                                                               Ir
                                                                                                                                                        60
                                                                                                                                                               Im
                                                                                                                                                                      75   90
                                                                                                                                                                                     I
                                                                                                                                                                                         105 %Ir               R
                                                                                                                                                                                                                             test         fault




technical advance in the evolution of moulded-case
                                                                                                                                                          4      5              4        6
                                                                                                .63          .8
                                                                                                                          .9        .93
                                                                                                                                                    3                 6    3                  8                                     µP
                                                                                                                    .88                .95

                                                                                                                    .85                 .98         2                 8    2                 10
                                                                                                 .5          1                                                                           12
                                                                                                                                                                                                                                    >Ir
                                                                                                                          .8        1                    1.5     10            1.5


circuit breakers. Compact NS circuit breakers offer                         tr
                                                                                                      x In
                                                                                                                   tr    120
                                                                                                                        60
                                                                                                                            x Io
                                                                                                                                    240       tm
                                                                                                                                              (s)
                                                                                                                                                    .2
                                                                                                                                                         .3


                                                                                                                                                           .1
                                                                                                                                                              x Ir
                                                                                                                                                                 .3
                                                                                                                                                                      .2
                                                                                                                                                                                 x In

                                                                                                                                                                                                    .88
                                                                                                                                                                                                    .85
                                                                                                                                                                                                          .9
                                                                                                                                                                                                               Ic
                                                                                                                                                                                                                    .93
                                                                                                                                                                                                                       .95
                                                                                                                                                                                                                       .98
                                                                                                                                                                                                                                    >Im




users long term safety, and the best probability of
                                                                                              test                  30                              .1
                                                                            tm                                                                        0 20                                                .8       1
                                                                                                                          15    240
                                                                                 Ir   Im I                              (s) at 1.5 Ir               on I t off




continuing energy supply and convenience of
operation:
c Compliance with most standards and agreements
worldwide
c Service breaking capacity Ics = 100 % Icu (according
to IEC 60947-2)                                                       Applications
c Natural discrimination of protection devices                        c Protection des réseaux de distribution (avec ou sans dispositif différentiel résiduel)
c Suitability for isolation with positive break indication            c Protection des démarreurs de moteur
c On request, numerous functions for indication,                      c Protection des réseaux à courant continu
measurement and control.                                              c Fonction interrupteur-sectionneur, conforme à la norme IEC 60947-3
                                                                      c Inversion de sources.
Conformité aux normes
International                        IEC 60947-1 à 5                  Applications
Europe                               EN 60947                         c Protection of distribution networks (with or without earth-fault protection module)
France                               NF EN 60947                      c Protection of motor starters
Allemagne                            VDE 0660                         c Protection of DC networks
Grande-Bretagne                      BS EN 60947                      c Switch-disconnector function, as per IEC 60947-3
Italie                               CEI EN 60947                     c Source-changeover systems.


Compliance with standards                                             Aptitude au sectionnement et sécurité d’intervention
                                                                      Tous les disjoncteurs Compact sont aptes au sectionnement selon la norme
International                        IEC 60947-1 à 5                  internationale IEC 60947-2. La poignée ne peut indiquer la position O que si les
Europe                               EN 60947                         contacts sont effectivement séparés. L’adaptation d’une télécommande ou d’une
France                               NF EN 60947                      commande rotative conserve l’aptitude au sectionnement.
Germany                              VDE 0660                         Pour la protection contre les contacts directs, les disjoncteurs Compact s’installent à
Great-Britain                        BS EN 60947                      travers la face avant des tableaux de classe II (norme IEC 60664).
Italy                                CEI EN 60947

                                                                      Suitability for isolation and safety of personnel
                                                                      All Compact circuit-breakers are suitable for isolation as defined in IEC standard
                                                                      60947-2. The operating handle cannot indicate the "off" position unless the contacts
                                                                      are actually open. Fitting a rotary handle or a motor mechanism does not alter the
                                                                      reliability of the position indication system.
                                                                      For protection against direct contact with live parts, Compact circuit breakers may be
                                                                      installed through the door of Class II switchboards (as per IEC 60664).
Caractéristiques électriques / Electrical characteristics
Selon IEC 60947-2 et EN 60947-2 / IEC 60947-2 and EN 60947-2                                     NS400                                                      NS630
Nombre de pôles / Number of poles                                                                3, 4                                                       3, 4
Courant assigné / Rated current (A)                          In       40°C                       150   250                                400               630
                                                                      50°C                       150   250                                400               600
                                                                      60°C                       150   250                                380               570
Tension d’isolement / Rated Insulation voltage (V)                Ui                             750                                                        750
Tenue aux chocs de tension / Impulse withstand voltage (kV)       Uimp                           8                                                          8
Tension d’emploi / Rated Operational voltage (V)                  Ue 50/60 Hz                    690                                                        690
                                                                                                 N     H                                  L                 N         H          L
Pouvoir de coupure ultime (kA rms)                                Icu 50/60 Hz 220/240 V         85    100                                150               85        100        150
Ultimate breaking capacity                                                     380/415 V         45    70                                 150               45        70         150
                                                                               440 V             42    65                                 130               42        65         130
                                                                               500 V             30    50                                 100               30        50         70
                                                                               525 V             22    35                                 100               22        35         50
                                                                               660/690 V         10(2) 20(2)                              75(2)             10(2)     20(2)      35(2)
                                                                      CC / DC 250 V (1 P)              85                                                             85
                                                                               500 V (2 P serie)       85                                                             85
Pouvoir de coupure de service / Service breaking capacity (% Icu) Ics                            100%  100%                               100%              100%(1)   100%(1)    100%(1)
Endurance (cycles FO) / Endurance (CO cycles)                                  440 V / In        6000                                                       4000
(1) tension d’emploi jusqu’à 500 V, (2) pour les tensions d’emploi supérieures à 525 V, utiliser les déclencheurs STR23SV ou STR53SV.
(1) for operational voltage up to 500 V , (2) for operational voltage greater than 525 V, use trip units STR23SV or STR53SV.


Températures ambiantes / Ambient temperatures
Température d'utilisation / Operation temperature                                                                     -25 °C à / to +70 °C
Température de mise en service / Commissioning temperature                                                            -35 °C à / to +70 °C
Température de stockage / Storage temperature                                                                         -50 °C à / to +85 °C


Déclencheurs / Trip units
c Protection des réseaux à courant continu : les                             c Protection des réseaux à courant alternatif : le choix du déclencheur est fonction
Compact NS400/630 sont équipés d’un déclencheur                              du type de réseau protégé et de la tension d’emploi du disjoncteur. 4 références de
MP (déclencheur magnétique non interchangeable).                             déclencheur permettent de protéger tous les types de circuits, de 60 à 630 A, quelle
c DC networks: the Compact NS400/630 are equipped                            que soit la tension d’utilisation du disjoncteur
with MP trip units (magnetic, non interchangeable).                          v U i 525 V : STR23SE ou STR53UE
                                                                             v U > 525 V : STR23SV ou STR53SV.
c Protection des moteurs : les disjoncteurs Compact                          Les déclencheurs STR53UE et STR53SV proposent un plus grand nombre de
peuvent être équipés :                                                       réglages de la protection auquel s’ajoutent, pour le STR53UE, des fonctions
v de déclencheurs magnétiques, qui réalisent la                              optionnelles de protection, mesure et communication.
protection contre les courts-circuits                                        Les déclencheurs STR se montent indifféremment sur les Compact NS400 et
v de déclencheurs électroniques, qui réalisent la                            NS630, de type N, H ou L, 3P et 4P.
protection contre les courts-circuits, les surcharges et                     Les disjoncteurs 4P sont équipés en standard d'un commutateur de protection du
le manque de phase.                                                          neutre à 3 positions (3d , 3d + N/2, 4d).
c Motor protection: Compact circuit breakers are                             c AC networks: the choice of a trip unit depends on the type of network to be
equipped with:                                                               protected and the rated operational voltage of the circuit breaker.Four models cover
v magnetic trip units, wich provide short-circuit                            the protection needs of all types of circuits, whatever the operational voltage of the
protection                                                                   circuit breaker:
v electronic trip units, specifically designed to provide                    v U i 525 V: STR23SE or STR53UE
short-circuit protection, overload protection and                            v U > 525 V: STR23SV or STR53SV.
phase-failure protection.                                                    Trip units STR53UE and STR53SV offer additional protection settings plus, for the
                                                                             STR53UE, optional protection, measurement and communication functions.
                                                                             The STR trip units can be mounted on all 3-pole and 4-pole Compact NS400 and
                                                                             NS630 circuit breakers, types N, H or L.
                                                                             All 4-pole circuit breakers come with a three-position neutral protection setting (3d
                                                                             for no neutral protection, 3d + N/2 for neutral protection at 0.5 In and 4d for neutral
                                                                             protection at In).

                                                                             STR23SE              STR43ME                               STR53UE
                                                                             STR23SV                                                    STR53SV
Protection contre les surcharges (long retard) / Overload protection (long time)
Seuils de déclenchement (A)                Ir         Réglable   48 crans                         40 crans                              48 crans
Tripping thresholds                                   Adjustable 48 settings                      40 settings                           48 settings
                                                                 0,4 / 1 x In                     0,4/0,8 x In                          0,4 / 1 x In
Temps de déclenchement (s) à                                     Fixe / Fixed                     Réglable / Adjustable                 Réglable (5 crans) / Adjustable (5 settings)
Tripping time at                           1,5 x Ir              90/180                           144/198   270/357     433/595         17/25     34/50     69/100     138/200    277/400
(min/max)                                  6 Ir                  5/7,5                            5,8/7,3   10,8/13,1 17,4/21,8         0,8/1     1,6/2     3,2/4      6,4/8      12,8/16
                                           7,2 Ir                3,2/5                            4/5       7,3/9,1     12/15           0,5/0,7   1,1/1,4   2,2/2,8    4,4/5,5    8,8/11
Signalisation lumineuse de surcharge       seuils / thresholds   2                                1                                     2
Overload indication                                              90%, 105% x Ir                   105% x Ir                             90%, 105% x Ir
Protection contre les courts-circuit (court retard) / Short-circuit protection (short time)
Seuils de déclenchement (A)                  Isd      Réglable     8 crans           8 crans                                            8 crans
Tripping thresholds                                   Adjustable 8 settings          8 settings                                         8 settings
                                                                   2 / 10 x Ir       6 / 13 x Ir                                        1,5 / 10 x Ir
Temporisation (ms)                                                 Fixe              Fixe                                               Réglable (4 valeurs avec ou sans I2t constante)
Time delay                                                         Fixed            Fixed                                               Adjustable (4 settings with or without constant I 2t)
Protection contre les courts-circuit (instantané) / Short-circuit protection (instantaneous)
Seuils de déclenchement (A)                 Ii                     Fixe / Fixed     Fixe / Fixed                                        Réglable (8 crans) / Adjustable (8 settings)
Tripping thresholds                                                11 x In          13 x Ir maxi                                        1,5 / 11 x In

2
Option des déclencheurs / Optional functions of trip units
Déclencheur universel STR53UE / Universal trip unit STR53UE
c Sélectivité logique (ZSI)                                 c Protection défaut terre (T)
Un fil-pilote relie plusieurs disjoncteurs en cascade.      Module de protection de type "courant résiduel" à seuil réglable (8 valeurs de 0,2 à 1
Sur défaut terre ou court-retard :                          x In) et à temporisation réglable (4 seuils).
v soit le déclencheur STR53UE détecte le défaut et          c Communication (COM)
informe le disjoncteur amont qui respecte alors la          Transmission de données vers les modules Digipact de surveillance et de contrôle
temporisation programmée                                    de la distribution électrique :
v soit le déclencheur STR53UE ne détecte pas le             v position des commutateurs de réglage
défaut : le disjoncteur amont déclenche sur sa              v courants de phases et neutre, en valeurs efficaces
temporisation la plus courte.                               v courant dans la phase la plus chargée
De ce fait, le défaut est éliminé instantanément par le     v alarme : surcharge en cours
disjoncteur le plus proche. Les contraintes thermiques      v cause de déclenchement (surcharge, court-circuit, etc.).
subies par le réseau sont minimales et la sélectivité       c Ampèremètre (I)
chronométrique est respectée sur l’ensemble de              Un afficheur numérique donne en permanence la phase la plus chargée et permet
l’installation.                                             par pression successive sur une touche la lecture de I1, I2, I3 et I neutre.
L'option ZSI du déclencheur STR53UE ne fonctionne           Une diode correspondant à la phase affichée est également allumée.
que sur le disjoncteur placé le plus en aval de la          Seuil d'affichage de l'ampèremètre :
chaîne de sélectivité logique. L'option sélectivité         v courant mini u 0,2 x In (pour des courants inférieurs, l'afficheur ne fonctionne pas)
logique ne fonctionne donc pas entre deux                   v courant maxi i 10 x In.
disjoncteurs Compact NS.                                    c Earth-fault protection (T)
c Zone selective interlocking (ZSI)                         Module of residual current type, with adjustable threshold (8 settings between 0.2
A number of circuit breakers are interconnected one         and 1 times In) and adjustable time delay (4 settings).
after another by a pilot-wire.                              c Communication (COM)
In the event of a short-time or earth fault:                Data transmission to Digipact monitoring and control modules for electrical
v if a given trip unit STR53UE detects the fault, it        distribution:
informs the upstream circuit breaker which applies the      v settings
set time delay                                              v phase and neutral currents (rms values)
v if the trip unit STR53UE does not detect the fault, the   v highest current of the three phases
upstream circuit breaker trips after its shortest time      v overload condition alarm
delay.                                                      v cause of tripping (overload, short-circuit, etc.).
In this way, the fault is cleared rapidly by the nearest    c Ammeter (I)
circuit breaker. In addition, the thermal stresses on the   A digital display continuously indicates the current of the phase with the greatest
circuits are minimised and time discrimination is           load. By pressing a scroll button, it is also possible to display successively the
maintained throughout the installation.                     readings of I1, I2, I3 and I neutral.
The trip unit STR53UE can only handle the                   LEDs indicate the phase for which the current is displayed.
downstream end of a zone selective interlocking             Ammeter display limits:
function. Consequently, the zone selective interlocking     v minimum current u 0,2 x In (lower currents are not displayed)
option cannot be implemented between two Compact            v maximum current i 10 x In.
NS circuit breakers.

Déclencheur protection moteur STR43ME / Motor protection trip unit STR43ME
c Ampèremètre (I) et Communication (COM) : voir             c Module de déclenchement du contacteur (SDTAM)
STR53UE.                                                    v provoque l'ouverture du contacteur en cas de surcharge. Permet ainsi de
c Ammeter (I) and Communication (COM): see                  différencier les déclenchements par surcharge et par court-circuit
STR53UE.                                                    v peut aussi être utilisé pour signaler un défaut thermique
                                                            v réarmé manuellement, localement ou à distance
                                                            v compatible avec les tensions de commande de :
                                                            - 24 à 72 V CC et 24 à 48 V CA
                                                            - 110 à 240 V CA / CC
                                                            v s'installe en lieu et place des déclencheurs voltmètriques MN et MX.
                                                            c Contactor tripping module (SDTAM)
                                                            v opens the contactor in the event of an overload. It is thus possible to differentiate
                                                            between tripping due to overloads and short-circuits
                                                            v may also be used to signal a thermal fault
                                                            v must be reset manually (locally or remotely
                                                            v compatible with the following control voltages:
                                                            - 24 to 72 V DC and 24 to 48 V AC
                                                            - 110 to 240 V AC / DC
                                                            v fits in place of the MN and MX auxiliary voltage releases.


Auxiliaires de signalisation, mesure, commande
Auxiliaries for indication, measurement and control
c Commandes rotatives directes ou prolongées                c Direct or extended rotary handle
                                                                                                                         E43397




c dispositifs de verrouillage par cadenas ou serrure        c padlocking and keylocking devices
c télécommande à fermeture rapide                           c motor mechanism featuring short closing time
                                                                                                                                               SD
c contacts auxiliaires de signalisation d’état (position    c status indication auxiliary contacts (contacts position,
                                                                                                                                               SDE
des contacts, déclenchement, défaut électrique, défaut      trip occured, electrical fault, earth-fault)
                                                                                                                                               OF1
différentiel)                                               c shunt and undervoltage auxiliary releases                                        OF2
                                                                                                                                               OF3
c déclencheurs auxiliaires à manque de tension ou à         c ammeter module
                                                                                                                                               SDV
émission de courant                                         c current transformer module
c bloc ampèremètre                                          c indication of voltage present on circuit breaker
c bloc transformateurs de courant                           terminals
c indicateur de présence de tension aux bornes du           c automatic source changeover control unit.
disjoncteur
c automatisme d’inversion de source.




                                                                                                                                                      3
         Sélectivité des protections / Protection discrimination
                              Disjoncteur amont                                            Compact NS apporte les meilleures garanties de continuité de l’alimentation
                              Upstream breaker                                             électrique en cas de défaut.
         Disjoncteur aval NS100N NS160N NS250N           NS400N NS630N                     Le tableau ci-contre indique quelques associations de deux disjoncteurs offrant, en
         Downstream
         breaker                                                                           standard, une sélectivité totale.
         C60N                            T        T      T         T                       Compact NS offers the best probability of continued availability of electrical power
         NS100N                                   T      T         T                       following faults.
         NS160N                                          T         T                       The table above shows some circuit breaker combinations featuring, as standard,
         NS250N                                                    T                       total discrimination between two circuit-breakers.
         T : sélectivité totale / total discrimination


         Dimensions et poids (kg) / Dimensions and weight (kg)
         Poids (kg) / Weight                                                               Disjoncteurs fixes prises avant
                                                                                           Fixed front connected circuit breaker
                                        3P        4P
         NS400N/H/L                     6         7,8                                      3P                                                            4P
                                                                                                      140                 110                                    185                                110
         NS630N/H/L                     6         7,8


                                                                                  E43292




                                                                                                                                                       E43293
                                                                                           255
                                                                                                                                                        255

                                                                                                                  push
                                                                                                                    to
                                                                                                                   trip                                                                     push
                                                                                                                                                                                              to
                                                                                                                                                                                             trip




                                                                                                                          45                                                                        45
                                                                                                             45                                                                    45
                                                                                                                                                                           45


         Installation et raccordement / Installation and connection
         L’utilisateur peut aisément transformer un disjoncteur                            Raccordement des disjoncteurs fixes prises avant
         Compact NS pour le raccordement par câble, le                                     Connection of fixed front connected circuit breakers
         raccordement par prise arrière ou la débrochabilité (par
         la mise en place de pièces spécifiques).                                          Barres ou câbles avec cosses / Bars or cables with lugs



                                                                                                                                                                  E49664
         A user can easily adapt the circuit breaker for bare                                                   Sans épanouisseur Avec épanouisseur
                                                                                                                Without spreader With spreader
         cable connection, rear connection or withdrawability by
                                                                                           Pas polaire (mm)     45                52,5 ou / or 70
         fitting the parts provided for this purpose.                                      Pitch
                                                                                           L (mm)               i 32              i 40                                                  d                    d        L
                                                                                           d (mm)               i 15              i 20
                                                                                           Vis / Screws         M10               M12                                       L                            L        S
                                                                                           Câbles nus / Bare cables (Cu/Al)
                                                                                           Nombre de câbles     1                 2
                                                                                           Number of cables
                                                                                           L (mm)               20                30/60
                                                                                           S (mm2)       min    35                2 x 85
                                                                                                         max    300               2 x 240

         Disjoncteur prises arrière                                                        Disjoncteur débrochable / Plug-in and withdrawable circuit breaker
         Rear connected circuit breaker
                                                                                                                                              E43296
                                                                                E43295
E43294




                                                                                                                                                                                                                          ABTED396041 © 1999 Schneider SA All right reserved




                                push
                                  to
                                 trip
                                                                                                                                                                                push
                                                                                                                                                                                  to
                                                                                                                                                                                 trip
                                                                                                                               push
                                                                                                                                 to
                                                                                                                                trip




         Disjoncteur fixe prises arrière                                                 Disjoncteur débrochable sur socle                        Disjoncteur débrochable sur châssis
         Rear connected circuit breaker                                                  Plug-in circuit breaker                                  Withdrawable circuit breaker



         Schneider Electric SA               5, rue Nadar                                  En raison de l'évolution des normes et du matériel, les caractéristiques indiquées par le texte
                                             92506 Rueil-Malmaison Cedex                   et les images de ce document ne nous engagent qu'après confirmation par nos services.
                                             France                                        As standards, specifications and designs change from time to time, please ask for
                                             Tel : +33 (0)1 41 29 82 00                    confirmation of the information given in this publication.
                                             Fax : +33 (0)1 47 51 80 20
                                                                                                 Ce document a été imprimé sur du papier écologique.
                                                                                                 This document has been printed on ecological paper.
                                             http://www.schneiderelectric.com

                                                                                           Conception : Schneider
         ART 75841                                                                         Impression :                                                                                                          04-99
6. SPARE PARTS LIST
Parts Catalogue
     Gen Set Engines




         TAD1240GE
         TAD1241GE
         TAD1242GE
Foreword
Volvo Penta Parts catalogues only list genuine Volvo Penta parts. Parts that
have been subjected to strenuous functional and service life tests and that
fulfil Volvo Penta’s stringent quality and safety requirements.
  It should be observed that the Volvo Penta warranty does not cover damage
that has been caused, or made worse, by the installation of a non-genuine
part.
  The illustrations in the parts catalogue should not be used as installation
instructions or for workshop instructions. In cases like this you should look at
the relevant publications.


  Yours sincerely,

  AB Volvo Penta, Customer Support




Förord
I Volvo Pentas reservdelskataloger presenteras endast originaldelar. De har
genomgått nödvändiga funktions- och livslängdsprov samt uppfyller Volvo
Pentas höga kvalitets- och säkerhetskrav.
   Observera att Volvo Pentas garantier ej täcker skador som orsakats eller
förvärrats av att en icke originaldel monterats.
   Illustrationerna i katalogen skall ej användas som monteringsanvisningar eller
verkstadsinstruktioner, för detta ber vi att få hänvisa till speciellt framtagen
litteratur.


  Med vänliga hälsningar,

  AB Volvo Penta, Customer Support




Copyright © 2001. AB Volvo Penta. All Rights Reserved.
Any unauthorized reproduction of any part of this document would be in violation of AB Volvo
Penta’s rights and will be prosecuted to the fullest extent allowed by law.
We reserve the right to make changes without prior notice.



Copyright © 2001. AB Volvo Penta.
Detta dokument är upphovsrättsligt skyddat och ånjuter därför skydd mot otillbörlig kopiering,
eftertryck eller annan avbildning. Överträdelse mot detta förbud är förenat med straffansvar.
Rätt till ändringar förbehålles.
i

    Group
    Grupp                            Index
    00                               Innehållsförteckning

                  Information                                                                                  Oil Filter Housing and Oil Filter
                  Information                                                                                  Oljefilterhus och oljefilter
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................47
    Product List / Produktförteckning............................................................         1    Oil Filter, alt. Location
    Product Orientation / Produktorientering .........................................                    2    Oljefilter, alternativ placering
    Catalogue Guide / Katalogguide .............................................................          4       TAD1240GE, TAD1241GE, TAD1242GE.......................................................49
    Abbreviations / Förkortningar .....................................................................   8    Oil Drain Pump and Installation
    Publication list / Publikationsförteckning ...........................................                10   Parts, Enginemounted
                                                                                                               Oljelänspump med
                                                                                                               monteringsdetaljer, motormonterad

21                Engine                                                                                          TAD1240GE, TAD1241GE, TAD1242GE.......................................................53
                  Motor

    Cylinder Head
    Cylinderhuvud
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 15
                                                                                                               23          Fuel System
                                                                                                                           Bränslesystem
    Valve Mechanism
    Ventilmekanism                                                                                             Fuel System
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 17             Bränslesystem
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................55
    Cylinder Block
    Cylinderblock                                                                                              Fuel Filter
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 19             Bränslefilter
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................61
    Flywheel Housing
    Svänghjulskåpa                                                                                             Fuel Filter, Twin
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 21             Bränslefilter, dubbelt
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................63
    Timing Gear Housing
    Transmissionskåpa                                                                                          Fuel Cleaner/ Water Separator
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 23             Bränslerenare/ vattenavskiljande
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................65
    Driving Device
    Drivanordning                                                                                              Unit injector
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 25             Enhetsinsprutare
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................67
    Camshaft
    Kamaxel                                                                                                    Air filter for fuel tank
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 27             Luftfilter för bränsletank
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................69
    Crank Mechanism
    Vevmekanism
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 29
    Engine mounting and frame
    Motorupphängning och ram
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 33
                                                                                                               25          Intake and Exhuast System
                                                                                                                           Inlopps och avgassystem

                                                                                                               Induction and Exhaust Manifold

22                Lubricating System                                                                           Insug- och avgasrör
                  Smörjsystem                                                                                     TAD1240GE, TAD1241GE, TAD1242GE.......................................................71
                                                                                                               Starter Element
                                                                                                               Startelement
    Lubricating System
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................73
    Smörjsystem
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 35
                                                                                                               Heat Shield for Exhaust Manifold and Valve cower
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 37             Värmesköld för avgasrör och ventilkåpa
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................75
    Lubricating System with Low Oil Sump
    Smörjsystem med låg oljesump                                                                               Turbocharger
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 39             Turbo
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................77
    Lubricating System, Reduction Valve for Alternative Moun-
    ting of Oil Filter                                                                                         Heat Shield for Turbo
    Smörjsystem, reducerventiler för alternativ placering av oljefilter                                        Värmesköld för turbo
         TAD1240GE, TAD1241GE, TAD1242GE....................................................... 41                TAD1240GE, TAD1241GE, TAD1242GE.......................................................79
                                                                                                               Crankhouse Ventilation and Air Filter
                                                                                                               Vevhusventilation och luftfilter
                                                                                                                  TAD1240GE, TAD1241GE, TAD1242GE.......................................................81
                                                                                                                                                                                                                                             ii

                                                                                                                                                                                                                              Group
                            Index                                                                                                                                                                                             Grupp

                            Innehållsförteckning
                                                                                                                                                                                                                           00
Silencer and Exhaust Pipe                                                                      Electrical Materials
Ljuddämpare och avgasledning                                                                   Elmateriel
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................85      TAD1240GE, TAD1241GE, TAD1242GE.......................................................127
Silencer, Engine Mounted
Ljuddämpare, motormonterad
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................87


                                                                                               41              Clutch and Power Take Off
                                                                                                               Koppling och kraftuttag

26         Cooling System
           Kylsystem
                                                                                               Power Take Off
                                                                                               Kraftuttag
                                                                                                 TAD1240GE, TAD1241GE..................................................................................137
Oil Cooler, Engine                                                                             Elastic Coupling
Oljekylare, motor                                                                              Elastisk koppling
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................89      TAD1242GE ............................................................................................................139
Radiator and Fan
Kylare och fläkt
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................91
Belt Guard
Remskydd
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................95
                                                                                               90              Miscellaneous Equipment
                                                                                                               Övrig utrustning
Water Pump, Thermostat Housing and Water Filter                                                Hydraulic Pump
Vattenpump, termostathus och vattenfilter                                                      Hydraulpump
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................97      TAD1240GE, TAD1241GE, TAD1242GE.......................................................141
Belt Transmission and Belt Tensioner Device                                                    Engine Heater, Block Mounted
Remtransmission och remsträcksanordning                                                        Motorvärmare, blockmonterad
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................101     TAD1240GE, TAD1241GE, TAD1242GE.......................................................143
                                                                                               Engine Heater, Separately Mounted
                                                                                               Motorvärmare, separatmonterad
                                                                                                 TAD1240GE, TAD1241GE, TAD1242GE.......................................................145

30         Electric System
           Elsystem
                                                                                               Tool Kit
                                                                                               Verktygssats
                                                                                                 TAD1240GE, TAD1241GE, TAD1242GE.......................................................147
Alternator                                                                                     Chemicals
Generator                                                                                      Kemikalier
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................103     TAD1240GE, TAD1241GE, TAD1242GE.......................................................149
Starter Motor
Startmotor
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................107
EDC Control Unit and Connector
EDC styrenhet och kontakt
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................111
                                                                                               99              Repair Kits and Numerical Register
                                                                                                               Reparationssatser och nummerreg.
                                                                                               Repair Kits
Electrical System
                                                                                               Reparationssatser
Elsystem                                                                                         TAD1240GE, TAD1241GE, TAD1242GE.......................................................150
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................113
                                                                                               Numerical Register
Electrical Materials, Instrument
                                                                                               Nummerregister
Elmateriel, instrument                                                                            .....................................................................................................................................153
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................115
Contacts and Sensors
Vakter och givare
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................117
Instrument Panel and Control
Instrumentpanel och reglage
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................119
Instrument Panel and Instrument Pillar
Instrumentpanel och instrumentpelare
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................123
Battery Box
Batterilåda
   TAD1240GE, TAD1241GE, TAD1242GE.......................................................125
                                                                                                                 1
                                                                                                             Group
                    Product List                                            Produktförteckning               Grupp


                                                                                                             00
In the catalogue Volvo Penta’s range of spares is introduced for the following products:

I katalogen presenteras Volvo Pentas reservdelssortiment till följande produkter:




Engine / Motor            Product No / Produktnr.            Basic engine / Grundmotornr.   Notes / Anm.


TAD1240GE                 868838                             (8188231)                      Gen Set Engine
                          868842                             (8188231)                      Gen Pac

TAD1241GE                 868836                             (8188230                       Gen Set Engine
                          868840                             (8188230)                      Gen Pac


TAD1242GE                 868837                             (8188230)                      Gen Set Engine
                          868841                             (8188230)                      Gen Pac
2

Group
Grupp                    Product Orientation                            Produktorientering

00
             Volvo Penta D12-Series




                                                                              TAD1241GE




    Orientation                                         Orientering
    Group 21                      Group 27              Grupp 21                     Grupp 27
    Cylinder Head                 Control Conn. Speed   Cylinderhuvud                Reglageansl. Varvtal
    Cylinder Block and Flywheel   and Stop              Cylinderblock och            och stopp
        Housing                                             svänghjulskåpa
    Timing Gear Housing           Group 30              Transmissionskåpa            Grupp 30
    Camshaft                      Alternator            Kamaxel                      Generator
    Crank Mechanism               Starter Motor         Vevmekanism                  Startmotor
    Engine Mounting               Electrical System     Motorupphängning             Elsystem
    Group 22                      Group 41              Grupp 22                     Grupp 41
    Lubricating System            Coupling              Smörjsystem                  Koppling
    Group 23                      Group 90              Grupp 23                     Group 90
    Fuel System                   Miscellaneous         Bränslesystem                Övrig utrustning
    Group 25                                            Grupp 25
    Intake and Exhaust System                           Insug- och avgasrör
    Group 26                                            Grupp 26
    Heat Exchanger                                      Värmeväxlare
    Water Pump                                          Vattenpump
    Sea Water Pump                                      Sjövattenpump
                                                                                   3

                                                                               Group
          Product Orientation                          Produktorientering      Grupp


                                                                               00
Volvo Penta D12-Series




                                                                 TAD1241GE




     In all correspondance please state all information on the number plate!
     Vid all korrespondens var vänlig ange alla uppgifter på nummerskylten!
4
Group
Grupp               Catalogue Guide                                                 Katalogguide
00




    Introduction                                                 Inledning
    Further to the part numbers of the items listed, the parts   I reservdelskatalogen presenteras förutom artikelnummer
    catalogue also provides you with a lot of other vital        också en mängd information som är viktig att känna till.
    information.                                                    Med katalogguiden vill vi på ett överskådligt sätt visa hur
      In the Catalogue Guide you will find how our               våra kataloger är uppbyggda och vad det är för information
    catalogues are compiled, and what kind of information        som presenteras.
    they contain.                                                   Om ni har synpunkter eller upptäcker något fel i
      If you have any points of view about their contents, or    katalogen, var vänlig tag en kopia på sidan, gör en notering
    discover any errors, please run a copy of the page           och sänd detta till:
    concerned, make your notes, and send it to:



          AB Volvo Penta                                               AB Volvo Penta
          Market Communication, Dept 42200                             Market Communication, avd 42200
          SE-405 08 Göteborg, Sweden                                   SE-405 08 Göteborg,
          Fax + 46 31 22 71 67                                         Telefax + 46 31 22 71 67
                                                                                                                           5
                                                                                                                     Group
                   Catalogue Guide                                                Katalogguide                       Grupp


                                                                                                                    00

Cover                                                         Omslag
Here you will find the following:                             Här finner man följande:
– Catalogue / Publication No.                                 – Katalog / Publikationsnummer.
– Date of issue.                                              – Utgåvedatum.
– Product Range. Product numbers and designations             – Produktområde. Produktnummer och beteckningar
  will be found in the Product List, Group 00.                  finner man i produktförteckningen,
                                                                Grupp 00.
– A cut-out label that fits the Volvo Penta parts
  catalogue binder.                                           – En urklippsetikett passande Volvo Pentas
                                                                katalogpärm.
Index
This is where you enter the catalouge. To avoid missing       Innehållsförteckning
any information your search should commence here.             Här leds man in i katalogen. För att inte missa någon
                                                              information är det viktigt att börja sitt sökande här.
Group 00
Here you will find the following:
                                                              Grupp 00
– Product List. A list of the products covered by the
                                                              Här finner man följande:
  catalogue.
                                                              – Produktförteckning. En förteckning över de produkter
– Product Orientation. Oriantation pictures of the
                                                                katalogen omfattar.
  products covered by the catalogue.
                                                              – Produktorientering. Orienteringsbilder på de
– Catalogue Guide.
                                                                produkter katalogen omfattar
– Abbreviations in five languages.
                                                              – Katalogguide.
– Publication List. Up-to-date list of Volvo Penta parts
                                                              – Förkortningar på fem språk.
  catalogues.
                                                              – Publikationsförteckning. Aktuell förteckning över
Group 21 - 90                                                   Volvo Pentas reservdelskataloger.
A presentation of the range of Spare Parts.
  Text page with clarifications: see page 6                   Grupp 21 - 90
                                                              Presentation av reservdelssortimentet.
Group 99                                                        Textsida med förklaringar: se sid 6
Here you will find the following:
                                                              Grupp 99
– Repair Kit Register. A specification of service and
                                                              Här finner man följande:
  repair kits, and their contents.
                                                              – Reparationssatsregister. En förteckning över service
– Numerical Register, New Parts. A register of parts
                                                                och reparationssatser samt dess innehåll.
  that are new to the catalogue.
  The items are sorted in function groups sequence.           – Nummerregister, Nya artiklar. Ett register över de
                                                                artiklar som är nya i katalogen.
– Numerical Register, All Parts. A register of all the part
                                                                Artiklarna är sorterade i funktionsgruppsordning.
  numbers listed in the catalogue.
  The numbers are in numerical sequence and refer to          – Nummerregister, Alla artiklar. Ett register över
  the group and page where the item concerned is                samtliga artikelnummer katalogen upptar.
  listed. Part numbers in brackets have been                    Artiklarna står i nummerordning och är hänvisade till
  superseded and are clarified in the Notes column.             den grupp och sida där de visas. Artikelnummer inom
                                                                parentes är ersatta och återfinns i anmärknings- fältet.
6
Group
Grupp                  Catalogue Guide                                          Katalogguide
00

Text Page with explanations                                Textsida med förklaringar
    1 Page Number.                                          1 Sidnummer.
    2 Section Title.                                        2 Avsnittets rubrik.
    3 Group Number.                                         3 Gruppnummer.
    4 Product Designation, limits the validity of the       4 Produktbeteckning, begränsar avsnittets giltlighet.
      section.(COMMON: The section is valid for all           (COMMON: Avsnittet gäller för samtliga produkter
      products covered by the catalogue.)                     katalogen omfattar.)
    5 Column titel. Decides the validity of the column      5 Kolumnrubrik. Bestämmer kolumnens giltlighet då
      when several quantity columns (A,B,C) are used.         flera antalskolumner (A,B,C) används.
    6 Reference number of item on appertaining              6 Artikelns positionsnummer på tillhörande illustration.
      illustration.
                                                            7 *-markering: Ny artikel, listad i Nummerregister, nya
    7 *-marking: New item, listed in Numerical Register,      artiklar.
      New Parts.
                                                            8 Artikelnummer.
    8 Part Number.
                                                            9 Antalskolumn(er). Antal anges per enhet.
    9 Quantity column(s). Quantites given in units.           X: Erfoderligt antal. Mått och volymer i
      X: State quantity required. Dimensions and volumes      anmärkningsfält. Då flera kolumner används: se
      in Note column. When several columns are used;          punkt 5.
      see clarifications for item 5.
                                                           10 Benämningskolumn.
10 Description Column.
                                                           11 Benämning som föregås av punkt(er) ingår i
11 Description preceded by dot(s) included in                 närmast överordnad artikel.
   immediately preceding major component.
                                                           12 Anmärkningskolumn, kompletterande uppgifter.
12 Notes Column, complementary information.
                                                           13 Artikelkodskolumn.
13 Item Codes Column.                                         I K = Artikeln ingår i sats, men säljs ej separat.
   I K = Part included in kit, but is not sold                NS = Artikeln lagerförs ej.
         separately.                                          OP = Artikeln har utgått.
   NS = Not stocked part.                                     SO = Artikeln lagerförs normalt ej. Tas endast
   OP = Obsolete part.                                              hem vid order.
   SO = Not normaly stocked part. Special order
                                                           14 Ersatt artikel.
         only.
                                                           15 Fotnotsnummer. Återges längst ner på sidan.
14 Superseded part.
                                                           16 Artikelnummer på bytesenhet.
15 Footnote number. Relevant footnote at bottom of
   page.                                                   17 Publikationsnummer / Utgåvedatum /
                                                              Avsnittsnummer / Registreringsnummer på
16 Part number for exchange unit.
                                                              tillhörande illustration.
17 Publication Number / Date of issue / Section
                                                           18 Fotnoter. OBS! Vid avsnitt som omfattar mer än en
   Number / Registration number of appertaining
                                                              textsida och om texten till fotnoten på sista sidan
   illustration.
                                                              saknas, återfinns den på föregående textsida.
18 Footnotes. NB! A missing footnote text on a page
   will be found on the previous page in a section.
                                     7
                                 Group
Catalogue Guide   Katalogguide   Grupp


                                 00
8
Group
Grupp          Abbreviations                                                            Förkortningar
00
                English                  Svenska                Deutsch                 Français               Español
ALT             alternative              alternativ             alternativ              alternative            alternativa
AUX             auxiliary engine         hjälpmotor             Hilfsmotor              moteur auxiliaire      motor auxiliar
BLACK           black                    svart                  schwarz                 noir                   negro
BLUE            blue                     blå                    blau                    bleu                   azul
BROWN           brown                    brun                   braun                   marron                 marrón
CLASSIFIABLE    classifiable engine      klassningsbart utf.    klassifizierter Motor   moteur homologué       motor homologado
COMMON          common                   gemensam               gemeinsam               commun                 común
COMPL           complete                 komplett               komplett                complet                completo
COMPS NOT       components not           artiklar ej specifi-   Artikel nicht           références non         Componentes
SPEC            specified                cerade                 spezifiziert            spécifiées             no especificados
CYL             cylinder                 cylinder               Zylinder                cylindre               cilindro
D               diameter                 diameter               Durchmesser             Diamètre               diámetro
DP              Duoprop                  Duoprop                Duoprop                 Duoprop                Duoprop
EARLIER PROD    earlier production       tidigare utförande     frühere Ausführung      version ancienne       ejecución anterior
E.U             available as an          finns som bytes-       als Austauscheinheit    disponible en          existe en unidad
                exhange unit             enhet                  lieferbar               Echange standard       reacondicionada
EXCL            excluding                exklusive              außer                   hormis                 exclusive
FOR             for                      för                    für                     pour                   por, para
F.W             fresh water cooling      färskvattenkylning     Frischwasser            refroidissement        refrigeración
                                                                kühlung                 eau douce              agua dulce
GR              group                    grupp                  Gruppe                  groupe                 grupo
GREY            grey                     grå                    grau                    gris                   gris
GREEN           green                    grön                   grün                    vert                   verde
GROOVE          groove                   spår                   Spur                    pas                    ranura
H               height                   höjd                   Höhe                    hauteur                altura
H.D             heavy duty               heavy duty             heavy duty              heavy duty             heavy duty
                                         (tung drift)           (schwerer Betrieb)      (service lourd)        (servicio pesado)
H.E             heat exchanger           värmeväxlare           Wärmetauscher           échangeur              intercambiador de
                                                                                        thermique              calor
I.D             inner diameter           innerdiameter          Durchmesser, innen      diamètre intérieur     diámetro interior
I.K             included in kit          ingår i sats           gehört zum Satz         compris dans le kit    incluido en juego
IVORY           ivory                    elfenbensvit           Elfenbeinweiß           blanc ivoire           blanco marfil
K.C             keel cooling             kölkylning             Kielkühlungsanlage      refroidissement à la   refrigeración de
                                                                                        quille                 quilla
KIT XXXXXX      included in kit No....   ingår i sats nr.....   gehört zu Satz Nr.      compris dans kit No    incluido en kit nro.
L               length, left             längd, vänster         Länge, links            longueur, gauche       longitud, izguierdo
LATER PROD      later production         senare utförande       spätere Ausführung      version récente        última ejecución
L.D             light duty               light duty             light duty              light duty             light duty
                                         (lätt drift)           (leichter Betrieb)      (service léger)        (servicio ligero)
LIGHT GREY      light grey               ljusgrå                hellgrau                gris clair             gris claro
MARKED          marked                   märkt                  gekennzeichnet          identification         marcas
MAX             maximum                  maximum                maximal                 maximum                máximo
M.D             medium duty              medium duty            medium duty             medium duty            medium duty
                                         (medeltung drift)      (mittelschwerer         (service moyen)        (servicio medio)
                                                                Betrieb)
NEG             negative                 negativ                negativ                 négatif                negativo
N.S             not stocked              lagerförs ej           Nicht auf Lager         non stocké             no en almacén
O.D             outer diameter           ytterdiameter          Durchmesser, außen      diamètre extérieur     diámetro exterior
O.P             obsolete part            artikeln har utgått    alter Artikel,          référence hors de      pieza obsoleta
                                                                gestrichen              gamme
                                                                                                                                  9
                                                                                                                         Group
                Abbreviations                                                        Förkortningar                       Grupp


                                                                                                                         00
                 English               Svenska                 Deutsch               Français              Español
OPTION           option                tillval, tillbehör      Option                option                opción
O.S              oversize              överdimension           Übergröße             sur dimension         sobredimensión
P                portside              babord                  Backbord              babord                babor
P.D              pleasure duty         nöjesdrift              Freizeitbootbetrieb   plaisance             servicio recreo
PROPULSION       propulsion engine     framdrivningsmotor      Antriebsmotor         moteur à propulsion   motor propulsor
POS              positive              positiv                 positiv               positif               positivo
P.S              power steering        servostyrning           Servolenkung          direction assistée    servodirección
PURPLE           purple                purpur                  purpur                pourpre               púrpura
R                right                 höger                   rechts                droit                 derecha
RATIO            gear ratio            utväxling               Untersetzungs-        rapport de            relación de
                                                               verhältnis            démultiplication      desmultiplicación
R.C              radiator cooling      radiatorkylning         Radiatorkühlung       refroidissement       refrigeración
                                                                                     par radiateur         por radiador
RED              red                   röd                     rot                   rouge                 rojo
REPL BY          replaced by           ersättes av             wird ersetzt durch    remplacé par          substituido par
RPM              revs per minute       varv per minut          Umdrehungen pro       tour/min              revoluciones por
                                                               Minute                                      minuto
S.B              starboard             styrbord                Steuerbord            tribord               estribor
SEE GROUP        see group             se grupp                siehe Gruppe          voir groupe           ver grupo
SEE PAGE         see page              se sida                 siehe Seite           voir page             ver página
S.L.D            special light duty    special light duty      special light duty    special light duty    special light duty
                                       (särskild lätt drift)   (besonder leichter    (servicio léger       (servicio ligero es-
                                                               Betrieb)              spécial)              pecial)
SNXXXXXXXXXX-    from serial number    från serienummer        ab einschl.           à partir No série     a partir de número
                                                               Seriennummer                                de serie
SN-XXXXXXXXXX    up to serial number   upp till serienummer    bis einschl.          y compris No série    hasta número de
                                                               Seriennummer                                serie
S.O              special order         specialorder            Spezialbestellung   commande                pedido especial
                                                                                   spéciale
S.P              single propeller    singel propeller          Einzelpropeller     mono-hélice             monohélice
STD              standard            standard                  Standard            standard                estándar
STD D            standard dimensions standard dimension        Standard Dimension dimension standard       dimensión estándar
S.W              sea water cooling   sjövattenkylning          Seewasserkühlung    refroidissement         refrigeración
                                                                                   par eau de mer          agua marina
TH               thickness             tjocklek                Dicke / Stärke      épaisseur               espesor
TUBE             tube                  tub                     Gasflasche, Rohr    tube                    tubo
U.S              undersize             underdimension          Untergröße          sous dimension          subdimensión
W                width                 bredd                   Breite              largeur                 ancho
WHITE            white                 vit                     weiß                blanc                   blanco
VIOLET           violet                violett                 violett             violet                  violado
X                required quantity,    erforderligt antal,     erforderliche Zahl, nombre requis,          número longitud
                 length etc            längd etc               Länge usw           longueur                necesario
YELLOW           yellow                gul                     gelb                jaune                   amarillo
10
 Group
 Grupp               Publication List                           Publikationsförteckning

00
Products                                  5.8FL Model “MD”      7748030 8)       AQ140A                 7742840 1)
430                      7736260   1)
                                          5.8FL Model “NC”      7797240 7)       AQ145A                 7742860 1)
431                      7736260 1)       5.8FSi Model “HU”     7797017 9)       AQ145B                 7744640 1)
432                      7736260 1)       5.8FSi Model “NC”     7797240 7)       AQ150/200              7719600
434                      7736260 1)       500A                  7745640 1)       AQ150A/200             7719600
570                      7736260 1)       500B                  7736260 1)       AQ150B/200             7721680
572                      7736260 1)       501A                  7745640 1)       AQ151A                 7744660 1)
1113                     7718390          501B                  7736260 1)       AQ151B                 7744660 1)
1113BR                   7717510          50GIPEFS              7797478 3) 4)    AQ151C                 7744660 1)
251A                     7745670 1)       50GLPEFS              7797478 3) 4)    AQ165                  7736850 1)
3.0GL Model “MD”         7748010 8)       571A                  7745650 1)       AQ170                  7736850 1)
3.0GS Model “BY”         7797490 5)       57GSIPEFS             7797478 3) 4)    AQ171A                 7744670 1)
3.0GS Model “HU”         7797015 9)       57GSPEFS              7797478 3) 4)    AQ171C                 7744670 1)
3.0GS Model “LK”         7797390 6)       7.4Gi Model “BY”      7797520 5)       AQ175A                 7743300 1)
3.0GS Model “MD”         7748010 8)       7.4Gi Model “HU”      7797019 9)       AQ190A                 7742260 1)
3.0GS Model “NC”         7797200 7)       7.4Gi Model “LK”      7797420 6)       AQ200A/280             7728680
3.0GS Model “WT”         3850084 3) 10)   7.4Gi Model “NC”      7797250 7)       AQ200B/280             7740880 1)
30GSMEFS                 7797476 3) 4)    7.4Gi Model “WT”      3820087 3) 10)   AQ200C/280             7740890 1)
30GSPEFS                 7797476 3) 4)    7.4GL Model “BY”      7797520 5)       AQ200D                 7743310 1)
4.3Gi Model “BY”         7797500 5)       7.4GL Model “HU”      7797019 9)       AQ200D/280             7740890 1)
4.3Gi Model “HU”         7797016 9)       7.4GL Model “LK”      7797420 6)       AQ200F                 7743310 1)
4.3Gi Model “LK”         7797400 6)       7.4GL Model “MD”      7748060 8)       AQ205A                 7742810 1)
4.3Gi Model “NC”         7797210 7)       7.4GL Model “NC”      7797250 7)       AQ210A/270             7724750
4.3Gi Model “WT”         3820085 3) 10)   7.4GSi Model “BY”     7797520 5)       AQ211A                 7743450 1)
4.3GL Model “BY”         7797500 5)       7.4GSi Model “HU”     7797019 9)       AQ225A/280             7728450
4.3GL Model “HU”         7797016 9)       7.4GSi Model “LK”     7797420 6)       AQ225B/280             7740880 1)
4.3GL Model “LK”         7797400 6)       7.4GSi Model “NC”     7797250 7)       AQ225C/280             7740890 1)
4.3GL Model “MD”         7748020 8)       7.4GSi Model “WT”     3820087 3) 10)   AQ225D                 7743320 1)
4.3GL Model “NC”         7797210 7)       740A                  7745660 1)       AQ225D/280             7740890 1)
4.3GL Model “WT”         3820085 3) 10)   740B                  7736260 1)       AQ225E                 7743320 1)
4.3GS Model “BY”         7797500 5)       74GIPEFS              7797479 3) 4)    AQ225F                 7743320 1)
4.3GS Model “HU”         7797016 9)       74GSIPEFS             7797479 3) 4)    AQ231A                 7743460 1)
4.3GS Model “LK”         7797400 6)       8.1Gi                 7740930 3)       AQ231B                 7743460 1)
4.3GS Model “MD”         7748020 8)       8.1GSi                7740930 3)       AQ240A                 7742260 1)
4.3GS Model “NC”         7797210 7)       8.2GL Model “HU”      7797019 9)       AQ255A/280             7740890 1)
4.3GS Model “WT”         3820085 3) 10)   8.2GL Model “MD”      7748060 8)       AQ255B/280             7740890 1)
43GIPEFS                 7797477 3) 4)    8.2GSi Model “BY”     7797520 5)       AQ260A                 7744020 1)
43GLPEFS                 7797477 3) 4)    8.2GSi Model “LK”     7797420 6)       AQ260B                 7744020 1)
5.0Fi Model “HU”         7797017 9)       8.2GSi Model “NC”     7797250 7)       AQ271A                 7743470 1)
5.0Fi Model “MD”         7748050 8)       8.2GSi Model “WT”     3820087 3) 10)   AQ271B                 7743470 1)
5.0Fi Model “NC”         7797220 7)       82GSIPEFS             7797479 3) 4)    AQ271C                 7743470 1)
5.0FL Model “HU”         7797017 9)       AD30A                 7744050 1)       AQ271D                 7743470 1)
5.0FL Model “MD”         7748030 8)       AD31 SN-2203116853    7745620 1)       AQ280A/280             7734530
5.0FL Model “NC”         7797220 7)       AD31B SN2203116854-   7745910 1)       AQ290A                 7744030 1)
5.0Gi Model “BY”         7797510 5)       AD31D                 7746610 1)       AQ311A                 7743550 1)
5.0Gi Model “WT”         3820086 3) 10)   AD31L-A               7742700 1,2)     AQ311B                 7743550 1)
5.0GL Model “BY”         7797510 5)       AD31P-A               7742700 1,2)     AQ60F                  7717110
5.0GL Model “WT”         3820086 3) 10)   AD31XD                7746610 1)       AQ90                   7717110
5.7Gi Model “HU”         7797018 9)       AD41 SN-2204141572    7745630 1)       AQ95/100               7721070
5.7Gi Model “LK”         7797410 6)       AD41B SN2204141573-   7745920 1)       AQ95/100               7721220
5.7Gi Model “MD”         7748040 8)       AD41D                 7746620 1)       AQAD30A                7744050 1)
5.7Gi Model “NC”         7797230 7)       AD41L-A               7742700 1,2)     AQAD31 SN-2203116853   7745620 1)
5.7GL Model “LK”         7797410 6)       AD41P-A               7742700 1,2)     AQAD40                 7744060 1)
5.7GL Model “MD”         7748040 8)       AQ105A/100            7722950          AQAD41 SN-2204141572   7745630 1)
5.7GL Model “NC”         7797230 7)       AQ110                 7717110          AQD19                  7718800
5.7GLi Model “LK”        7797410 6)       AQ110/100             7721220          AQD21A                 7736850 1)
5.7GS Model “BY”         7797510 5)       AQ110/200             7721220          AQD21B                 7742100 1)
5.7GS Model “LK”         7797410 6)       AQ115                 7736850 1)       AQD27                  7718790
5.7GS Model “WT”         3820086 3) 10)   AQ120A/200            7721070          AQD29/200              7721750
5.7GSi Model “BY”        7797510 5)       AQ120B                7742840 1)       AQD29A/250             7722980
5.7GSi Model “LK”        7797410 6)       AQ125A                7742840 1)       AQD32A                 7734580
5.7GSi Model “WT”        3820086 3) 10)   AQ125B                7744630 1)       AQD40                  7744060 1)
5.7GSic Model “LK”       7797410 6)       AQ130                 7736850 1)       AQD70B                 7743240 1)
5.8Fi Model “HU”         7797017 9)       AQ131A                7744650 1)       AQD70C                 7743250 1)
5.8Fi Model “MD”         7748050 8)       AQ131B                7744650 1)       AQD70D                 7743260 1)
5.8Fi Model “NC”         7797240 7)       AQ131C                7744650 1)       B18C                   7719430
5.8FL Model “HU”         7797017 9)       AQ131D                7744650 1)       B230                   7723820 1)
                                                                                                                                                 11
                                                                                                                                            Group
                           Publication List                                        Publikationsförteckning                                  Grupp


                                                                                                                                           00
B250                              7723820 1)        KAD44P-A                       7738870 1,2)    MD70A                             7723310
BB100                             7716390           KAMD42A                        7745930 1)      MD70B                             7743240 1)
BB115                             7736850 1)        KAMD42B                        7746630 1)      MD70C                             7743250 1)
BB140A                            7742840 1)        KAMD42P-A                      7734180 1)      MD96B                             7708900
BB145A                            7742860 1)        KAMD43P-A                      7738870 1,2)    TAD1030G                          7745720 1,2)
BB165                             7736850 1)        KAMD44P-A                      7738870 1,2)    TAD1030GE                         7745720 1,2)
BB170                             7736850 1)        MB10                           7742070 1)      TAD1030P                          7745730 1)
BB225A                            7743320 1)        MB18                           7716390         TAD1030V                          7738460 1,2)
BB225B                            7743320 1)        MB2                            7742060 1)      TAD120AHC                         7742210 1)
BB225C                            7743320 1)        MB20                           7736850 1)      TAD120BHC                         7742210 1)
BB231A                            7743570 1)        MD100A                         7742120 1)      TAD120CHC                         7742210 1)
BB260A                            7744020 1)        MD100B                         7742120 1)      TAD121CHC                         7733670 1)
BB260B                            7744020 1)        MD11                           7742230 1)      TAD1230G                          7745750 1,2)
BB260C                            7744020 1)        MD120A                         7742190 1)      TAD1230P                          7745760 1)
BB261A                            7743570 1)        MD120B                         7742190 1)      TAD1230V                          7738650 1,2)
BB30                              7716390           MD17                           7742230 1)      TAD1231GE                         7745750 1,2)
D1                                7721960           MD19                           7718800         TAD1232GE                         7745750 1,2)
D100A                             7742140 1)        MD1B                           7742090 1)      TAD1240GE                         7741440 1,2)
D100B                             7742140 1)        MD2                            7721960         TAD1241GE                         7741440 1,2)
D100BHC                           7742130 1)        MD2010A                        7746800 1)      TAD1242GE                         7741440 1,2)
D100BRC                           7742130 1)        MD2010B                        7746410 1)      TAD1630G                          7745780 1,2)
D11C/G                            7734130           MD2010C                        7740690 1,2)    TAD1630GE                         7745780 1,2)
D12C-A MP                         7740680 1,2)      MD2020A                        7746800 1)      TAD1630P                          7745790 1)
D120A                             7742020 1)        MD2020B                        7746410 1)      TAD1630V                          7738420 1,2)
D17C/G                            7734130           MD2020C                        7740690 1,2)    TAD1631G                          7745780 1,2)
D2                                7721960           MD2030A                        7746800 1)      TAD1631GE                         7745780 1,2)
D2001                             7726000 1)        MD2030B                        7746410 1)      TAD520GE                          7740720 1,2)
D2002                             7726000 1)        MD2030C                        7740690 1,2)    TAD720GE                          7740720 1,2)
D2003                             7726000 1)        MD2040A                        7746800 1)      TAD730G                           7745690 1,2)
D2003T                            7726000 1)        MD2040B                        7746410 1)      TAD730P                           7745700 1)
D30                               7742050 1)        MD2040C                        7740690 1,2)    TAD730V                           7746080 1,2)
D31                               7742050 1)        MD21A                          7736850 1)      TAD740GE                          7745690 1,2)
D40                               7742050 1)        MD21B                          7742100 1)      TAMD102A                          7746400 1,2)
D41 SN-2204141572                 7745630 1)        MD22A                          7744150 1)      TAMD102D                          7746400 1,2)
D41B SN2204141573-                7745920 1)        MD22L-A                        7744150 1)      TAMD103A-A                        7746440 1,2)
D41D                              7746620 1)        MD22L-B                        7746710 1,2)    TAMD120A                          7742190 1)
D41L-A                            7742700 1,2)      MD22P-B                        7746710 1,2)    TAMD120B                          7742190 1)
D42A                              7742680 1)        MD27                           7718790         TAMD121C                          7745820 1)
D45B                              7742050 1)        MD29                           7721750         TAMD121D                          7745820 1)
D50A                              7729520           MD29A                          7722980         TAMD122A                          7746700 1,2)
D5AG                              7734160           MD2B                           7742090 1)      TAMD122C                          7745820 1)
D67C                              7712710           MD30A                          7744050 1)      TAMD122D                          7745820 1)
D70A                              7720640           MD31 SN-2203116853             7745620 1)      TAMD122P-A                        7746700 1,2)
D70B                              7742830 1)        MD31A SN2203116854-            7745910 1)      TAMD122P-B                        7746700 1,2)
D70CHC                            7733810 1)        MD32A                          7734580         TAMD162A                          7745600 1,2)
D70CRC                            7733810 1)        MD3B                           7742090 1)      TAMD162B                          7745600 1,2)
D96B                              7722870           MD40A                          7744060 1)      TAMD162C                          7745600 1,2)
DH10A                             7739000 1,2)      MD42A                          7734250         TAMD162C-B                        7745600 1,2)
DPX375                            7740930 3)        MD42AK                         7734250         TAMD162C-C                        7746600 1,2)
DPX420                            7740930 3)        MD47B                          7715490         TAMD163A-A                        7746600 1,2)
KAD32P-A                          7738870 1,2)      MD5                            7742220 1)      TAMD163P-A                        7746600 1,2)
KAD42A                            7745930 1)        MD50A                          7729530         TAMD22P-B                         7746710 1,2)
KAD42B                            7746630 1)        MD6                            7742080 1)      TAMD30A                           7744050 1)
KAD42P-A                          7734180 1)        MD67C                          7713470         TAMD31 SN-2203116853              7745620 1)
KAD43P-A                          7738870 1,2)      MD7                            7742080 1)      TAMD31B SN2203116854-             7745910 1)
1)    Also available as 42X Micro Fiche. Publ. No. 77XXXX1.                  1)    Kan även beställas på 42X Micro Fiche. Publ. nr. 77XXXX1.
2)    Basic catalogue. Lists current products and is continuously updated.   2)    Baskatalog. Upptar aktuella produkter och uppdateras fortlöpande.
3)    Preliminary Edition                                                    3)    Preliminär utgåva
4)    Also included in publication 7797474                                   4)    Ingår även i reservdelskatalog 7797474
5)    Also included in publication 7797460                                   5)    Ingår även i reservdelskatalog 7797460
6)    Also included in publication 7797370                                   6)    Ingår även i reservdelskatalog 7797370
7)    Also included in publication 7797180                                   7)    Ingår även i reservdelskatalog 7797180
8)    Also included in publication 7748000                                   8)    Ingår även i reservdelskatalog 7748000
9)    Also included in publication 7748100                                   9)    Ingår även i reservdelskatalog 7748100
10)   Also included in publication 3850096                                   10)   Ingår även i reservdelskatalog 3850096
12
 Group
 Grupp             Publication List                           Publikationsförteckning

00
TAMD31D                 7746610 1)     TD45B                  7742050 1)     TMD40A                  7744060 1)
TAMD31L-A               7742700 1,2)   TD520GE                7740720 1,2)   TMD40B                  7744060 1)
TAMD31M-A               7742700 1,2)   TD60A                  7742690 1)     TMD40C                  7744060 1)
TAMD31P-A               7742700 1,2)   TD60B                  7742690 1)     TMD41 SN-2204141572     7745630 1)
TAMD40A                 7744060 1)     TD60D                  7743120 1)     TMD41B SN2204141573-    7745920 1)
TAMD40B                 7744060 1)     TD610G                 7745690 1,2)   TMD41D                  7746620 1)
TAMD41 SN-2204141572 7745630 1)        TD610M                 7745680 1)     TMD41L-A                7742700 1,2)
TAMD41B SN2204141573- 7745920 1)       TD610V                 7746070 1,2)   TMD47B                  7715490
TAMD41D                 7746620 1)     TD61A                  7735450 1)     TMD50A                  7729530
TAMD41H-A               7742700 1,2)   TD61GC                 7746670        TMD70A                  7723310
TAMD41L-A               7742700 1,2)   TD61GS                 7746670        TMD70AB                 7723310
TAMD41M-A               7742700 1,2)   TD630ME                7745680 1)     TMD70B                  7743240 1)
TAMD41P-A               7742700 1,2)   TD630VE                7746070 1,2)   TMD70C                  7743250 1)
TAMD42B                 7746630 1)     TD63E                  7746670        TMD96B                  7708900
TAMD42WJ-A              7738870 1,2)   TD63ES                 7746670        TWD1010G                7745720 1,2)
TAMD60A                 7742290 1)     TD640VE                7746070 1,2)   TWD1030ME               7745710 1)
TAMD60B                 7742290 1)     TD70A                  7723220        TWD1031VE               7738460 1,2)
TAMD60C                 7743230 1)     TD70B                  7742830 1)     TWD1210G                7745750 1,2)
TAMD61A                 7746650 1)     TD70CHC                7733810 1)     TWD1210P                7745760 1)
TAMD62A                 7746650 1)     TD70CRC                7733810 1)     TWD1210V                7738650 1,2)
TAMD63L-A               7744190 1,2)   TD70G                  7743130 1)     TWD1211G                7745750 1,2)
TAMD63P-A               7744190 1,2)   TD710G                 7745690 1,2)   TWD1211P                7745760 1)
TAMD70C                 7743250 1)     TD71A SN-2071093147    7735450 1)     TWD1211V                7738650 1,2)
TAMD70D                 7743260 1)     TD71A SN2071093148-    7746080 1,2)   TWD1230ME               7745740 1)
TAMD70E                 7743260 1)     TD71FSQ                7746680        TWD1230VE               7738650 1,2)
TAMD71A                 7746660 1)     TD720GE                7740720 1,2)   TWD1231VE               7738650 1,2)
TAMD71B                 7744190 1,2)   TD730ME                7745680 1)     TWD1620G                7745780 1,2)
TAMD72A                 7746660 1)     TD730VE                7746080 1,2)   TWD1630G                7745780 1,2)
TAMD72P-A               7738900        TD73E                  7746680        TWD1630P                7745790 1)
TAMD72WJ-A              7738900        TD73ES                 7746680        TWD1630V                7738420 1,2)
TAMD73P-A               7744190 1,2)   TD96B                  7722870        TWD610G                 7745690 1,2)
TAMD73WJ-A              7744190 1,2)   TD96B1                 7722870        TWD610P                 7745700 1)
TAMD74C-A               7744190 1,2)   THAMD70B               7743240 1)     TWD610V                 7746070 1,2)
TAMD74L-A               7744190 1,2)   THAMD70C               7743250 1)     TWD630ME                7745680 1)
TAMD74P-A               7744190 1,2)   THD102KB               7739000 1,2)   TWD630VE                7746070 1,2)
TD100A                  7742140 1)     THD102KD               7739000 1,2)   TWD710G                 7745690 1,2)
TD100AHC                7742130 1)     TID100K                7746450 1)     TWD710P                 7745700 1)
TD100ARC                7742130 1)     TID120F                7742200 1)     TWD710V                 7746080 1,2)
TD100CHC                7733670 1)     TID120FG               7742200 1)     TWD730ME                7745680 1)
TD100CRC                7733670 1)     TID120H                7742150        TWD731ME                7745680 1)
TD100G                  7746450 1)     TID121FG               7744070 1)     TWD731VE                7746080 1,2)
TD100G-87 SN-2100291137 7745710 1)     TID121FP               7744070 1)     TWD740GE                7745690 1,2)
TD100G-87 SN2100291138- 7738460 1,2)   TID121K                7746460 1)     TWD740VE                7746080 1,2)
TD100H                  7746450 1)     TID121L                7746460 1)
TD1010G                 7745720 1,2)   TID162AG               7744600 1,2)   Transmissions 3)
TD1030ME                7745710 1)     TID162AP               7744600 1,2)   AQ100                   7711040
TD1030VE                7738460 1,2)   TID60D                 7743120 1)     AQ100 (809881/809891)   7715620
TD120A                  7742020 1)     TID61A                 7735450 1)     AQ100 (810000/814000)   7716130
TD120AHC                7742210 1)     TID70G                 7743130 1)     AQ100B                  7726660
TD120ARC                7742210 1)     TID71A SN-2071093147   7735450 1)     AQ170R                  7742000
TD120BHC                7742210 1)     TID71A SN2071093148-   7746080 1,2)   AQ250                   7722610
TD120BRC                7742210 1)     TIMD96B                7708900        AQ250E                  7742000
TD120C                  7742030 1)     TMD100A                7742120 1)     AQ270                   7728300
TD120G                  7742200 1)     TMD100C                7745810 1)     AQ270E                  7742000
TD120GG                 7742200 1)     TMD102A                7746400 1,2)   AQ270F                  7742000
TD120H                  7742150        TMD120A                7742190 1)     AQ270R                  7742000
TD120HP                 7746460 1)     TMD120B                7742190 1)     AQ270T                  7726220
TD1210G                 7745750 1,2)   TMD121C                7745820 1)     AQ270TE                 7742000
TD121CHC                7733670 1)     TMD122A                7746700 1,2)   AQ280                   7728390
TD121CRC                7733670 1)     TMD162C                7745600 1,2)   AQ280E                  7742000
TD121G                  7746460 1)     TMD22A                 7744150 1)     AQ280TE                 7742000
TD121G-87 SN-21202386317745740 1)      TMD22P-B               7746710 1,2)   DP-C1                   7738570
TD121G-87 SN2120238632- 7738650 1,2)   TMD30A                 7744050 1)     DP-C1 “MD”              7748070
TD121GP-87              7745760 1)     TMD31 SN-2203116853    7745620 1)     DP-D1                   7738570
TD30A                   7742050 1)     TMD31B SN2203116854-   7745910 1)     DP-D1 “MD”              7748070
TD31A                   7742050 1)     TMD31D                 7746610 1)     DP-S                    7738570
TD40A                   7742050 1)     TMD31L-A               7742700 1,2)   DPX “MD”                7748070
                                                                                                                                                     13
                                                                                                                                                 Group
                              Publication List                                     Publikationsförteckning                                       Grupp


                                                                                                                                                00
     DPX-C                           7738570
     DPX-S                           7738570
     DPX375                          7740930
     DPX420                          7740930
     HS1A                            7738570
     HS25A-A                         7739840
     HS25L-A                         7739840
     HS45A-A                         7739840
     HS63A-A                         7739840
     HS63AE-A                        7739840
     HS63V-A                         7739840
     HS63VE-A                        7739840
     K22                             7744170 1,2)
     K25                             7744170 1,2)
     K28                             7744170 1,2)
     K32                             7744170 1,2)
     MS10A-A                         7739840
     MS10L-A                         7739840
     MS15A-A                         7739840
     MS15L-A                         7739840
     MS25L-A                         7739840
     PJX-C                           7738570
     PJX-S                           7738570
     SX-C1                           7738570
     SX-C1AC                         7738570
     SX-CLT1                         7738570
     SX-CT1                          7738570
     SX-R1                           7738570
     SX-R2                           7738570
     SX-RT1                          7738570




1)   Also available as 42X Micro Fiche. Publ. No. 77XXXX1.                  1)   Kan även beställas på 42X Micro Fiche. Publ. nr. 77XXXX1.
2)   Basic catalogue. Lists current products and is continuously updated.   2)   Baskatalog. Upptar aktuella produkter och uppdateras fortlöpande.
3)   Other Volvo Penta transmissions are only to be found in the relevant   3)   Övriga Volvo Penta transmissioner återfinns endast i tillhörande
     engine catalogues.                                                          motorkatalog.
                                                                                                                                                              15

                                                                                                                                                           Group
Cylinder Head                                                                             Cylinderhuvud                                                    Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                            21
  Pos   Part No         Quantity/Antal      Description                                          Benämning                          Notes/Anmärkning
  Ref   Artikel nr
                                                                                               04516                              17981




   1 ½ 3830742-7     ½ 1      -     -    ½ Cylinder head . . . . . . . . . . . . . .           Cylinderhuvud . . . . . . . . . . . . . .½ ½
   2 ½ 3165130-0     ½ 1      -     -    ½ • Bearing housing, front . . . . . .                • Lagerhus, främre. . . . . . . . . . .½ ½1)
     ½ 3165133-4     ½ 5      -     -    ½ • Bearing housing, middle . . . . .                 • Lagerhus, mellersta. . . . . . . . .½ ½1)
     ½ 3165136-7     ½ 1      -     -    ½ • Bearing housing, rear . . . . . . .               • Lagerhus, bakre . . . . . . . . . . .½ ½1)
   3 ½ 8170626-9     ½ 7      -     -    ½ • Stud . . . . . . . . . . . . . . . . . . . . .    • Pinnskruv. . . . . . . . . . . . . . . . .½ ½
   4 ½ 1547889-4     ½ 14     -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½L=127mm
   5 ½ 1547888-6     ½ 1      -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½L=106mm
   6 ½ 1677283-2     ½ 6      -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½L=70mm
   7 ½ 1546437-3     ½ 24     -     -    ½ • Valve guide . . . . . . . . . . . . . . .         • Ventilstyrning. . . . . . . . . . . . . .½ ½
   8 ½ 3183227-2     ½ 12     -     -    ½ • Valve seat . . . . . . . . . . . . . . . .        • Ventilsäte . . . . . . . . . . . . . . . .½ ½STD
     ½ 3183228-0     ½ 12     -     -    ½ • Valve seat . . . . . . . . . . . . . . . .        • Ventilsäte . . . . . . . . . . . . . . . .½ ½O.S=0,20mm
   9 ½ 3165369-4     ½ 12     -     -    ½ • Valve seat . . . . . . . . . . . . . . . .        • Ventilsäte . . . . . . . . . . . . . . . .½ ½STD
     ½ 3165397-5     ½ 12     -     -    ½ • Valve seat . . . . . . . . . . . . . . . .        • Ventilsäte . . . . . . . . . . . . . . . .½ ½O.S=0,20mm
  10 ½ 3183241-3     ½ 6      -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .      • Hylsa . . . . . . . . . . . . . . . . . . . .½ ½
  11 ½ 3165747-1     ½ 6      -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .      • O-ring . . . . . . . . . . . . . . . . . . .½ ½
  12 ½ 968062-0      ½ 2      -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½ ½
  13 ½ 422426-7      ½ 1      -     -    ½ • Pin . . . . . . . . . . . . . . . . . . . . . .   • Pinne . . . . . . . . . . . . . . . . . . . .½ ½
  14 ½ 968060-4      ½ 1      -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½ ½
  15 ½ 8170553-5     ½ 1      -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Plugg . . . . . . . . . . . . . . . . . . . .½ ½
  16 ½ 3155057-7     ½ 6      -     -    ½ • Nozzle . . . . . . . . . . . . . . . . . . .      • Munstycke. . . . . . . . . . . . . . . .½ ½
  17 ½ 3165025-2     ½ 12     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Plugg . . . . . . . . . . . . . . . . . . . .½ ½
  18 ½ 949659-7      ½ 12     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .      • O-ring . . . . . . . . . . . . . . . . . . .½ ½
  19 ½ 1544710-5     ½ 1      -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½ ½
  20 ½ 1547419-0     ½ 38     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  21 ½ 8148863-7     ½ 9      -     -    ½ Stud . . . . . . . . . . . . . . . . . . . . . .    Pinnskruv . . . . . . . . . . . . . . . . . .½ ½
  22 ½ 8170115-3     ½ 1      -     -    ½ Valve cover . . . . . . . . . . . . . . . .         Ventilkåpa . . . . . . . . . . . . . . . . .½ ½
  23 ½ 1675839-3     ½ 1      -     -    ½ • Oil filler cap . . . . . . . . . . . . . . .      • Oljepåfyllningslock . . . . . . . . .½ ½
  24 ½ 1675841-9     ½ 1      -     -    ½ • • Gasket. . . . . . . . . . . . . . . . . .       • • Packning . . . . . . . . . . . . . . . .½ ½
  25 ½ 8170116-1     ½ 1      -     -    ½ Sealing strip. . . . . . . . . . . . . . . .        Tätningslist . . . . . . . . . . . . . . . .½ ½
  26 ½ 3964604-7     ½ 16     -     -    ½ Bushing . . . . . . . . . . . . . . . . . . .       Bussning . . . . . . . . . . . . . . . . . .½ ½
  27 ½ 8148488-3     ½ 16     -     -    ½ Cap nut . . . . . . . . . . . . . . . . . . .       Hattmutter . . . . . . . . . . . . . . . . .½ ½
  28 ½ 3099100-4     ½ 1      -     -    ½ Gasket kit, cylinder head. . . . . .                Packningsats, cylinderhuvud . .½ ½SEE GROUP 99
  29 ½20412953-0     ½ 1      -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
  30 ½               ½ 18     -     -    ½ • • Sealing ring . . . . . . . . . . . . . .        • • Tätningsring . . . . . . . . . . . . .½OP½2)
  31 ½               ½ 4      -     -    ½ • • Sealing ring . . . . . . . . . . . . . .        • • Tätningsring . . . . . . . . . . . . .½ ½3)
  32 ½ 8170473-6     ½ 1      -     -    ½ Seal . . . . . . . . . . . . . . . . . . . . . .    Tätning. . . . . . . . . . . . . . . . . . . .½ ½
  33 ½ 3828003-8     ½ 1      -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Huv . . . . . . . . . . . . . . . . . . . . . .½SO½
  34 ½ 946440-5      ½ 2      -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  35 ½ 3826657-3     ½ 1      -     -    ½ Lifting eye . . . . . . . . . . . . . . . . .       Lyftögla . . . . . . . . . . . . . . . . . . .½OP½
  36 ½ 959265-0      ½ 3      -     -    ½ Hex. socket screw . . . . . . . . . . .             Insexskruv . . . . . . . . . . . . . . . . .½ ½
     ½
  36A 940280-1       ½ 3      -     -    ½ Spring washer . . . . . . . . . . . . . .           Fjädrande bricka . . . . . . . . . . . .½ ½
  37 ½ 950562-9      ½ 14     -     -    ½ Pin . . . . . . . . . . . . . . . . . . . . . . .   Pinne . . . . . . . . . . . . . . . . . . . . .½ ½1)
  38 ½ 1546484-5     ½ 14     -     -    ½ Sleeve . . . . . . . . . . . . . . . . . . . .      Hylsa . . . . . . . . . . . . . . . . . . . . .½ ½1)
  39 ½ 3830718-7     ½ 1      -     -    ½ De-carbonizing kit . . . . . . . . . . .            Sotningssats . . . . . . . . . . . . . . .½ ½SEE GROUP 99
     ½ 3165309-0     ½ 1      -     -    ½ Overhaul kit . . . . . . . . . . . . . . . .        Renoveringssats . . . . . . . . . . . .½ ½SEE GROUP 99




   1)     Included in overhaul kit 3165309.                                                    Ingår i renoveringssats 3165309.
   2)     For 26mm holes. Color black.                                                         För hål 26mm. Färg svart.
   3)     For 16mm holes. Color violet.                                                        För 16mm hål. Färg violett.

Publ. 7741440 / 2001-03 / 04516 / 17981
                                                                                                                                                                            17

                                                                                                                                                                         Group
Valve Mechanism                                                                              Ventilmekanism                                                              Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                          21
  Pos       Part No        Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref       Artikel nr
                                                                                                  04500                                           17736




   1    ½   8170158-3    ½ 1     -     -    ½ Rocker arm shaft . . . . . . . . . . . .            Vipparmsaxel. . . . . . . . . . . . . . .½              ½
   2    ½    980176-2    ½ 2     -     -    ½ • Expansion plug . . . . . . . . . . . .            • Expansionsplugg . . . . . . . . . .½                  ½
   3    ½   8148450-3    ½ 6     -     -    ½ Rocker arm . . . . . . . . . . . . . . . .          Vipparm . . . . . . . . . . . . . . . . . . .½          ½
   4    ½    946911-5    ½ 1     -     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½
   5    ½   1546458-9    ½ 1     -     -    ½ • Ball stud . . . . . . . . . . . . . . . . .       • Kulbult . . . . . . . . . . . . . . . . . . .½        ½
   6    ½   1547962-9    ½ 1     -     -    ½ • Ball socket. . . . . . . . . . . . . . . .        • Kulskål. . . . . . . . . . . . . . . . . . .½         ½
   7    ½    968757-5    ½ 1     -     -    ½ • • O-ring . . . . . . . . . . . . . . . . . .      • • O-ring . . . . . . . . . . . . . . . . . .½         ½
   8    ½                ½ 1     -     -    ½ • • Ball seat . . . . . . . . . . . . . . . .       • • Kulskål. . . . . . . . . . . . . . . . . .½         ½
   9    ½   1547919-9    ½ 6     -     -    ½ Yoke . . . . . . . . . . . . . . . . . . . . . .    Ok . . . . . . . . . . . . . . . . . . . . . . .½       ½
  10    ½    946911-5    ½ 1     -     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½
  11    ½   1543368-3    ½ 1     -     -    ½ • Adjusting screw . . . . . . . . . . .             • Ställskruv. . . . . . . . . . . . . . . . .½          ½
  12    ½   3169490-4    ½ 12    -     -    ½ Inlet valve . . . . . . . . . . . . . . . . . .     Inloppsventil . . . . . . . . . . . . . . .½            ½
  13    ½    859171-1    ½ 24    -     -    ½ Valve stem seal . . . . . . . . . . . . .           Ventilskafttätning. . . . . . . . . . . .½              ½
  14    ½   1547210-3    ½ 12    -     -    ½ Valve spring, exhaust . . . . . . . . .             Ventilfjäder, avgas. . . . . . . . . . .½               ½
  15    ½   1546487-8    ½ 24    -     -    ½ Valve spring washer . . . . . . . . .               Ventilfjäderbricka. . . . . . . . . . . .½              ½
  16    ½   1677875-5    ½ 48    -     -    ½ Valve collet. . . . . . . . . . . . . . . . .       Ventillås . . . . . . . . . . . . . . . . . . .½        ½
  17    ½   1677963-9    ½ 12    -     -    ½ Guide pin . . . . . . . . . . . . . . . . . .       Styrtapp. . . . . . . . . . . . . . . . . . .½          ½
  18    ½   3155125-2    ½ 6     -     -    ½ Rocker arm . . . . . . . . . . . . . . . .          Vipparm . . . . . . . . . . . . . . . . . . .½          ½
  19    ½   1677396-2    ½ 1     -     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½
  20    ½   1546775-6    ½ 1     -     -    ½ • Ball stud . . . . . . . . . . . . . . . . .       • Kulbult . . . . . . . . . . . . . . . . . . .½        ½
  21    ½   3964817-5    ½ 1     -     -    ½ • Nozzle . . . . . . . . . . . . . . . . . . .      • Munstycke. . . . . . . . . . . . . . . .½             ½
  22    ½   8148445-3    ½ 6     -     -    ½ Rocker arm . . . . . . . . . . . . . . . .          Vipparm . . . . . . . . . . . . . . . . . . .½          ½
  23    ½   1546458-9    ½ 1     -     -    ½ • Ball stud . . . . . . . . . . . . . . . . .       • Kulbult . . . . . . . . . . . . . . . . . . .½        ½
  24    ½    946911-5    ½ 1     -     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½
  25    ½   1547209-5    ½ 24    -     -    ½ Valve spring . . . . . . . . . . . . . . . .        Ventilfjäder. . . . . . . . . . . . . . . . .½          ½
  26    ½   3165234-0    ½ 12    -     -    ½ Exhaust valve . . . . . . . . . . . . . . .         Avgasventil . . . . . . . . . . . . . . . .½            ½




Publ. 7741440 / 2001-03 / 04500 / 17736
                                                                                                                                                                19

                                                                                                                                                             Group
Cylinder Block                                                                           Cylinderblock                                                       Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                              21
  Pos    Part No       Quantity/Antal      Description                                          Benämning                                 Notes/Anmärkning
  Ref    Artikel nr
                                                                                              04616                                     18089




   1 ½   8130120-2 ½ 1       -     -    ½ Cylinder block . . . . . . . . . . . . . .          Cylinderblock . . . . . . . . . . . . . .½ ½
   2 ½             ½ 1       -     -    ½ • Main bearing cap, front . . . . . .               • Ramlageröverfall, främre. . . . .½ ½
   3 ½             ½ 5       -     -    ½ • Main bearing cap . . . . . . . . . .              • Ramlageröverfall . . . . . . . . . . .½ ½
   4 ½             ½ 1       -     -    ½ • Main bearing cap, rear . . . . . .                • Ramlageröverfall, bakre . . . . .½ ½
   5 ½    422426-7 ½ 1       -     -    ½ • Pin . . . . . . . . . . . . . . . . . . . . . .   • Pinne . . . . . . . . . . . . . . . . . . . .½ ½
   6 ½   1547040-4 ½ 14      -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
   7 ½    981735-4 ½ 3       -     -    ½ Cap plug . . . . . . . . . . . . . . . . . .        Hattplugg . . . . . . . . . . . . . . . . .½ ½
   8 ½    981245-4 ½ 1       -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Plugg . . . . . . . . . . . . . . . . . . . . .½ ½
   9 ½   8170389-4 ½ 2       -     -    ½ Guide sleeve . . . . . . . . . . . . . . .          Styrhylsa . . . . . . . . . . . . . . . . . .½ ½
  10 ½   1546624-6 ½ 3       -     -    ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½ ½
  11 ½   8170666-5 ½ 1       -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Plugg . . . . . . . . . . . . . . . . . . . . .½ ½
  12 ½   3165099-7 ½ 2       -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Plugg . . . . . . . . . . . . . . . . . . . . .½ ½
  12A½    976038-0 ½ 4       -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .      • O-ring . . . . . . . . . . . . . . . . . . .½ ½
  13 ½     18677-5 ½ 2       -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
  14 ½    960634-4 ½ 2       -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Plugg . . . . . . . . . . . . . . . . . . . . .½ ½
  15 ½   3828400-6 ½ 1       -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Lock . . . . . . . . . . . . . . . . . . . . . .½ ½
  16 ½    946441-3 ½ 2       -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  17 ½    925095-2 ½ 1       -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
  18 ½    975122-3 ½ 2       -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½SO½
  19 ½             ½ 1       -     -    ½ Lifting eye . . . . . . . . . . . . . . . . .       Lyftögla . . . . . . . . . . . . . . . . . . .½ ½
  20 ½     11996-6 ½ 2       -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
  21 ½    960631-0 ½ 2       -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Propp. . . . . . . . . . . . . . . . . . . . .½ ½
  22 ½     18677-5 ½ 1       -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
  23 ½   1676622-2 ½ 1       -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½ ½1)
  24 ½    476279-5 ½ 1       -     -    ½ Protective hat. . . . . . . . . . . . . . .         Skyddshatt . . . . . . . . . . . . . . . .½ ½
  25 ½    946440-5 ½ 1       -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½2)
  26 ½     11992-5 ½ 1       -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½2)




   1)     Replaced by 1pc drain cock 949918, 1pc reduction nipple                             Ersatt av 1st avtappningskran 949918, 1st reducernippel 191068
          and 1pc elbow nipple 942021.                                                        och 1st vinkelnippel 942021.
   2)     Mounted behind the oil filter housing in the engine                                 Monterad bakom oljefilterhuset i motorns smörjkanal.
          lubricating duct.

Publ. 7741440 / 2001-03 / 04616 / 18089
                                                                                                                                                                           21

                                                                                                                                                                        Group
Flywheel Housing                                                                            Svänghjulskåpa                                                              Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                         21
  Pos     Part No          Quantity/Antal      Description                                         Benämning                                         Notes/Anmärkning
  Ref     Artikel nr
                                                                                                 04508                                           17974




   1    ½11030277-5    ½   1     -     -    ½ Flywheel housing. . . . . . . . . . . .            Svänghjulskåpa. . . . . . . . . . . . .½                ½
   2    ½ 1543896-3    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½            ½
   3    ½ 467367-9     ½   2     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Propp. . . . . . . . . . . . . . . . . . . . .½         ½
   4    ½ 966371-7     ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½           ½L=140mm
   5    ½ 966364-2     ½   8     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½           ½L=70mm
   6    ½ 966366-7     ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½           ½L=90mm
   7    ½ 849135-9     ½   1     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .    Lock . . . . . . . . . . . . . . . . . . . . . .½       ½
   8    ½ 946502-2     ½   3     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
   9    ½ 421158-7     ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½            ½
  10    ½11031785-6    ½   1     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Propp. . . . . . . . . . . . . . . . . . . . .½         ½
  11    ½11031769-0    ½   1     -     -    ½ Lock washer . . . . . . . . . . . . . . .          Låsbricka . . . . . . . . . . . . . . . . . .½          ½
  12    ½ 966378-2     ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½           ½
  13    ½ 1547255-8    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½            ½
  14    ½ 1549582-3    ½   1     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Plugg . . . . . . . . . . . . . . . . . . . . .½        ½
  15    ½ 946440-5     ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½           ½




Publ. 7741440-8 / 2001-03 / 04508 / 17974
                                                                                                                                                                  23

Timing Gear Housing                                                                       Transmissionskåpa                                                    Group
                                                                                                                                                               Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                21
  Pos    Part No        Quantity/Antal      Description                                          Benämning                            Notes/Anmärkning
  Ref    Artikel nr
                                                                                               04550                                18022




   1 ½   8170561-8    ½ 1     -     -    ½ Plate . . . . . . . . . . . . . . . . . . . . . .   Plåt. . . . . . . . . . . . . . . . . . . . . . .½SO½
   2 ½    471586-8    ½ 17    -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½L=38mm
   3 ½   8170473-6    ½ 1     -     -    ½ Seal . . . . . . . . . . . . . . . . . . . . . .    Tätning. . . . . . . . . . . . . . . . . . . .½ ½
   4 ½   8170237-5    ½ 1     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Lock . . . . . . . . . . . . . . . . . . . . . .½ ½
   5 ½    965197-7    ½ 4     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½1) L=100mm
   5A½    949736-3    ½ 1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
   6 ½   8170193-0    ½ 1     -     -    ½ Idler gear . . . . . . . . . . . . . . . . . .      Mellanhjul . . . . . . . . . . . . . . . . .½ ½
   7 ½   8170219-3    ½ 2     -     -    ½ Hub . . . . . . . . . . . . . . . . . . . . . .     Nav . . . . . . . . . . . . . . . . . . . . . .½ ½
   8 ½   8170220-1    ½ 3     -     -    ½ Thrust washer . . . . . . . . . . . . . .           Tryckbricka . . . . . . . . . . . . . . . .½ ½
   9 ½   3184865-8    ½ 3     -     -    ½ Thrust washer . . . . . . . . . . . . . .           Tryckbricka . . . . . . . . . . . . . . . .½ ½
  10 ½   3184868-2    ½ 3     -     -    ½ Bearing shield . . . . . . . . . . . . . .          Lagersköld. . . . . . . . . . . . . . . . .½ ½
  11 ½   1547886-0    ½ 18    -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  12 ½   8170195-5    ½ 1     -     -    ½ Idler gear . . . . . . . . . . . . . . . . . .      Mellanhjul . . . . . . . . . . . . . . . . .½ ½
  13 ½   8170197-1    ½ 1     -     -    ½ Idler gear . . . . . . . . . . . . . . . . . .      Mellanhjul . . . . . . . . . . . . . . . . .½ ½
  14 ½   8170199-7    ½ 1     -     -    ½ Hub . . . . . . . . . . . . . . . . . . . . . .     Nav . . . . . . . . . . . . . . . . . . . . . .½ ½
  15 ½   3169648-7    ½ 1     -     -    ½ Timing gear casing . . . . . . . . . .              Transmissionskåpa . . . . . . . . . .½ ½
  16 ½    968999-3    ½ 1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½L=130mm
  17 ½    965182-9    ½ 3     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=80mm
  18 ½    965183-7    ½ 1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=90mm
  19 ½    965190-2    ½ 1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½L=100mm
  19A½    947790-2    ½ 2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=80mm
  20 ½    965223-1    ½ 1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½L=75mm
  21 ½   8170452-0    ½ 1     -     -    ½ Sealing strip. . . . . . . . . . . . . . . .        Tätningslist . . . . . . . . . . . . . . . .½ ½
  22 ½   3827152-4    ½ 1     -     -    ½ Timing gear cover . . . . . . . . . . .             Transmissionslock. . . . . . . . . . .½ ½
  23 ½    467367-9    ½ 1     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½ ½
  24 ½    469328-9    ½ 1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
  25 ½    960632-8    ½ 1     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½ ½
  26 ½    948884-2    ½ 1     -     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½ ½
  27 ½    973096-1    ½ 4     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=130mm
  28 ½    947790-2    ½ 2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=80mm
  29 ½    965217-3    ½ 12    -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½L=65mm
  30 ½    965183-7    ½ 1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=90mm
  31 ½   8193986-0    ½ 1     -     -    ½ Drive outlet . . . . . . . . . . . . . . . .        Drivuttag . . . . . . . . . . . . . . . . . .½ ½
     ½                ½                  ½ Comps. see page 25 . . . . . . . .                  Detaljer se sida 25 . . . . . . . . . .½ ½
  32 ½                ½ 1     -     -    ½ • Gear. . . . . . . . . . . . . . . . . . . . .     • Kugghjul . . . . . . . . . . . . . . . . .½ ½
  33 ½    967344-3    ½ 1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
  34 ½    946752-3    ½ 1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  35 ½    965190-2    ½ 1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  36 ½   3184837-7    ½ 1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½2)
  37 ½    948981-6    ½ 1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
  38 ½   3826898-3    ½ 1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½SEE PAGE 101
  39 ½    973967-3    ½ 4     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  40 ½   1556208-5    ½ 1     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Lock . . . . . . . . . . . . . . . . . . . . . .½ ½
  41 ½    948888-3    ½ 1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
  42 ½   3964803-5    ½ 1     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Plugg . . . . . . . . . . . . . . . . . . . . .½ ½
  43 ½    421629-7    ½ 1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½ ½
  44 ½    946440-5    ½ 2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½




   1)     For cover 8170237.                                                                   För lock 8170237.
   2)     For driving device. Mounted from the opposite                                        För drivuttag. Monteras från andra sidan genom bränslepumpen.
          side through the fuel pump.

Publ. 7741440 / 2001-03 / 04550 / 18022
                                                                                                                                                                        25

                                                                                                                                                                     Group
Driving Device                                                                           Drivanordning                                                               Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                      21
  Pos       Part No      Quantity/Antal      Description                                        Benämning                                         Notes/Anmärkning
  Ref       Artikel nr
                                                                                              04338                                           17818




   1    ½   8193986-0 ½ 1      -     -    ½ Drive outlet . . . . . . . . . . . . . . . .      Drivuttag . . . . . . . . . . . . . . . . . .½          ½
   2    ½   1547846-4 ½ 1      -     -    ½ • Hub . . . . . . . . . . . . . . . . . . . . .   • Nav . . . . . . . . . . . . . . . . . . . . .½        ½
   3    ½   1546480-3 ½ 1      -     -    ½ • Sealing ring . . . . . . . . . . . . . . .      • Tätningsring . . . . . . . . . . . . . .½             ½
   4    ½             ½ 1      -     -    ½ • Shaft . . . . . . . . . . . . . . . . . . . .   • Axel . . . . . . . . . . . . . . . . . . . . .½       ½
   5    ½             ½ 1      -     -    ½ • Bearing housing . . . . . . . . . . .           • Lagerhus . . . . . . . . . . . . . . . . .½           ½
   6    ½     11013-0 ½ 1      -     -    ½ • Ball bearing . . . . . . . . . . . . . . .      • Kullager . . . . . . . . . . . . . . . . . .½         ½
   7    ½   1677558-7 ½ 4      -     -    ½ • Disc spring . . . . . . . . . . . . . . .       • Tallriksfjäder . . . . . . . . . . . . . .½           ½
   8    ½             ½ 1      -     -    ½ • Spacer . . . . . . . . . . . . . . . . . . .    • Distans . . . . . . . . . . . . . . . . . .½          ½
   9    ½    471499-4 ½ 1      -     -    ½ • Ball bearing . . . . . . . . . . . . . . .      • Kullager . . . . . . . . . . . . . . . . . .½         ½
  10    ½    914532-7 ½ 1      -     -    ½ • Retaining ring . . . . . . . . . . . . .        • Spårring . . . . . . . . . . . . . . . . .½           ½
  11    ½             ½ 1      -     -    ½ • Gear. . . . . . . . . . . . . . . . . . . . .   • Kugghjul . . . . . . . . . . . . . . . . .½           ½




Publ. 7741440 / 2001-03 / 04338 / 17818
                                                                                                                                                                       27

                                                                                                                                                                    Group
Camshaft                                                                                Kamaxel                                                                     Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                     21
  Pos    Part No       Quantity/Antal      Description                                         Benämning                                         Notes/Anmärkning
  Ref    Artikel nr
                                                                                             04541                                           18012




   1 ½   3827602-8 ½ 1       -     -    ½ Camshaft . . . . . . . . . . . . . . . . . .       Kamaxel . . . . . . . . . . . . . . . . . . .½          ½
   2 ½    276626-9 ½ 1       -     -    ½ Bearing shell kit, front . . . . . . . .           Lagerskålsats, främre . . . . . . . .½                  ½
     ½             ½ 2       -     -    ½ • Bearing shell . . . . . . . . . . . . . .        • Lagerskål. . . . . . . . . . . . . . . . .½           ½
   3 ½    276630-1 ½ 6       -     -    ½ Bearing shell kit . . . . . . . . . . . . .        Lagerskålsats . . . . . . . . . . . . . .½              ½
     ½             ½ 2       -     -    ½ • Bearing shell . . . . . . . . . . . . . .        • Lagerskål. . . . . . . . . . . . . . . . .½           ½
   4 ½    471555-3 ½ 6       -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
   5 ½   3829487-2 ½ 1       -     -    ½ Washer . . . . . . . . . . . . . . . . . . .       Bricka . . . . . . . . . . . . . . . . . . . .½         ½
   6 ½   3155166-6 ½ 1       -     -    ½ Wheel . . . . . . . . . . . . . . . . . . . .      Hjul . . . . . . . . . . . . . . . . . . . . . .½       ½
   7 ½   8170574-1 ½ 1       -     -    ½ Gear . . . . . . . . . . . . . . . . . . . . . .   Kugghjul . . . . . . . . . . . . . . . . . .½           ½
   8 ½    950572-8 ½ 1       -     -    ½ • Locating pin . . . . . . . . . . . . . . .       • Styrpinne. . . . . . . . . . . . . . . . .½           ½




Publ. 7741440 / 2001-03 / 04541 / 18012
                                                                                                                                                              29

Crank Mechanism                                                                          Vevmekanism                                                       Group
                                                                                                                                                           Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                            21
        TAD1240GE                                             TAD1241GE, TAD1242GE
  Pos    Part No       Quantity/Antal      Description                                          Benämning                       Notes/Anmärkning
  Ref    Artikel nr
                                                                                              04526                           18010




   1 ½   3831285-6 ½ 6      -      -    ½ Cylinder liner kit . . . . . . . . . . . . .        Cylinderfodersats . . . . . . . . . . .½ ½
     ½   3831284-9 ½ -      6      -    ½ Cylinder liner kit . . . . . . . . . . . . .        Cylinderfodersats . . . . . . . . . . .½ ½
   2 ½             ½ 6      6      -    ½ • Cylinder liner . . . . . . . . . . . . . .        • Cylinderfoder . . . . . . . . . . . . .½ ½
   3 ½   3830452-3 ½ 6      6      -    ½ • Sealing ring kit. . . . . . . . . . . . .         • Tätningsringsats . . . . . . . . . . .½ ½
   4 ½   3830463-0 ½ 6      6      -    ½ • Piston ring kit. . . . . . . . . . . . . .        • Kolvringsats. . . . . . . . . . . . . . .½ ½
   5 ½             ½ 6      -      -    ½ • Piston. . . . . . . . . . . . . . . . . . . .     • Kolv . . . . . . . . . . . . . . . . . . . . .½ ½
     ½             ½ -      6      -    ½ • Piston. . . . . . . . . . . . . . . . . . . .     • Kolv . . . . . . . . . . . . . . . . . . . . .½ ½
   6 ½   3155115-3 ½ 6      6      -    ½ • Gudgeon pin . . . . . . . . . . . . . .           • Kolvtapp . . . . . . . . . . . . . . . . .½ ½
   7 ½    914530-1 ½ 12    12      -    ½ • Lock ring . . . . . . . . . . . . . . . . .       • Låsring. . . . . . . . . . . . . . . . . . .½ ½
   7A½   1677591-8 ½ 6      6      -    ½ Shim. . . . . . . . . . . . . . . . . . . . . .     Justerbleck . . . . . . . . . . . . . . . .½ ½TH=0,20mm
     ½   1677592-6 ½ 6      6      -    ½ Shim. . . . . . . . . . . . . . . . . . . . . .     Justerbleck . . . . . . . . . . . . . . . .½ ½TH=0,30mm
     ½   1677593-4 ½ 6      6      -    ½ Shim. . . . . . . . . . . . . . . . . . . . . .     Justerbleck . . . . . . . . . . . . . . . .½ ½TH=0,50mm
   8 ½   3184823-7 ½ 6      6      -    ½ Connecting rod . . . . . . . . . . . . .            Vevstake . . . . . . . . . . . . . . . . . .½ ½
   9 ½   1543035-8 ½ 12    12      -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
  10 ½    470304-7 ½ 6      6      -    ½ • Bushing . . . . . . . . . . . . . . . . . .       • Bussning. . . . . . . . . . . . . . . . .½ ½
  11 ½   1547468-7 ½ 1      1      -    ½ Crankshaft . . . . . . . . . . . . . . . . .        Vevaxel. . . . . . . . . . . . . . . . . . . .½ ½
  12 ½    422253-5 ½ 1      1      -    ½ • Woodruff key. . . . . . . . . . . . . .           • Woodruffkil . . . . . . . . . . . . . . .½ ½
  13 ½    978130-3 ½ 6      6      -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½ ½
  14 ½    950645-2 ½ 1      1      -    ½ • Pin . . . . . . . . . . . . . . . . . . . . . .   • Pinne . . . . . . . . . . . . . . . . . . . .½ ½
  15 ½    963254-8 ½ 10    10      -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  16 ½   8193962-1 ½ 1      1      -    ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½ ½
  17 ½   8193930-8 ½ 1      1      -    ½ Vibration damper . . . . . . . . . . . .            Svängningsdämpare. . . . . . . . .½ ½
  17A½   1549570-8 ½ 1      1      -    ½ Vibration damper . . . . . . . . . . . .            Svängningsdämpare. . . . . . . . .½ ½
  18 ½    946440-5 ½ 6      6      -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  19 ½   3827504-6 ½ 1      1      -    ½ Dust cover . . . . . . . . . . . . . . . . .        Dammskydd . . . . . . . . . . . . . . .½ ½
  20 ½   3832863-9 ½ 1      1      -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½ ½
  21 ½   3832906-6 ½ 1      1      -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
  22 ½   3827530-1 ½ 1      1      -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½ ½
  23 ½    974111-7 ½ 2      2      -    ½ Hex. socket screw . . . . . . . . . . .             Insexskruv . . . . . . . . . . . . . . . . .½ ½
  24 ½   3826656-5 ½ 1      1      -    ½ Companion flange . . . . . . . . . . .              Medbringare . . . . . . . . . . . . . . .½ ½
  25 ½   1543316-2 ½ 1      1      -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  26 ½    422124-8 ½ 1      1      -    ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½ ½
  27 ½    945512-2 ½ 1      1      -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
  28 ½   1549407-3 ½ 1      1      -    ½ Hub . . . . . . . . . . . . . . . . . . . . . .     Nav . . . . . . . . . . . . . . . . . . . . . .½ ½
  29 ½   8170192-2 ½ 1      1      -    ½ Gear . . . . . . . . . . . . . . . . . . . . . .    Kugghjul . . . . . . . . . . . . . . . . . .½ ½
  30 ½    276615-2 ½ 7      7      -    ½ Main bearing kit . . . . . . . . . . . . .          Ramlagersats . . . . . . . . . . . . . .½ ½STD
     ½             ½ 7      7      -    ½ • Bearing shell, upper . . . . . . . .              • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1547741
     ½             ½ 7      7      -    ½ • Bearing shell, lower . . . . . . . . .            • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1547739
     ½    276616-0 ½ 7      7      -    ½ Main bearing kit . . . . . . . . . . . . .          Ramlagersats . . . . . . . . . . . . . .½ ½U.S=0.25mm
     ½             ½ 7      7      -    ½ • Bearing shell, upper . . . . . . . .              • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677244
     ½             ½ 7      7      -    ½ • Bearing shell, lower . . . . . . . . .            • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677264
     ½    276617-8 ½ 7      7      -    ½ Main bearing kit . . . . . . . . . . . . .          Ramlagersats . . . . . . . . . . . . . .½ ½U.S=0.50mm
     ½             ½ 7      7      -    ½ • Bearing shell, upper . . . . . . . .              • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677245
     ½             ½ 7      7      -    ½ • Bearing shell, lower . . . . . . . . .            • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677265
     ½    276618-6 ½ 7      7      -    ½ Main bearing kit . . . . . . . . . . . . .          Ramlagersats . . . . . . . . . . . . . .½ ½U.S=0.75mm
     ½             ½ 7      7      -    ½ • Bearing shell, upper . . . . . . . .              • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677246
     ½             ½ 7      7      -    ½ • Bearing shell, lower . . . . . . . . .            • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677266
     ½    276619-4 ½ 7      7      -    ½ Main bearing kit . . . . . . . . . . . . .          Ramlagersats . . . . . . . . . . . . . .½SO½U.S=1.00mm
     ½             ½ 7      7      -    ½ • Bearing shell, upper . . . . . . . .              • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677247
     ½             ½ 7      7      -    ½ • Bearing shell, lower . . . . . . . . .            • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677267
     ½    276620-2 ½ 7      7      -    ½ Main bearing kit . . . . . . . . . . . . .          Ramlagersats . . . . . . . . . . . . . .½SO½U.S=1.25mm
     ½             ½ 7      7      -    ½ • Bearing shell, upper . . . . . . . .              • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677248
     ½             ½ 7      7      -    ½ • Bearing shell, lower . . . . . . . . .            • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677268
  31 ½   3093651-2 ½ 1      1      -    ½ Thrust washer kit . . . . . . . . . . . .           Tryckbricksats . . . . . . . . . . . . . .½ ½STD
     ½   3093652-0 ½ 1      1      -    ½ Thrust washer kit . . . . . . . . . . . .           Tryckbricksats . . . . . . . . . . . . . .½ ½O.S=0.1mm
     ½   3093653-8 ½ 1      1      -    ½ Thrust washer kit . . . . . . . . . . . .           Tryckbricksats . . . . . . . . . . . . . .½ ½O.S=0.2mm
  32 ½    276134-4 ½ 6      6      -    ½ Big end bearing kit . . . . . . . . . .             Vevstakslagersats . . . . . . . . . . .½ ½STD
     ½    276135-1 ½ 6      6      -    ½ Big end bearing kit . . . . . . . . . .             Vevstakslagersats . . . . . . . . . . .½ ½U.S=0.25mm
     ½    276136-9 ½ 6      6      -    ½ Big end bearing kit . . . . . . . . . .             Vevstakslagersats . . . . . . . . . . .½ ½U.S=0.50mm
     ½    276137-7 ½ 6      6      -    ½ Big end bearing kit . . . . . . . . . .             Vevstakslagersats . . . . . . . . . . .½ ½U.S=0.75mm
     ½    276334-0 ½ 6      6      -    ½ Big end bearing kit . . . . . . . . . .             Vevstakslagersats . . . . . . . . . . .½ ½U.S=1.00mm
     ½    276349-8 ½ 6      6      -    ½ Big end bearing kit . . . . . . . . . .             Vevstakslagersats . . . . . . . . . . .½ ½U.S=1.25mm
  33 ½   1543563-9 ½ 14    14      -    ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04526 / 18010
                                                                                                                                                              31

Crank Mechanism                                                                             Vevmekanism                                                    Group
                                                                                                                                                           Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                            21
        TAD1240GE                                                 TAD1241GE, TAD1242GE
  Pos       Part No        Quantity/Antal      Description                                         Benämning                            Notes/Anmärkning
  Ref       Artikel nr
                                                                                                 04526                                18010




  34    ½   1677893-8    ½ 14   14     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  35    ½    866380-9    ½ 1     1     -    ½ Flywheel . . . . . . . . . . . . . . . . . . .     Svänghjul. . . . . . . . . . . . . . . . . .½ ½
  36    ½   8193939-9    ½ 1     1     -    ½ • Gear ring . . . . . . . . . . . . . . . . .      • Kuggkrans. . . . . . . . . . . . . . . .½ ½
  37    ½    970893-4    ½ 10   10     -    ½ Hexagon screw . . . . . . . . . . . . .            Sexkantsskruv . . . . . . . . . . . . . .½SO½
  38    ½   3826640-9    ½ 1     1     -    ½ Pulley . . . . . . . . . . . . . . . . . . . . .   Remskiva . . . . . . . . . . . . . . . . . .½ ½
  39    ½   1161231-4    ½ X     X     -    ½ Sealant. . . . . . . . . . . . . . . . . . . .     Tätningsmedel. . . . . . . . . . . . . .½ ½304ml
        ½   1161277-7    ½ X     X     -    ½ Sealant. . . . . . . . . . . . . . . . . . . .     Tätningsmedel. . . . . . . . . . . . . .½ ½20g




Publ. 7741440 / 2001-03 / 04526 / 18010
                                                                                                                                                              33

Engine mounting and frame                                                                   Motorupphängning och ram                                       Group
                                                                                                                                                           Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                            21
  Pos        Part No        Quantity/Antal      Description                                        Benämning                         Notes/Anmärkning
  Ref        Artikel nr
                                                                                                 04685                             18144




   1    ½   3826668-0 ½     1     -     -    ½ Frame . . . . . . . . . . . . . . . . . . . . .   Ram . . . . . . . . . . . . . . . . . . . . . .½SO½
   2    ½             ½     1     -     -    ½ Frame . . . . . . . . . . . . . . . . . . . . .   Ram . . . . . . . . . . . . . . . . . . . . . .½OP½
   3    ½    865410-5 ½     1     -     -    ½ Engine anchorage . . . . . . . . . . .            Motorfäste. . . . . . . . . . . . . . . . .½ ½
   4    ½    967786-5 ½     4     -     -    ½ Flange screw . . . . . . . . . . . . . . .        Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=90mm
   5    ½    975120-7 ½     4     -     -    ½ Flange screw . . . . . . . . . . . . . . .        Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=50mm
   6    ½   3826669-8 ½     2     -     -    ½ Engine bracket . . . . . . . . . . . . .          Motorkonsol . . . . . . . . . . . . . . .½ ½
   7    ½    968435-8 ½     8     -     -    ½ Flange screw . . . . . . . . . . . . . . .        Flänsskruv . . . . . . . . . . . . . . . . .½ ½
   8    ½    966360-0 ½     4     -     -    ½ Flange screw . . . . . . . . . . . . . . .        Flänsskruv . . . . . . . . . . . . . . . . .½ ½
   9    ½    971100-3 ½     4     -     -    ½ Flange lock nut . . . . . . . . . . . . .         Flänslåsmutter . . . . . . . . . . . . . .½ ½
  10    ½   3827307-4 ½     2     -     -    ½ Engine bracket . . . . . . . . . . . . .          Motorkonsol . . . . . . . . . . . . . . .½ ½FOR 3828247
  11    ½   3828247-1 ½     6     -     -    ½ Rubber cushion . . . . . . . . . . . . .          Gummikudde. . . . . . . . . . . . . . .½ ½
  12    ½    955904-8 ½     4     -     -    ½ Washer . . . . . . . . . . . . . . . . . . .      Bricka . . . . . . . . . . . . . . . . . . . .½ ½
  13    ½    961305-0 ½     4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .    Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  14    ½   3827973-3 ½     2     -     -    ½ Engine bracket . . . . . . . . . . . . .          Motorkonsol . . . . . . . . . . . . . . .½ ½1)




            1)      High engine mounting.                                                                      Hög motormontering.


Publ. 7741440 / 2001-03 / 04685 / 18144
                                                                                                                                                            35

                                                                                                                                                         Group
Lubricating System                                                                         Smörjsystem                                                   Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                          22
  Pos     Part No        Quantity/Antal      Description                                          Benämning                          Notes/Anmärkning
  Ref     Artikel nr
                                                                                                04681                              18088




   1    ½ 3831107-2    ½ 1     -     -    ½ Sump . . . . . . . . . . . . . . . . . . . . .      Oljesump . . . . . . . . . . . . . . . . . .½ ½
   2    ½ 468940-2     ½ 1     -     -    ½ • Hose connection . . . . . . . . . . .             • Slanganslutning . . . . . . . . . . .½ ½
   3    ½ 468947-7     ½ 1     -     -    ½ • Sealing ring . . . . . . . . . . . . . . .        • Tätningsring . . . . . . . . . . . . . .½ ½
   4    ½ 468948-5     ½ 2     -     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½ ½
   5    ½ 949175-4     ½ 1     -     -    ½ • Magnetic plug . . . . . . . . . . . . .           • Magnetpropp . . . . . . . . . . . . .½ ½
   6    ½   18813-6    ½ 1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
   7    ½ 468947-7     ½ 1     -     -    ½ • Sealing ring . . . . . . . . . . . . . . .        • Tätningsring . . . . . . . . . . . . . .½ ½
   8    ½ 479977-1     ½ 1     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½ ½
   9    ½ 8192235-3    ½ X     -     -    ½ Rubber moulding. . . . . . . . . . . .              Gummilist . . . . . . . . . . . . . . . . .½ ½L=2870mm
  10    ½ 959230-4     ½ 14    -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  11    ½20430432-3    ½ 14    -     -    ½ Sleeve . . . . . . . . . . . . . . . . . . . .      Hylsa . . . . . . . . . . . . . . . . . . . . .½ ½
  12    ½ 8170261-5    ½ 1     -     -    ½ Oil pump . . . . . . . . . . . . . . . . . .        Oljepump. . . . . . . . . . . . . . . . . .½ ½
        ½              ½                  ½ • Comps. see page 45 . . . . . . .                  • Detaljer se sida 45 . . . . . . . . .½ ½
  13    ½ 8170878-6    ½ 1     -     -    ½ Suction pipe . . . . . . . . . . . . . . .          Sugrör . . . . . . . . . . . . . . . . . . . .½ ½
  14    ½ 465784-7     ½ 1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½ ½
  15    ½ 965180-3     ½ 3     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=60mm
  16    ½ 968842-5     ½ 1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=110mm
  17    ½ 471734-4     ½ 4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  18    ½ 8170430-6    ½ 1     -     -    ½ Oil feed pipe . . . . . . . . . . . . . . .         Tryckoljerör . . . . . . . . . . . . . . . .½ ½
  19    ½              ½ 1     -     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½ ½
  20    ½              ½ 1     -     -    ½ • Ferrule . . . . . . . . . . . . . . . . . . .     • Skärring. . . . . . . . . . . . . . . . . .½ ½
  21    ½ 8170558-4    ½ 1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½ ½
  22    ½ 3155151-8    ½ 6     -     -    ½ Nozzle . . . . . . . . . . . . . . . . . . . .      Munstycke . . . . . . . . . . . . . . . . .½ ½
  23    ½ 966378-2     ½ 6     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  24    ½ 8170583-2    ½ 1     -     -    ½ Nozzle, transmission . . . . . . . . .              Munstycke, transmission. . . . . .½ ½
  25    ½ 471586-8     ½ 1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  26    ½ 8170702-8    ½ 1     -     -    ½ Intermediate section . . . . . . . . .              Mellanstycke . . . . . . . . . . . . . . .½ ½
  27    ½ 1636309-5    ½ 1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½ ½
  28    ½ 8193971-2    ½ 1     -     -    ½ Outlet pipe . . . . . . . . . . . . . . . . .       Utloppsrör . . . . . . . . . . . . . . . . .½ ½
  29    ½ 3165142-5    ½ 2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  30    ½ 1677370-7    ½ 2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½ ½
  31    ½ 3828000-4    ½ 1     -     -    ½ Dipstick . . . . . . . . . . . . . . . . . . .      Mätsticka . . . . . . . . . . . . . . . . . .½ ½
  32    ½ 925054-9     ½ 1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .      • O-ring . . . . . . . . . . . . . . . . . . .½ ½
  33    ½ 3828002-0    ½ 1     -     -    ½ Retainer . . . . . . . . . . . . . . . . . . .      Hållare . . . . . . . . . . . . . . . . . . . .½ ½
  34    ½ 8149086-4    ½ 1     -     -    ½ Oil filler pipe. . . . . . . . . . . . . . . .      Oljepåfyllningsrör . . . . . . . . . . .½ ½
  35    ½ 3154328-3    ½ 1     -     -    ½ Oil filler cap . . . . . . . . . . . . . . . .      Oljepåfyllningslock . . . . . . . . . .½ ½
  36    ½20365079-1    ½ 1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
  37    ½ 3831383-9    ½ 1     -     -    ½ Hose . . . . . . . . . . . . . . . . . . . . .      Slang . . . . . . . . . . . . . . . . . . . . .½ ½
  38    ½ 943476-2     ½ 2     -     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklamma. . . . . . . . . . . . . . .½ ½
  39    ½ 3831384-7    ½ 1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½SO½
  40    ½ 977938-0     ½ 2     -     -    ½ Flange lock nut . . . . . . . . . . . . .           Flänslåsmutter . . . . . . . . . . . . . .½ ½
  41    ½ 949997-1     ½ 2     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½ ½
  42    ½ 946440-5     ½ 2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  43    ½ 945408-3     ½ 2     -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04681 / 18088
                                                                                                                                                                        37

                                                                                                                                                                     Group
Lubricating System                                                                       Smörjsystem                                                                 Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                      22
  Pos     Part No       Quantity/Antal      Description                                         Benämning                                         Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04617                                           17916




   1    ½ 469846-0 ½    2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½            ½
   2    ½ 471706-2 ½    1     -     -    ½ Reduction valve . . . . . . . . . . . . .          Reducerventil . . . . . . . . . . . . . .½              ½1)
   3    ½ 948610-1 ½    2     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½         ½
   4    ½ 1547934-8 ½   2     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .    Lock . . . . . . . . . . . . . . . . . . . . . .½       ½
   5    ½ 471707-0 ½    1     -     -    ½ Reduction valve . . . . . . . . . . . . .          Reducerventil . . . . . . . . . . . . . .½              ½2)




   1)      Mounted between cylinder 4 and 5.                                                  Monterad mellan cylinder 4 och 5.
   2)      Mounted between cylinder 2 and 3.                                                  Monterad mellan cylinder 2 och 3.

Publ. 7741440 / 2001-03 / 04617 / 17916
                                                                                                                                                                       39

Lubricating System with Low Oil                                                          Smörjsystem med låg                                                        Group
                                                                                                                                                                    Grupp
Sump                                                                                     oljesump
TAD1240GE, TAD1241GE, TAD1242GE
                                                                                                                                                                    22
  Pos    Part No        Quantity/Antal      Description                                         Benämning                                        Notes/Anmärkning
  Ref    Artikel nr
                                                                                              04746                                          18264




   1 ½                ½ 1     -     -    ½ Sump . . . . . . . . . . . . . . . . . . . . .     Sump. . . . . . . . . . . . . . . . . . . . .½         ½
   2 ½   3828787-6    ½ 1     -     -    ½ • Sump . . . . . . . . . . . . . . . . . . . .     • Oljesump. . . . . . . . . . . . . . . . .½           ½
   3 ½   3827314-0    ½ 1     -     -    ½ • Oil draining pipe . . . . . . . . . . .          • Oljeavtappningsrör . . . . . . . . .½                ½
   4 ½    479979-7    ½ 1     -     -    ½ • • Plug . . . . . . . . . . . . . . . . . . . .   • • Propp . . . . . . . . . . . . . . . . . .½         ½
   5 ½    421629-7    ½ 2     -     -    ½ • Sealing ring . . . . . . . . . . . . . . .       • Tätningsring . . . . . . . . . . . . . .½            ½
   6 ½    479979-7    ½ 2     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .   • Propp . . . . . . . . . . . . . . . . . . .½         ½
   7 ½    946173-2    ½ 2     -     -    ½ • Flange screw . . . . . . . . . . . . . .         • Flänsskruv . . . . . . . . . . . . . . . .½          ½
   8 ½    949175-4    ½ 1     -     -    ½ • Magnetic plug . . . . . . . . . . . . .          • Magnetpropp . . . . . . . . . . . . .½               ½
   9 ½     18813-6    ½ 1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .     • Packning . . . . . . . . . . . . . . . . .½          ½
  10 ½     11998-2    ½ 1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .     • Packning . . . . . . . . . . . . . . . . .½          ½
  11 ½    960632-8    ½ 1     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .   • Propp . . . . . . . . . . . . . . . . . . .½         ½
  12 ½   8192235-3    ½ X     -     -    ½ Rubber moulding. . . . . . . . . . . .             Gummilist . . . . . . . . . . . . . . . . .½           ½L=2870mm
  13 ½   3829805-5    ½ 1     -     -    ½ Guide . . . . . . . . . . . . . . . . . . . . .    Styrning . . . . . . . . . . . . . . . . . . .½        ½
  14 ½   3827164-9    ½ 1     -     -    ½ Oil filler pipe. . . . . . . . . . . . . . . .     Oljepåfyllningsrör . . . . . . . . . . .½              ½
  15 ½    946173-2    ½ 2     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  15A½    865918-7    ½ 1     -     -    ½ Oil dipstick . . . . . . . . . . . . . . . . .     Oljemätsticka. . . . . . . . . . . . . . .½            ½
  15B½    421723-8    ½ 1     -     -    ½ • Rubber seal . . . . . . . . . . . . . . .        • Gummitätning . . . . . . . . . . . . .½              ½
  16 ½   1675839-3    ½ 1     -     -    ½ Oil filler cap . . . . . . . . . . . . . . . .     Oljepåfyllningslock . . . . . . . . . .½               ½
  17 ½   1675841-9    ½ 1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .     • Packning . . . . . . . . . . . . . . . . .½          ½
  18 ½   3827163-1    ½ 1     -     -    ½ Anchorage . . . . . . . . . . . . . . . . .        Fäste . . . . . . . . . . . . . . . . . . . . .½       ½
  19 ½    947760-5    ½ 1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  19A½    843075-3    ½ 1     -     -    ½ Sleeve . . . . . . . . . . . . . . . . . . . .     Hylsa . . . . . . . . . . . . . . . . . . . . .½       ½
  20 ½    946440-5    ½ 1     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  21 ½    947760-5    ½ 22    -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  22 ½   3165222-5    ½ 1     -     -    ½ Oil pump . . . . . . . . . . . . . . . . . .       Oljepump. . . . . . . . . . . . . . . . . .½           ½
     ½                ½                  ½ • Comps. see page 43 . . . . . . .                 • Detaljer se sida 43 . . . . . . . . .½               ½
  23 ½    965181-1    ½ 4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  23A½   8170558-4    ½ 1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½           ½
  24 ½   8170430-6    ½ 1     -     -    ½ Oil feed pipe . . . . . . . . . . . . . . .        Tryckoljerör . . . . . . . . . . . . . . . .½          ½
  25 ½    965181-1    ½ 2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  26 ½    866110-0    ½ 1     -     -    ½ Suction pipe . . . . . . . . . . . . . . .         Sugrör . . . . . . . . . . . . . . . . . . . .½        ½
  27 ½    470383-1    ½ 2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½           ½
  28 ½    946440-5    ½ 2     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½




Publ. 7741440 / 2001-03 / 04746 / 18264
                                                                                                                                                                        41

                                                                                                                                                                     Group
Lubricating System, Reduction Valve                                                      Smörjsystem, reducerventiler                                                Grupp
for Alternative Mounting of Oil Filter                                                   för alternativ placering av
                                                                                         oljefilter                                                                  22
TAD1240GE, TAD1241GE, TAD1242GE


  Pos     Part No       Quantity/Antal      Description                                         Benämning                                         Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04684                                           17916




   1    ½ 469846-0 ½    2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½            ½
   2    ½ 471812-8 ½    1     -     -    ½ Reduction valve . . . . . . . . . . . . .          Reducerventil . . . . . . . . . . . . . .½              ½1)
   3    ½ 948610-1 ½    2     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½         ½
   4    ½ 1547934-8 ½   2     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .    Lock . . . . . . . . . . . . . . . . . . . . . .½       ½
   5    ½ 3826265-5 ½   1     -     -    ½ Reduction valve . . . . . . . . . . . . .          Reducerventil . . . . . . . . . . . . . .½              ½2)




   1)      Mounted between cylinder 4 and 5.                                                  Monterad mellan cylinder 4 och 5.
   2)      Mounted between cylinder 2 and 3.                                                  Monterad mellan cylinder 2 och 3.

Publ. 7741440 / 2001-03 / 04684 / 17916
                                                                                                                                                                       43

                                                                                                                                                                    Group
Oil Pump, Components                                                                     Oljepump, detaljer                                                         Grupp

                                                                                                                                                                    22
  Pos     Part No      Quantity/Antal      Description                                          Benämning                                        Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04276                                          17752




   1    ½ 3165222-5 ½ 1      -     -    ½ Oil pump . . . . . . . . . . . . . . . . . .        Oljepump. . . . . . . . . . . . . . . . . .½           ½
   2    ½           ½ 1      -     -    ½ • Oil pump . . . . . . . . . . . . . . . . .        • Oljepump . . . . . . . . . . . . . . . .½            ½
   3    ½           ½ 1      -     -    ½ • • Oil pump housing . . . . . . . . .              • • Oljepumphus . . . . . . . . . . . .½               ½
   4    ½           ½ 1      -     -    ½ • • Cover . . . . . . . . . . . . . . . . . . .     • • Lock . . . . . . . . . . . . . . . . . . .½        ½
   5    ½ 965180-3 ½ 2       -     -    ½ • • Flange screw . . . . . . . . . . . .            • • Flänsskruv. . . . . . . . . . . . . . .½           ½
   6    ½ 422426-7 ½ 2       -     -    ½ • • Pin . . . . . . . . . . . . . . . . . . . . .   • • Pinne. . . . . . . . . . . . . . . . . . .½        ½
   7    ½           ½ 1      -     -    ½ • • Pin . . . . . . . . . . . . . . . . . . . . .   • • Tapp . . . . . . . . . . . . . . . . . . .½        ½
   8    ½           ½ 1      -     -    ½ • • Shaft, with gear . . . . . . . . . . .          • • Axel, med kugghjul . . . . . . . .½                ½
   9    ½           ½ 1      -     -    ½ • • Gear . . . . . . . . . . . . . . . . . . .      • • Kugghjul . . . . . . . . . . . . . . . .½          ½
  10    ½           ½ 1      -     -    ½ • • Shaft, with gear . . . . . . . . . . .          • • Axel, med kugghjul . . . . . . . .½                ½
  11    ½           ½ 1      -     -    ½ • • Idler gear . . . . . . . . . . . . . . . .      • • Mellanhjul . . . . . . . . . . . . . . .½          ½
  12    ½           ½ 1      -     -    ½ • • Hub . . . . . . . . . . . . . . . . . . . .     • • Nav . . . . . . . . . . . . . . . . . . . .½       ½
  13    ½           ½ 1      -     -    ½ • • Bearing shield . . . . . . . . . . . .          • • Lagersköld . . . . . . . . . . . . . .½            ½
  14    ½           ½ 1      -     -    ½ • • Thrust washer . . . . . . . . . . . .           • • Tryckbricka . . . . . . . . . . . . . .½           ½
  15    ½ 948217-5 ½ 3       -     -    ½ • • Screw . . . . . . . . . . . . . . . . . .       • • Skruv. . . . . . . . . . . . . . . . . . .½        ½
  16    ½ 465784-7 ½ 1       -     -    ½ • • Sealing ring . . . . . . . . . . . . . .        • • Tätningsring . . . . . . . . . . . . .½            ½




Publ. 7741440 / 2001-03 / 04276 / 17752
                                                                                                                                                                       45

                                                                                                                                                                    Group
Oil Pump, Components                                                                     Oljepump, detaljer                                                         Grupp

                                                                                                                                                                    22
  Pos     Part No      Quantity/Antal      Description                                          Benämning                                        Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04618                                          18090




   1    ½ 8170261-5 ½ 1      -     -    ½ Oil pump . . . . . . . . . . . . . . . . . .        Oljepump. . . . . . . . . . . . . . . . . .½           ½
   2    ½           ½ 1      -     -    ½ • Oil pump . . . . . . . . . . . . . . . . .        • Oljepump . . . . . . . . . . . . . . . .½            ½
   3    ½           ½ 1      -     -    ½ • • Oil pump housing . . . . . . . . .              • • Oljepumphus . . . . . . . . . . . .½               ½
   4    ½           ½ 1      -     -    ½ • • Cover . . . . . . . . . . . . . . . . . . .     • • Lock . . . . . . . . . . . . . . . . . . .½        ½
   5    ½ 946470-2 ½ 3       -     -    ½ • • Flange screw . . . . . . . . . . . .            • • Flänsskruv. . . . . . . . . . . . . . .½           ½
   6    ½ 422426-7 ½ 2       -     -    ½ • • Pin . . . . . . . . . . . . . . . . . . . . .   • • Pinne. . . . . . . . . . . . . . . . . . .½        ½
   7    ½           ½ 1      -     -    ½ • • Pin . . . . . . . . . . . . . . . . . . . . .   • • Tapp . . . . . . . . . . . . . . . . . . .½        ½
   8    ½           ½ 1      -     -    ½ • • Shaft, with gear . . . . . . . . . . .          • • Axel, med kugghjul . . . . . . . .½                ½
   9    ½           ½ 1      -     -    ½ • • Gear . . . . . . . . . . . . . . . . . . .      • • Kugghjul . . . . . . . . . . . . . . . .½          ½
  10    ½           ½ 1      -     -    ½ • • Shaft, with gear . . . . . . . . . . .          • • Axel, med kugghjul . . . . . . . .½                ½
  11    ½           ½ 1      -     -    ½ • • Idler gear . . . . . . . . . . . . . . . .      • • Mellanhjul . . . . . . . . . . . . . . .½          ½
  12    ½           ½ 1      -     -    ½ • • Hub . . . . . . . . . . . . . . . . . . . .     • • Nav . . . . . . . . . . . . . . . . . . . .½       ½
  13    ½           ½ 1      -     -    ½ • • Bearing shield . . . . . . . . . . . .          • • Lagersköld . . . . . . . . . . . . . .½            ½
  14    ½           ½ 1      -     -    ½ • • Thrust washer . . . . . . . . . . . .           • • Tryckbricka . . . . . . . . . . . . . .½           ½
  15    ½ 948217-5 ½ 3       -     -    ½ • • Screw . . . . . . . . . . . . . . . . . .       • • Skruv. . . . . . . . . . . . . . . . . . .½        ½




Publ. 7741440 / 2001-03 / 04618 / 18090
                                                                                                                                                                 47

                                                                                                                                                              Group
Oil Filter Housing and Oil Filter                                                       Oljefilterhus och oljefilter                                          Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                               22
  Pos   Part No        Quantity/Antal      Description                                         Benämning                                   Notes/Anmärkning
  Ref   Artikel nr
                                                                                             04049                                       18091




   1 ½           ½ 1         -     -    ½ Oil filter housing . . . . . . . . . . . .         Oljefilterhus . . . . . . . . . . . . . . . .½OP½
   2 ½ 946544-4 ½ 2          -     -    ½ • Flange screw . . . . . . . . . . . . . .         • Flänsskruv . . . . . . . . . . . . . . . .½ ½
   3 ½ 471648-6 ½ 1          -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .    • Lock. . . . . . . . . . . . . . . . . . . . .½ ½
   4 ½ 949659-7 ½ 1          -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .     • O-ring . . . . . . . . . . . . . . . . . . .½ ½
   5 ½ 1546305-2 ½ 1         -     -    ½ • Piston cooling valve . . . . . . . .             • Kolvkylningsventil . . . . . . . . . .½ ½
   6 ½ 469846-0 ½ 1          -     -    ½ • Sealing ring . . . . . . . . . . . . . . .       • Tätningsring . . . . . . . . . . . . . .½ ½
   7 ½ 471598-3 ½ 2          -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .   • Plugg . . . . . . . . . . . . . . . . . . . .½ ½
   8 ½ 947627-6 ½ 2          -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .     • Packning . . . . . . . . . . . . . . . . .½ ½
   9 ½ 466653-3 ½ 2          -     -    ½ • Spring . . . . . . . . . . . . . . . . . . .     • Fjäder . . . . . . . . . . . . . . . . . . .½ ½
  10 ½ 471085-1 ½ 2          -     -    ½ • Valve . . . . . . . . . . . . . . . . . . . .    • Ventil . . . . . . . . . . . . . . . . . . . .½ ½
  11 ½   11998-2 ½ 1         -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .     • Packning . . . . . . . . . . . . . . . . .½ ½
  12 ½ 960632-8 ½ 1          -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .   • Propp . . . . . . . . . . . . . . . . . . .½ ½
  13 ½ 948812-3 ½ 2          -     -    ½ • Cap plug . . . . . . . . . . . . . . . . .       • Hattplugg . . . . . . . . . . . . . . . .½ ½
  14 ½ 466623-6 ½ 2          -     -    ½ • Nipple . . . . . . . . . . . . . . . . . . .     • Nippel . . . . . . . . . . . . . . . . . . .½ ½
  15 ½ 469904-7 ½ 1          -     -    ½ • Nipple . . . . . . . . . . . . . . . . . . .     • Nippel . . . . . . . . . . . . . . . . . . .½ ½
  16 ½ 3169689-1 ½ 1         -     -    ½ • Valve . . . . . . . . . . . . . . . . . . . .    • Ventil . . . . . . . . . . . . . . . . . . . .½ ½
  16A½           ½ 1         -     -    ½ • • Cover . . . . . . . . . . . . . . . . . . .    • • Lock . . . . . . . . . . . . . . . . . . .½ ½
  16B½           ½ 1         -     -    ½ • • Delivery valve . . . . . . . . . . . .         • • Tryckventil. . . . . . . . . . . . . . .½ ½
  16C½           ½ 1         -     -    ½ • • Valve . . . . . . . . . . . . . . . . . . .    • • Ventil . . . . . . . . . . . . . . . . . . .½ ½
  16D½           ½ 1         -     -    ½ • • Spring . . . . . . . . . . . . . . . . . .     • • Fjäder . . . . . . . . . . . . . . . . . .½ ½
  16E½           ½ 1         -     -    ½ • • Valve guide . . . . . . . . . . . . . .        • • Ventilstyrning . . . . . . . . . . . .½ ½
  16F½ 955964-2 ½ 1          -     -    ½ • • Retaining ring . . . . . . . . . . . .         • • Spårring . . . . . . . . . . . . . . . .½ ½
  17 ½ 949659-7 ½ 1          -     -    ½ • • O-ring . . . . . . . . . . . . . . . . . .     • • O-ring . . . . . . . . . . . . . . . . . .½ ½
  18 ½ 947542-7 ½ 2          -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .      • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
  19 ½ 946778-8 ½ 1          -     -    ½ • Cap plug . . . . . . . . . . . . . . . . .       • Hattplugg . . . . . . . . . . . . . . . .½ ½
  20 ½ 8170534-5 ½ 1         -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
  21 ½ 945444-8 ½ 5          -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  22 ½ 969225-2 ½ 3          -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  23 ½ 466634-3 ½ 2          -     -    ½ Oil filter . . . . . . . . . . . . . . . . . . .   Oljefilter. . . . . . . . . . . . . . . . . . .½ ½
  24 ½ 477556-5 ½ 1          -     -    ½ Oil filter . . . . . . . . . . . . . . . . . . .   Oljefilter. . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04049 / 18091
                                                                                                                                                                          49

                                                                                                                                                                       Group
Oil Filter, alt. Location                                                                  Oljefilter, alternativ placering                                            Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                        22
  Pos   Part No          Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref   Artikel nr
                                                                                                04683                                           18181




   1 ½ 8170274-8     ½   1     -     -    ½ Oil filter housing . . . . . . . . . . . .          Oljefilterhus . . . . . . . . . . . . . . . .½          ½
   2 ½ 946544-4      ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½
   3 ½ 471648-6      ½   1     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Lock . . . . . . . . . . . . . . . . . . . . . .½       ½
   4 ½ 949659-7      ½   1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½         ½
   5 ½ 3830140-4     ½   1     -     -    ½ Reduction valve . . . . . . . . . . . . .           Reducerventil . . . . . . . . . . . . . .½              ½
   6 ½ 469846-0      ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½            ½
   7 ½ 471598-3      ½   2     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Plugg . . . . . . . . . . . . . . . . . . . . .½        ½
   8 ½ 947627-6      ½   2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½           ½
   9 ½ 3830138-8     ½   1     -     -    ½ Spring . . . . . . . . . . . . . . . . . . . .      Fjäder. . . . . . . . . . . . . . . . . . . . .½        ½
  10 ½ 471085-1      ½   1     -     -    ½ Valve . . . . . . . . . . . . . . . . . . . . .     Ventil . . . . . . . . . . . . . . . . . . . . .½       ½
  11 ½ 948812-3      ½   2     -     -    ½ Cap plug . . . . . . . . . . . . . . . . . .        Hattplugg . . . . . . . . . . . . . . . . .½            ½
  12 ½ 466623-6      ½   1     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  13 ½ 960632-8      ½   1     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Propp. . . . . . . . . . . . . . . . . . . . .½         ½
  13A½   11998-2     ½   -     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½           ½
  14 ½ 3169689-1     ½   1     -     -    ½ Valve . . . . . . . . . . . . . . . . . . . . .     Ventil . . . . . . . . . . . . . . . . . . . . .½       ½
  15 ½               ½   1     -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .     • Lock. . . . . . . . . . . . . . . . . . . . .½        ½
  16 ½               ½   1     -     -    ½ • Reduction valve. . . . . . . . . . . .            • Reducerventil . . . . . . . . . . . . .½              ½
  17 ½               ½   1     -     -    ½ • • Valve . . . . . . . . . . . . . . . . . . .     • • Ventil . . . . . . . . . . . . . . . . . . .½       ½
  18 ½               ½   1     -     -    ½ • • Spring . . . . . . . . . . . . . . . . . .      • • Fjäder . . . . . . . . . . . . . . . . . .½         ½
  19 ½               ½   1     -     -    ½ • • Valve guide . . . . . . . . . . . . . .         • • Ventilstyrning . . . . . . . . . . . .½             ½
  20 ½ 955964-2      ½   1     -     -    ½ • Retaining ring . . . . . . . . . . . . .          • Spårring . . . . . . . . . . . . . . . . .½           ½
  21 ½ 949659-7      ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .      • O-ring . . . . . . . . . . . . . . . . . . .½         ½
  22 ½ 947542-7      ½   2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
  23 ½ 946778-8      ½   1     -     -    ½ Cap plug . . . . . . . . . . . . . . . . . .        Hattplugg . . . . . . . . . . . . . . . . .½            ½
  24 ½ 947760-5      ½   1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½1) L=40mm
  25 ½ 945444-8      ½   5     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½L=25mm
  26 ½ 969225-2      ½   3     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½L=120mm
  27 ½ 8170534-5     ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½           ½
  28 ½ 948981-6      ½   3     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½         ½
  29 ½ 3828030-1     ½   1     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Lock . . . . . . . . . . . . . . . . . . . . . .½       ½
  30 ½ 944126-2      ½   2     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½         ½
  31 ½ 3827458-5     ½   2     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  32 ½ 947627-6      ½   6     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½           ½
  33 ½ 982254-5      ½   4     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  34 ½ 3827459-3     ½   2     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Huv . . . . . . . . . . . . . . . . . . . . . .½        ½
  35 ½ 3832512-2     ½   1     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  36 ½ 3830932-4     ½   1     -     -    ½ Oil hose . . . . . . . . . . . . . . . . . . .      Oljeslang . . . . . . . . . . . . . . . . . .½          ½
  37 ½ 3830882-1     ½   1     -     -    ½ Oil hose . . . . . . . . . . . . . . . . . . .      Oljeslang . . . . . . . . . . . . . . . . . .½          ½
  38 ½ 982981-3      ½   2     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  39 ½ 945081-8      ½   4     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½           ½
  40 ½ 947760-5      ½   2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
  41 ½ 945408-3      ½   2     -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½         ½
  42 ½ 466634-3      ½   2     -     -    ½ Oil filter . . . . . . . . . . . . . . . . . . .    Oljefilter. . . . . . . . . . . . . . . . . . .½        ½
  43 ½               ½   2     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½           ½
  44 ½ 477556-5      ½   1     -     -    ½ Oil filter, by-pass . . . . . . . . . . . .         Oljefilter, by-pass . . . . . . . . . . .½              ½
  45 ½               ½   1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½           ½
  46 ½ 466623-6      ½   2     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  47 ½ 469904-7      ½   1     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  48 ½11031901-9     ½   1     -     -    ½ Oil filter housing . . . . . . . . . . . .          Oljefilterhus . . . . . . . . . . . . . . . .½          ½
  49 ½ 947627-6      ½   2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½           ½
  50 ½ 960634-4      ½   2     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Plugg . . . . . . . . . . . . . . . . . . . . .½        ½
  51 ½ 960630-2      ½   2     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Propp. . . . . . . . . . . . . . . . . . . . .½         ½
  52 ½ 969011-6      ½   2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½           ½
  53 ½11127104-5     ½   1     -     -    ½ Oil filter housing . . . . . . . . . . . .          Oljefilterhus . . . . . . . . . . . . . . . .½          ½
  54 ½ 3832697-1     ½   1     -     -    ½ Hose . . . . . . . . . . . . . . . . . . . . .      Slang . . . . . . . . . . . . . . . . . . . . .½        ½
  55 ½ 3832698-9     ½   1     -     -    ½ Oil hose . . . . . . . . . . . . . . . . . . .      Oljeslang . . . . . . . . . . . . . . . . . .½          ½
  56 ½   25167-8     ½   2     -     -    ½ Hollow screw . . . . . . . . . . . . . . .          Hålskruv. . . . . . . . . . . . . . . . . . .½          ½
  57 ½ 969011-6      ½   4     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½           ½
  58 ½               ½   2     -     -    ½ Reduction valve . . . . . . . . . . . . .           Reducerventil . . . . . . . . . . . . . .½              ½SEE PAGE 41
  59 ½ 949747-0      ½   4     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klammer . . . . . . . . . . . . . . . . . .½            ½




   1)     Used when oil filler is mounted on right side.                                        Används då oljepåfyllningen monteras på höger sida.

Publ. 7741440 / 2001-03 / 04683 / 18181
                                                                                                                                                                 51

                                                                                                                                                              Group
Oil Filter, alt. Location                                                            Oljefilter, alternativ placering                                         Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                               22
  Pos    Part No       Quantity/Antal    Description                                      Benämning                                        Notes/Anmärkning
  Ref    Artikel nr
                                                                                        04683                                          18181




  60 ½    946671-5 ½ 3       -     - ½ Flange screw . . . . . . . . . . . . . . . Flänsskruv . . . . . . . . . . . . . . . . .½                ½
  61 ½    945408-3 ½ 3       -     - ½ Nut . . . . . . . . . . . . . . . . . . . . . . . Mutter . . . . . . . . . . . . . . . . . . . .½       ½




Publ. 7741440 / 2001-03 / 04683 / 18181
                                                                                                                                                              53

                                                                                                                                                           Group
Oil Drain Pump and Installation                                                       Oljelänspump med                                                     Grupp
Parts, Enginemounted                                                                  monteringsdetaljer,
                                                                                      motormonterad                                                        22
TAD1240GE, TAD1241GE, TAD1242GE


  Pos     Part No      Quantity/Antal      Description                                       Benämning                                  Notes/Anmärkning
  Ref     Artikel nr
                                                                                           04659                                      18142




   1    ½ 3827475-9 ½ 1      -     -    ½ Oil bilge pump . . . . . . . . . . . . . .       Oljelänspump . . . . . . . . . . . . . .½ ½
   2    ½ 965180-3 ½ 3       -     -    ½ Flange screw . . . . . . . . . . . . . . .       Flänsskruv . . . . . . . . . . . . . . . . .½ ½
   3    ½ 820916-5 ½ 3       -     -    ½ Spacer sleeve . . . . . . . . . . . . . .        Distanshylsa . . . . . . . . . . . . . . .½ ½
   4    ½ 3826892-6 ½ 1      -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .    Konsol . . . . . . . . . . . . . . . . . . . .½SO½
   5    ½ 946440-5 ½ 2       -     -    ½ Flange screw . . . . . . . . . . . . . . .       Flänsskruv . . . . . . . . . . . . . . . . .½ ½
   6    ½ 3826227-5 ½ 1      -     -    ½ Rubber hose . . . . . . . . . . . . . . .        Gummislang . . . . . . . . . . . . . . .½ ½
   7    ½ 944177-5 ½ 1       -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .   Nippel . . . . . . . . . . . . . . . . . . . .½ ½
   8    ½ 966821-1 ½ 1       -     -    ½ Hollow screw . . . . . . . . . . . . . . .       Hålskruv. . . . . . . . . . . . . . . . . . .½ ½
   9    ½   18813-6 ½ 2      -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .   Packning . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04659 / 18142
                                                                                                                                                                   55

                                                                                                                                                                Group
Fuel System                                                                                 Bränslesystem                                                       Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                 23
  Pos   Part No           Quantity/Antal      Description                                          Benämning                                 Notes/Anmärkning
  Ref   Artikel nr
                                                                                                 04310                                     18092




   1 ½ 3826660-7      ½   1     -      -   ½ Fuel hose, inlet. . . . . . . . . . . . . .         Bränsleslang, inlopp . . . . . . . . .½ ½1)
   2 ½ 3832930-6      ½   1     -      -   ½ Fuel hose, return . . . . . . . . . . . .           Bränsleslang, retur . . . . . . . . . .½ ½
   3 ½ 3828653-0      ½   1     -      -   ½ Fuel hose . . . . . . . . . . . . . . . . . .       Bränsleslang . . . . . . . . . . . . . . .½ ½2)
   4 ½ 3828655-5      ½   1     -      -   ½ Fuel hose . . . . . . . . . . . . . . . . . .       Bränsleslang . . . . . . . . . . . . . . .½ ½3)
   5 ½ 3828656-3      ½   1     -      -   ½ Fuel hose . . . . . . . . . . . . . . . . . .       Bränsleslang . . . . . . . . . . . . . . .½ ½4)
   6 ½ 3828657-1      ½   1     -      -   ½ Fuel hose . . . . . . . . . . . . . . . . . .       Bränsleslang . . . . . . . . . . . . . . .½ ½5)
   7 ½ 3828658-9      ½   1     -      -   ½ Fuel hose . . . . . . . . . . . . . . . . . .       Bränsleslang . . . . . . . . . . . . . . .½ ½6)
   8 ½ 3828659-7      ½   1     -      -   ½ Fuel hose . . . . . . . . . . . . . . . . . .       Bränsleslang . . . . . . . . . . . . . . .½ ½7)
     ½
   8A 951973-7        ½   1     -      -   ½ Grooved pin. . . . . . . . . . . . . . . .          Räffelpinne . . . . . . . . . . . . . . . .½ ½
   9 ½ 947760-5       ½   1     -      -   ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  10 ½20397814-3      ½   1     -      -   ½ Hollow screw . . . . . . . . . . . . . . .          Hålskruv. . . . . . . . . . . . . . . . . . .½ ½
  11 ½ 1330191-6      ½   1     -      -   ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½ ½
  12 ½   25167-8      ½   2     -      -   ½ Hollow screw . . . . . . . . . . . . . . .          Hålskruv. . . . . . . . . . . . . . . . . . .½ ½
  13 ½ 969011-6       ½   4     -      -   ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
  14 ½ 8148244-0      ½   1     -      -   ½ Overflow valve . . . . . . . . . . . . . .          verströmningsventil . . . . . . . . . .½ ½
  15 ½   11996-6      ½   3     -      -   ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
  16 ½ 845999-2       ½   1     -      -   ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  17 ½ 952629-4       ½   4     -      -   ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klammer . . . . . . . . . . . . . . . . . .½ ½
  18 ½ 952626-0       ½   3     -      -   ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klammer . . . . . . . . . . . . . . . . . .½ ½
  19 ½ 963948-5       ½   2     -      -   ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½ ½
  20 ½ 946544-4       ½   5     -      -   ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  21 ½   11996-6      ½   2     -      -   ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
  22 ½ 8148328-1      ½   2     -      -   ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½ ½
  23 ½ 945407-5       ½   5     -      -   ½ Flange nut . . . . . . . . . . . . . . . . .        Flänsmutter . . . . . . . . . . . . . . . .½ ½
  24 ½ 946440-5       ½   2     -      -   ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  25 ½ 3828610-0      ½   1     -      -   ½ Spacer . . . . . . . . . . . . . . . . . . . .      Distans. . . . . . . . . . . . . . . . . . . .½ ½
  26 ½ 965537-4       ½   2     -      -   ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
     ½ 965540-8       ½   3     -      -   ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½8)
     ½
  26A 946440-5        ½   2     -      -   ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
     ½
  26B 849097-1        ½   2     -      -   ½ Sleeve . . . . . . . . . . . . . . . . . . . .      Hylsa . . . . . . . . . . . . . . . . . . . . .½OP½
  27 ½   74033-2      ½   1     -      -   ½ Hollow screw . . . . . . . . . . . . . . .          Hålskruv. . . . . . . . . . . . . . . . . . .½ ½
  28 ½ 965555-6       ½   1     -      -   ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  29 ½ 3826659-9      ½   1     -      -   ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  30 ½   11996-6      ½   2     -      -   ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
  31 ½ 656456-1       ½   1     -      -   ½ Protecting cover . . . . . . . . . . . .            Skyddslock . . . . . . . . . . . . . . . .½ ½
  32 ½ 957019-3       ½   1     -      -   ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½
  33 ½ 957018-5       ½   1     -      -   ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½
     ½
  33A 957082-1        ½   1     -      -   ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½ ½
  34 ½ 947620-1       ½   2     -      -   ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
  35 ½ 948211-8       ½   3     -      -   ½ Strip clamp . . . . . . . . . . . . . . . .         Bandklamma . . . . . . . . . . . . . . .½ ½
  36 ½                ½   1     -      -   ½ Fuel pump . . . . . . . . . . . . . . . . .         Bränslepump. . . . . . . . . . . . . . .½ ½
     ½                ½                    ½ • Comps. see page 59 . . . . . . .                  • Detaljer se sida 59 . . . . . . . . .½ ½
  37 ½ 8170282-1      ½   1     -      -   ½ Radiator . . . . . . . . . . . . . . . . . . .      Kylare. . . . . . . . . . . . . . . . . . . . .½SO½
  38 ½ 946934-7       ½   8     -      -   ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  39 ½                ½   1     -      -   ½ Filter housing . . . . . . . . . . . . . . .        Filterhus. . . . . . . . . . . . . . . . . . .½ ½
     ½                ½                    ½ • Comps. see page 61 . . . . . . .                  • Detaljer se sida 61 . . . . . . . . .½ ½
  40 ½ 946472-8       ½   2     -      -   ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  41 ½ 3830205-5      ½   1     -      -   ½ Fuel filter . . . . . . . . . . . . . . . . . .     Bränslefilter . . . . . . . . . . . . . . . .½ ½
     ½                ½                    ½ • Comps. see page 65 . . . . . . .                  • Detaljer se sida 65 . . . . . . . . .½ ½
  42 ½ 946752-3       ½   2     -      -   ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  43 ½ 3827382-7      ½   1     -      -   ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  44 ½ 946329-0       ½   3     -      -   ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  45 ½ 865737-1       ½   2     -      -   ½ Fuel hose . . . . . . . . . . . . . . . . . .       Bränsleslang . . . . . . . . . . . . . . .½ ½
     ½
  45A 956969-0        ½   4     -      -   ½ • Ferrule . . . . . . . . . . . . . . . . . . .     • Skärring. . . . . . . . . . . . . . . . . .½ ½
     ½
  45B 956983-1        ½   4     -      -   ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½ ½




   1)     With return valve.                                                                     Med backventil.
   2)     Radiator-overflow valve.                                                               Kylare-överströmningsventil.
   3)     Overflow valve-fuel pump.                                                              Överströmningsventil-bränslepump.
   4)     Fuel pump-fuel filter.                                                                 Bränslepump-bränslefilter.
   5)     Water separator-ECU.                                                                   Vattenavskiljare-kylare.
   6)     Fuel filter-inlet cylinder head.                                                       Bränslefilter-inlopp cylinderhuvud.
   7)     Outlet cylinderhead.                                                                   Utlopp cylinderhuvud.
   8)     When pre heater is mounted                                                             När förvärmning är monterat

Publ. 7741440 / 2001-03 / 04310 / 18092
                                                                                                                                                                      57

                                                                                                                                                                   Group
Fuel System                                                                              Bränslesystem                                                             Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                    23
  Pos     Part No      Quantity/Antal      Description                                          Benämning                                       Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04310                                         18092




  46    ½ 3825770-5 ½ 1      -     -    ½ Fuel pipe . . . . . . . . . . . . . . . . . .       Bränslerör . . . . . . . . . . . . . . . . .½         ½D=10mm
  47    ½ 956969-0 ½ 1       -     -    ½ • Ferrule . . . . . . . . . . . . . . . . . . .     • Skärring. . . . . . . . . . . . . . . . . .½        ½
  48    ½ 956983-1 ½ 1       -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½       ½
  49    ½ 3831133-8 ½ 1      -     -    ½ Fuel pipe . . . . . . . . . . . . . . . . . .       Bränslerör . . . . . . . . . . . . . . . . .½         ½D=12mm
  50    ½ 980782-7 ½ 1       -     -    ½ • Ferrule . . . . . . . . . . . . . . . . . . .     • Skärring. . . . . . . . . . . . . . . . . .½        ½
  51    ½ 956984-9 ½ 1       -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½       ½




Publ. 7741440 / 2001-03 / 04310 / 18092
                                                                                                                                                                            59

                                                                                                                                                                         Group
Fuel Feed Pump, Components                                                                   Matarpump, detaljer                                                         Grupp

                                                                                                                                                                         23
  Pos     Part No          Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref     Artikel nr
                                                                                                  04621                                           18094




   1    ½ 3092460-9    ½   1     -     -    ½ Fuel pump . . . . . . . . . . . . . . . . .         Bränslepump. . . . . . . . . . . . . . .½               ½
   2    ½              ½   1     -     -    ½ • Housing . . . . . . . . . . . . . . . . . .       • Hus . . . . . . . . . . . . . . . . . . . . .½        ½
   3    ½              ½   1     -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .     • Kåpa . . . . . . . . . . . . . . . . . . . .½         ½
   4    ½ 969408-4     ½   5     -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½        ½
   5    ½ 940090-4     ½   5     -     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
   6    ½              ½   1     -     -    ½ • Shaft . . . . . . . . . . . . . . . . . . . .     • Axel . . . . . . . . . . . . . . . . . . . . .½       ½
   7    ½ 8148471-9    ½   2     -     -    ½ • Sealing ring . . . . . . . . . . . . . . .        • Tätningsring . . . . . . . . . . . . . .½             ½
   8    ½ 976013-3     ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .      • O-ring . . . . . . . . . . . . . . . . . . .½         ½
   9    ½ 951085-0     ½   1     -     -    ½ • Retaining ring . . . . . . . . . . . . .          • Spårring . . . . . . . . . . . . . . . . .½           ½
  10    ½              ½   1     -     -    ½ • Spacer washer . . . . . . . . . . . .             • Distansbricka . . . . . . . . . . . . .½              ½
  11    ½              ½   1     -     -    ½ • Shaft . . . . . . . . . . . . . . . . . . . .     • Axel . . . . . . . . . . . . . . . . . . . . .½       ½
  12    ½              ½   2     -     -    ½ • Pin . . . . . . . . . . . . . . . . . . . . . .   • Pinne . . . . . . . . . . . . . . . . . . . .½        ½
  13    ½ 1677545-4    ½   1     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½          ½
  14    ½ 947622-7     ½   2     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½           ½
  15    ½   76706-1    ½   1     -     -    ½ • Spring . . . . . . . . . . . . . . . . . . .      • Fjäder . . . . . . . . . . . . . . . . . . .½         ½
  16    ½ 243136-9     ½   1     -     -    ½ • Valve . . . . . . . . . . . . . . . . . . . .     • Ventil . . . . . . . . . . . . . . . . . . . .½       ½
  17    ½ 3155523-8    ½   1     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Plugg . . . . . . . . . . . . . . . . . . . .½        ½
  18    ½ 1547949-6    ½   1     -     -    ½ • Valve peg . . . . . . . . . . . . . . . . .       • Ventilkägla. . . . . . . . . . . . . . . .½           ½
  19    ½ 3964411-7    ½   1     -     -    ½ • Compression spring . . . . . . . .                • Tryckfjäder. . . . . . . . . . . . . . . .½           ½
  20    ½ 1547951-2    ½   1     -     -    ½ • Sealing ring . . . . . . . . . . . . . . .        • Tätningsring . . . . . . . . . . . . . .½             ½
  21    ½ 1677217-0    ½   1     -     -    ½ • Sealing plug . . . . . . . . . . . . . .          • Tätningsplugg. . . . . . . . . . . . .½               ½
  22    ½20381155-9    ½   1     -     -    ½ • Sealing plug . . . . . . . . . . . . . .          • Tätningsplugg. . . . . . . . . . . . .½               ½
  23    ½ 3184837-7    ½   1     -     -    ½ • Flange screw . . . . . . . . . . . . . .          • Flänsskruv . . . . . . . . . . . . . . . .½           ½
  24    ½ 3964833-2    ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½           ½
  25    ½ 965220-7     ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½
  26    ½ 965190-2     ½   1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½




Publ. 7741440 / 2001-03 / 04621 / 18094
                                                                                                                                                                              61

                                                                                                                                                                           Group
Fuel Filter                                                                                   Bränslefilter                                                                Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                            23
  Pos       Part No          Quantity/Antal      Description                                         Benämning                                         Notes/Anmärkning
  Ref       Artikel nr
                                                                                                   04568                                           18095




   1    ½   8148587-2    ½   1     -     -    ½ Filter housing . . . . . . . . . . . . . . .       Filterhus. . . . . . . . . . . . . . . . . . .½         ½
   2    ½    244834-8    ½   2     -     -    ½ Valve . . . . . . . . . . . . . . . . . . . . .    Ventil . . . . . . . . . . . . . . . . . . . . .½       ½
   3    ½   3964717-7    ½   1     -     -    ½ Spacer sleeve . . . . . . . . . . . . . .          Distanshylsa . . . . . . . . . . . . . . .½             ½
   4    ½    976971-2    ½   1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½         ½
   5    ½   1526474-0    ½   1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½         ½
   6    ½   8148328-1    ½   1     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .     Nippel . . . . . . . . . . . . . . . . . . . .½         ½
   7    ½    947622-7    ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½           ½
   8    ½   3826073-3    ½   1     -     -    ½ Hand pump . . . . . . . . . . . . . . . .          Handpump . . . . . . . . . . . . . . . .½               ½
   9    ½   1330191-6    ½   1     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .     Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  10    ½   8193841-7    ½   1     -     -    ½ Fuel filter . . . . . . . . . . . . . . . . . .    Bränslefilter . . . . . . . . . . . . . . . .½          ½
  11    ½    656456-1    ½   2     -     -    ½ Protecting cover . . . . . . . . . . . .           Skyddslock . . . . . . . . . . . . . . . .½             ½
  12    ½    946472-8    ½   2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
  13    ½                ½   1     -     -    ½ Fuel pressure monito. . . . . . . . .              Bränsletryckvakt . . . . . . . . . . . .½               ½SEE PAGE 117




Publ. 7741440 / 2001-03 / 04568 / 18095
                                                                                                                                                                              63

                                                                                                                                                                           Group
Fuel Filter, Twin                                                                             Bränslefilter, dubbelt                                                       Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                            23
  Pos       Part No          Quantity/Antal      Description                                         Benämning                                         Notes/Anmärkning
  Ref       Artikel nr
                                                                                                   04776                                           18304




   1    ½   3183425-2    ½   1     -     -    ½ Filter housing . . . . . . . . . . . . . . .       Filterhus. . . . . . . . . . . . . . . . . . .½         ½
   2    ½    244834-8    ½   2     -     -    ½ • Valve . . . . . . . . . . . . . . . . . . . .    • Ventil . . . . . . . . . . . . . . . . . . . .½       ½
   3    ½   3964717-7    ½   1     -     -    ½ • Spacer sleeve . . . . . . . . . . . . .          • Distanshylsa . . . . . . . . . . . . . .½             ½
   4    ½    976971-2    ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .     • O-ring . . . . . . . . . . . . . . . . . . .½         ½
   5    ½   1526474-0    ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .     • O-ring . . . . . . . . . . . . . . . . . . .½         ½
   6    ½   8148328-1    ½   1     -     -    ½ • Nipple . . . . . . . . . . . . . . . . . . .     • Nippel . . . . . . . . . . . . . . . . . . .½         ½
   7    ½    947622-7    ½   1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .     • Packning . . . . . . . . . . . . . . . . .½           ½
   8    ½   3826073-3    ½   1     -     -    ½ • Hand pump . . . . . . . . . . . . . . .          • Handpump . . . . . . . . . . . . . . .½               ½
   9    ½   1330191-6    ½   2     -     -    ½ • Nipple . . . . . . . . . . . . . . . . . . .     • Nippel . . . . . . . . . . . . . . . . . . .½         ½
  10    ½   3977947-5    ½   2     -     -    ½ • Nipple . . . . . . . . . . . . . . . . . . .     • Nippel . . . . . . . . . . . . . . . . . . .½         ½
  11    ½    656456-1    ½   2     -     -    ½ • Protecting cover . . . . . . . . . . .           • Skyddslock . . . . . . . . . . . . . . .½             ½
  12    ½    968609-8    ½   2     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .   • Plugg . . . . . . . . . . . . . . . . . . . .½        ½
  13    ½    968559-5    ½   2     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .     • O-ring . . . . . . . . . . . . . . . . . . .½         ½
  14    ½   8193841-7    ½   2     -     -    ½ Fuel filter . . . . . . . . . . . . . . . . . .    Bränslefilter . . . . . . . . . . . . . . . .½          ½
  15    ½    946472-8    ½   2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½        ½L=30mm
  16    ½    948217-5    ½   1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½        ½L=45mm
  17    ½    807183-9    ½   1     -     -    ½ Spacer sleeve . . . . . . . . . . . . . .          Distanshylsa . . . . . . . . . . . . . . .½             ½
  18    ½    965534-1    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .      Konsol . . . . . . . . . . . . . . . . . . . .½         ½
  19    ½                ½   1     -     -    ½ Pressure monitor . . . . . . . . . . . .           Tryckvakt . . . . . . . . . . . . . . . . . .½          ½SEE PAGE 117




Publ. 7741440 / 2001-03 / 04776 / 18304
                                                                                                                                                                            65

                                                                                                                                                                         Group
Fuel Cleaner/ Water Separator                                                               Bränslerenare/                                                               Grupp
                                                                                            vattenavskiljande
TAD1240GE, TAD1241GE, TAD1242GE
                                                                                                                                                                         23
  Pos       Part No      Quantity/Antal      Description                                           Benämning                                          Notes/Anmärkning
  Ref       Artikel nr
                                                                                                 04580                                            18096




   1    ½   3830205-5 ½ 1      -     -    ½ Fuel filter . . . . . . . . . . . . . . . . . .      Bränslefilter . . . . . . . . . . . . . . . .½           ½
   2    ½   3943381-8 ½ 1      -     -    ½ • Filter housing. . . . . . . . . . . . . .          • Filterhus. . . . . . . . . . . . . . . . . .½          ½
   3    ½   8159975-5 ½ 1      -     -    ½ • Filter . . . . . . . . . . . . . . . . . . . . .   • Filter. . . . . . . . . . . . . . . . . . . . .½       ½
   4    ½             ½ 2      -     -    ½ • • O-ring . . . . . . . . . . . . . . . . . .       • • O-ring . . . . . . . . . . . . . . . . . .½          ½
   5    ½   3943424-6 ½ 1      -     -    ½ • Bowl . . . . . . . . . . . . . . . . . . . .       • Skål . . . . . . . . . . . . . . . . . . . . .½        ½
   6    ½    946752-3 ½ 2      -     -    ½ • Flange screw . . . . . . . . . . . . . .           • Flänsskruv . . . . . . . . . . . . . . . .½            ½
   7    ½   3831094-2 ½ 1      -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .       • O-ring . . . . . . . . . . . . . . . . . . .½          ½
   8    ½    874109-2 ½ 1      -     -    ½ • Sensor . . . . . . . . . . . . . . . . . . .       • Givare . . . . . . . . . . . . . . . . . . .½          ½




Publ. 7741440 / 2001-03 / 04580 / 18096
                                                                                                                                                                          67

                                                                                                                                                                       Group
Unit injector                                                                              Enhetsinsprutare                                                            Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                        23
        TAD1240GE                                                TAD1241GE, TAD1242GE
  Pos    Part No          Quantity/Antal      Description                                         Benämning                                         Notes/Anmärkning
  Ref    Artikel nr
                                                                                                04622                                           17759




   1 ½   3829644-8    ½   6     -     -    ½ Injector . . . . . . . . . . . . . . . . . . . .   Insprutare . . . . . . . . . . . . . . . . .½           ½1)
     ½   3832980-1    ½   -     6     -    ½ Injector . . . . . . . . . . . . . . . . . . . .   Insprutare . . . . . . . . . . . . . . . . .½           ½1)
   2 ½    276940-4    ½   6     6     -    ½ • Repair kit . . . . . . . . . . . . . . . . .     • Reparationssats . . . . . . . . . . .½                ½
   3 ½    276935-4    ½   6     6     -    ½ • Sealing ring kit. . . . . . . . . . . . .        • Tätningsringsats . . . . . . . . . . .½               ½
   4 ½   3165101-1    ½   6     6     -    ½ Yoke . . . . . . . . . . . . . . . . . . . . . .   Ok . . . . . . . . . . . . . . . . . . . . . . .½       ½
   5 ½   1547887-8    ½   6     6     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½        ½




   1)     Only class 2 and 3 as spare part.                                                     Endast klass 2 och 3 levereras som reservdel. Kan användas
          Could be used together with the remaining classes.                                    tillsammans med övriga klasser.

Publ. 7741440 / 2001-03 / 04622 / 17759
                                                                                                                                                             69

                                                                                                                                                          Group
Air filter for fuel tank                                                                 Luftfilter för bränsletank                                       Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                           23
  Pos     Part No      Quantity/Antal      Description                                          Benämning                            Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04688                                18192




   1    ½ 3173995-6 ½ 1      -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½SO½
   2    ½ 3944785-9 ½ 1      -     -    ½ Air cleaner . . . . . . . . . . . . . . . . .       Luftrenare . . . . . . . . . . . . . . . . .½ ½
   3    ½ 966360-0 ½ 1       -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½SO½
   4    ½ 979231-8 ½ 1       -     -    ½ Flange nut . . . . . . . . . . . . . . . . .        Flänsmutter . . . . . . . . . . . . . . . .½ ½
   5    ½ 968695-7 ½ 1       -     -    ½ Fitting . . . . . . . . . . . . . . . . . . . . .   Rörkoppling. . . . . . . . . . . . . . . .½ ½
   6    ½ 976445-7 ½ 1       -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½ ½
   7    ½ 968061-2 ½ 1       -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .    Propp. . . . . . . . . . . . . . . . . . . . .½ ½
   8    ½ 980832-0 ½ X       -     -    ½ Plastic pipe . . . . . . . . . . . . . . . .        Plaströr . . . . . . . . . . . . . . . . . . .½ ½L=2000mm




Publ. 7741440 / 2001-03 / 04688 / 18192
                                                                                                                                                            71

                                                                                                                                                         Group
Induction and Exhaust Manifold                                                          Insug- och avgasrör                                              Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                          25
  Pos   Part No        Quantity/Antal      Description                                         Benämning                          Notes/Anmärkning
  Ref   Artikel nr
                                                                                             04623                              18097




   1 ½ 3155130-2     ½ 1     -     -    ½ Inlet pipe . . . . . . . . . . . . . . . . . .     Inloppsrör . . . . . . . . . . . . . . . . .½ ½
   2 ½ 1161277-7     ½ X     -     -    ½ Sealant. . . . . . . . . . . . . . . . . . . .     Tätningsmedel. . . . . . . . . . . . . .½ ½20g
     ½ 1161231-4     ½ X     -     -    ½ Sealant. . . . . . . . . . . . . . . . . . . .     Tätningsmedel. . . . . . . . . . . . . .½ ½304ml
   3 ½ 965180-3      ½ 9     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½ ½L=60mm
     ½ 968999-3      ½ 2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½ ½L=75mm
   4 ½ 968892-0      ½ 1     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½ ½
   5 ½ 960628-6      ½ 1     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Propp. . . . . . . . . . . . . . . . . . . . .½ ½
   6 ½ 957173-8      ½ 1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
   7 ½ 3831479-5     ½ 1     -     -    ½ Manifold . . . . . . . . . . . . . . . . . . .     Grenrör . . . . . . . . . . . . . . . . . . .½ ½
   8 ½ 3155036-1     ½ 2     -     -    ½ Manifold . . . . . . . . . . . . . . . . . . .     Grenrör . . . . . . . . . . . . . . . . . . .½ ½
   9 ½ 8170959-4     ½ 6     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
  10 ½ 1546517-2     ½ 20    -     -    ½ Spacer sleeve . . . . . . . . . . . . . .          Distanshylsa . . . . . . . . . . . . . . .½ ½
  11 ½ 965189-4      ½ 20    -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  12 ½ 477314-9      ½ 2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
  13 ½ 591247-2      ½ X     -     -    ½ Sealant. . . . . . . . . . . . . . . . . . . .     Tätningsmedel. . . . . . . . . . . . . .½ ½1kg
  14 ½ 1676806-1     ½ 1     -     -    ½ Intermediate section . . . . . . . . .             Mellanstycke . . . . . . . . . . . . . . .½SO½SEE PAGE 73
  15 ½ 968842-5      ½ 4     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  16 ½ 3826750-6     ½ 1     -     -    ½ Charge air pipe . . . . . . . . . . . . .          Laddluftrör. . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04623 / 18097
                                                                                                                                                                  73

                                                                                                                                                               Group
Starter Element                                                                          Startelement                                                          Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                25
  Pos     Part No      Quantity/Antal      Description                                          Benämning                                   Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04625                                       18099




   1    ½ 3834466-9 ½ 1      -     -    ½ Starter element . . . . . . . . . . . . .           Startelement . . . . . . . . . . . . . . .½ ½
   2    ½           ½ 1      -     -    ½ • Intermediate section . . . . . . . .              • Mellanstycke . . . . . . . . . . . . . .½ ½
   3    ½           ½ 1      -     -    ½ • Wire element. . . . . . . . . . . . . .           • Trådelement . . . . . . . . . . . . . .½ ½
   4    ½ 468468-4 ½ 12      -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .      • Hylsa . . . . . . . . . . . . . . . . . . . .½ ½
   5    ½ 191156-9 ½ 12      -     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½ ½
   6    ½ 949652-2 ½ 12      -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
   7    ½ 468825-5 ½ 2       -     -    ½ • Terminal screw . . . . . . . . . . . .            • Polskruv. . . . . . . . . . . . . . . . . .½ ½
   8    ½ 192288-9 ½ 2       -     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½ ½
   9    ½ 468511-1 ½ 2       -     -    ½ • Bushing . . . . . . . . . . . . . . . . . .       • Bussning. . . . . . . . . . . . . . . . .½ ½
  10    ½           ½ 2      -     -    ½ • Insulating plate . . . . . . . . . . . .          • Isolerplatta. . . . . . . . . . . . . . . .½ ½
  11    ½           ½ 4      -     -    ½ • Insulating plate . . . . . . . . . . . .          • Isolerplatta. . . . . . . . . . . . . . . .½ ½
  12    ½ 949578-9 ½ 1       -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½SO½
  13    ½ 478896-4 ½ 1       -     -    ½ Sleeve . . . . . . . . . . . . . . . . . . . .      Hylsa . . . . . . . . . . . . . . . . . . . . .½ ½
  14    ½ 955894-1 ½ 1       -     -    ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½ ½
  15    ½   17624-8 ½ 1      -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½
  16    ½ 874152-2 ½ 1       -     -    ½ Cable kit . . . . . . . . . . . . . . . . . . .     Kabelsats. . . . . . . . . . . . . . . . . .½ ½
  17    ½ 873789-2 ½ 1       -     -    ½ Diode . . . . . . . . . . . . . . . . . . . . .     Diod . . . . . . . . . . . . . . . . . . . . . .½ ½
  18    ½ 3829795-8 ½ 1      -     -    ½ Retainer . . . . . . . . . . . . . . . . . . .      Hållare . . . . . . . . . . . . . . . . . . . .½ ½
  19    ½ 946440-5 ½ 2       -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  20    ½ 873962-5 ½ 1       -     -    ½ Relay . . . . . . . . . . . . . . . . . . . . .     Relä . . . . . . . . . . . . . . . . . . . . . .½ ½
  21    ½ 955244-9 ½ 2       -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  22    ½ 940090-4 ½ 2       -     -    ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½ ½
  23    ½ 946577-4 ½ 2       -     -    ½ Lock nut . . . . . . . . . . . . . . . . . . .      Låsmutter. . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04625 / 18099
                                                                                                                                                                          75

                                                                                                                                                                       Group
Heat Shield for Exhaust Manifold and                                                    Värmesköld för avgasrör och                                                    Grupp
Valve cover                                                                             ventilkåpa
TAD1240GE, TAD1241GE, TAD1242GE
                                                                                                                                                                       25
  Pos     Part No        Quantity/Antal      Description                                       Benämning                                            Notes/Anmärkning
  Ref     Artikel nr
                                                                                             04629                                              18104




   1    ½ 3827733-1 ½ 1        -     -    ½ Heat shield. . . . . . . . . . . . . . . . .     Värmesköld . . . . . . . . . . . . . . . .½                ½1)
   2    ½ 946441-3 ½ 2         -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .   Skruv . . . . . . . . . . . . . . . . . . . . .½           ½
   3    ½ 3828832-0 ½ 1        -     -    ½ Heat shield. . . . . . . . . . . . . . . . .     Värmesköld . . . . . . . . . . . . . . . .½                ½2)
   4    ½ 946441-3 ½ 3         -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .   Skruv . . . . . . . . . . . . . . . . . . . . .½           ½
   5    ½ 3827611-9 ½ 1        -     -    ½ Heat shield, exhaust . . . . . . . . .           Värmesköld, avgasrör . . . . . . . .½                      ½
        ½           ½                     ½ manifold . . . . . . . . . . . . . . . . . . .   . . . . . . . . . . . . . . . . . . . . . . . . . .½       ½
   6    ½ 965185-2 ½ 2         -     -    ½ Flange screw . . . . . . . . . . . . . . .       Flänsskruv . . . . . . . . . . . . . . . . .½              ½
   7    ½ 824248-9 ½ 2         -     -    ½ Sleeve . . . . . . . . . . . . . . . . . . . .   Hylsa . . . . . . . . . . . . . . . . . . . . .½           ½
   8    ½ 968842-5 ½ 2         -     -    ½ Flange screw . . . . . . . . . . . . . . .       Flänsskruv . . . . . . . . . . . . . . . . .½              ½
   9    ½ 864072-4 ½ 2         -     -    ½ Spacer sleeve . . . . . . . . . . . . . .        Distanshylsa . . . . . . . . . . . . . . .½                ½




   1)      With silencer.                                                                    Med ljuddämpare.
   2)      Without silencer.                                                                 Utan ljuddämpare.

Publ. 7741440 / 2001-03 / 04629 / 18104
                                                                                                                                                                          77

                                                                                                                                                                       Group
Turbocharger                                                                                Turbo                                                                      Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                        25
        TAD1240GE                                                TAD1241GE, TAD1242GE
  Pos    Part No          Quantity/Antal      Description                                          Benämning                                        Notes/Anmärkning
  Ref    Artikel nr
                                                                                                 04632                                          18110




   1 ½ 3828229-9      ½   1     -     -    ½ Turbo . . . . . . . . . . . . . . . . . . . . .     Turbo . . . . . . . . . . . . . . . . . . . . .½       ½
     ½ 3828230-7      ½   -     1     -    ½ Turbo . . . . . . . . . . . . . . . . . . . . .     Turbo . . . . . . . . . . . . . . . . . . . . .½       ½
     ½ 3835499-9      ½   1     1     -    ½ • Repair kit . . . . . . . . . . . . . . . . .      • Reparationssats . . . . . . . . . . .½               ½
   2 ½ 3835501-2      ½   1     1     -    ½ • Nipple . . . . . . . . . . . . . . . . . . .      • Nippel . . . . . . . . . . . . . . . . . . .½        ½
   3 ½ 3835502-0      ½   1     1     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½          ½
   4 ½ 3826658-1      ½   1     1     -    ½ Oil return pipe . . . . . . . . . . . . . .         Returoljerör . . . . . . . . . . . . . . . .½          ½
   5 ½ 8148729-0      ½   1     1     -    ½ Connector . . . . . . . . . . . . . . . . .         Anslutning . . . . . . . . . . . . . . . . .½          ½
   6 ½ 469543-3       ½   1     1     -    ½ Flange . . . . . . . . . . . . . . . . . . . .      Fläns . . . . . . . . . . . . . . . . . . . . .½       ½
   7 ½ 469601-9       ½   1     1     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½           ½
   8 ½ 420643-9       ½   1     1     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½          ½
   9 ½ 947760-5       ½   2     2     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  10 ½ 1547255-8      ½   1     1     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½           ½
  11 ½ 946440-5       ½   1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  12 ½ 1546531-3      ½   1     1     -    ½ Lock brace . . . . . . . . . . . . . . . . .        Låsbygel . . . . . . . . . . . . . . . . . .½          ½
  13 ½ 470939-0       ½   1     1     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½          ½
  14 ½ 977299-7       ½   4     4     -    ½ Stud . . . . . . . . . . . . . . . . . . . . . .    Pinnskruv . . . . . . . . . . . . . . . . . .½         ½
  15 ½ 471622-1       ½   4     4     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½        ½
  16 ½ 478344-5       ½   4     4     -    ½ Spacer sleeve . . . . . . . . . . . . . .           Distanshylsa . . . . . . . . . . . . . . .½            ½
  17 ½11030375-7      ½   1     1     -    ½ Connecting pipe . . . . . . . . . . . .             Anslutningsrör . . . . . . . . . . . . . .½            ½
  18 ½ 1542778-4      ½   1     1     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½          ½
  19 ½ 1542781-8      ½   1     1     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½           ½
  20 ½ 949335-4       ½   1     1     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  21 ½ 3832780-5      ½   1     1     -    ½ Pressure hose . . . . . . . . . . . . . .           Tryckslang . . . . . . . . . . . . . . . . .½          ½




Publ. 7741440 / 2001-03 / 04632 / 18110
                                                                                                                                                                    79

                                                                                                                                                                 Group
Heat Shield for Turbo                                                                 Värmesköld för turbo                                                       Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                  25
  Pos     Part No      Quantity/Antal      Description                                       Benämning                                        Notes/Anmärkning
  Ref     Artikel nr
                                                                                           04628                                          18103




   1    ½ 3829227-2 ½ 1      -     -    ½ Heat shield. . . . . . . . . . . . . . . . .     Värmesköld . . . . . . . . . . . . . . . .½            ½
   2    ½ 3828310-7 ½ 1      -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .    Konsol . . . . . . . . . . . . . . . . . . . .½        ½
   3    ½ 3828309-9 ½ 1      -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .    Konsol . . . . . . . . . . . . . . . . . . . .½        ½
   4    ½ 965556-4 ½ 4       -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .    Konsol . . . . . . . . . . . . . . . . . . . .½        ½
   5    ½ 965567-1 ½ 1       -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .    Konsol . . . . . . . . . . . . . . . . . . . .½        ½
   6    ½ 807183-9 ½ 1       -     -    ½ Spacer sleeve . . . . . . . . . . . . . .        Distanshylsa . . . . . . . . . . . . . . .½            ½
   7    ½ 947107-9 ½ 8       -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .   Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
   8    ½ 946470-2 ½ 2       -     -    ½ Flange screw . . . . . . . . . . . . . . .       Flänsskruv . . . . . . . . . . . . . . . . .½          ½
   9    ½ 969225-2 ½ 1       -     -    ½ Flange screw . . . . . . . . . . . . . . .       Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  10    ½ 948217-5 ½ 1       -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .   Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  11    ½ 946441-3 ½ 4       -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .   Skruv . . . . . . . . . . . . . . . . . . . . .½       ½




Publ. 7741440 / 2001-03 / 04628 / 18103
                                                                                                                                                                              81

                                                                                                                                                                           Group
Crankhouse Ventilation and Air Filter                                                          Vevhusventilation och luftfilter                                            Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                            25
  Pos       Part No          Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref       Artikel nr
                                                                                                    04631                                           18108




   1    ½   3829581-2    ½   1     -     -    ½ Breather pipe . . . . . . . . . . . . . . .         Ventilationsrör . . . . . . . . . . . . . .½            ½
   2    ½   3165097-1    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½            ½
   3    ½   3827462-7    ½   1     -     -    ½ Hose connection . . . . . . . . . . . .             Slanganslutning . . . . . . . . . . . .½                ½
   4    ½    945444-8    ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½
   5    ½    942707-1    ½   1     -     -    ½ Rubber hose . . . . . . . . . . . . . . .           Gummislang . . . . . . . . . . . . . . .½               ½
   6    ½    943476-2    ½   2     -     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklamma. . . . . . . . . . . . . . .½               ½
   7    ½    946440-5    ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½
   8    ½   3828448-5    ½   1     -     -    ½ Air filter. . . . . . . . . . . . . . . . . . . .   Luftfilter . . . . . . . . . . . . . . . . . . .½       ½
   9    ½                ½   1     -     -    ½ • Filter housing. . . . . . . . . . . . . .         • Filterhus. . . . . . . . . . . . . . . . . .½         ½
  10    ½   3831143-7    ½   2     -     -    ½ • Tensioning band . . . . . . . . . . .             • Spännband . . . . . . . . . . . . . . .½              ½
  11    ½                ½   1     -     -    ½ • • Screw . . . . . . . . . . . . . . . . . .       • • Skruv. . . . . . . . . . . . . . . . . . .½         ½
  12    ½                ½   1     -     -    ½ • • Nut . . . . . . . . . . . . . . . . . . . . .   • • Mutter . . . . . . . . . . . . . . . . . .½         ½
  13    ½   3828765-2    ½   1     -     -    ½ • Pressure drop indica. . . . . . . .               • Tryckfallsindikator . . . . . . . . . .½              ½
  14    ½   3827643-2    ½   1     -     -    ½ • Filter insert . . . . . . . . . . . . . . . .     • Filterinsats . . . . . . . . . . . . . . . .½         ½
  15    ½                ½   1     -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .     • Lock. . . . . . . . . . . . . . . . . . . . .½        ½
  16    ½   3830971-2    ½   1     -     -    ½ Rain cap . . . . . . . . . . . . . . . . . . .      Regnskydd . . . . . . . . . . . . . . . .½              ½
  17    ½    930760-4    ½   4     -     -    ½ Rivet nut . . . . . . . . . . . . . . . . . . .     Nitmutter . . . . . . . . . . . . . . . . . .½          ½
  18    ½    947542-7    ½   4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
  19    ½   3826670-6    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½         ½
  20    ½    946472-8    ½   4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
  21    ½    971098-9    ½   4     -     -    ½ Flange lock nut . . . . . . . . . . . . .           Flänslåsmutter . . . . . . . . . . . . . .½             ½
  22    ½   3826671-4    ½   1     -     -    ½ Connecting pipe . . . . . . . . . . . .             Anslutningsrör . . . . . . . . . . . . . .½             ½
  23    ½   1674223-1    ½   1     -     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklämma. . . . . . . . . . . . . . .½               ½
  24    ½   1660909-1    ½   1     -     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklämma. . . . . . . . . . . . . . .½               ½




Publ. 7741440 / 2001-03 / 04631 / 18108
                                                                                                                                                                              83

                                                                                                                                                                           Group
Crankhouse Ventilation and Air Filter                                                          Vevhusventilation och luftfilter                                            Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                            25
  Pos       Part No          Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref       Artikel nr
                                                                                                    04768                                           18299




   1    ½   3829581-2    ½   1     -     -    ½ Breather pipe . . . . . . . . . . . . . . .         Ventilationsrör . . . . . . . . . . . . . .½            ½
   2    ½   3165097-1    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½            ½
   3    ½   3827462-7    ½   1     -     -    ½ Hose connection . . . . . . . . . . . .             Slanganslutning . . . . . . . . . . . .½                ½
   4    ½    945444-8    ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½
   5    ½    942707-1    ½   1     -     -    ½ Rubber hose . . . . . . . . . . . . . . .           Gummislang . . . . . . . . . . . . . . .½               ½
   6    ½    943476-2    ½   2     -     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklamma. . . . . . . . . . . . . . .½               ½
   7    ½    946440-5    ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½
   8    ½   3828448-5    ½   1     -     -    ½ Air filter. . . . . . . . . . . . . . . . . . . .   Luftfilter . . . . . . . . . . . . . . . . . . .½       ½
   9    ½                ½   1     -     -    ½ • Filter housing. . . . . . . . . . . . . .         • Filterhus. . . . . . . . . . . . . . . . . .½         ½
  10    ½   3831143-7    ½   2     -     -    ½ • Tensioning band . . . . . . . . . . .             • Spännband . . . . . . . . . . . . . . .½              ½
  11    ½                ½   1     -     -    ½ • • Screw . . . . . . . . . . . . . . . . . .       • • Skruv. . . . . . . . . . . . . . . . . . .½         ½
  12    ½                ½   1     -     -    ½ • • Nut . . . . . . . . . . . . . . . . . . . . .   • • Mutter . . . . . . . . . . . . . . . . . .½         ½
  13    ½   3828765-2    ½   1     -     -    ½ • Pressure drop indica. . . . . . . .               • Tryckfallsindikator . . . . . . . . . .½              ½
  14    ½   3827643-2    ½   1     -     -    ½ • Filter insert . . . . . . . . . . . . . . . .     • Filterinsats . . . . . . . . . . . . . . . .½         ½
  15    ½                ½   1     -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .     • Lock. . . . . . . . . . . . . . . . . . . . .½        ½
  16    ½   3830971-2    ½   1     -     -    ½ Rain cap . . . . . . . . . . . . . . . . . . .      Regnskydd . . . . . . . . . . . . . . . .½              ½
  17    ½    930760-4    ½   4     -     -    ½ Rivet nut . . . . . . . . . . . . . . . . . . .     Nitmutter . . . . . . . . . . . . . . . . . .½          ½
  18    ½    947542-7    ½   4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
  19    ½   3826670-6    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½         ½
  20    ½    946472-8    ½   4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
  21    ½    971098-9    ½   4     -     -    ½ Flange lock nut . . . . . . . . . . . . .           Flänslåsmutter . . . . . . . . . . . . . .½             ½
  22    ½   3826671-4    ½   1     -     -    ½ Connecting pipe . . . . . . . . . . . .             Anslutningsrör . . . . . . . . . . . . . .½             ½
  23    ½   1674223-1    ½   1     -     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklämma. . . . . . . . . . . . . . .½               ½
  24    ½   1660909-1    ½   1     -     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklämma. . . . . . . . . . . . . . .½               ½
  25    ½    942707-1    ½   X     -     -    ½ Rubber hose . . . . . . . . . . . . . . .           Gummislang . . . . . . . . . . . . . . .½               ½1) L=900mm
  26    ½    943476-2    ½   1     -     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklamma. . . . . . . . . . . . . . .½               ½1)
  27    ½    952642-7    ½   1     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½           ½1)
  28    ½    947542-7    ½   3     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½1)
  29    ½    949278-6    ½   3     -     -    ½ Lock nut . . . . . . . . . . . . . . . . . . .      Låsmutter. . . . . . . . . . . . . . . . . .½           ½1)
  30    ½    965555-6    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½         ½2)
  31    ½    952642-7    ½   1     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½           ½2)




   1)        For engines with thrust type fan.                                                      För motorer med tryckande fläkt.
   2)        For engines with thrust type fan. Mounted in frame.                                    För motorer med tryckande fläkt. Monteras i ramen.

Publ. 7741440 / 2001-03 / 04768 / 18299
                                                                                                                                                                   85

                                                                                                                                                                Group
Silencer and Exhaust Pipe                                                                    Ljuddämpare och                                                    Grupp
                                                                                             avgasledning
TAD1240GE, TAD1241GE, TAD1242GE
                                                                                                                                                                25
  Pos       Part No        Quantity/Antal      Description                                          Benämning                                Notes/Anmärkning
  Ref       Artikel nr
                                                                                                  04679                                    18179




   1    ½    863049-3    ½ 1     -     -    ½ Silencer . . . . . . . . . . . . . . . . . . .      Ljuddämpare . . . . . . . . . . . . . . .½ ½6"
   2    ½    846413-3    ½ 2     -     -    ½ Weld flange . . . . . . . . . . . . . . . .         Svetsfläns . . . . . . . . . . . . . . . . .½OP½
   3    ½    862976-8    ½ 2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½
   4    ½    941912-8    ½ 16    -     -    ½ Spring washer . . . . . . . . . . . . . .           Fjädrande bricka . . . . . . . . . . . .½ ½
   5    ½    955366-0    ½ 16    -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
   6    ½    955785-1    ½ 16    -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04679 / 18179
                                                                                                                                                             87

                                                                                                                                                          Group
Silencer, Engine Mounted                                                                    Ljuddämpare, motormonterad                                    Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                           25
  Pos    Part No          Quantity/Antal      Description                                          Benämning                         Notes/Anmärkning
  Ref    Artikel nr
                                                                                                 04701                             18203




   1 ½   3828541-7    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½SO½
   2 ½    946472-8    ½   6     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
   3 ½    973096-1    ½   3     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
   4 ½   3828548-2    ½   3     -     -    ½ Spacer sleeve . . . . . . . . . . . . . .           Distanshylsa . . . . . . . . . . . . . . .½ ½
   5 ½    965191-0    ½   4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
   6 ½   3826894-2    ½   1     -     -    ½ Exhaust pipe elbow . . . . . . . . . .              Avgasrörkrök . . . . . . . . . . . . . . .½ ½5"
   6A½    479979-7    ½   1     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½ ½
   7 ½   3827778-6    ½   1     -     -    ½ Exhaust pipe elbow . . . . . . . . . .              Avgasrörkrök . . . . . . . . . . . . . . .½ ½6"
   7A½    479979-7    ½   -     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Propp . . . . . . . . . . . . . . . . . . .½ ½
   8 ½   3826685-4    ½   1     -     -    ½ Flange . . . . . . . . . . . . . . . . . . . .      Fläns . . . . . . . . . . . . . . . . . . . . .½ ½
   9 ½   3828218-2    ½   1     -     -    ½ Exhaust pipe, flexible . . . . . . . . .            Avgasrör, flexibelt . . . . . . . . . . .½ ½6" L=380mm
  10 ½   3033054-2    ½   1     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½ ½
  11 ½    973924-4    ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  12 ½    948645-7    ½   1     -     -    ½ Lock nut . . . . . . . . . . . . . . . . . . .      Låsmutter. . . . . . . . . . . . . . . . . .½ ½
  13 ½   3944558-0    ½   2     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½ ½
  14 ½    977938-0    ½   2     -     -    ½ Flange lock nut . . . . . . . . . . . . .           Flänslåsmutter . . . . . . . . . . . . . .½ ½
  15 ½   3826895-9    ½   1     -     -    ½ Silencer . . . . . . . . . . . . . . . . . . .      Ljuddämpare . . . . . . . . . . . . . . .½ ½5"
  16 ½   3827860-2    ½   1     -     -    ½ Exhaust pipe . . . . . . . . . . . . . . .          Avgasrör . . . . . . . . . . . . . . . . . .½ ½
  17 ½    836883-9    ½   X     -     -    ½ Exhaust pipe flange . . . . . . . . . .             Avgasrörfläns . . . . . . . . . . . . . .½ ½6"
  18 ½    955368-6    ½   X     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  19 ½    941912-8    ½   X     -     -    ½ Spring washer . . . . . . . . . . . . . .           Fjädrande bricka . . . . . . . . . . . .½ ½
  20 ½    955785-1    ½   X     -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½
  21 ½    862593-1    ½   X     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .      Packning . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04701 / 18203
                                                                                                                                                                     89

                                                                                                                                                                  Group
Oil Cooler, Engine                                                                          Oljekylare, motor                                                     Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                   26
  Pos       Part No        Quantity/Antal      Description                                         Benämning                                   Notes/Anmärkning
  Ref       Artikel nr
                                                                                                 04511                                       17977




   1    ½   8170596-4    ½ 1     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .    Lock . . . . . . . . . . . . . . . . . . . . . .½ ½
   2    ½   1677656-9    ½ 1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
   3    ½    945444-8    ½ 22    -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½ ½
   4    ½    965180-3    ½ 5     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½ ½
   5    ½   8170816-6    ½ 1     -     -    ½ Oil cooler . . . . . . . . . . . . . . . . . .     Oljekylare. . . . . . . . . . . . . . . . . .½ ½
   6    ½   1677516-5    ½ 2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½ ½
   7    ½    980366-9    ½ 4     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½SO½
   8    ½   1546528-9    ½ 2     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Propp. . . . . . . . . . . . . . . . . . . . .½ ½
   9    ½   1547252-5    ½ 2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½ ½
  10    ½   1546532-1    ½ 2     -     -    ½ Lock brace . . . . . . . . . . . . . . . . .       Låsbygel . . . . . . . . . . . . . . . . . .½ ½
  11    ½    972542-5    ½ 2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  12    ½    968063-8    ½ 1     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Propp. . . . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04511 / 17977
                                                                                                                                                                           91

                                                                                                                                                                        Group
Radiator and Fan                                                                           Kylare och fläkt                                                             Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                         26
        TAD1240GE, TAD1241GE                                    TAD1242GE
  Pos     Part No        Quantity/Antal      Description                                          Benämning                                          Notes/Anmärkning
  Ref     Artikel nr
                                                                                                04634                                            18112




   1 ½   3827869-3     ½ 1     1     -    ½ Radiator . . . . . . . . . . . . . . . . . . .      Kylare. . . . . . . . . . . . . . . . . . . . .½         ½
   2 ½   3827870-1     ½ 1     1     -    ½ Charge air cooler. . . . . . . . . . . .            Laddluftkylare . . . . . . . . . . . . . .½              ½
   3 ½   3826684-7     ½ 1     1     -    ½ Fan shroud . . . . . . . . . . . . . . . . .        Fläktkåpa . . . . . . . . . . . . . . . . . .½           ½
   4 ½   3831141-1     ½ 2     2     -    ½ Rubber moulding. . . . . . . . . . . .              Gummilist . . . . . . . . . . . . . . . . .½             ½
   5 ½   3831142-9     ½ 4     4     -    ½ Anchorage . . . . . . . . . . . . . . . . .         Fäste . . . . . . . . . . . . . . . . . . . . .½         ½
   5A½                 ½ 4     4     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½
   5B½                 ½ 8     8     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½
   6 ½    967949-9     ½ 20   20     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½
   7 ½    946817-4     ½ 8     8     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½
     ½    946817-4     ½ 16   16     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½1)
   8 ½    971096-3     ½ 8     8     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½          ½
     ½    971096-3     ½ 16   16     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½          ½1)
   9 ½   3827265-4     ½ 1     1     -    ½ Radiator hose . . . . . . . . . . . . . .           Kylarslang . . . . . . . . . . . . . . . . .½            ½
  10 ½    943480-4     ½ 4     4     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klammer . . . . . . . . . . . . . . . . . .½             ½
  11 ½   3827266-2     ½ 1     1     -    ½ Radiator hose . . . . . . . . . . . . . .           Kylarslang . . . . . . . . . . . . . . . . .½            ½
  12 ½   3826673-0     ½ 1     1     -    ½ Charge air pipe . . . . . . . . . . . . .           Laddluftrör. . . . . . . . . . . . . . . . .½            ½
  13 ½   3826674-8     ½ 1     1     -    ½ Charge air pipe . . . . . . . . . . . . .           Laddluftrör. . . . . . . . . . . . . . . . .½            ½
  14 ½    865127-5     ½ 4     4     -    ½ Hose . . . . . . . . . . . . . . . . . . . . .      Slang . . . . . . . . . . . . . . . . . . . . .½         ½
  15 ½    865575-5     ½ 8     8     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklämma. . . . . . . . . . . . . . .½                ½
  16 ½   3831190-8     ½ 1     1     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½          ½
  17 ½    965192-8     ½ 2     2     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½
  17A½    971096-3     ½ 2     2     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½          ½
  18 ½   1674206-6     ½ 1     1     -    ½ Cap . . . . . . . . . . . . . . . . . . . . . .     verfall . . . . . . . . . . . . . . . . . . . . .½       ½
  19 ½    946934-7     ½ 2     2     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  20 ½    952973-6     ½ X     X     -    ½ Hose . . . . . . . . . . . . . . . . . . . . .      Slang . . . . . . . . . . . . . . . . . . . . .½         ½2) L=680mm
  21 ½    943476-2     ½ 2     2     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklamma. . . . . . . . . . . . . . .½                ½
  22 ½    943367-3     ½ X     X     -    ½ Hose . . . . . . . . . . . . . . . . . . . . .      Slang . . . . . . . . . . . . . . . . . . . . .½         ½3) L=500mm
  23 ½    943470-5     ½ 4     4     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklamma. . . . . . . . . . . . . . .½                ½
  24 ½    943367-3     ½ X     X     -    ½ Hose . . . . . . . . . . . . . . . . . . . . .      Slang . . . . . . . . . . . . . . . . . . . . .½         ½4) L=850mm
  25 ½    192618-7     ½ X     X     -    ½ Hose . . . . . . . . . . . . . . . . . . . . .      Slang . . . . . . . . . . . . . . . . . . . . .½         ½5)
  25A½    943470-5     ½ 1     1     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklamma. . . . . . . . . . . . . . .½                ½
  26 ½   3829536-6     ½ 1     1     -    ½ Fan hub . . . . . . . . . . . . . . . . . . .       Fläktnav . . . . . . . . . . . . . . . . . . .½          ½
  27 ½    948932-9     ½ 6     6     -    ½ Stud . . . . . . . . . . . . . . . . . . . . . .    Pinnskruv . . . . . . . . . . . . . . . . . .½           ½
  28 ½    971098-9     ½ 6     6     -    ½ Flange lock nut . . . . . . . . . . . . .           Flänslåsmutter . . . . . . . . . . . . . .½              ½
  29 ½   3828964-1     ½ 1     1     -    ½ Fan . . . . . . . . . . . . . . . . . . . . . . .   Fläkt . . . . . . . . . . . . . . . . . . . . . .½       ½
  29A½   3827612-7     ½ 1     1     -    ½ Fan ring . . . . . . . . . . . . . . . . . . .      Fläktring. . . . . . . . . . . . . . . . . . .½          ½
  30 ½    948211-8     ½ X     X     -    ½ Strip clamp . . . . . . . . . . . . . . . .         Bandklamma . . . . . . . . . . . . . . .½                ½
  30A½    946173-2     ½ 12   12     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  31 ½                 ½ 1     1     -    ½ Expansion tank . . . . . . . . . . . . .            Expansionstank . . . . . . . . . . . . .½                ½
  32 ½   1674922-8     ½ 1     1     -    ½ • Filler cap . . . . . . . . . . . . . . . . .      • Påfyllningslock . . . . . . . . . . . .½               ½
  32A½   1674083-9     ½ 1     1     -    ½ • Pressure cap . . . . . . . . . . . . . .          • Trycklock. . . . . . . . . . . . . . . . .½            ½
  33 ½   3830771-6     ½ 1     1     -    ½ Spacer sleeve . . . . . . . . . . . . . .           Distanshylsa . . . . . . . . . . . . . . .½              ½
  34 ½    843028-2     ½ 1     1     -    ½ Spacer sleeve . . . . . . . . . . . . . .           Distanshylsa . . . . . . . . . . . . . . .½              ½
  35 ½    947790-2     ½ 1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  36 ½    965220-7     ½ 1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  37 ½    946471-0     ½ 3     3     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½
  38 ½    945408-3     ½ 1     1     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½          ½
  39 ½   3830539-7     ½ 1     1     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Lock . . . . . . . . . . . . . . . . . . . . . .½        ½
  40 ½    946440-5     ½ 1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  41 ½   3830538-9     ½ 1     1     -    ½ Protecting casing . . . . . . . . . . .             Skyddskåpa. . . . . . . . . . . . . . . .½               ½
  42 ½    946440-5     ½ 11   11     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  43 ½   3826687-0     ½ 1     1     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½          ½
  44 ½    973098-7     ½ 1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  45 ½    965188-6     ½ 4     4     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½
  46 ½   3828804-9     ½ 4     4     -    ½ Bearing housing . . . . . . . . . . . .             Lagerhus . . . . . . . . . . . . . . . . . .½            ½
  47 ½    946752-3     ½ 4     4     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  48 ½   3831494-4     ½ 1     1     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½          ½
  49 ½   3827871-9     ½ 1     1     -    ½ Radiator protector . . . . . . . . . . .            Kylarskydd. . . . . . . . . . . . . . . . .½             ½




   1)      In combination with high engine mounting.                                            I kombination med hög motorupphängning.
   2)      Expansion tank- Water pump.                                                          Expansionstank-Cirkulationspump.
   3)      Expansion tank-radiator.                                                             Expansionstank-kylare.
   4)      Expansion Tank-Cylinder Head.                                                        Expansionstank-Cylinderlock.
   5)      Draining hoose.                                                                      Dräneringsslang.

Publ. 7741440 / 2001-03 / 04634 / 18112
                                                                                                                                                                          93

                                                                                                                                                                       Group
Radiator and Fan                                                                            Kylare och fläkt                                                           Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                        26
        TAD1240GE, TAD1241GE                                     TAD1242GE
  Pos     Part No        Quantity/Antal      Description                                           Benämning                                        Notes/Anmärkning
  Ref     Artikel nr
                                                                                                 04634                                          18112




  50 ½ 948217-5 ½         6     6     -   ½ Screw. . . . . . . . . . . . . . . . . . . . .       Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  51 ½ 3825490-0 ½        2     2     -   ½ Fan protector . . . . . . . . . . . . . . .          Fläktskydd . . . . . . . . . . . . . . . . .½          ½
  52 ½ 3827317-3 ½        1     -     -   ½ Pulley . . . . . . . . . . . . . . . . . . . . .     Remskiva . . . . . . . . . . . . . . . . . .½          ½
     ½ 3828043-4 ½        -     1     -   ½ Pulley . . . . . . . . . . . . . . . . . . . . .     Remskiva . . . . . . . . . . . . . . . . . .½          ½
  53 ½ 3828041-8 ½        1     -     -   ½ Belt . . . . . . . . . . . . . . . . . . . . . . .   Rem . . . . . . . . . . . . . . . . . . . . . .½       ½
     ½ 981390-8 ½         -     1     -   ½ V-belt . . . . . . . . . . . . . . . . . . . . .     Kilrem. . . . . . . . . . . . . . . . . . . . .½       ½
  54 ½ 980568-0 ½         1     1     -   ½ Elbow nipple . . . . . . . . . . . . . . .           V-nippel . . . . . . . . . . . . . . . . . . .½        ½1)
  55 ½ 3832463-8 ½        2     2     -   ½ Spacer . . . . . . . . . . . . . . . . . . . .       Distans. . . . . . . . . . . . . . . . . . . .½        ½2)
  56 ½ 846118-8 ½         1     1     -   ½ Emblem . . . . . . . . . . . . . . . . . . .         Emblem . . . . . . . . . . . . . . . . . . .½          ½
  57 ½ 941651-2 ½         2     2     -   ½ Screw. . . . . . . . . . . . . . . . . . . . .       Skruv . . . . . . . . . . . . . . . . . . . . .½       ½




   1)      Mounted in cylinder head. For air ventilation                                         Monterad i cylinderlock. För avluftning till expansionstank.
           to the expansion tank.
   2)      In combination with high engine mounting.                                             I kombination med hög motorupphängning.

Publ. 7741440 / 2001-03 / 04634 / 18112
                                                                                                                                                                           95

Belt Guard                                                                                   Remskydd                                                                   Group
                                                                                                                                                                        Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                         26
  Pos       Part No        Quantity/Antal      Description                                          Benämning                                        Notes/Anmärkning
  Ref       Artikel nr
                                                                                                  04656                                          18136




   1    ½   3828823-9    ½ 1     -     -    ½ Belt protector . . . . . . . . . . . . . .          Remskydd . . . . . . . . . . . . . . . . .½            ½
   2    ½   3828852-8    ½ 1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½        ½
   3    ½    946440-5    ½ 8     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½          ½
   4    ½    947107-9    ½ 18    -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
   5    ½    965555-6    ½ 1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½        ½
   6    ½   3828824-7    ½ 1     -     -    ½ Belt protector . . . . . . . . . . . . . .          Remskydd . . . . . . . . . . . . . . . . .½            ½
   7    ½   3828827-0    ½ 1     -     -    ½ Belt protector . . . . . . . . . . . . . .          Remskydd . . . . . . . . . . . . . . . . .½            ½
   8    ½   3828851-0    ½ 1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½        ½
   9    ½   3828855-1    ½ 1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½        ½
  10    ½   3828825-4    ½ 1     -     -    ½ Belt protector . . . . . . . . . . . . . .          Remskydd . . . . . . . . . . . . . . . . .½            ½
  11    ½   3828826-2    ½ 1     -     -    ½ Belt protector . . . . . . . . . . . . . .          Remskydd . . . . . . . . . . . . . . . . .½            ½
  12    ½   3828854-4    ½ 1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½        ½
  13    ½    945444-8    ½ 1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  14    ½    945408-3    ½ 1     -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½        ½
  15    ½    946441-3    ½ 1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  16    ½   3828856-9    ½ 1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½        ½
  17    ½   3829660-4    ½ 1     -     -    ½ Fan protector, alternator . . . . . .               Fläktskydd, generator . . . . . . . .½                 ½




Publ. 7741440 / 2001-03 / 04656 / 18136
                                                                                                                                                                      97

                                                                                                                                                                   Group
Water Pump, Thermostat Housing and                                                      Vattenpump, termostathus och                                               Grupp
Water Filter                                                                            vattenfilter
TAD1240GE, TAD1241GE, TAD1242GE
                                                                                                                                                                   26
  Pos    Part No          Quantity/Antal    Description                                        Benämning                                        Notes/Anmärkning
  Ref    Artikel nr
                                                                                             04641                                          18119




   1 ½                ½   1     -     - ½ Water pump . . . . . . . . . . . . . . .           Vattenpump. . . . . . . . . . . . . . . .½             ½
     ½                ½                 ½ • Comps. see page 99 . . . . . . .                 • Detaljer se sida 99 . . . . . . . . .½               ½
   2 ½    947790-2    ½   4     -     - ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
   3 ½   1699830-4    ½   1     -     - ½ Coolant filter . . . . . . . . . . . . . . .       Kylvattenfilter. . . . . . . . . . . . . . .½          ½
   4 ½   1677855-7    ½   1     -     - ½ Pipe connection . . . . . . . . . . . .            Röranslutning . . . . . . . . . . . . . .½             ½
   5 ½    945444-8    ½   1     -     - ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½L=40mm
   6 ½    948217-5    ½   2     -     - ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½       ½L=30mm
   7 ½   8170314-2    ½   1     -     - ½ Cooling water pipe . . . . . . . . . .             Kylvätskerör . . . . . . . . . . . . . . . .½          ½
   8 ½   1547254-1    ½   2     -     - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½           ½
   9 ½   8170513-9    ½   1     -     - ½ Pipe connection . . . . . . . . . . . .            Röranslutning . . . . . . . . . . . . . .½             ½
  10 ½   8170514-7    ½   1     -     - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½          ½
  11 ½    946173-2    ½   2     -     - ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  12 ½   1544710-5    ½   1     -     - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½           ½
  13 ½   8149186-2    ½   1     -     - ½ Thermostat . . . . . . . . . . . . . . . . .       Termostat . . . . . . . . . . . . . . . . .½           ½
  14 ½   3832971-0    ½   1     -     - ½ Connector . . . . . . . . . . . . . . . . .        Anslutning . . . . . . . . . . . . . . . . .½          ½
  15 ½   8170519-6    ½   1     -     - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½          ½
  16 ½    965181-1    ½   2     -     - ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  17 ½   8170319-1    ½   1     -     - ½ Cooling pipe . . . . . . . . . . . . . . .         Kylvätskerör . . . . . . . . . . . . . . . .½          ½
  18 ½   1547254-1    ½   2     -     - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½           ½
  19 ½   8170513-9    ½   1     -     - ½ Pipe connection . . . . . . . . . . . .            Röranslutning . . . . . . . . . . . . . .½             ½
  20 ½   8170515-4    ½   1     -     - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½          ½
  21 ½    946173-2    ½   2     -     - ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  22 ½   3943401-4    ½   1     -     - ½ Coolant pipe . . . . . . . . . . . . . . .         Kylvattenrör . . . . . . . . . . . . . . . .½          ½
  23 ½    925255-2    ½   1     -     - ½ O-ring . . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½        ½
  24 ½    946173-2    ½   2     -     - ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  25 ½   3979985-3    ½   1     -     - ½ Cooling water pipe . . . . . . . . . .             Kylvätskerör . . . . . . . . . . . . . . . .½          ½
  26 ½    965181-1    ½   2     -     - ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
  27 ½    960632-8    ½   1     -     - ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Propp. . . . . . . . . . . . . . . . . . . . .½        ½
  28 ½     11998-2    ½   1     -     - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½          ½
  29 ½    942352-6    ½   1     -     - ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Propp. . . . . . . . . . . . . . . . . . . . .½        ½
  30 ½    947628-4    ½   1     -     - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½          ½
  31 ½   8149301-7    ½   1     -     - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½          ½
  32 ½   3979791-5    ½   1     -     - ½ Filler pipe . . . . . . . . . . . . . . . . . .    Påfyllningsrör. . . . . . . . . . . . . . .½           ½
  33 ½   1546531-3    ½   1     -     - ½ Lock brace . . . . . . . . . . . . . . . . .       Låsbygel . . . . . . . . . . . . . . . . . .½          ½
  34 ½    946440-5    ½   1     -     - ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  35 ½    471708-8    ½   1     -     - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½           ½
  36 ½    945444-8    ½   1     -     - ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½




Publ. 7741440 / 2001-03 / 04641 / 18119
                                                                                                                                                                      99

                                                                                                                                                                   Group
Water Pump, Components                                                                        Vattenpump, detaljer                                                 Grupp

                                                                                                                                                                   26
  Pos       Part No          Quantity/Antal      Description                                         Benämning                                  Notes/Anmärkning
  Ref       Artikel nr
                                                                                                   04647                                      18123




   1    ½                ½   1     -     -    ½ Water pump . . . . . . . . . . . . . . .           Vattenpump. . . . . . . . . . . . . . . .½ ½
   2    ½   8170312-6    ½   1     -     -    ½ • Housing . . . . . . . . . . . . . . . . . .      • Hus . . . . . . . . . . . . . . . . . . . . .½ ½
   3    ½    979947-9    ½   1     -     -    ½ • • Plug . . . . . . . . . . . . . . . . . . . .   • • Plugg. . . . . . . . . . . . . . . . . . .½OP½
   4    ½   1676554-7    ½   1     -     -    ½ • • Nipple . . . . . . . . . . . . . . . . . .     • • Nippel . . . . . . . . . . . . . . . . . .½ ½
   5    ½    981250-4    ½   1     -     -    ½ • • Nipple . . . . . . . . . . . . . . . . . .     • • Nippel . . . . . . . . . . . . . . . . . .½ ½
   6    ½    968725-2    ½   1     -     -    ½ • • O-ring . . . . . . . . . . . . . . . . . .     • • O-ring . . . . . . . . . . . . . . . . . .½ ½
   7    ½   3979940-8    ½   1     -     -    ½ • • Spindle . . . . . . . . . . . . . . . . .      • • Spindel . . . . . . . . . . . . . . . . .½ ½
   8    ½    951972-9    ½   1     -     -    ½ • • Spring pin . . . . . . . . . . . . . . .       • • Rörpinne . . . . . . . . . . . . . . . .½ ½
   9    ½    968725-2    ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .     • O-ring . . . . . . . . . . . . . . . . . . .½ ½
  10    ½   8170833-1    ½   1     -     -    ½ • Bearing housing . . . . . . . . . . .            • Lagerhus . . . . . . . . . . . . . . . . .½ ½
  11    ½    946173-2    ½   3     -     -    ½ • Flange screw . . . . . . . . . . . . . .         • Flänsskruv . . . . . . . . . . . . . . . .½ ½
  12    ½    948980-8    ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .     • O-ring . . . . . . . . . . . . . . . . . . .½ ½
  13    ½   1699830-4    ½   1     -     -    ½ Coolant filter . . . . . . . . . . . . . . .       Kylvattenfilter. . . . . . . . . . . . . . .½ ½
  14    ½                ½   1     -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .     • Packning . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04647 / 18123
                                                                                                                                                                           101

                                                                                                                                                                         Group
Belt Transmission and Belt Tensioner                                                          Remtransmission och                                                        Grupp
Device                                                                                        remsträcksanordning
TAD1240GE, TAD1241GE, TAD1242GE
                                                                                                                                                                         26
  Pos       Part No          Quantity/Antal      Description                                         Benämning                                        Notes/Anmärkning
  Ref       Artikel nr
                                                                                                   04633                                          18111




   1    ½   3826898-3    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .      Konsol . . . . . . . . . . . . . . . . . . . .½        ½
   2    ½    973967-3    ½   4     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
   3    ½   3964803-5    ½   1     -     -    ½ Plug . . . . . . . . . . . . . . . . . . . . . .   Plugg . . . . . . . . . . . . . . . . . . . . .½       ½
   4    ½    946440-5    ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .         Flänsskruv . . . . . . . . . . . . . . . . .½          ½
   5    ½    421629-7    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½           ½
   6    ½   3979980-4    ½   1     -     -    ½ Belt tensioner . . . . . . . . . . . . . .         Remsträckare . . . . . . . . . . . . . .½              ½
   7    ½    959245-2    ½   1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
   8    ½   3827501-2    ½   1     -     -    ½ Idler gear . . . . . . . . . . . . . . . . . .     Mellanhjul . . . . . . . . . . . . . . . . .½          ½
   9    ½                ½   1     -     -    ½ • Flange screw . . . . . . . . . . . . . .         • Flänsskruv . . . . . . . . . . . . . . . .½          ½




Publ. 7741440 / 2001-03 / 04633 / 18111
                                                                                                                                                                      103

                                                                                                                                                                    Group
Alternator                                                                            Generator                                                                     Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                     30
  Pos    Part No       Quantity/Antal    Description                                         Benämning                                          Notes/Anmärkning
  Ref    Artikel nr
                                                                                           04672                                            18158




   1 ½   3173821-4 ½    1    -     - ½ Alternator . . . . . . . . . . . . . . . . . .      Generator . . . . . . . . . . . . . . . . .½             ½28V 60A
     ½             ½                 ½ • Comps. see page 105 . . . . . .                   • Detaljer se sida 105 . . . . . . . .½                  ½
   2 ½   1613241-7 ½    1    -     - ½ • Fan . . . . . . . . . . . . . . . . . . . . . .   • Fläkt. . . . . . . . . . . . . . . . . . . . .½        ½
   2A½    865074-9 ½    1    -     - ½ Sleeve . . . . . . . . . . . . . . . . . . . .      Hylsa . . . . . . . . . . . . . . . . . . . . .½         ½
   3 ½   3987785-7 ½    1    -     - ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½          ½
   4 ½   1636242-8 ½    1    -     - ½ Pulley . . . . . . . . . . . . . . . . . . . . .    Remskiva . . . . . . . . . . . . . . . . . .½            ½
   5 ½    978207-9 ½    1    -     - ½ V-belt . . . . . . . . . . . . . . . . . . . . .    Kilrem. . . . . . . . . . . . . . . . . . . . .½         ½
   6 ½   8149261-3 ½    1    -     - ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½          ½
   7 ½    947790-2 ½    3    -     - ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
   8 ½   1676586-9 ½    1    -     - ½ Tensioner . . . . . . . . . . . . . . . . . .       Spännjärn . . . . . . . . . . . . . . . . .½             ½
   9 ½    977820-0 ½    1    -     - ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½         ½
  10 ½   1675830-2 ½    1    -     - ½ • Tensioning screw . . . . . . . . . .              • Spännskruv . . . . . . . . . . . . . . .½              ½
  11 ½             ½    1    -     - ½ • Bracket . . . . . . . . . . . . . . . . . .       • Konsol . . . . . . . . . . . . . . . . . . .½          ½
  12 ½    191172-6 ½    1    -     - ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½          ½
  13 ½    971098-9 ½    1    -     - ½ Flange lock nut . . . . . . . . . . . . .           Flänslåsmutter . . . . . . . . . . . . . .½              ½
  14 ½    965190-2 ½    1    -     - ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½         ½
  15 ½    971098-9 ½    1    -     - ½ Flange lock nut . . . . . . . . . . . . .           Flänslåsmutter . . . . . . . . . . . . . .½              ½
  16 ½    978447-1 ½    1    -     - ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  17 ½    971099-7 ½    1    -     - ½ Flange lock nut . . . . . . . . . . . . .           Flänslåsmutter . . . . . . . . . . . . . .½              ½
  18 ½   3827415-5 ½    1    -     - ½ Pulley . . . . . . . . . . . . . . . . . . . . .    Remskiva . . . . . . . . . . . . . . . . . .½            ½
  19 ½    945444-8 ½    6    -     - ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½            ½
  20 ½   3979500-0 ½    1    -     - ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½          ½
  21 ½             ½    1    -     - ½ Cable kit . . . . . . . . . . . . . . . . . . .     Kabelsats. . . . . . . . . . . . . . . . . .½            ½SEE PAGE 115
  22 ½    941881-5 ½    1    -     - ½ Tab . . . . . . . . . . . . . . . . . . . . . . .   Flatstift . . . . . . . . . . . . . . . . . . . .½       ½




Publ. 7741440 / 2001-03 / 04672 / 18158
                                                                                                                                                                          105

Alternator 28V 60A, Components                                                              Generator 28V 60A, detaljer                                                 Group
                                                                                                                                                                        Grupp

                                                                                                                                                                        30
  Pos       Part No       Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref       Artikel nr
                                                                                                 04394                                           17874




   1    ½   3173821-4 ½   1     -     -    ½ Alternator . . . . . . . . . . . . . . . . . .      Generator . . . . . . . . . . . . . . . . .½            ½
   2    ½             ½   1     -     -    ½ • End plate . . . . . . . . . . . . . . . . .       • Gavel . . . . . . . . . . . . . . . . . . . .½        ½
   3    ½    847708-5 ½   1     -     -    ½ • Ball bearing . . . . . . . . . . . . . . .        • Kullager . . . . . . . . . . . . . . . . . .½         ½
   4    ½    847709-3 ½   1     -     -    ½ • Mounting kit . . . . . . . . . . . . . . .        • Monteringssats . . . . . . . . . . . .½               ½
   5    ½    840634-0 ½   1     -     -    ½ • Absorber kit . . . . . . . . . . . . . . .        • Dämparsats. . . . . . . . . . . . . . .½              ½
   6    ½    864346-2 ½   1     -     -    ½ • Stator. . . . . . . . . . . . . . . . . . . .     • Stator . . . . . . . . . . . . . . . . . . .½         ½
   7    ½    864347-0 ½   1     -     -    ½ • Rotor . . . . . . . . . . . . . . . . . . . .     • Rotor . . . . . . . . . . . . . . . . . . . .½        ½
   8    ½    864351-2 ½   1     -     -    ½ • Ball bearing . . . . . . . . . . . . . . .        • Kullager . . . . . . . . . . . . . . . . . .½         ½
   9    ½             ½   1     -     -    ½ • End plate . . . . . . . . . . . . . . . . .       • Gavel . . . . . . . . . . . . . . . . . . . .½        ½
  10    ½    840629-0 ½   1     -     -    ½ • Bearing carrier . . . . . . . . . . . . .         • Lagerhållare . . . . . . . . . . . . . .½             ½
  11    ½   3090710-9 ½   1     -     -    ½ • Diode bridge . . . . . . . . . . . . . .          • Diodbrygga . . . . . . . . . . . . . . .½             ½
  12    ½    847712-7 ½   1     -     -    ½ • Protecting casing . . . . . . . . . .             • Skyddskåpa . . . . . . . . . . . . . .½               ½
  13    ½    847710-1 ½   1     -     -    ½ • Screw kit . . . . . . . . . . . . . . . . .       • Skruvsats . . . . . . . . . . . . . . . .½            ½
  14    ½   1089451-7 ½   1     -     -    ½ • Regulator kit . . . . . . . . . . . . . .         • Regulatorsats . . . . . . . . . . . . .½              ½
  15    ½    859312-1 ½   4     -     -    ½ • • Flange screw . . . . . . . . . . . .            • • Flänsskruv. . . . . . . . . . . . . . .½            ½
  16    ½    840632-4 ½   1     -     -    ½ • • Brush retainer . . . . . . . . . . . .          • • Borsthållare. . . . . . . . . . . . . .½            ½
  17    ½    859312-1 ½   2     -     -    ½ • • • Flange screw . . . . . . . . . . .            • • • Flänsskruv. . . . . . . . . . . . . .½            ½
  18    ½    847706-9 ½   1     -     -    ½ • Mounting kit . . . . . . . . . . . . . . .        • Monteringssats . . . . . . . . . . . .½               ½
  19    ½   3090711-7 ½   1     -     -    ½ • Fan . . . . . . . . . . . . . . . . . . . . . .   • Fläkt. . . . . . . . . . . . . . . . . . . . .½       ½




Publ. 7741440 / 2001-03 / 04394 / 17874
                                                                                                                                                                      107

                                                                                                                                                                    Group
Starter Motor                                                                         Startmotor                                                                    Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                     30
  Pos   Part No        Quantity/Antal    Description                                         Benämning                                       Notes/Anmärkning
  Ref   Artikel nr
                                                                                           04691                                         18195




   1 ½ 3827444-5 ½ 1         -     - ½ Starter motor . . . . . . . . . . . . . . .         Startmotor . . . . . . . . . . . . . . . . .½         ½REPL BY 3832674
     ½           ½                   ½ • Comps. see page 109 . . . . . .                   • Detaljer se sida 109 . . . . . . . .½               ½
     ½ 3832674-0 ½ 1         -     - ½ Starter motor . . . . . . . . . . . . . . .         Startmotor . . . . . . . . . . . . . . . . .½         ½
     ½           ½                   ½ • Comps. see page 109 . . . . . .                   • Detaljer se sida 109 . . . . . . . .½               ½
   2 ½ 953098-1 ½ 3          -     - ½ Stud . . . . . . . . . . . . . . . . . . . . . .    Pinnskruv . . . . . . . . . . . . . . . . . .½        ½
   3 ½ 971096-3 ½ 3          -     - ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½       ½
   4 ½ 857180-4 ½ 1          -     - ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½       ½M10x32mm
   5 ½ 971071-6 ½ 1          -     - ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½       ½M10
   6 ½ 941908-6 ½ 4          -     - ½ Spring washer . . . . . . . . . . . . . .           Fjädrande bricka . . . . . . . . . . . .½             ½
   7 ½ 946670-7 ½ 1          -     - ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½         ½M6
   8 ½ 971095-5 ½ 1          -     - ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½       ½
   9 ½ 855798-5 ½ 1          -     - ½ Protecting sleeve. . . . . . . . . . . .            Skyddshylsa . . . . . . . . . . . . . . .½            ½




Publ. 7741440 / 2001-03 / 04691 / 18195
                                                                                                                                                                       109

                                                                                                                                                                     Group
Starter Motor, Components                                                                Startmotor, detaljer                                                        Grupp

                                                                                                                                                                     30
        3827444                                               3832674
  Pos     Part No      Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04692                                           18196




   1 ½ 3827444-5 ½ 1         -     -    ½ Starter motor . . . . . . . . . . . . . . .         Startmotor . . . . . . . . . . . . . . . . .½           ½
     ½ 3832674-0 ½ -         1     -    ½ Starter motor . . . . . . . . . . . . . . .         Startmotor . . . . . . . . . . . . . . . . .½           ½
   2 ½ 874355-1 ½ 1          1     -    ½ • Starter pinion. . . . . . . . . . . . . .         • Startmotordrev . . . . . . . . . . . .½               ½
   3 ½ 874350-2 ½ 1          1     -    ½ • Bearing housing . . . . . . . . . . .             • Lagerhus . . . . . . . . . . . . . . . . .½           ½
   4 ½           ½ 1         1     -    ½ • • Sealing ring . . . . . . . . . . . . . .        • • Tätningsring . . . . . . . . . . . . .½             ½
   5 ½           ½ 3         3     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½        ½
   6 ½           ½ 1         1     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½           ½
   7 ½           ½ 1         1     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
   8 ½           ½ 1         1     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
   9 ½ 874349-4 ½ 1          1     -    ½ • Lever . . . . . . . . . . . . . . . . . . . .     • Hävarm . . . . . . . . . . . . . . . . . .½           ½
  10 ½           ½ 1         1     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
  11 ½           ½ 1         1     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
  12 ½           ½ 1         1     -    ½ • Lock ring . . . . . . . . . . . . . . . . .       • Låsring. . . . . . . . . . . . . . . . . . .½         ½
  13 ½           ½ 1         1     -    ½ • Lock ring . . . . . . . . . . . . . . . . .       • Låsring. . . . . . . . . . . . . . . . . . .½         ½
  14 ½ 874352-8 ½ 1          1     -    ½ • Gear. . . . . . . . . . . . . . . . . . . . .     • Växel . . . . . . . . . . . . . . . . . . . .½        ½
  15 ½ 874347-8 ½ 1          1     -    ½ • Solenoid . . . . . . . . . . . . . . . . .        • Solenoid . . . . . . . . . . . . . . . . .½           ½
  16 ½           ½ 2         2     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½        ½
  17 ½           ½ 2         2     -    ½ • Spring washer . . . . . . . . . . . . .           • Fjäderbricka . . . . . . . . . . . . . .½             ½
  18 ½           ½ 2         2     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½
  19 ½           ½ 3         3     -    ½ • Spring washer . . . . . . . . . . . . .           • Fjäderbricka . . . . . . . . . . . . . .½             ½
  20 ½           ½ 1         1     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½
  21 ½           ½ 1         1     -    ½ • Protecting casing . . . . . . . . . .             • Skyddskåpa . . . . . . . . . . . . . .½               ½
  22 ½ 874348-6 ½ 1          1     -    ½ • Relay . . . . . . . . . . . . . . . . . . . .     • Relä . . . . . . . . . . . . . . . . . . . . .½       ½
  23 ½           ½ 2         2     -    ½ • Spring washer . . . . . . . . . . . . .           • Fjäderbricka . . . . . . . . . . . . . .½             ½
  24 ½           ½ 2         2     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½        ½
  25 ½ 874357-7 ½ -          1     -    ½ • Cable . . . . . . . . . . . . . . . . . . . .     • Kabel . . . . . . . . . . . . . . . . . . . .½        ½
  26 ½           ½ 1         1     -    ½ • Cable . . . . . . . . . . . . . . . . . . . .     • Kabel . . . . . . . . . . . . . . . . . . . .½        ½
  27 ½           ½ 1         1     -    ½ • Cable . . . . . . . . . . . . . . . . . . . .     • Kabel . . . . . . . . . . . . . . . . . . . .½        ½
  28 ½           ½ 1         1     -    ½ • Cable . . . . . . . . . . . . . . . . . . . .     • Kabel . . . . . . . . . . . . . . . . . . . .½        ½
  29 ½           ½ 2         2     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½
  30 ½           ½ 2         2     -    ½ • Spring washer . . . . . . . . . . . . .           • Fjäderbricka . . . . . . . . . . . . . .½             ½
  31 ½           ½ 2         2     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½
  32 ½ 874351-0 ½ 1          1     -    ½ • Rotor . . . . . . . . . . . . . . . . . . . .     • Rotor . . . . . . . . . . . . . . . . . . . .½        ½
  33 ½           ½ 1         1     -    ½ • Stator. . . . . . . . . . . . . . . . . . . .     • Stator . . . . . . . . . . . . . . . . . . .½         ½
  34 ½ 874354-4 ½ 1          1     -    ½ • Brush retainer . . . . . . . . . . . . .          • Borsthållare. . . . . . . . . . . . . . .½            ½
  35 ½           ½ 1         1     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½        ½
  36 ½           ½ 1         1     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .      • O-ring . . . . . . . . . . . . . . . . . . .½         ½
  37 ½ 874356-9 ½ 1          1     -    ½ • Armature bearing . . . . . . . . . .              • Kommutatorlager . . . . . . . . . .½                  ½
  38 ½           ½ 1         1     -    ½ • • Bearing bushing . . . . . . . . . .             • • Lagerbussning . . . . . . . . . . .½                ½
  39 ½           ½ 1         1     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
  40 ½           ½ 1         1     -    ½ • Insulating sleeve . . . . . . . . . . .           • Isolerhylsa . . . . . . . . . . . . . . . .½          ½
  41 ½           ½ 1         1     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½           ½
  42 ½           ½ 1         1     -    ½ • Insulating washer . . . . . . . . . .             • Isolerbricka . . . . . . . . . . . . . . .½           ½
  43 ½           ½ 1         1     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
  44 ½           ½ 2         2     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½        ½
  45 ½           ½ 1         1     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
  46 ½           ½ 1         1     -    ½ • Lock washer . . . . . . . . . . . . . .           • Låsbricka. . . . . . . . . . . . . . . . .½           ½
  47 ½           ½ 1         1     -    ½ • Protecting casing . . . . . . . . . .             • Skyddskåpa . . . . . . . . . . . . . .½               ½
  48 ½           ½ 1         1     -    ½ • Cable . . . . . . . . . . . . . . . . . . . .     • Kabel . . . . . . . . . . . . . . . . . . . .½        ½
  49 ½           ½ 1         1     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½         ½




Publ. 7741440 / 2001-03 / 04692 / 18196
                                                                                                                                                                111

                                                                                                                                                              Group
EDC Control Unit and Connector                                                            EDC styrenhet och kontakt                                           Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                               30
  Pos    Part No          Quantity/Antal      Description                                        Benämning                          Notes/Anmärkning
  Ref    Artikel nr
                                                                                               04696                              17856




   1 ½                ½   1     -     -    ½ Contact . . . . . . . . . . . . . . . . . . .     Kontakt . . . . . . . . . . . . . . . . . . .½ ½
   2 ½   3199185-4    ½   1     -     -    ½ • Handle . . . . . . . . . . . . . . . . . . .    • Handgrepp . . . . . . . . . . . . . . .½ ½
   3 ½   3173907-1    ½   1     -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .   • Kåpa . . . . . . . . . . . . . . . . . . . .½ ½
   4 ½   3173908-9    ½   1     -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .   • Kåpa . . . . . . . . . . . . . . . . . . . .½ ½
   5 ½   3173913-9    ½   4     -     -    ½ • Vibration damper . . . . . . . . . . .          • Vibrationsdämpare . . . . . . . . .½SO½
   6 ½    975367-4    ½   5     -     -    ½ • Six point socket scr . . . . . . . . .          • Sextandhålskruv . . . . . . . . . . .½ ½
   7 ½                ½   -     -     -    ½ • Tab housing. . . . . . . . . . . . . . .        • Stiftisolator . . . . . . . . . . . . . . .½ ½SEE GROUP 30
   8 ½   3832467-9    ½   1     -     -    ½ Engine control unit . . . . . . . . . .           Motorstyrenhet . . . . . . . . . . . . .½SO½1)
     ½   3832468-7    ½   1     -     -    ½ Engine control unit . . . . . . . . . .           Motorstyrenhet . . . . . . . . . . . . .½SO½2)
     ½   3832469-5    ½   1     -     -    ½ Engine control unit . . . . . . . . . .           Motorstyrenhet . . . . . . . . . . . . .½SO½3)
     ½   3832470-3    ½   1     -     -    ½ Engine control unit . . . . . . . . . .           Motorstyrenhet . . . . . . . . . . . . .½SO½4)
     ½   3832471-1    ½   1     -     -    ½ Engine control unit . . . . . . . . . .           Motorstyrenhet . . . . . . . . . . . . .½SO½5)
     ½   3832472-9    ½   1     -     -    ½ Engine control unit . . . . . . . . . .           Motorstyrenhet . . . . . . . . . . . . .½SO½6)
   9 ½   3095161-0    ½   4     -     -    ½ • Rubber cushion. . . . . . . . . . . .           • Gummikudde . . . . . . . . . . . . .½ ½
  10 ½    948217-5    ½   4     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .    Skruv . . . . . . . . . . . . . . . . . . . . .½ ½




   1)     320kW, 1500rpm.                                                                      320kW, 1500v/min.
   2)     345kW, 1800rpm.                                                                      345kW, 1800v/min.
   3)     363kW, 1500rpm.                                                                      363kW, 1500v/min
   4)     393kW, 1800rpm                                                                       393kW, 1800v/min.
   5)     398kW, 1500rpm.                                                                      398kW, 1500v/min.
   6)     449kW, 1800rpm.                                                                      449kW, 1800v/min.

Publ. 7741440 / 2001-03 / 04696 / 17856
                                                                                                                                                                   113

                                                                                                                                                                 Group
Electrical System                                                                            Elsystem                                                            Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                  30
  Pos     Part No          Quantity/Antal      Description                                          Benämning                           Notes/Anmärkning
  Ref     Artikel nr
                                                                                                  04777                               18127




   1    ½ 874108-4     ½   1     -     -    ½ Cable harness . . . . . . . . . . . . . .           Ledningsmatta. . . . . . . . . . . . . .½ ½
   2    ½              ½   1     -     -    ½ • Cable harness . . . . . . . . . . . . .           • Kabelmatta . . . . . . . . . . . . . . .½ ½
   3    ½              ½   1     -     -    ½ • Box. . . . . . . . . . . . . . . . . . . . . .    • Låda . . . . . . . . . . . . . . . . . . . .½ ½
   4    ½              ½   1     -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .     • Lock. . . . . . . . . . . . . . . . . . . . .½ ½
   5    ½ 3827818-0    ½   1     -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .     • Lock. . . . . . . . . . . . . . . . . . . . .½ ½
   6    ½              ½   1     -     -    ½ • Contact . . . . . . . . . . . . . . . . . .       • Kontakt . . . . . . . . . . . . . . . . . .½ ½SEE PAGE 111
   7    ½ 874111-8     ½   1     -     -    ½ • Fuse holder . . . . . . . . . . . . . . .         • Säkringshållare . . . . . . . . . . . .½ ½
   8    ½ 969161-9     ½   1     -     -    ½ • Fuse . . . . . . . . . . . . . . . . . . . . .    • Säkring . . . . . . . . . . . . . . . . . .½ ½
   9    ½ 873959-1     ½   1     -     -    ½ • Switch . . . . . . . . . . . . . . . . . . .      • Brytare. . . . . . . . . . . . . . . . . . .½ ½
  10    ½ 828586-8     ½   1     -     -    ½ • Button . . . . . . . . . . . . . . . . . . .      • Knapp . . . . . . . . . . . . . . . . . . .½ ½
  11    ½ 3581933-3    ½   1     -     -    ½ • Decal . . . . . . . . . . . . . . . . . . . .     • Dekal . . . . . . . . . . . . . . . . . . . .½ ½
  12    ½ 1624394-1    ½   1     -     -    ½ • Diode . . . . . . . . . . . . . . . . . . . .     • Diod. . . . . . . . . . . . . . . . . . . . .½ ½
  13    ½ 981370-0     ½   6     -     -    ½ • Six point socket scr . . . . . . . . .            • Sextandhålskruv . . . . . . . . . . .½ ½
  14    ½ 1079677-9    ½   6     -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Plugg . . . . . . . . . . . . . . . . . . . .½ ½
  15    ½ 1079687-8    ½   6     -     -    ½ • Rubber cushion. . . . . . . . . . . .             • Gummikudde . . . . . . . . . . . . .½ ½
  16    ½ 956079-8     ½   7     -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
  17    ½ 941269-3     ½   1     -     -    ½ • Cable grommet . . . . . . . . . . . .             • Kabelgenomföring . . . . . . . . .½ ½I.D=25mm
        ½ 943920-9     ½   1     -     -    ½ • Protecting plug . . . . . . . . . . . .           • Skyddspropp . . . . . . . . . . . . .½ ½I.D=40mm
  18    ½ 1547894-4    ½   X     -     -    ½ Tie straps . . . . . . . . . . . . . . . . . .      Buntband. . . . . . . . . . . . . . . . . .½ ½
        ½ 948211-8     ½   X     -     -    ½ Strip clamp . . . . . . . . . . . . . . . .         Bandklamma . . . . . . . . . . . . . . .½ ½
  19    ½20409236-5    ½   5     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½ ½
  20    ½ 949656-3     ½   1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½1)
  21    ½ 952633-6     ½   2     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klammer . . . . . . . . . . . . . . . . . .½ ½I.D=22,2mm
        ½ 949997-1     ½   1     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½ ½I.D=31,8mm
        ½ 949746-2     ½   8     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klammer . . . . . . . . . . . . . . . . . .½ ½I.D=12,7mm
  22    ½ 966807-0     ½   6     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½M8x16mm
        ½ 946440-5     ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½1) M8x16mm
  23    ½ 3985509-3    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  24    ½ 946329-0     ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  25    ½ 3173718-2    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  26    ½ 1578046-3    ½   2     -     -    ½ Retainer . . . . . . . . . . . . . . . . . . .      Hållare . . . . . . . . . . . . . . . . . . . .½ ½
  27    ½ 948645-7     ½   2     -     -    ½ Lock nut . . . . . . . . . . . . . . . . . . .      Låsmutter. . . . . . . . . . . . . . . . . .½ ½2)
  28    ½ 945444-8     ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½2)
  29    ½ 949997-1     ½   2     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½ ½2)
  30    ½ 949652-2     ½   2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  31    ½20409005-4    ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  32    ½ 965558-0     ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  33    ½ 969405-0     ½   1     -     -    ½ Six point socket scr . . . . . . . . . .            Sextandhålskruv . . . . . . . . . . . .½SO½
  34    ½ 874295-9     ½   1     -     -    ½ Anchorage . . . . . . . . . . . . . . . . .         Fäste . . . . . . . . . . . . . . . . . . . . .½ ½
  35    ½ 955780-2     ½   1     -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½
  36    ½ 946440-5     ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½




   1)      In cable grommet for unit injectors on cylinder head.                                  I kabelgenomföring till enhetsinsprutare på cylinderhuvud.
   2)      Mounted on bracket no. 3173718 and 20409007.                                           Monteras på konsol nr. 3173718 och 20409007.

Publ. 7741440 / 2001-03 / 04777 / 18127
                                                                                                                                                                         115

                                                                                                                                                                       Group
Electrical Materials, Instrument                                                            Elmateriel, instrument                                                     Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                        30
  Pos    Part No          Quantity/Antal      Description                                          Benämning                                       Notes/Anmärkning
  Ref    Artikel nr
                                                                                                 04654                                         18134




   1 ½    849849-5    ½   1     -     -    ½ Oil pressure gauge . . . . . . . . . .              Oljetrycksmätare . . . . . . . . . . . .½             ½
   2 ½    849848-7    ½   1     -     -    ½ Thermometer . . . . . . . . . . . . . . .           Temperaturmätare. . . . . . . . . . .½                ½
   3 ½    873196-0    ½   1     -     -    ½ Temperature gauge . . . . . . . . . .               Temperaturmätare. . . . . . . . . . .½                ½
   4 ½    873198-6    ½   1     -     -    ½ Oil pressure gauge . . . . . . . . . .              Oljetrycksmätare . . . . . . . . . . . .½             ½
   5 ½    877179-2    ½   1     -     -    ½ Tachometer kit . . . . . . . . . . . . . .          Varvräknarsats. . . . . . . . . . . . . .½            ½
   6 ½    862096-5    ½   1     -     -    ½ Voltmeter . . . . . . . . . . . . . . . . . .       Voltmätare . . . . . . . . . . . . . . . . .½         ½
   7 ½    863408-1    ½   1     -     -    ½ Thermometer, oil . . . . . . . . . . . .            Temperaturmätare, olja . . . . . . .½                 ½
   8 ½    808175-4    ½   1     -     -    ½ Bulb socket . . . . . . . . . . . . . . . .         Lamphållare . . . . . . . . . . . . . . . .½          ½1)
     ½    863945-2    ½   1     -     -    ½ Bulb socket . . . . . . . . . . . . . . . .         Lamphållare . . . . . . . . . . . . . . . .½          ½2)
   9 ½    182059-6    ½   1     -     -    ½ Bulb . . . . . . . . . . . . . . . . . . . . . .    Glödlampa. . . . . . . . . . . . . . . . .½           ½3)
     ½    863947-8    ½   1     -     -    ½ Bulb . . . . . . . . . . . . . . . . . . . . . .    Glödlampa. . . . . . . . . . . . . . . . .½           ½4)
     ½    828818-5    ½   1     -     -    ½ Bulb . . . . . . . . . . . . . . . . . . . . . .    Glödlampa. . . . . . . . . . . . . . . . .½           ½5)
  10 ½    874050-8    ½   1     -     -    ½ Horn . . . . . . . . . . . . . . . . . . . . . .    Signalhorn . . . . . . . . . . . . . . . . .½         ½
  10A½    946440-5    ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½         ½
  10B½    945408-3    ½   1     -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½       ½
  11 ½                ½   1     -     -    ½ Battery box. . . . . . . . . . . . . . . . .        Batterilåda. . . . . . . . . . . . . . . . .½         ½SEE PAGE 125
  12 ½    874154-8    ½   1     -     -    ½ Cable harness . . . . . . . . . . . . . .           Kabelmatta . . . . . . . . . . . . . . . .½           ½6)
  13 ½    874118-3    ½   1     -     -    ½ Extension cable . . . . . . . . . . . . .           Förlängningsledning . . . . . . . . .½                ½7) L=5,0m
  14 ½    874414-6    ½   1     -     -    ½ Extension cable . . . . . . . . . . . . .           Förlängningsledning . . . . . . . . .½                ½8) L=3,0m
     ½    874119-1    ½   1     -     -    ½ Extension cable . . . . . . . . . . . . .           Förlängningsledning . . . . . . . . .½                ½8) L=5,0m
     ½    874386-6    ½   1     -     -    ½ Extension cable . . . . . . . . . . . . .           Förlängningsledning . . . . . . . . .½                ½8) L=7,0m
     ½    874387-4    ½   1     -     -    ½ Extension cable . . . . . . . . . . . . .           Förlängningsledning . . . . . . . . .½                ½8) L=9,0m
     ½    874388-2    ½   1     -     -    ½ Extension cable . . . . . . . . . . . . .           Förlängningsledning . . . . . . . . .½                ½8) L=11,0m
  15 ½    874150-6    ½   1     -     -    ½ Cable harness . . . . . . . . . . . . . .           Kabelmatta . . . . . . . . . . . . . . . .½           ½9)




   1)     For 849849, 849848, 862096, 863408.                                                    För 849849, 849848, 862096, 863408.
   2)     For 873196, 873198, 873998.                                                            För 873196, 873198, 873998.
   3)     For 849849, 849848.                                                                    För 849849, 849848.
   4)     Included in 873196, 873198, 873998.                                                    Ingår i 873196, 873198, 873998.
   5)     For 862096, 863408.                                                                    För 862096, 863408.
   6)     Cable kit CIU.                                                                         Kabelsats CIU.
   7)     Connecting cable EDC, stand alone.                                                     Anslutningskabel EDC, stand alone.
   8)     Connectio cable EDC, CIU.                                                              Anslutningskabel EDC, CIU.
   9)     For extra alternator.                                                                  För extra generator.

Publ. 7741440 / 2001-03 / 04654 / 18134
                                                                                                                                                                      117

                                                                                                                                                                    Group
Contacts and Sensors                                                                     Vakter och givare                                                          Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                     30
  Pos   Part No          Quantity/Antal      Description                                        Benämning                                        Notes/Anmärkning
  Ref   Artikel nr
                                                                                              04650                                          18128




   1 ½20374282-0     ½   1     -     -    ½ Tachometer sensor . . . . . . . . . .             Varvtalsgivare . . . . . . . . . . . . . .½            ½
   2 ½ 974673-6      ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .    • O-ring . . . . . . . . . . . . . . . . . . .½        ½
   3 ½ 940326-2      ½   1     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .    Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
   4 ½20374280-4     ½   1     -     -    ½ Sensor . . . . . . . . . . . . . . . . . . . .    Givare . . . . . . . . . . . . . . . . . . . .½        ½1)
   5 ½ 975632-1      ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .    • O-ring . . . . . . . . . . . . . . . . . . .½        ½
   6 ½ 946934-7      ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .        Flänsskruv . . . . . . . . . . . . . . . . .½          ½
   7 ½20374281-2     ½   1     -     -    ½ Sensor, coolant temp. . . . . . . . .             Givare, kylvattentemperatur . . .½                     ½
   8 ½ 949656-3      ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .    • O-ring . . . . . . . . . . . . . . . . . . .½        ½
   9 ½ 946440-5      ½   1     -     -    ½ Flange screw . . . . . . . . . . . . . . .        Flänsskruv . . . . . . . . . . . . . . . . .½          ½
  10 ½ 1077574-0     ½   1     -     -    ½ Sensor, oil . . . . . . . . . . . . . . . . .     Givare, . . . . . . . . . . . . . . . . . . . .½       ½
     ½               ½                    ½ pressure/temperature . . . . . . . .              oljetryck/temperatur . . . . . . . . .½                ½
  11 ½ 968559-5      ½   1     -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .    • O-ring . . . . . . . . . . . . . . . . . . .½        ½
  12 ½20424056-8     ½   1     -     -    ½ Fuel pressure monito. . . . . . . . .             Bränsletryckvakt . . . . . . . . . . . .½              ½
  13 ½ 947622-7      ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½          ½
  14 ½ 862154-2      ½   1     -     -    ½ Temperature sensor, coolant . .                   Temperaturgivare, . . . . . . . . . . .½               ½
     ½               ½                    ½ water . . . . . . . . . . . . . . . . . . . . .   kylvatten. . . . . . . . . . . . . . . . . . .½        ½
     ½ 862627-7      ½   1     -     -    ½ Temperature sensor, oil. . . . . . .              Temperaturgivare, olja. . . . . . . .½                 ½
  15 ½   11998-2     ½   2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½          ½
     ½
  15A 3832778-9      ½   1     -     -    ½ Reduction nipple . . . . . . . . . . . .          Reducernippel. . . . . . . . . . . . . .½              ½
  16 ½ 866835-2      ½   1     -     -    ½ Pressure sensor . . . . . . . . . . . .           Tryckgivare . . . . . . . . . . . . . . . .½           ½
  17 ½ 421528-1      ½   1     -     -    ½ Reduction nipple, oil . . . . . . . . .           Reducernippel, olja . . . . . . . . . .½               ½
  18 ½   11996-6     ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½          ½
  19 ½ 948211-8      ½   X     -     -    ½ Strip clamp . . . . . . . . . . . . . . . .       Bandklamma . . . . . . . . . . . . . . .½              ½
  20 ½ 862251-6      ½   1     -     -    ½ Tachometer sensor . . . . . . . . . .             Varvtalsgivare . . . . . . . . . . . . . .½            ½
  21 ½ 948884-2      ½   1     -     -    ½ Washer . . . . . . . . . . . . . . . . . . .      Bricka . . . . . . . . . . . . . . . . . . . .½        ½
  22 ½ 8140024-4     ½   1     -     -    ½ Level sensor . . . . . . . . . . . . . . .        Nivågivare . . . . . . . . . . . . . . . . .½          ½




   1)     Pressure and temperature sensor                                                     Tryck och tempgivare turbotryck och laddlufttemperatur.
          turbocharger and charge air temperature.

Publ. 7741440 / 2001-03 / 04650 / 18128
                                                                                                                                                                 119

                                                                                                                                                             Group
Instrument Panel and Control                                                             Instrumentpanel och reglage                                         Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                            30
  Pos   Part No        Quantity/Antal      Description                                          Benämning                        Notes/Anmärkning
  Ref   Artikel nr
                                                                                              04651                            18129




   1 ½           ½ 1         -     -    ½ Instrument panel . . . . . . . . . . . .            Instrumentpanel. . . . . . . . . . . . .½ ½
   2 ½ 873654-8 ½ 1          -     -    ½ • Cover glass . . . . . . . . . . . . . . .         • Täckglas . . . . . . . . . . . . . . . . .½ ½
   3 ½ 849885-9 ½ 1          -     -    ½ • Sealing strip . . . . . . . . . . . . . .         • Tätningslist . . . . . . . . . . . . . . .½ ½
   4 ½ 874226-4 ½ 1          -     -    ½ • Plate . . . . . . . . . . . . . . . . . . . . .   • Plåt . . . . . . . . . . . . . . . . . . . . .½ ½
   5 ½ 849963-4 ½ 6          -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
   6 ½ 862501-4 ½ 6          -     -    ½ • Gasket . . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
   7 ½ 965483-1 ½ 6          -     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½ ½
   8 ½ 873625-8 ½ 1          -     -    ½ • Instrument, oil-pressure . . . . .                • Instrument, oljetryck . . . . . . . .½ ½24V
   9 ½ 873624-1 ½ 1          -     -    ½ • Instrument, temperature . . . . .                 • Instrument, temperatur . . . . . .½ ½24V
  10 ½           ½ 1         -     -    ½ • Tachometer, . . . . . . . . . . . . . .           • Varvräknare, . . . . . . . . . . . . . .½ ½12/24V SEE PAGE 115
     ½           ½                      ½ hour/tachometer . . . . . . . . . . .                 tim/varvräknare . . . . . . . . . . . .½ ½
     ½
  10A 863945-2 ½ 1           -     -    ½ • • Bulb socket . . . . . . . . . . . . . .         • • Lamphållare . . . . . . . . . . . . .½ ½FOR 873625,873624
     ½
  10B 943638-7 ½ 1           -     -    ½ • • Bulb . . . . . . . . . . . . . . . . . . . .    • • Glödlampa . . . . . . . . . . . . . .½ ½FOR 873625,873624
  11 ½ 874380-9 ½ 1          -     -    ½ • Bulb socket . . . . . . . . . . . . . . .         • Lamphållare. . . . . . . . . . . . . . .½ ½1)
     ½ 874373-4 ½ 1          -     -    ½ • Bulb socket . . . . . . . . . . . . . . .         • Lamphållare. . . . . . . . . . . . . . .½ ½2)
     ½ 874372-6 ½ 1          -     -    ½ • Bulb socket . . . . . . . . . . . . . . .         • Lamphållare. . . . . . . . . . . . . . .½ ½3)
     ½ 874228-0 ½ 1          -     -    ½ • Bulb socket . . . . . . . . . . . . . . .         • Lamphållare. . . . . . . . . . . . . . .½ ½4)
     ½ 874229-8 ½ 1          -     -    ½ • Bulb socket . . . . . . . . . . . . . . .         • Lamphållare. . . . . . . . . . . . . . .½ ½5)
     ½ 874232-2 ½ 1          -     -    ½ • Bulb socket . . . . . . . . . . . . . . .         • Lamphållare. . . . . . . . . . . . . . .½ ½6)
     ½ 874230-6 ½ 1          -     -    ½ • Bulb socket . . . . . . . . . . . . . . .         • Lamphållare. . . . . . . . . . . . . . .½ ½7)
     ½ 874231-4 ½ 1          -     -    ½ • Bulb socket . . . . . . . . . . . . . . .         • Lamphållare. . . . . . . . . . . . . . .½ ½8)
  12 ½ 182034-9 ½ 8          -     -    ½ • Bulb . . . . . . . . . . . . . . . . . . . . .    • Glödlampa . . . . . . . . . . . . . . .½ ½
  13 ½ 863102-0 ½ 1          -     -    ½ • Push button . . . . . . . . . . . . . . .         • Tryckknapp . . . . . . . . . . . . . . .½ ½RED
  14 ½ 873791-8 ½ 2          -     -    ½ • Contact . . . . . . . . . . . . . . . . . .       • Kontakt . . . . . . . . . . . . . . . . . .½ ½GREEN-RED
  15 ½ 863104-6 ½ 1          -     -    ½ • Push button . . . . . . . . . . . . . . .         • Tryckknapp . . . . . . . . . . . . . . .½ ½BLACK
  16 ½ 873792-6 ½ 1          -     -    ½ • Contact . . . . . . . . . . . . . . . . . .       • Kontakt . . . . . . . . . . . . . . . . . .½ ½GREEN
  17 ½ 863103-8 ½ 1          -     -    ½ • Push button . . . . . . . . . . . . . . .         • Tryckknapp . . . . . . . . . . . . . . .½ ½GREEN
  18 ½ 956063-2 ½ 6          -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
  19 ½ 874227-2 ½ 1          -     -    ½ • Cover . . . . . . . . . . . . . . . . . . . .     • Lock. . . . . . . . . . . . . . . . . . . . .½ ½
  20 ½ 849840-4 ½ 1          -     -    ½ • Sealing strip . . . . . . . . . . . . . .         • Tätningslist . . . . . . . . . . . . . . .½ ½
  21 ½ 849839-6 ½ 1          -     -    ½ • Box. . . . . . . . . . . . . . . . . . . . . .    • Låda . . . . . . . . . . . . . . . . . . . .½ ½
  22 ½ 872407-2 ½ 1          -     -    ½ • Nut . . . . . . . . . . . . . . . . . . . . . .   • Mutter . . . . . . . . . . . . . . . . . . .½ ½
  23 ½ 948240-7 ½ 3          -     -    ½ • Plug . . . . . . . . . . . . . . . . . . . . .    • Plugg . . . . . . . . . . . . . . . . . . . .½ ½
  24 ½ 951967-9 ½ 2          -     -    ½ • Spring pin . . . . . . . . . . . . . . . .        • Rörpinne . . . . . . . . . . . . . . . . .½ ½
  25 ½ 849992-3 ½ 1          -     -    ½ • Terminal block . . . . . . . . . . . . .          • Kopplingsplint. . . . . . . . . . . . .½ ½5-POLE
     ½ 849993-1 ½ 2          -     -    ½ • Terminal block . . . . . . . . . . . . .          • Kopplingsplint. . . . . . . . . . . . .½ ½7-POLE
  26 ½ 874225-6 ½ 1          -     -    ½ • Cable harness . . . . . . . . . . . . .           • Ledningsmatta . . . . . . . . . . . .½ ½
  27 ½ 874120-9 ½ 1          -     -    ½ • Electronic unit . . . . . . . . . . . . .         • Elektronikenhet . . . . . . . . . . . .½ ½
  28 ½           ½ 3         -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
  29 ½ 874272-8 ½ 1          -     -    ½ • Bracket . . . . . . . . . . . . . . . . . .       • Konsol . . . . . . . . . . . . . . . . . . .½SO½
  30 ½           ½ 1         -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
  31 ½ 862281-3 ½ 2          -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½ ½
  32 ½ 943920-9 ½ 1          -     -    ½ • Protecting plug . . . . . . . . . . . .           • Skyddspropp . . . . . . . . . . . . .½ ½
  33 ½ 3827009-6 ½ 1         -     -    ½ • Control . . . . . . . . . . . . . . . . . . .     • Reglage. . . . . . . . . . . . . . . . . .½SO½
  34 ½ 975672-7 ½ 1          -     -    ½ • • O-ring . . . . . . . . . . . . . . . . . .      • • O-ring . . . . . . . . . . . . . . . . . .½ ½
  35 ½ 925054-9 ½ 2          -     -    ½ • • O-ring . . . . . . . . . . . . . . . . . .      • • O-ring . . . . . . . . . . . . . . . . . .½ ½
  36 ½           ½ 1         -     -    ½ • • Handle. . . . . . . . . . . . . . . . . .       • • Skaft . . . . . . . . . . . . . . . . . . .½ ½
  37 ½ 940344-5 ½ 1          -     -    ½ • • Ball . . . . . . . . . . . . . . . . . . . .    • • Kula . . . . . . . . . . . . . . . . . . . .½ ½
  38 ½ 951946-3 ½ 1          -     -    ½ • • Clamping pin . . . . . . . . . . . . .          • • Spännstift . . . . . . . . . . . . . . .½ ½L=20mm
  39 ½ 955893-3 ½ 1          -     -    ½ • • Washer . . . . . . . . . . . . . . . . .        • • Bricka . . . . . . . . . . . . . . . . . .½ ½
  40 ½ 963105-2 ½ 1          -     -    ½ • • Nut . . . . . . . . . . . . . . . . . . . . .   • • Mutter . . . . . . . . . . . . . . . . . .½ ½
  41 ½ 951953-9 ½ 1          -     -    ½ • • Pin . . . . . . . . . . . . . . . . . . . . .   • • Stift . . . . . . . . . . . . . . . . . . . .½ ½L=16mm
  42 ½ 951940-6 ½ 1          -     -    ½ • • Clamping pin . . . . . . . . . . . . .          • • Spännstift . . . . . . . . . . . . . . .½ ½L=8mm
  43 ½           ½ 1         -     -    ½ • • Hub . . . . . . . . . . . . . . . . . . . .     • • Nav . . . . . . . . . . . . . . . . . . . .½ ½
  44 ½           ½ 1         -     -    ½ • • Shaft . . . . . . . . . . . . . . . . . . .     • • Axel . . . . . . . . . . . . . . . . . . . .½ ½




   1)     Warning lamp, amp.                                                                  Varningslampa, laddning.
   2)     Diagnos Lamp.                                                                       Diagnoslampa.
   3)     Indicate Lamp, glow.                                                                Indikeringslampa, glödning.
   4)     Warning lamp for water in fuel.                                                     Varningslampa för vatten i bränslet.
   5)     Warning lamp, low coolant level.                                                    Varningslampa, låg kylvätskenivå.
   6)     Warning lamp, low oil pressure.                                                     Varningslampa, lågt oljetryck.
   7)     Warning Lamp, high coolant temperature.                                             Varningslampa, hög kylvätsketemperatur.
   8)     Warning lamp, high oil temp.                                                        Varningslampa, hög oljetemperatur.

Publ. 7741440 / 2001-03 / 04651 / 18129
                                                                                                                                                                       121

                                                                                                                                                                     Group
Instrument Panel and Control                                                             Instrumentpanel och reglage                                                 Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                      30
  Pos     Part No      Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref     Artikel nr
                                                                                              04651                                           18129




  45    ½ 941908-6 ½ 1       -     -    ½ • • Spring washer. . . . . . . . . . . .            • • Fjädrande bricka. . . . . . . . . .½                ½
  46    ½ 976945-6 ½ 1       -     -    ½ • • Washer . . . . . . . . . . . . . . . . .        • • Bricka . . . . . . . . . . . . . . . . . .½         ½
  47    ½           ½ 1      -     -    ½ • Plate . . . . . . . . . . . . . . . . . . . . .   • Platta . . . . . . . . . . . . . . . . . . . .½       ½
  48    ½ 1573057-5 ½ 2      -     -    ½ • Spacer sleeve . . . . . . . . . . . . .           • Distanshylsa . . . . . . . . . . . . . .½             ½
  49    ½ 1336385-8 ½ 1      -     -    ½ • Potentiometer . . . . . . . . . . . . .           • Potentiometer . . . . . . . . . . . . .½              ½
  50    ½ 969556-0 ½ 6       -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½        ½
  51    ½ 828584-3 ½ 2       -     -    ½ • Switch . . . . . . . . . . . . . . . . . . .      • Strömbrytare . . . . . . . . . . . . . .½             ½
  52    ½ 828586-8 ½ 2       -     -    ½ • Button . . . . . . . . . . . . . . . . . . .      • Knapp . . . . . . . . . . . . . . . . . . .½          ½
  53    ½ 952632-8 ½ 1       -     -    ½ • Clamp . . . . . . . . . . . . . . . . . . .       • Klammer . . . . . . . . . . . . . . . . .½            ½
  54    ½ 841035-9 ½ 1       -     -    ½ • Spacer sleeve . . . . . . . . . . . . .           • Distanshylsa . . . . . . . . . . . . . .½             ½
  55    ½ 960137-8 ½ 1       -     -    ½ • Washer . . . . . . . . . . . . . . . . . .        • Bricka . . . . . . . . . . . . . . . . . . .½         ½
  56    ½ 956065-7 ½ 1       -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .       • Skruv . . . . . . . . . . . . . . . . . . . .½        ½
  57    ½ 949666-2 ½ X       -     -    ½ Strip clamp . . . . . . . . . . . . . . . .         Bandklamma . . . . . . . . . . . . . . .½               ½




Publ. 7741440 / 2001-03 / 04651 / 18129
                                                                                                                                                                    123

                                                                                                                                                                  Group
Instrument Panel and Instrument                                                       Instrumentpanel och                                                         Grupp
Pillar                                                                                instrumentpelare
TAD1240GE, TAD1241GE, TAD1242GE
                                                                                                                                                                  30
  Pos   Part No        Quantity/Antal    Description                                         Benämning                                         Notes/Anmärkning
  Ref   Artikel nr
                                                                                           04653                                           18132




   1 ½           ½ 1         -     - ½ Instrument panel . . . . . . . . . . . .            Instrumentpanel. . . . . . . . . . . . .½               ½
     ½           ½                   ½ • Comps. see page 119 . . . . . .                   • Detaljer se sida 119 . . . . . . . .½                 ½
   2 ½ 3827735-6 ½ 1         -     - ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½         ½
   3 ½ 945407-5 ½ 8          -     - ½ Flange nut . . . . . . . . . . . . . . . . .        Flänsmutter . . . . . . . . . . . . . . . .½            ½
   4 ½ 866461-7 ½ 4          -     - ½ Vibration damper . . . . . . . . . . . .            Vibrationsdämpare . . . . . . . . . .½                  ½
   5 ½ 946817-4 ½ 4          -     - ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½        ½
   6 ½ 971096-3 ½ 4          -     - ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½         ½
   7 ½ 827259-3 ½ 1          -     - ½ Label . . . . . . . . . . . . . . . . . . . . .     Etikett. . . . . . . . . . . . . . . . . . . . .½       ½




Publ. 7741440 / 2001-03 / 04653 / 18132
                                                                                                                                                                  125

                                                                                                                                                                Group
Battery Box                                                                                 Batterilåda                                                         Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                 30
  Pos       Part No       Quantity/Antal      Description                                          Benämning                           Notes/Anmärkning
  Ref       Artikel nr
                                                                                                 04655                               18135




   1    ½    846285-5 ½   2     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½OP½
   2    ½    846284-8 ½   2     -     -    ½ Washer . . . . . . . . . . . . . . . . . . .        Bricka . . . . . . . . . . . . . . . . . . . .½ ½
   3    ½    946472-8 ½   2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
   4    ½    863627-6 ½   1     -     -    ½ Battery box. . . . . . . . . . . . . . . . .        Batterilåda. . . . . . . . . . . . . . . . .½ ½
   5    ½    971096-3 ½   4     -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½
   6    ½   3987034-0 ½   1     -     -    ½ Battery main switch . . . . . . . . . .             Batterifrånskiljare. . . . . . . . . . . .½ ½
   7    ½   8157766-0 ½   1     -     -    ½ • Key. . . . . . . . . . . . . . . . . . . . . .    • Nyckel . . . . . . . . . . . . . . . . . . .½ ½
   8    ½    946441-3 ½   2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .      Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
   9    ½    971095-5 ½   2     -     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½ ½
  10    ½    946544-4 ½   2     -     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½ ½
  11    ½    945407-5 ½   2     -     -    ½ Flange nut . . . . . . . . . . . . . . . . .        Flänsmutter . . . . . . . . . . . . . . . .½ ½
  12    ½   1587695-6 ½   1     -     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½ ½
  13    ½             ½   X     -     -    ½ , Electrical materials . . . . . . . . .             , Elmateriel . . . . . . . . . . . . . . . .½ ½SEE PAGE 127
  14    ½   1587694-9 ½   1     -     -    ½ Cover . . . . . . . . . . . . . . . . . . . . .     Lock . . . . . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 04655 / 18135
                                                                                                                                                                      127

                                                                                                                                                                Group
Electrical Materials                                                                      Elmateriel                                                            Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                30
  Pos   Part No          Quantity/Antal      Description                                         Benämning                          Notes/Anmärkning
  Ref   Artikel nr
                                                                                               01963                              17906




   1 ½ 954443-8      ½   -     -     -    ½ Cable, type RK . . . . . . . . . . . . .           Kabel, typ RK . . . . . . . . . . . . . .½ ½1,5sq.mm, BLACK
     ½ 970626-8      ½   -     -     -    ½ Cable, type RK . . . . . . . . . . . . .           Kabel, typ RK . . . . . . . . . . . . . .½ ½1,5sq.mm, RED
     ½ 970661-5      ½   -     -     -    ½ Cable, type R2 . . . . . . . . . . . . .           Kabel, typ R2. . . . . . . . . . . . . . .½ ½1,5sq.mm, RED
     ½ 970663-1      ½   -     -     -    ½ Cable, type R2 . . . . . . . . . . . . .           Kabel, typ R2. . . . . . . . . . . . . . .½ ½2,5sq.mm, BLACK
     ½ 970698-7      ½   -     -     -    ½ Cable, type R2 . . . . . . . . . . . . .           Kabel, typ R2. . . . . . . . . . . . . . .½ ½2,5sq.mm, RED
     ½ 954461-0      ½   -     -     -    ½ Cable, type RK . . . . . . . . . . . . .           Kabel, typ RK . . . . . . . . . . . . . .½ ½4,0sq.mm, BLACK
     ½ 954467-7      ½   -     -     -    ½ Cable, type RK . . . . . . . . . . . . .           Kabel, typ RK . . . . . . . . . . . . . .½ ½6,0sq.mm, BLACK
     ½ 970711-8      ½   -     -     -    ½ Cable, type R2 . . . . . . . . . . . . .           Kabel, typ R2. . . . . . . . . . . . . . .½ ½6,0sq.mm, RED
     ½ 954485-9      ½   -     -     -    ½ Cable, type RK . . . . . . . . . . . . .           Kabel, typ RK . . . . . . . . . . . . . .½ ½16,0sq.mm, RED
     ½ 954500-5      ½   -     -     -    ½ Cable, type RK . . . . . . . . . . . . .           Kabel, typ RK . . . . . . . . . . . . . .½ ½25,0sq.mm, RED
     ½ 954502-1      ½   -     -     -    ½ Cable, type RK . . . . . . . . . . . . .           Kabel, typ RK . . . . . . . . . . . . . .½ ½35,0sq.mm, RED
   2 ½ 862989-1      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 2x1,5sq.mm
     ½ 863657-3      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½2) 4,0sq.mm, RED
     ½ 842091-1      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 2x2,5sq.mm
     ½ 842092-9      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 3x1,5sq.mm
     ½ 862990-9      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 6,0sq.mm, BLACK
     ½ 842090-3      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 16,0sq.mm, RED
     ½ 846273-1      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 25,0sq.mm, RED
     ½ 844578-5      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 35,0sq.mm, RED
     ½ 846639-3      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 2x1,5sq.mm
     ½ 862991-7      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½1) 2x1,5sq.mm
     ½ 846346-5      ½   -     -     -    ½ Cable . . . . . . . . . . . . . . . . . . . . .    Kabel . . . . . . . . . . . . . . . . . . . . .½ ½3) 2x2,5sq.mm
   3 ½ 948211-8      ½   -     -     -    ½ Strip clamp . . . . . . . . . . . . . . . .        Bandklamma . . . . . . . . . . . . . . .½ ½3x1,5sq.mm
     ½ 949666-2      ½   -     -     -    ½ Strip clamp, with mount. . . . . . .               Bandklamma, med fästögla . . .½ ½3x4,0sq.mm
     ½               ½                    ½ hole . . . . . . . . . . . . . . . . . . . . . .   . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
     ½ 948616-8      ½   -     -     -    ½ Strip clamp . . . . . . . . . . . . . . . .        Bandklamma . . . . . . . . . . . . . . .½ ½3x6,0sq.mm
     ½ 862832-3      ½   -     -     -    ½ Strip clamp, steel. . . . . . . . . . . .          Bandklamma, stål . . . . . . . . . . .½ ½4x1,5sq.mm
   4 ½ 858283-5      ½   -     -     -    ½ Electro-tape . . . . . . . . . . . . . . . .       Elektrotejp . . . . . . . . . . . . . . . . .½ ½4x2,5sq.mm
   5 ½ 844280-8      ½   -     -     -    ½ Cable terminal, battery . . . . . . .              Kabelsko, batteriledning . . . . . .½ ½16x1,5sq.mm
     ½               ½                    ½ cable +pole . . . . . . . . . . . . . . . .        +pol . . . . . . . . . . . . . . . . . . . . . .½ ½
   6 ½ 844278-2      ½   -     -     -    ½ Insulation . . . . . . . . . . . . . . . . . .     Isolering. . . . . . . . . . . . . . . . . . .½OP½BLACK
     ½ 844279-0      ½   -     -     -    ½ Insulation . . . . . . . . . . . . . . . . . .     Isolering. . . . . . . . . . . . . . . . . . .½OP½RED
   7 ½ 954505-4      ½   -     -     -    ½ Cable terminal, battery . . . . . . .              Kabelsko, batteriledning . . . . . .½ ½D=77mm L=280mm
     ½               ½                    ½ cable -pole . . . . . . . . . . . . . . . . .      -pol. . . . . . . . . . . . . . . . . . . . . . .½ ½
     ½ 954506-2      ½   -     -     -    ½ Cable terminal, battery . . . . . . .              Kabelsko, batteriledning . . . . . .½ ½D=42mm L=170mm
     ½               ½                    ½ cable +pole . . . . . . . . . . . . . . . .        +pol . . . . . . . . . . . . . . . . . . . . . .½ ½
   8 ½ 956956-7      ½   -     -     -    ½ Splice . . . . . . . . . . . . . . . . . . . . .   Skarvhylsa . . . . . . . . . . . . . . . . .½ ½D=102mm L=362mm
     ½ 956958-3      ½   -     -     -    ½ Splice . . . . . . . . . . . . . . . . . . . . .   Skarvhylsa . . . . . . . . . . . . . . . . .½ ½1,5-2,5sq.mm, BLUE
     ½ 956960-9      ½   -     -     -    ½ Splice . . . . . . . . . . . . . . . . . . . . .   Skarvhylsa . . . . . . . . . . . . . . . . .½ ½L=61mm
   9 ½ 926219-7      ½   -     -     -    ½ Coupling piece . . . . . . . . . . . . .           Kopplingsstycke . . . . . . . . . . . .½ ½BLACK
  10 ½ 944306-0      ½   -     -     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .      Skarvklämma. . . . . . . . . . . . . . .½ ½BLUE
  11 ½ 829200-5      ½   -     -     -    ½ Protective hat. . . . . . . . . . . . . . .        Skyddshatt . . . . . . . . . . . . . . . .½ ½0,5-1,0sq.mm, RED
  12 ½ 1234326-5     ½   -     -     -    ½ Protective hat. . . . . . . . . . . . . . .        Skyddshatt . . . . . . . . . . . . . . . .½ ½1,5-2,5sq.mm, BLUE
  13 ½ 960140-2      ½   -     -     -    ½ Washer . . . . . . . . . . . . . . . . . . .       Bricka . . . . . . . . . . . . . . . . . . . .½ ½3-6sq.mm, YELLOW
  14 ½ 941269-3      ½   -     -     -    ½ Cable grommet . . . . . . . . . . . . .            Kabelgenomföring. . . . . . . . . . .½ ½MAX 20sq.mm, 12-POLE
     ½ 821053-6      ½   -     -     -    ½ Rubber bushing . . . . . . . . . . . . .           Gummibussning . . . . . . . . . . . .½ ½I.D=35mm
     ½ 943920-9      ½   -     -     -    ½ Protecting plug . . . . . . . . . . . . .          Skyddspropp. . . . . . . . . . . . . . .½ ½I.D=40mm
  15 ½ 1624394-1     ½   -     -     -    ½ Diode . . . . . . . . . . . . . . . . . . . . .    Diod . . . . . . . . . . . . . . . . . . . . . .½ ½
  16 ½20382270-5     ½   -     -     -    ½ Diode . . . . . . . . . . . . . . . . . . . . .    Diod . . . . . . . . . . . . . . . . . . . . . .½ ½
  17 ½ 970788-6      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Ledningssko . . . . . . . . . . . . . . .½ ½M5x1,1-2,5sq.mm
     ½ 970789-4      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Ledningssko . . . . . . . . . . . . . . .½ ½M6x1,1-2,5sq.mm
     ½ 970791-0      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Ledningssko . . . . . . . . . . . . . . .½ ½M10x1,1-2,5sq.mm
  18 ½ 881492-3      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½ ½M4x1,1-2,5sq.mm
     ½ 881493-1      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½ ½M5x1,1-2,5sq.mm
     ½ 881508-6      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½ ½M6x1,1-2,5sq.mm
     ½ 881494-9      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½ ½M8x1,1-2,5sq.mm
     ½ 881504-5      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½ ½M10x1,1-2,5sq.mm
     ½ 881506-0      ½   -     -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½ ½M4x2,6-6,0sq.mm




   1)     Non reinforced ship cable approved by classification societies.                      Oarmerad fartygsledning godkänd av klassningssällskap.
   2)     REINFORCED ship cable approved by classification societies.                          ARMERAD fartygsledning godkänd av klassningssällskap.
   3)     Replaced by cable harness 872679 and adapter 872939.                                 Ersatt av ledningsmatta 872679 och adapter 872939.

Publ. 7741440 / 2001-03 / 01963 / 17906
                                                                                                                                                                                  129

                                                                                                                                                                             Group
Electrical Materials                                                                       Elmateriel                                                                        Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                             30
  Pos     Part No        Quantity/Antal      Description                                          Benämning                                          Notes/Anmärkning
  Ref     Artikel nr
                                                                                                01963                                            17906




        ½ 881495-6 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M5x2,6-6,0sq.mm
        ½ 881496-4 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M6x2,6-6,0sq.mm
        ½ 881497-2 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M8x2,6-6,0sq.mm
        ½ 881498-0 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M10x2,6-6,0sq mm
        ½ 940331-2 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M5x6,1-10,0sq.mm
        ½ 940332-0 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M6x6,1-10,0sq.mm
        ½ 940333-8 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M8x6,1-10,0sq.mm
        ½ 940334-6 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M10x6,1-10,0sq.mm
        ½ 881512-8 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M5x10,1-16,0sq.mm
        ½ 940335-3 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M6x10,1-16,0sq.mm
        ½ 940336-1 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M8x10,1-16,0sq.mm
        ½ 940337-9 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½M10x10,1-16,0sq.mm
  19    ½ 949587-0 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Ledningssko . . . . . . . . . . . . . . .½               ½M10x10mm2
  20    ½ 8140576-3 ½ -           -   -   ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½          ½M4
  21    ½ 865758-7 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½I.D=12,5 D=23mm
  22    ½ 944485-2 ½ -            -   -   ½ Tab . . . . . . . . . . . . . . . . . . . . . . .   Flatstift . . . . . . . . . . . . . . . . . . . .½       ½6,3xM5x180
  23    ½ 839328-2 ½ -            -   -   ½ Tab . . . . . . . . . . . . . . . . . . . . . . .   Flatstift . . . . . . . . . . . . . . . . . . . .½       ½16,3x6,3x0,8
  24    ½ 881491-5 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½6,3x0,75-2,1sq.mm
  25    ½ 853015-6 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½1) FOR 853866, YASAKI
  26    ½ 942429-2 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½FOR 853866, YASAKI
  27    ½ 970777-9 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½
  28    ½ 968377-2 ½ -            -   -   ½ Housing . . . . . . . . . . . . . . . . . . .       Isolator. . . . . . . . . . . . . . . . . . . .½         ½2,8x2 NATURAL
        ½ 968379-8 ½ -            -   -   ½ Housing . . . . . . . . . . . . . . . . . . .       Isolator. . . . . . . . . . . . . . . . . . . .½         ½2,8x2 GREY
  29    ½ 968376-4 ½ -            -   -   ½ Housing . . . . . . . . . . . . . . . . . . .       Isolator. . . . . . . . . . . . . . . . . . . .½         ½4,8/2,8x2 NATURAL
        ½ 968378-0 ½ -            -   -   ½ Housing . . . . . . . . . . . . . . . . . . .       Isolator. . . . . . . . . . . . . . . . . . . .½         ½4,8/2,8x2 GREY
  30    ½ 974313-9 ½ -            -   -   ½ Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .½            ½2,8x0,8x1,1-2,5sq.mm
  31    ½ 968401-0 ½ -            -   -   ½ Housing . . . . . . . . . . . . . . . . . . .       Isolator. . . . . . . . . . . . . . . . . . . .½         ½2,8x8 NATURAL
  32    ½ 968400-2 ½ -            -   -   ½ Housing . . . . . . . . . . . . . . . . . . .       Isolator. . . . . . . . . . . . . . . . . . . .½         ½4,8/2,8x8 NATURAL
  33    ½ 976256-8 ½ -            -   -   ½ Contact . . . . . . . . . . . . . . . . . . .       Kontakt . . . . . . . . . . . . . . . . . . .½           ½2-POLE
  34    ½ 967713-9 ½ -            -   -   ½ Housing . . . . . . . . . . . . . . . . . . .       Isolator. . . . . . . . . . . . . . . . . . . .½         ½3-POLE




   1)      For trim instrument.                                                                 För triminstrument.

Publ. 7741440 / 2001-03 / 01963 / 17906
                                                                                                                                                                          131

                                                                                                                                                                      Group
Electrical Materials                                                                 Elmateriel                                                                       Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                       30
  Pos   Part No        Quantity/Antal      Description                                      Benämning                                        Notes/Anmärkning
  Ref   Artikel nr
                                                                                          01964                                          15819




   1 ½ 973150-6 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Ledningssko . . . . . . . . . . . . . . .½             ½6,3x0,8x1,1-2,5sq.mm
     ½ 949206-7 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Kabelsko . . . . . . . . . . . . . . . . . .½          ½6,3x0,8x4,0-6,0sq.mm
   2 ½ 948856-0 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x4 NATURAL
   3 ½ 948855-2 ½ -          -     -    ½ Tab housing . . . . . . . . . . . . . . . .     Stiftisolator . . . . . . . . . . . . . . . .½         ½6,3x4 NATURAL
   4 ½ 973117-5 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Ledningssko . . . . . . . . . . . . . . .½             ½6,3x0,8x0,5-1,0mm2
     ½ 881487-3 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Kabelsko . . . . . . . . . . . . . . . . . .½          ½6,3x0,8x0,75-2,5sq.mm
     ½ 881488-1 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Kabelsko . . . . . . . . . . . . . . . . . .½          ½6,3x0,8x4,0-6,0sq.mm
   5 ½ 945830-8 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x11 NATURAL
   6 ½ 945831-6 ½ -          -     -    ½ Tab housing . . . . . . . . . . . . . . . .     Stiftisolator . . . . . . . . . . . . . . . .½         ½6,3x11 NATURAL
   7 ½ 958210-7 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x2 BLACK
   8 ½ 958209-9 ½ -          -     -    ½ Tab housing . . . . . . . . . . . . . . . .     Stiftisolator . . . . . . . . . . . . . . . .½         ½6,3x2 BLACK
   9 ½ 944076-9 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x8 NATURAL
  10 ½ 948857-8 ½ -          -     -    ½ Tab housing . . . . . . . . . . . . . . . .     Stiftisolator . . . . . . . . . . . . . . . .½         ½6,3x8 NATURAL
  11 ½ 977184-1 ½ -          -     -    ½ Tab housing . . . . . . . . . . . . . . . .     Stiftisolator . . . . . . . . . . . . . . . .½         ½6,3x5x4,8/2,8x4
  12 ½ 1214948-0 ½ -         -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x5 BLACK
  13 ½ 945469-5 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x3 BLACK
  14 ½ 1578937-3 ½ -         -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x2 NATURAL
  15 ½ 828624-7 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x6
  16 ½ 958207-3 ½ -          -     -    ½ Tab housing . . . . . . . . . . . . . . . .     Stiftisolator . . . . . . . . . . . . . . . .½         ½6,3x1 BLACK
  17 ½ 949405-5 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Kabelsko . . . . . . . . . . . . . . . . . .½          ½4,8x1,1-2,5sq.mm
  18 ½ 947848-8 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½4,8x1 NATURAL
  19 ½ 944077-7 ½ -          -     -    ½ Housing . . . . . . . . . . . . . . . . . . .   Isolator. . . . . . . . . . . . . . . . . . . .½       ½6,3x8 NATURAL
  20 ½ 881483-2 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Kabelsko . . . . . . . . . . . . . . . . . .½          ½6,3x0,8x1,1-2,5sq.mm
     ½ 881484-0 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Kabelsko . . . . . . . . . . . . . . . . . .½          ½6,3x0,8x4,0-6,0sq.mm
  21 ½ 949597-9 ½ -          -     -    ½ Housing . . . . . . . . . . . . . . . . . . .   Isolator. . . . . . . . . . . . . . . . . . . .½       ½6,3x1 NATURAL
     ½ 943511-6 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x1 NATURAL
  22 ½ 881489-9 ½ -          -     -    ½ Cable terminal . . . . . . . . . . . . . .      Kabelsko . . . . . . . . . . . . . . . . . .½          ½6,3x0,8x1,1-2,5
  23 ½ 944221-1 ½ -          -     -    ½ Receptacle housing . . . . . . . . .            Hylsisolator . . . . . . . . . . . . . . . .½          ½6,3x1 NATURAL




Publ. 7741440 / 2001-03 / 01964 / 15819
                                                                                                                                                                             133

                                                                                                                                                                           Group
Electrical Materials                                                                       Elmateriel                                                                      Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                            30
  Pos       Part No       Quantity/Antal      Description                                         Benämning                                        Notes/Anmärkning
  Ref       Artikel nr
                                                                                                01965                                          17905




   1    ½    946038-7 ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Ledningssko . . . . . . . . . . . . . . .½             ½2,1x0,5-1mm2
   2    ½    944224-5 ½ -       -     -    ½ Receptacle housing . . . . . . . . .               Hylsisolator . . . . . . . . . . . . . . . .½          ½2-POLE
   3    ½    944223-7 ½ -       -     -    ½ Receptacle housing . . . . . . . . .               Hylsisolator . . . . . . . . . . . . . . . .½          ½2-POLE
   4    ½             ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Ledningssko . . . . . . . . . . . . . . .½             ½1) 2,1x0,5-1mm2
   5    ½    965822-0 ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½          ½3,5x1,1-2,5sq.mm
        ½    948289-4 ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½          ½3,5x2,5-4,0sq.mm
   6    ½    949584-7 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½3,5x1 NATURAL
   7    ½    949583-9 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½3,5x1 NATURAL
   8    ½    969831-7 ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Ledningssko . . . . . . . . . . . . . . .½             ½3,5x0,5-1mm2
        ½    965824-6 ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½          ½3,5x1,1-2,5sq.mm
        ½    965825-3 ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½          ½3,5x2,6-4,0sq.mm
   9    ½    948996-4 ½ -       -     -    ½ Receptacle housing . . . . . . . . .               Hylsisolator . . . . . . . . . . . . . . . .½          ½3,5x2 NATURAL
  10    ½    948995-6 ½ -       -     -    ½ Tab housing . . . . . . . . . . . . . . . .        Stiftisolator . . . . . . . . . . . . . . . .½         ½3,5x2 NATURAL
  11    ½    948296-9 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½3,5x3 NATURAL
  12    ½    948297-7 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½3,5x3 NATURAL
  13    ½    948294-4 ½ -       -     -    ½ Receptacle housing . . . . . . . . .               Hylsisolator . . . . . . . . . . . . . . . .½          ½3,5x9 NATURAL
  14    ½    948295-1 ½ -       -     -    ½ Tab housing . . . . . . . . . . . . . . . .        Stiftisolator . . . . . . . . . . . . . . . .½         ½3,5x9 NATURAL
  15    ½    949371-9 ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½          ½3,5x0,75-1,5mm2
        ½             ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Ledningssko . . . . . . . . . . . . . . .½             ½3,5x2,5-4,5sq.mm
  16    ½   1598753-0 ½ -       -     -    ½ Insulation . . . . . . . . . . . . . . . . . .     Isolering. . . . . . . . . . . . . . . . . . .½        ½
  17    ½   1307035-4 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½1-POLE
  18    ½   1308436-3 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½1-POLE
  19    ½   1608765-2 ½ -       -     -    ½ Insulation . . . . . . . . . . . . . . . . . .     Isolering. . . . . . . . . . . . . . . . . . .½        ½
  20    ½    965824-6 ½ -       -     -    ½ Cable terminal . . . . . . . . . . . . . .         Kabelsko . . . . . . . . . . . . . . . . . .½          ½3,5x2,5-4,5sq.mm
  21    ½   1608766-0 ½ -       -     -    ½ Seal . . . . . . . . . . . . . . . . . . . . . .   Tätning. . . . . . . . . . . . . . . . . . . .½        ½
  22    ½   1307048-7 ½ -       -     -    ½ Receptacle housing . . . . . . . . .               Hylsisolator . . . . . . . . . . . . . . . .½          ½2-POLE
  23    ½   1307049-5 ½ -       -     -    ½ Tab housing . . . . . . . . . . . . . . . .        Stiftisolator . . . . . . . . . . . . . . . .½         ½2-POLE
  24    ½    970753-0 ½ -       -     -    ½ Receptacle housing . . . . . . . . .               Hylsisolator . . . . . . . . . . . . . . . .½          ½2-POLE
  25    ½   1624477-4 ½ -       -     -    ½ Contact . . . . . . . . . . . . . . . . . . .      Kontakt . . . . . . . . . . . . . . . . . . .½         ½2-POLE
  26    ½   1259828-0 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½3-POLE
  27    ½   1259829-8 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½3-POLE
  28    ½   1259830-6 ½ -       -     -    ½ Receptacle housing . . . . . . . . .               Hylsisolator . . . . . . . . . . . . . . . .½          ½4-POLE
  29    ½   1259831-4 ½ -       -     -    ½ Housing . . . . . . . . . . . . . . . . . . .      Isolator. . . . . . . . . . . . . . . . . . . .½       ½4-POLE
  30    ½    966812-0 ½ -       -     -    ½ Receptacle housing . . . . . . . . .               Hylsisolator . . . . . . . . . . . . . . . .½          ½8-POLE
  31    ½    967809-5 ½ -       -     -    ½ Pin housing . . . . . . . . . . . . . . . .        Stiftisolator . . . . . . . . . . . . . . . .½         ½8-POLE




   1)        Not marketed by Volvo Penta.                                                       Marknadsförs ej av Volvo Penta.

Publ. 7741440 / 2001-03 / 01965 / 17905
                                                                                                                                                                                      135

  lectrical              aterials                                                                    lmateriel                                                                      Group
                                                                                                                                                                                    Grupp

TAD1240GE, TAD1241GE, TAD1242GE


 Pos        Part No          Quantity/Antal      Description                                          Benämning                                       Notes/Anmärkning
 Ref        Artikel nr
                                                                                                    04415                                           18282




   1        846612-0       -     -     -     Socket contact . . . . . . . . . . . . .            Hylskontakt . . . . . . . . . . . . . . . .            16-POLE
   2        847005-6       -     -     -     Sealing collar . . . . . . . . . . . . . . .        Tätningskrage . . . . . . . . . . . . . .              L=100mm D=20mm
   3        849959-2       -     -     -     Cable terminal . . . . . . . . . . . . . .          Ledningssko . . . . . . . . . . . . . . .              
   4        846611-2       -     -     -     Socket contact . . . . . . . . . . . . .            Hylskontakt . . . . . . . . . . . . . . . .            16-POLE
   5        846615-3       -     -     -     Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .            
   6        846647-6       -     -     -     Plug contact . . . . . . . . . . . . . . .          Stiftkontakt . . . . . . . . . . . . . . . .           16-POLE
   7        849958-4       -     -     -     Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .           1,6x0,5-1,5sq.mm
   8       8159013-5       -     -     -     Tab housing. . . . . . . . . . . . . . . .          Stiftisolator . . . . . . . . . . . . . . . .          4-POLE
   9                       -     -     -     Adapter . . . . . . . . . . . . . . . . . . .       Adapter . . . . . . . . . . . . . . . . . . .          
  10       8155901-5       -     -     -     Cable terminal . . . . . . . . . . . . . .          Ledningssko . . . . . . . . . . . . . . .              
  11       8155900-7       -     -     -     Seal . . . . . . . . . . . . . . . . . . . . . .    Tätning. . . . . . . . . . . . . . . . . . . .         
  12       8155899-1       -     -     -     Sealing plug. . . . . . . . . . . . . . . .         Tätningsplugg . . . . . . . . . . . . . .              
  13       1618737-9       -     -     -     Contact . . . . . . . . . . . . . . . . . . .       Kontakt . . . . . . . . . . . . . . . . . . .          7-POLE
  14        853521-3       -     -     -     Cable terminal . . . . . . . . . . . . . .          Kabelsko . . . . . . . . . . . . . . . . . .           
  15        853498-4       -     -     -     Receptacle housing . . . . . . . . .                Hylsisolator . . . . . . . . . . . . . . . .           3-POLE
  16        873632-4       -     -     -     Rubber guard . . . . . . . . . . . . . .            Gummiskydd . . . . . . . . . . . . . . .               
  17       9148263-8       -     -     -     Contact . . . . . . . . . . . . . . . . . . .       Kontakt . . . . . . . . . . . . . . . . . . .          42-POLE
  18        970772-0       -     -     -     Seal . . . . . . . . . . . . . . . . . . . . . .    Tätning. . . . . . . . . . . . . . . . . . . .         1,2-2,1sq.mm BLUE
           9148107-7       -     -     -     Seal . . . . . . . . . . . . . . . . . . . . . .    Tätning. . . . . . . . . . . . . . . . . . . .         1,4-2,0 GREY
            970773-8       -     -     -     Seal . . . . . . . . . . . . . . . . . . . . . .    Tätning. . . . . . . . . . . . . . . . . . . .         2,2-3sq.mm WHITE
  19       9148135-8       -     -     -     Contact . . . . . . . . . . . . . . . . . . .       Kontakt . . . . . . . . . . . . . . . . . . .          1,6x0,5-1sq.mm
            970778-7       -     -     -     Cable terminal . . . . . . . . . . . . . .          Ledningssko . . . . . . . . . . . . . . .              4,8/2,8x0,5-1sq.mm
            970779-5       -     -     -     Cable terminal . . . . . . . . . . . . . .          Ledningssko . . . . . . . . . . . . . . .              4,8/2,8x1,1-2,5sq.mm
  20       8142100-0       -     -     -     Adapter . . . . . . . . . . . . . . . . . . .       Adapter . . . . . . . . . . . . . . . . . . .          
  21        977532-1       -     -     -     Receptacle housing . . . . . . . . .                Hylsisolator . . . . . . . . . . . . . . . .           24-POLE BLACK
  22        977897-8       -     -     -     Receptacle housing . . . . . . . . .                Hylsisolator . . . . . . . . . . . . . . . .           24-POLIG RED
  23                       -     -     -     • Seal . . . . . . . . . . . . . . . . . . . . .    • Tätning . . . . . . . . . . . . . . . . .  .
  24        977533-9       -     -     -     Receptacle housing . . . . . . . . .                Hylsisolator . . . . . . . . . . . . . . .   .
  25        977539-6       -     -     -     Cable terminal . . . . . . . . . . . . . .          Ledningssko . . . . . . . . . . . . . .      .
  26       1079234-9       -     -     -     Seal . . . . . . . . . . . . . . . . . . . . . .    Tätning. . . . . . . . . . . . . . . . . . . .         BROWN
  27        977540-4       -     -     -     Plug . . . . . . . . . . . . . . . . . . . . . .    Plugg . . . . . . . . . . . . . . . . . . . . 
                                                                                                                                                   .         GREY
  28                       -     -     -     Sleeve . . . . . . . . . . . . . . . . . . . .      Hylsa . . . . . . . . . . . . . . . . . . . . 
                                                                                                                                                   .
  29        874142-3       -     -     -     Receptacle housing . . . . . . . . .                Hylsisolator . . . . . . . . . . . . . . .   .         8-POLE
  30        874144-9       -     -     -     Key . . . . . . . . . . . . . . . . . . . . . . .   Kil. . . . . . . . . . . . . . . . . . . . . . . 
                                                                                                                                                   .         ORANGE
  31        874145-6       -     -     -     Key . . . . . . . . . . . . . . . . . . . . . . .   Kil. . . . . . . . . . . . . . . . . . . . . . . 
                                                                                                                                                   .         ORANGE
  32        874143-1       -     -     -     Tab housing. . . . . . . . . . . . . . . .          Stiftisolator . . . . . . . . . . . . . . .  .         8-POLE
  33                       -     -     -     Pin . . . . . . . . . . . . . . . . . . . . . . .   Stift . . . . . . . . . . . . . . . . . . . . . 
                                                                                                                                                   .
  34        874271-0       -     -     -     Resistor, end terminator . . . . . .                Motstånd, terminering. . . . . . .           .
  35        874112-6       -     -     -     Plug contact . . . . . . . . . . . . . . .          Stiftkontakt . . . . . . . . . . . . . . .   .         1)
  36        874092-0       -     -     -     Socket conact . . . . . . . . . . . . . .           Hylskontakt . . . . . . . . . . . . . . .    .         2)




   1)        From control panel to engine. 23-pole.                                                 Från kontrollpanel till motor. 23-polig.
   2)        From engine to control panel. 23-pole.                                                 Från motor till kontrollpanel. 23-polig.

Publ. 7741440 / 2001-03 / 04415 / 18282
                                                                                                                                                                         137

                                                                                                                                                                       Group
Power Take Off                                                                              Kraftuttag                                                                 Grupp

TAD1240GE, TAD1241GE                                                                                                                                                   41
        845818
  Pos       Part No          Quantity/Antal      Description                                       Benämning                                        Notes/Anmärkning
  Ref       Artikel nr
                                                                                                 01274                                          10932




   1    ½                ½   1     -     -    ½ Clutch flange . . . . . . . . . . . . . . .      Kopplingsfläns. . . . . . . . . . . . . .½             ½
   2    ½    845622-0    ½   1     -     -    ½ • Flange . . . . . . . . . . . . . . . . . . .   • Fläns . . . . . . . . . . . . . . . . . . . .½       ½
   3    ½    845621-2    ½   1     -     -    ½ • Rubber element. . . . . . . . . . . .          • Gummielement . . . . . . . . . . . .½                ½
   4    ½    845620-4    ½   1     -     -    ½ Clutch half . . . . . . . . . . . . . . . . .    Kopplingshalva . . . . . . . . . . . . .½              ½
   5    ½    960692-2    ½   8     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .   Skruv . . . . . . . . . . . . . . . . . . . . .½       ½
   6    ½    949869-2    ½   8     -     -    ½ Washer . . . . . . . . . . . . . . . . . . .     Bricka . . . . . . . . . . . . . . . . . . . .½        ½




Publ. 7741440 / 2001-03 / 01274 / 10932
                                                                                                                                                                   139

                                                                                                                                                                 Group
Elastic Coupling                                                                           Elastisk koppling                                                     Grupp

TAD1242GE                                                                                                                                                        41
  Pos       Part No        Quantity/Antal      Description                                        Benämning                                   Notes/Anmärkning
  Ref       Artikel nr
                                                                                                00476                                       09731




   1    ½                ½ 1     -     -    ½ Elastic clutch . . . . . . . . . . . . . . .      Elastisk koppling . . . . . . . . . . . .½ ½
   2    ½    864155-7    ½ 1     -     -    ½ • Companion flange. . . . . . . . . .             • Medbringare . . . . . . . . . . . . . .½SO½
   3    ½    864156-5    ½ 1     -     -    ½ • Hub . . . . . . . . . . . . . . . . . . . . .   • Nav . . . . . . . . . . . . . . . . . . . . .½SO½
   4    ½    864157-3    ½ 16    -     -    ½ • Rubber cushion. . . . . . . . . . . .           • Gummikudde . . . . . . . . . . . . .½SO½
   5    ½    956614-2    ½ 8     -     -    ½ • Screw . . . . . . . . . . . . . . . . . . .     • Skruv . . . . . . . . . . . . . . . . . . . .½ ½




Publ. 7741440 / 2001-03 / 00476 / 09731
                                                                                                                                                                  141

                                                                                                                                                                Group
Hydraulic Pump                                                                            Hydraulpump                                                           Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                 90
  Pos   Part No          Quantity/Antal      Description                                         Benämning                                   Notes/Anmärkning
  Ref   Artikel nr
                                                                                               04675                                       18161




   1 ½ 3172492-5     ½   1     -     -    ½ Servo pump . . . . . . . . . . . . . . . .         Servopump . . . . . . . . . . . . . . . .½ ½
     ½               ½   -     -     -    ½ • , Components not spec. . . . .                   • , Detaljer ej spec. . . . . . . . . . .½ ½
   2 ½ 8170423-1     ½   1     -     -    ½ • Gear. . . . . . . . . . . . . . . . . . . . .    • Kugghjul . . . . . . . . . . . . . . . . .½ ½
   3 ½20367040-1     ½   1     -     -    ½ • Lock nut. . . . . . . . . . . . . . . . . .      • Låsmutter . . . . . . . . . . . . . . . .½ ½
   4 ½ 3987505-9     ½   1     -     -    ½ Tube . . . . . . . . . . . . . . . . . . . . . .   Rör. . . . . . . . . . . . . . . . . . . . . . .½ ½
   5 ½ 190714-6      ½   1     -     -    ½ Hollow screw . . . . . . . . . . . . . . .         Hålskruv. . . . . . . . . . . . . . . . . . .½ ½
   6 ½ 948884-2      ½   2     -     -    ½ Washer . . . . . . . . . . . . . . . . . . .       Bricka . . . . . . . . . . . . . . . . . . . .½ ½
   7 ½ 1598185-5     ½   1     -     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .     Nippel . . . . . . . . . . . . . . . . . . . .½ ½
   8 ½ 191620-4      ½   1     -     -    ½ Hollow screw . . . . . . . . . . . . . . .         Hålskruv. . . . . . . . . . . . . . . . . . .½ ½
   9 ½ 977937-2      ½   2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
  10 ½ 925256-0      ½   1     -     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½ ½
  11 ½ 946472-8      ½   2     -     -    ½ Screw. . . . . . . . . . . . . . . . . . . . .     Skruv . . . . . . . . . . . . . . . . . . . . .½ ½
  12 ½ 276140-1      ½   1     -     -    ½ Gasket kit, hydraulic pump . . . .                 Packningsats, hydraulpump . . .½ ½
     ½ 3090436-1     ½   1     -     -    ½ Rotor kit . . . . . . . . . . . . . . . . . . .    Rotorsats . . . . . . . . . . . . . . . . . .½SO½




Publ. 7741440 / 2001-03 / 04675 / 18161
                                                                                                                                                                         143

                                                                                                                                                                     Group
Engine Heater, Block Mounted                                                           Motorvärmare, blockmonterad                                                   Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                      90
  Pos     Part No      Quantity/Antal      Description                                        Benämning                                        Notes/Anmärkning
  Ref     Artikel nr
                                                                                            04663                                          18147




   1    ½ 1676838-4 ½ 1      -     -    ½ Engine heater . . . . . . . . . . . . . .         Motorvärmare . . . . . . . . . . . . . .½              ½220-240V, 1500W
   2    ½ 946934-7 ½ 2       -     -    ½ • Flange screw . . . . . . . . . . . . . .        • Flänsskruv . . . . . . . . . . . . . . . .½          ½
   3    ½ 975664-4 ½ 1       -     -    ½ • O-ring . . . . . . . . . . . . . . . . . . .    • O-ring . . . . . . . . . . . . . . . . . . .½        ½
   4    ½           ½ 1      -     -    ½ • Cable . . . . . . . . . . . . . . . . . . . .   • Kabel . . . . . . . . . . . . . . . . . . . .½       ½
   5    ½ 8153706-0 ½ 1      -     -    ½ • Cable . . . . . . . . . . . . . . . . . . . .   • Kabel . . . . . . . . . . . . . . . . . . . .½       ½L=2500mm (1129295)




Publ. 7741440 / 2001-03 / 04663 / 18147
                                                                                                                                                                              145

                                                                                                                                                                            Group
Engine Heater, Separately Mounted                                                           Motorvärmare,                                                                   Grupp
                                                                                            separatmonterad
TAD1240GE, TAD1241GE, TAD1242GE
                                                                                                                                                                            90
        750W                                                     2000W
  Pos    Part No          Quantity/Antal      Description                                          Benämning                                         Notes/Anmärkning
  Ref    Artikel nr
                                                                                                 04664                                           18148




   1 ½   3828447-7    ½   1     -     -    ½ Engine heater . . . . . . . . . . . . . .           Motorvärmare . . . . . . . . . . . . . .½               ½220-240V, 750W
     ½   3828643-1    ½   -     1     -    ½ Engine heater . . . . . . . . . . . . . .           Motorvärmare . . . . . . . . . . . . . .½               ½220-240V, 2000W
   2 ½    866461-7    ½   4     4     -    ½ Vibration damper . . . . . . . . . . . .            Vibrationsdämpare . . . . . . . . . .½                  ½
   3 ½    945407-5    ½   8     8     -    ½ Flange nut . . . . . . . . . . . . . . . . .        Flänsmutter . . . . . . . . . . . . . . . .½            ½
   4 ½   3829642-2    ½   1     1     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
   5 ½    949659-7    ½   1     1     -    ½ O-ring . . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½         ½
   6 ½   3829653-9    ½   1     1     -    ½ Tube . . . . . . . . . . . . . . . . . . . . . .    Rör. . . . . . . . . . . . . . . . . . . . . . .½       ½
   7 ½   1547252-5    ½   1     1     -    ½ Sealing ring . . . . . . . . . . . . . . . .        Tätningsring. . . . . . . . . . . . . . . .½            ½
   8 ½   3829645-5    ½   1     1     -    ½ Striker plate . . . . . . . . . . . . . . . .       Låsbleck . . . . . . . . . . . . . . . . . .½           ½
   9 ½    946544-4    ½   1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½
  10 ½    965555-6    ½   1     1     -    ½ Bracket . . . . . . . . . . . . . . . . . . .       Konsol . . . . . . . . . . . . . . . . . . . .½         ½
  11 ½    946173-2    ½   1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½
  12 ½    945408-3    ½   3     3     -    ½ Nut . . . . . . . . . . . . . . . . . . . . . . .   Mutter . . . . . . . . . . . . . . . . . . . .½         ½
  13 ½    945081-8    ½   2     2     -    ½ Clamp . . . . . . . . . . . . . . . . . . . .       Klamma . . . . . . . . . . . . . . . . . . .½           ½
  14 ½    946440-5    ½   1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½L=16mm
  15 ½    829653-5    ½   1     1     -    ½ Sleeve . . . . . . . . . . . . . . . . . . . .      Hylsa . . . . . . . . . . . . . . . . . . . . .½        ½
  16 ½    946470-2    ½   1     1     -    ½ Flange screw . . . . . . . . . . . . . . .          Flänsskruv . . . . . . . . . . . . . . . . .½           ½L=35mm
  17 ½    969033-0    ½   X     X     -    ½ Rubber hose . . . . . . . . . . . . . . .           Gummislang . . . . . . . . . . . . . . .½               ½L=750mm
  18 ½    961666-5    ½   4     4     -    ½ Hose clamp . . . . . . . . . . . . . . . .          Slangklamma. . . . . . . . . . . . . . .½               ½
  19 ½    968325-1    ½   1     1     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  20 ½    949620-9    ½   1     1     -    ½ Nipple . . . . . . . . . . . . . . . . . . . .      Nippel . . . . . . . . . . . . . . . . . . . .½         ½
  21 ½    961611-1    ½   1     1     -    ½ Elbow nipple . . . . . . . . . . . . . . .          Vinkelnippel . . . . . . . . . . . . . . . .½           ½
  22 ½    943268-3    ½   1     1     -    ½ Hose nipple . . . . . . . . . . . . . . . .         Slangnippel . . . . . . . . . . . . . . . .½            ½




Publ. 7741440 / 2001-03 / 04664 / 18148
                                                                                                                                                          147

                                                                                                                                                        Group
Tool Kit                                                                                Verktygssats                                                    Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                         90
  Pos     Part No      Quantity/Antal      Description                                         Benämning                             Notes/Anmärkning
  Ref     Artikel nr
                                                                                             04743                                 18258




        ½ 3832808-4 ½ 1      -     -    ½ Tool kit . . . . . . . . . . . . . . . . . . . .   Verktygsats . . . . . . . . . . . . . . . .½ ½
   2    ½ 842021-8 ½ 1       -     -    ½ • Tool box . . . . . . . . . . . . . . . . . .     • Verktygslåda . . . . . . . . . . . . . .½ ½
   3    ½ 962045-1 ½ 1       -     -    ½ • Adjustable spanner . . . . . . . . .             • Skiftnyckel. . . . . . . . . . . . . . . .½OP½
   4    ½ 962032-9 ½ 1       -     -    ½ • Pliers . . . . . . . . . . . . . . . . . . . .   • Tång . . . . . . . . . . . . . . . . . . . .½OP½
   5    ½ 804771-4 ½ 1       -     -    ½ • Screwdriver . . . . . . . . . . . . . . .        • Skruvmejsel. . . . . . . . . . . . . . .½ ½
   6    ½           ½ 1      -     -    ½ • Screwdriver . . . . . . . . . . . . . . .        • Skruvmejsel. . . . . . . . . . . . . . .½ ½
   7    ½ 884573-7 ½ 1       -     -    ½ • Tool . . . . . . . . . . . . . . . . . . . . .   • Verktyg . . . . . . . . . . . . . . . . . .½ ½
   8    ½ 962295-2 ½ 1       -     -    ½ Extension . . . . . . . . . . . . . . . . . .      Förlängning . . . . . . . . . . . . . . . .½OP½
   9    ½ 962291-1 ½ 1       -     -    ½ • Jointed handle . . . . . . . . . . . . .         • Ledhandtag. . . . . . . . . . . . . . .½OP½
  10    ½ 884912-7 ½ 1       -     -    ½ • Open-end spanner . . . . . . . . .               • U-nyckel . . . . . . . . . . . . . . . . .½OP½10-11mm
  11    ½ 884913-5 ½ 1       -     -    ½ • Open-end spanner . . . . . . . . .               • U-nyckel . . . . . . . . . . . . . . . . .½OP½12-13mm
  12    ½ 884914-3 ½ 1       -     -    ½ • Open-end spanner . . . . . . . . .               • U-nyckel . . . . . . . . . . . . . . . . .½OP½14-15mm
  13    ½ 884915-0 ½ 1       -     -    ½ • Open-end spanner . . . . . . . . .               • U-nyckel . . . . . . . . . . . . . . . . .½OP½17-19mm
  14    ½ 884916-8 ½ 1       -     -    ½ • Open-end spanner . . . . . . . . .               • U-nyckel . . . . . . . . . . . . . . . . .½OP½22-24mm
  15    ½ 962259-8 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½10mm
  16    ½ 962260-6 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½11mm
  17    ½ 962269-7 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½12mm
  18    ½ 962261-4 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½13mm
  19    ½ 962270-5 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½14mm
  20    ½ 962271-3 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½15mm
  21    ½ 962262-2 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½17mm
  22    ½ 962263-0 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½19mm
  23    ½ 962264-8 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½22mm
  24    ½ 962267-1 ½ 1       -     -    ½ • Sleeve . . . . . . . . . . . . . . . . . . .     • Hylsa . . . . . . . . . . . . . . . . . . . .½OP½30mm




Publ. 7741440 / 2001-03 / 04743 / 18258
                                                                                                                                                                              149

                                                                                                                                                                            Group
Chemicals                                                                                Kemikalier                                                                         Grupp

TAD1240GE, TAD1241GE, TAD1242GE                                                                                                                                            90
  Pos    Part No          Quantity/Antal      Description                                       Benämning                                            Notes/Anmärkning
  Ref    Artikel nr
                                                                                              01878                                              15693




   1 ½   1141561-9    ½   -     -     -    ½ Primer, drive unit . . . . . . . . . . . .       Grundfärg, drev. . . . . . . . . . . . .½                  ½1) BLUE-GREY, 0,5 L
     ½   1141562-7    ½   -     -     -    ½ Primer, drive unit . . . . . . . . . . . .       Grundfärg, drev. . . . . . . . . . . . .½                  ½BLUE-GREY, 0,4L SPRAY
     ½   1141593-2    ½   -     -     -    ½ Primer, drive unit . . . . . . . . . . . .       Grundfärg, drev. . . . . . . . . . . . .½                  ½GREY, 0,3L SPRAY
     ½   1141560-1    ½   -     -     -    ½ Paint, drive unit . . . . . . . . . . . . .      Färg, drev . . . . . . . . . . . . . . . . .½              ½WHITE, 0,4L
     ½   1141567-6    ½   -     -     -    ½ Paint, drive unit . . . . . . . . . . . . .      Färg, drev . . . . . . . . . . . . . . . . .½              ½BLUE-GREY, 0,4L SPRAY
     ½   1141575-9    ½   -     -     -    ½ Paint, drive unit . . . . . . . . . . . . .      Färg, drev . . . . . . . . . . . . . . . . .½              ½GREY, 0.4L SPRAY
     ½   1141578-3    ½   -     -     -    ½ Paint, drive unit . . . . . . . . . . . . .      Färg, drev . . . . . . . . . . . . . . . . .½              ½1) GREY, 0,5L
     ½   1141568-4    ½   -     -     -    ½ Paint, drive unit . . . . . . . . . . . . .      Färg, drev . . . . . . . . . . . . . . . . .½              ½BLACK, 0,4L SPRAY
     ½   3851219-0    ½   -     -     -    ½ Paint, drive unit . . . . . . . . . . . . .      Färg, drev . . . . . . . . . . . . . . . . .½              ½SX, 0,4L SPRAY
     ½   3851220-8    ½   -     -     -    ½ Paint, drive unit . . . . . . . . . . . . .      Färg, drev . . . . . . . . . . . . . . . . .½              ½DPX, 0,4L SPRAY
     ½   1141654-2    ½   -     -     -    ½ Paint, anti-fouling . . . . . . . . . . . .      Färg, antibeväxning . . . . . . . . . .½                   ½GREY, 0,5L SPRAY
     ½   1141655-9    ½   -     -     -    ½ Paint, anti-fouling . . . . . . . . . . . .      Färg, antibeväxning . . . . . . . . . .½                   ½2) GREY, 0,5L SPRAY
     ½    827501-8    ½   -     -     -    ½ Paint, engine . . . . . . . . . . . . . . .      Färg, motor . . . . . . . . . . . . . . . .½               ½RED, 0,4L SPRAY
     ½   1141564-3    ½   -     -     -    ½ Paint, engine . . . . . . . . . . . . . . .      Färg, motor . . . . . . . . . . . . . . . .½               ½RED, 1L
     ½   1141566-8    ½   -     -     -    ½ Paint, engine . . . . . . . . . . . . . . .      Färg, motor . . . . . . . . . . . . . . . .½               ½GREEN, 0,4L SPRAY
     ½    837124-7    ½   -     -     -    ½ Paint, engine . . . . . . . . . . . . . . .      Färg, motor . . . . . . . . . . . . . . . .½               ½GREEN, 1L
     ½   1141609-6    ½   -     -     -    ½ Paint, engine . . . . . . . . . . . . . . .      Färg, motor . . . . . . . . . . . . . . . .½               ½GREEN, 1L FOR INDUSTRY
     ½                ½   -     -     -    ½..........................                        . . . . . . . . . . . . . . . . . . . . . . . . . .½       ½ENGINES
     ½   3851221-6    ½   -     -     -    ½ Paint, engine . . . . . . . . . . . . . . .      Färg, motor . . . . . . . . . . . . . . . .½               ½S
     ½   1141662-5    ½   -     -     -    ½ Engine paint. . . . . . . . . . . . . . . .      Motorfärg. . . . . . . . . . . . . . . . . .½              ½WHITE 1,0L
     ½   1141663-3    ½   -     -     -    ½ Engine paint. . . . . . . . . . . . . . . .      Motorfärg. . . . . . . . . . . . . . . . . .½              ½WHITE 1,0L SPRAY
     ½    827502-6    ½   -     -     -    ½ Clear enamel, engine . . . . . . . .             Klarlack, motor. . . . . . . . . . . . . .½                ½0,4 L SPRAY
   2 ½   1141630-2    ½   -     -     -    ½ Oil, petrol engines . . . . . . . . . . .        Olja, bensinmotorer. . . . . . . . . .½                    ½SAE 20W/50SG, 1L
     ½   1141631-0    ½   -     -     -    ½ Oil, petrol engines . . . . . . . . . . .        Olja, bensinmotorer. . . . . . . . . .½                    ½SAE 20W/50SG, 4L
     ½   1141632-8    ½   -     -     -    ½ Oil, petrol engines . . . . . . . . . . .        Olja, bensinmotorer. . . . . . . . . .½                    ½SAE 20W/50SG, 20L
     ½   1141633-6    ½   -     -     -    ½ Oil, petrol engines . . . . . . . . . . .        Olja, bensinmotorer. . . . . . . . . .½                    ½SAE 20W/50SG, 208L
     ½   1141626-0    ½   -     -     -    ½ Oil, diesel engines . . . . . . . . . . .        Olja, dieselmotorer . . . . . . . . . .½                   ½SAE 15W/40VDS, 1L
     ½   1141627-8    ½   -     -     -    ½ Oil, diesel engines . . . . . . . . . . .        Olja, dieselmotorer . . . . . . . . . .½                   ½SAE 15W/40VDS, 4L
     ½   1141628-6    ½   -     -     -    ½ Oil, diesel engines . . . . . . . . . . .        Olja, dieselmotorer . . . . . . . . . .½                   ½SAE 15W/40VDS, 20L
     ½   1141629-4    ½   -     -     -    ½ Oil, diesel engines . . . . . . . . . . .        Olja, dieselmotorer . . . . . . . . . .½                   ½SAE 15W/40VDS, 208L
   3 ½   1141637-7    ½   -     -     -    ½ Oil, transmission . . . . . . . . . . . .        Olja, transmission . . . . . . . . . . .½                  ½3) GL5 MINERAL, 1L
     ½   1141638-5    ½   -     -     -    ½ Oil, transmission . . . . . . . . . . . .        Olja, transmission . . . . . . . . . . .½                  ½SAE 75W/90 MINERAL, 5L
     ½   1141639-3    ½   -     -     -    ½ Oil, transmission . . . . . . . . . . . .        Olja, transmission . . . . . . . . . . .½                  ½SAE 75W/90 MINERAL, 20L
     ½   1141634-4    ½   -     -     -    ½ Oil, transmission . . . . . . . . . . . .        Olja, transmission . . . . . . . . . . .½                  ½3) GL5 SYNTHETIC, 1L
     ½   1141635-1    ½   -     -     -    ½ Oil, transmission . . . . . . . . . . . .        Olja, transmission . . . . . . . . . . .½                  ½SAE 90 SYNTHETIC, 5L
     ½   1141636-9    ½   -     -     -    ½ Oil, transmission . . . . . . . . . . . .        Olja, transmission . . . . . . . . . . .½                  ½SAE 90 SYNTHETIC, 20L
     ½   1141641-9    ½   -     -     -    ½ Oil, air compressor . . . . . . . . . .          Olja, kompressor. . . . . . . . . . . .½                   ½0,25L FOR D42
     ½   1141641-9    ½   -     -     -    ½ Oil, hydraulic pump . . . . . . . . . .          Olja, hydraulpump. . . . . . . . . . .½                    ½1L
     ½   1141642-7    ½   -     -     -    ½ Preserving oil . . . . . . . . . . . . . . .     Konserveringsolja . . . . . . . . . . .½                   ½1L
     ½   1161657-0    ½   -     -     -    ½ Universal oil . . . . . . . . . . . . . . . .    Universalolja . . . . . . . . . . . . . . .½               ½0,2 L SPRAY
     ½   1129709-0    ½   -     -     -    ½ Anti-rust agent . . . . . . . . . . . . . .      Rostskyddsmedel . . . . . . . . . . .½                     ½0,5L
   4 ½    828250-1    ½   -     -     -    ½ Grease . . . . . . . . . . . . . . . . . . . .   Fett. . . . . . . . . . . . . . . . . . . . . . .½         ½25g
     ½   1141644-3    ½   -     -     -    ½ Grease, propeller shaft . . . . . . .            Fett, propelleraxel . . . . . . . . . . .½                 ½500g
   5 ½   1141645-0    ½   -     -     -    ½ Coolant . . . . . . . . . . . . . . . . . . .    Kylvätska . . . . . . . . . . . . . . . . . .½             ½1L, TYPE 90
     ½   1141646-8    ½   -     -     -    ½ Coolant . . . . . . . . . . . . . . . . . . .    Kylvätska . . . . . . . . . . . . . . . . . .½             ½4L, TYPE 90
     ½   1141647-6    ½   -     -     -    ½ Coolant . . . . . . . . . . . . . . . . . . .    Kylvätska . . . . . . . . . . . . . . . . . .½             ½200L, TYPE 90
   6 ½    840879-1    ½   -     -     -    ½ Sealant, gasket . . . . . . . . . . . . .        Tätningsmedel, packning . . . . .½                         ½25g
     ½   1141649-2    ½   -     -     -    ½ Adhesive, gasket . . . . . . . . . . . .         Lim, packning . . . . . . . . . . . . . .½                 ½BLACK 65g
     ½   1161099-5    ½   -     -     -    ½ Sealant, gasket . . . . . . . . . . . . .        Tätningsmedel, packning . . . . .½                         ½0,125L
     ½   1161277-7    ½   -     -     -    ½ Sealant, silicone . . . . . . . . . . . .        Tätningsmedel, silikon. . . . . . . .½                     ½BLACK, 20g
     ½   1161231-4    ½   -     -     -    ½ Sealant, silicone . . . . . . . . . . . .        Tätningsmedel, silikon. . . . . . . .½                     ½BLACK, 0,31L
     ½   1141570-0    ½   -     -     -    ½ Sealant, drive unit . . . . . . . . . . .        Tätningsmedel, drev . . . . . . . . .½                     ½WHITE, 60g
     ½    591247-2    ½   -     -     -    ½ Sealant, graphite based . . . . . .              Tätningsmedel, . . . . . . . . . . . . .½                  ½1kg
     ½                ½                    ½..........................                        grafitbaserad . . . . . . . . . . . . . . .½               ½




   1)     Two-can coating.                                                                    Tvåkomponentlack.
   2)     For Scandinavia only.                                                               Endast för de skandinaviska länderna.
   3)     For drive units and reverse gears.                                                  För drev och backslag.

Publ. 7741440 / 2001-03 / 01878 / 15693
150
Group
Grupp              Repair Kits                                                            Reparationssatser
                   TAD1240GE, TAD1241GE, TAD1242GE
       TAD1240GE                                                TAD1241GE, TAD1242GE
 Pos       Part No        Quantity/Antal      Description                                        Benämning                       Notes/Anmärkning
 Ref       Artikel nr
                                                                                               04752




       ½   3831285-6    ½ 6     -     -    ½ Cylinder liner kit . . . . . . . . . . . . .      Cylinderfodersats . . . . . . . . . . .½ ½SEE PAGE 29
       ½    914530-1    ½ 12    -     -    ½ • Lock ring . . . . . . . . . . . . . . . . .     • Låsring. . . . . . . . . . . . . . . . . . .½ ½
       ½   3830452-3    ½ 6     -     -    ½ • Sealing ring kit. . . . . . . . . . . . .       • Tätningsringsats . . . . . . . . . . .½ ½
       ½   3155115-3    ½ 6     -     -    ½ • Gudgeon pin . . . . . . . . . . . . . .         • Kolvtapp . . . . . . . . . . . . . . . . .½ ½
       ½   3830463-0    ½ 6     -     -    ½ • Piston ring kit. . . . . . . . . . . . . .      • Kolvringsats. . . . . . . . . . . . . . .½ ½
       ½                ½ 6     -     -    ½ • Cylinder liner . . . . . . . . . . . . . .      • Cylinderfoder . . . . . . . . . . . . .½ ½
       ½                ½ 6     -     -    ½ • Piston. . . . . . . . . . . . . . . . . . . .   • Kolv . . . . . . . . . . . . . . . . . . . . .½ ½
       ½                ½ -     -     -    ½..........................                         . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½   3831284-9    ½ -     6     -    ½ Cylinder liner kit . . . . . . . . . . . . .      Cylinderfodersats . . . . . . . . . . .½ ½
       ½    914530-1    ½ -     6     -    ½ Lock ring . . . . . . . . . . . . . . . . . .     Låsring. . . . . . . . . . . . . . . . . . . .½ ½
       ½   3830452-3    ½ -     6     -    ½ Sealing ring kit . . . . . . . . . . . . . .      Tätningsringsats . . . . . . . . . . . .½ ½
       ½   3155115-3    ½ -     6     -    ½ Gudgeon pin . . . . . . . . . . . . . . .         Kolvtapp . . . . . . . . . . . . . . . . . .½ ½
       ½   3830463-0    ½ -     6     -    ½ Piston ring kit. . . . . . . . . . . . . . .      Kolvringsats. . . . . . . . . . . . . . . .½ ½
       ½                ½ -     6     -    ½ Cylinder liner . . . . . . . . . . . . . . .      Cylinderfoder. . . . . . . . . . . . . . .½ ½
       ½                ½ -     6     -    ½ Piston. . . . . . . . . . . . . . . . . . . . .   Kolv . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½                ½ -     -     -    ½..........................                         . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½   3830452-3    ½ 6     6     -    ½ Sealing ring kit . . . . . . . . . . . . . .      Tätningsringsats . . . . . . . . . . . .½ ½
       ½                ½ 12   12     -    ½ • Sealing ring . . . . . . . . . . . . . . .      • Tätningsring . . . . . . . . . . . . . .½OP½
       ½                ½ 6     6     -    ½ • Sealing ring . . . . . . . . . . . . . . .      • Tätningsring . . . . . . . . . . . . . .½OP½
       ½                ½ -     -     -    ½..........................                         . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½   3830463-0    ½ 6     6     -    ½ Piston ring kit. . . . . . . . . . . . . . .      Kolvringsats. . . . . . . . . . . . . . . .½ ½
       ½                ½ 6     6     -    ½ • Piston ring . . . . . . . . . . . . . . . .     • Kolvring . . . . . . . . . . . . . . . . . .½ ½
       ½   3830749-2    ½ 6     6     -    ½ • Compression ring . . . . . . . . . .            • Kompressionsring. . . . . . . . . .½OP½
       ½                ½ 6     6     -    ½ • Piston ring . . . . . . . . . . . . . . . .     • Kolvring . . . . . . . . . . . . . . . . . .½OP½
       ½                ½ 6     6     -    ½ • Oil scraper ring . . . . . . . . . . . .        • Oljeskrapring. . . . . . . . . . . . . .½ ½
       ½                ½ -     -     -    ½..........................                         . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½    276134-4    ½ 6     6     -    ½ Big end bearing kit . . . . . . . . . .           Vevstakslagersats . . . . . . . . . . .½ ½STD SEE PAGE 29
       ½    276135-1    ½ 6     6     -    ½ Big end bearing kit . . . . . . . . . .           Vevstakslagersats . . . . . . . . . . .½ ½U.S=0.25mm
       ½    276136-9    ½ 6     6     -    ½ Big end bearing kit . . . . . . . . . .           Vevstakslagersats . . . . . . . . . . .½ ½U.S=0.50mm
       ½    276137-7    ½ 6     6     -    ½ Big end bearing kit . . . . . . . . . .           Vevstakslagersats . . . . . . . . . . .½ ½U.S=0.75mm
       ½    276334-0    ½ 6     6     -    ½ Big end bearing kit . . . . . . . . . .           Vevstakslagersats . . . . . . . . . . .½ ½U.S=1.00mm
       ½    276349-8    ½ 6     6     -    ½ Big end bearing kit . . . . . . . . . .           Vevstakslagersats . . . . . . . . . . .½ ½U.S=1.25mm
       ½                ½ -     -     -    ½..........................                         . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½    276615-2    ½ 7     7     -    ½ Main bearing kit . . . . . . . . . . . . .        Ramlagersats . . . . . . . . . . . . . .½ ½STD SEE PAGE 29
       ½                ½ 7     7     -    ½ • Bearing shell, upper . . . . . . . .            • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1547741
       ½                ½ 7     7     -    ½ • Bearing shell, lower. . . . . . . . .           • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1547739
       ½    276616-0    ½ 7     7     -    ½ Main bearing kit . . . . . . . . . . . . .        Ramlagersats . . . . . . . . . . . . . .½ ½U.S=0.25mm
       ½                ½ 7     7     -    ½ • Bearing shell, upper . . . . . . . .            • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677244
       ½                ½ 7     7     -    ½ • Bearing shell, lower. . . . . . . . .           • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677264
       ½    276617-8    ½ 7     7     -    ½ Main bearing kit . . . . . . . . . . . . .        Ramlagersats . . . . . . . . . . . . . .½ ½U.S=0.50mm
       ½                ½ 7     7     -    ½ • Bearing shell, upper . . . . . . . .            • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677245
       ½                ½ 7     7     -    ½ • Bearing shell, lower. . . . . . . . .           • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677265
       ½    276618-6    ½ 7     7     -    ½ Main bearing kit . . . . . . . . . . . . .        Ramlagersats . . . . . . . . . . . . . .½ ½U.S=0.75mm
       ½                ½ 7     7     -    ½ • Bearing shell, upper . . . . . . . .            • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677246
       ½                ½ 7     7     -    ½ • Bearing shell, lower. . . . . . . . .           • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677266
       ½    276619-4    ½ 7     7     -    ½ Main bearing kit . . . . . . . . . . . . .        Ramlagersats . . . . . . . . . . . . . .½SO½U.S=1.00mm
       ½                ½ 7     7     -    ½ • Bearing shell, upper . . . . . . . .            • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677247
       ½                ½ 7     7     -    ½ • Bearing shell, lower. . . . . . . . .           • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677267
       ½    276620-2    ½ 7     7     -    ½ Main bearing kit . . . . . . . . . . . . .        Ramlagersats . . . . . . . . . . . . . .½SO½U.S=1.25mm
       ½                ½ 7     7     -    ½ • Bearing shell, upper . . . . . . . .            • Lagerskål, övre . . . . . . . . . . . .½ ½MARKED 1677248
       ½                ½ 7     7     -    ½ • Bearing shell, lower. . . . . . . . .           • Lagerskål, undre . . . . . . . . . . .½ ½MARKED 1677268
       ½                ½ -     -     -    ½..........................                         . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½   3093651-2    ½ 1     1     -    ½ Thrust washer kit . . . . . . . . . . . .         Tryckbricksats . . . . . . . . . . . . . .½ ½STD SEE PAGE 29
       ½   3093652-0    ½ 1     1     -    ½ Thrust washer kit . . . . . . . . . . . .         Tryckbricksats . . . . . . . . . . . . . .½ ½O.S=0.1mm
       ½   3093653-8    ½ 1     1     -    ½ Thrust washer kit . . . . . . . . . . . .         Tryckbricksats . . . . . . . . . . . . . .½ ½O.S=0.2mm
       ½                ½ -     -     -    ½..........................                         . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½    276626-9    ½ 1     1     -    ½ Bearing shell kit, . . . . . . . . . . . .        Lagerskålsats, kamaxel . . . . . . .½ ½SEE PAGE 27
       ½                ½                  ½ camshaft . . . . . . . . . . . . . . . . . .      . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½                ½ 2     2     -    ½ • Bearing shell . . . . . . . . . . . . . .       • Lagerskål. . . . . . . . . . . . . . . . .½ ½
       ½    276630-1    ½ 1     1     -    ½ Bearing shell kit, . . . . . . . . . . . .        Lagerskålsats, kamaxel . . . . . . .½ ½SEE PAGE 27
       ½                ½                  ½ camshaft . . . . . . . . . . . . . . . . . .      . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
       ½                ½ 2     2     -    ½ • Bearing shell . . . . . . . . . . . . . .       • Lagerskål. . . . . . . . . . . . . . . . .½ ½
       ½                ½ -     -     -    ½..........................                         . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½




                                                                                                                             Publ. 7741440 / 2001-03 / 04752 / 15693
                                                                                                                                                              151
                                                                                                                                                             Group
                  Repair Kits                                                          Reparationssatser                                                     Grupp

                  TAD1240GE, TAD1241GE, TAD1242GE
        TAD1240GE                                            TAD1241GE, TAD1242GE
  Pos     Part No        Quantity/Antal    Description                                        Benämning                                   Notes/Anmärkning
  Ref     Artikel nr
                                                                                            04752




        ½ 3099100-4 ½ 1        1     - ½ Gasket kit, cylinder head. . . . . .               Packningsats, . . . . . . . . . . . . . .½ ½
        ½           ½                  ½..........................                          cylinderhuvud . . . . . . . . . . . . . .½ ½
        ½20412953-0 ½ 1       1      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½           ½ 18     18      - ½ • • Sealing ring. . . . . . . . . . . . . .        • • Tätningsring . . . . . . . . . . . . .½OP½1)
        ½           ½ 4       4      - ½ • • Sealing ring. . . . . . . . . . . . . .        • • Tätningsring . . . . . . . . . . . . .½ ½2)
        ½           ½ -       -      - ½..........................                          . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 3830718-7 ½ 1       1      - ½ De-carbonizing kit . . . . . . . . . . .           Sotningssats . . . . . . . . . . . . . . .½ ½
        ½ 859171-1 ½ 24      24      - ½ • Valve stem seal . . . . . . . . . . . .          • Ventilskafttätning . . . . . . . . . .½ ½
        ½ 949659-7 ½ 12      12      - ½ • O-ring . . . . . . . . . . . . . . . . . . .     • O-ring . . . . . . . . . . . . . . . . . . .½ ½
        ½ 1675841-9 ½ 1       1      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½ 3165747-1 ½ 6       6      - ½ • O-ring . . . . . . . . . . . . . . . . . . .     • O-ring . . . . . . . . . . . . . . . . . . .½ ½
        ½ 8170116-1 ½ 1       1      - ½ • Sealing strip . . . . . . . . . . . . . .        • Tätningslist . . . . . . . . . . . . . . .½ ½
        ½           ½ -       -      - ½..........................                          . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 3832968-6 ½ 1       1      - ½ Gasket kit. . . . . . . . . . . . . . . . . .      Packningsats. . . . . . . . . . . . . . .½ ½3)
        ½ 477314-9 ½ 2        2      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½ 8170959-4 ½ 6       6      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½ 8170515-4 ½ 1       1      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½ 8170519-6 ½ 1       1      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½ 1544710-5 ½ 1       1      - ½ • Sealing ring . . . . . . . . . . . . . . .       • Tätningsring . . . . . . . . . . . . . .½ ½
        ½ 1547254-1 ½ 4       4      - ½ • Sealing ring . . . . . . . . . . . . . . .       • Tätningsring . . . . . . . . . . . . . .½ ½
        ½ 8170514-7 ½ 1       1      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½ 8149301-7 ½ 1       1      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½           ½ -       -      - ½..........................                          . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 3832969-4 ½ 1       -      - ½ Gasket kit. . . . . . . . . . . . . . . . . .      Packningsats. . . . . . . . . . . . . . .½ ½
        ½           ½ -       -      - ½ , connection, turbo . . . . . . . . . .             , anslutning turbo . . . . . . . . . . .½ ½
        ½ 420643-9 ½ 1        -      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½ 469601-9 ½ 1        -      - ½ • Sealing ring . . . . . . . . . . . . . . .       • Tätningsring . . . . . . . . . . . . . .½ ½
        ½ 470939-0 ½ 1        -      - ½ • Gasket. . . . . . . . . . . . . . . . . . .      • Packning . . . . . . . . . . . . . . . . .½ ½
        ½ 1547255-8 ½ 1       -      - ½ • Sealing ring . . . . . . . . . . . . . . .       • Tätningsring . . . . . . . . . . . . . .½ ½
        ½ 1542781-8 ½ 1       -      - ½ • Sealing ring . . . . . . . . . . . . . . .       • Tätningsring . . . . . . . . . . . . . .½ ½
        ½           ½ -       -      - ½..........................                          . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 3835499-9 ½ 1       -      - ½ Repair kit, turbo . . . . . . . . . . . . .        Reparationssats, turbo . . . . . . .½ ½
        ½ 3835500-4 ½ 1       -      - ½ O-ring. . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½4)
        ½           ½ -       -      - ½..........................                          . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
        ½           ½ -       -      - ½ Circulation pump. . . . . . . . . . . .            Cirkulationspump . . . . . . . . . . .½ ½
        ½ 8170833-1 ½ 1       -      - ½ • Bearing housing, assembly. . .                   • Lagerhus, kompl.. . . . . . . . . . .½ ½
        ½           ½ -       -      - ½..........................                          . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 276940-4 ½ 1        -      - ½ Repair kit, fuel injector. . . . . . . .           Reparationssats, insprutare . . .½ ½
        ½ 276935-4 ½ 1        -      - ½ • Sealing ring kit. . . . . . . . . . . . .        • Tätningsringsats . . . . . . . . . . .½ ½
        ½           ½ -       -      - ½..........................                          . . . . . . . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 3832970-2 ½ 1       -      - ½ Gasket kit, reconditioning . . . . .               Packningsats, helrenovering. . .½ ½
        ½   18677-5 ½ 2       -      - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
        ½ 947627-6 ½ 10       -      - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
        ½ 1547255-8 ½ 1       -      - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½ ½
        ½ 1677656-9 ½ 1       -      - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
        ½   11996-6 ½ 16      -      - ½ Gasket . . . . . . . . . . . . . . . . . . . .     Packning . . . . . . . . . . . . . . . . . .½ ½
        ½ 1547252-5 ½ 2       -      - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½ ½
        ½ 975664-4 ½ 1        -      - ½ O-ring. . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 1543896-3 ½ 1       -      - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½ ½
        ½ 421158-7 ½ 1        -      - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½ ½
        ½ 925095-2 ½ 1        -      - ½ O-ring. . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 8170473-6 ½ 1       -      - ½ Seal . . . . . . . . . . . . . . . . . . . . . .   Tätning. . . . . . . . . . . . . . . . . . . .½ ½
        ½ 8170452-0 ½ 1       -      - ½ Sealing strip. . . . . . . . . . . . . . . .       Tätningslist . . . . . . . . . . . . . . . .½ ½
        ½ 421629-7 ½ 3        -      - ½ Sealing ring . . . . . . . . . . . . . . . .       Tätningsring. . . . . . . . . . . . . . . .½ ½
        ½ 949736-3 ½ 1        -      - ½ O-ring. . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 948981-6 ½ 3        -      - ½ O-ring. . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½
        ½ 948888-3 ½ 1        -      - ½ O-ring. . . . . . . . . . . . . . . . . . . . .    O-ring . . . . . . . . . . . . . . . . . . . .½ ½




   1)      For 26mm holes. Color black.                                                     För hål 26mm. Färg svart.
   2)      For 16mm holes. Color violet.                                                    För 16mm hål. Färg violett.
   3)      Inlet/exhaust manifold, thermostat housing.                                      Insugnings/avgasrör, termostathus.
   4)      O-ring mounted between turbine housing                                           O-ring monterad mellan turbinhus och kompressorhus.
           and compressor housing.

Publ. 7741440 / 2001-03 / 04752 / 15693
152
Group
Grupp            Repair Kits                                                              Reparationssatser
                 TAD1240GE, TAD1241GE, TAD1242GE
       TAD1240GE                                                TAD1241GE, TAD1242GE
 Pos     Part No          Quantity/Antal      Description                                        Benämning                                       Notes/Anmärkning
 Ref     Artikel nr
                                                                                               04752




       ½ 1546480-3    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 967344-3     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 945512-2     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 3828024-4    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 976073-7     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 3827530-1    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 8130106-1    ½   1     -     -    ½ Sealing strip. . . . . . . . . . . . . . . .      Tätningslist . . . . . . . . . . . . . . . .½       ½
       ½   18813-6    ½   3     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 468947-7     ½   2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 8170558-4    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 469846-0     ½   2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 948610-1     ½   2     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 465784-7     ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 1677370-7    ½   2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 925054-9     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 949659-7     ½   3     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 469846-0     ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½   11998-2    ½   4     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 8170534-5    ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½   11994-1    ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 1677516-5    ½   2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 3964833-2    ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 976971-2     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 1526474-0    ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 947622-7     ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 969011-6     ½   6     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 947620-1     ½   2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 957173-8     ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 3165097-1    ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 948980-8     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 949016-0     ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 1547254-1    ½   2     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 8170514-7    ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 925255-2     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 471708-8     ½   1     -     -    ½ Sealing ring . . . . . . . . . . . . . . . .      Tätningsring. . . . . . . . . . . . . . . .½        ½
       ½ 3832779-7    ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 3832606-2    ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 949656-3     ½   2     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 975632-1     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 968559-5     ½   2     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 8192235-3    ½   1     -     -    ½ Rubber moulding. . . . . . . . . . . .            Gummilist . . . . . . . . . . . . . . . . .½        ½
       ½ 949329-7     ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 421723-8     ½   1     -     -    ½ Rubber seal . . . . . . . . . . . . . . . .       Gummitätning . . . . . . . . . . . . . .½           ½
       ½20365079-1    ½   1     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 925256-0     ½   1     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 948884-2     ½   2     -     -    ½ Washer . . . . . . . . . . . . . . . . . . .      Bricka . . . . . . . . . . . . . . . . . . . .½     ½
       ½ 977937-2     ½   2     -     -    ½ Gasket . . . . . . . . . . . . . . . . . . . .    Packning . . . . . . . . . . . . . . . . . .½       ½
       ½ 944126-2     ½   2     -     -    ½ O-ring. . . . . . . . . . . . . . . . . . . . .   O-ring . . . . . . . . . . . . . . . . . . . .½     ½




                                                                                                                                        Publ. 7741440 / 2001-03 / 04752 / 15693
                                                                                                                            153
                                                                                                                        Group
                       Numerical Register                                                Nummerregister                 Grupp

                       All Parts                                                         Alla artiklar                  99
Part No      Page              Part No      Page        Part No      Page       Part No      Page   Part No      Page
Artikel nr   Sida              Artikel nr   Sida        Artikel nr   Sida       Artikel nr   Sida   Artikel nr   Sida
11013-0      25                471598-3      47,49      847710-1      105       873791-8      119   884914-3      147
11992-5      19                471622-1      77         847712-7      105       873792-6      119   884915-0      147
11994-1      152               471648-6      47,49      849097-1      55        873959-1      113   884916-8      147
11996-6      19,55,117,151     471706-2      37         849135-9      21        873962-5      73    914530-1      29,150
11998-2      39,47,49,         471707-0      37         849839-6      119       873986-4      105   914532-7      25
             97,117,152        471708-8      97,152     849840-4      119       874050-8      115   925054-9      35,119,152
 17624-8     73                471734-4      35         849848-7      115       874092-0      135   925095-2      19,151
 18677-5     19,151            471812-8      41         849849-5      115       874108-4      113   925255-2      97,152
 18813-6     35,39,53,152      476279-5      19         849885-9      119       874109-2      65    925256-0      141,152
 25167-8     49,55             477314-9      71,151     849958-4      135       874111-8      113   926219-7      127
 74033-2     55                477556-5      47,49      849959-2      135       874112-6      135   930760-4      81,83
 76706-1     59                478344-5      77         849963-4      119       874118-3      115   940090-4      59,73
182034-9     119               478896-4      73         849992-3      119       874119-1      115   940280-1      15
182059-6     115               479977-1      35         849993-1      119       874120-9      119   940326-2      117
190714-6     141               479979-7      39,87      853015-6      129       874142-3      135   940331-2      129
191156-9     73                591247-2      71,149     853498-4      135       874143-1      135   940332-0      129
191172-6     103               656456-1      55,61,63   853521-3      135       874144-9      135   940333-8      129
191620-4     141               804771-4      147        855798-5      107       874145-6      135   940334-6      129
192288-9     73                807183-9      63,79      857180-4      107       874150-6      115   940335-3      129
192618-7     91                808175-4      115        858283-5      127       874152-2      73    940336-1      129
243136-9     59                820916-5      53         859171-1      17,151    874154-8      115   940337-9      129
244834-8     61,63             821053-6      127        859312-1      105       874225-6      119   940344-5      119
276134-4     29,150            824248-9      75         862096-5      115       874226-4      119   941269-3      113,127
276135-1     29,150            827259-3      123        862154-2      117       874227-2      119   941651-2      93
276136-9     29,150            827501-8      149        862251-6      117       874228-0      119   941881-5      103
276137-7     29,150            827502-6      149        862281-3      119       874229-8      119   941908-6      107,121
276140-1     141               828250-1      149        862501-4      119       874230-6      119   941912-8      85,87
276334-0     29,150            828584-3      121        862593-1      87        874231-4      119   942352-6      97
276349-8     29,150            828586-8      113,121    862627-7      117       874232-2      119   942429-2      129
276615-2     29,150            828624-7      131        862832-3      127       874271-0      135   942707-1      81,83
276616-0     29,150            828818-5      115        862976-8      85        874272-8      119   943268-3      145
276617-8     29,150            829200-5      127        862989-1      127       874295-9      113   943367-3      91
276618-6     29,150            829653-5      145        862990-9      127       874347-8      109   943470-5      91
276619-4     29,150            836883-9      87         862991-7      127       874348-6      109   943476-2      35,81,83,91
276620-2     29,150            837124-7      149        863049-3      85        874349-4      109   943480-4      91
276626-9     27,150            839328-2      129        863102-0      119       874350-2      109   943511-6      131
276630-1     27,150            840629-0      105        863103-8      119       874351-0      109   943638-7      119
276935-4     67,151            840632-4      105        863104-6      119       874352-8      109   943920-9      113,119,127
276940-4     67,151            840634-0      105        863408-1      115       874354-4      109   944076-9      131
420643-9     77,151            840879-1      149        863627-6      125       874355-1      109   944077-7      131
421158-7     21,151            841035-9      121        863657-3      127       874356-9      109   944126-2      49,152
421528-1     117               842021-8      147        863945-2      115,119   874357-7      109   944177-5      53
421629-7     23,39,101,151     842090-3      127        863947-8      115       874372-6      119   944221-1      131
421723-8     39,152            842091-1      127        864072-4      75        874373-4      119   944223-7      133
422124-8     29                842092-9      127        864155-7      139       874380-9      119   944224-5      133
422253-5     29                843028-2      91         864156-5      139       874386-6      115   944306-0      127
422426-7     15,19,43,45       843075-3      39         864157-3      139       874387-4      115   944485-2      129
465784-7     35,43,152         844278-2      127        864346-2      105       874388-2      115   945081-8      49,145
466623-6     47,49             844279-0      127        864347-0      105       874414-6      115   945407-5      55,123,125,145
466634-3     47,49             844280-8      127        864351-2      105       877179-2      115   945408-3      35,49,51,91,95,
466653-3     47                844578-5      127        865074-9      103       881483-2      131                 115,145
467367-9     21,23             845620-4      137        865127-5      91        881484-0      131   945444-8      47,49,81,83,89,
468468-4     73                845621-2      137        865410-5      33        881487-3      131                 95,97,99,103,
468511-1     73                845622-0      137        865575-5      91        881488-1      131                 113
468825-5     73                845999-2      55         865737-1      55        881489-9      131   945469-5      131
468940-2     35                846118-8      93         865758-7      129       881491-5      129   945512-2      29,152
468947-7     35,152            846273-1      127        865918-7      39        881492-3      127   945830-8      131
468948-5     35                846284-8      125        866110-0      39        881493-1      127   945831-6      131
469328-9     23                846285-5      125        866380-9      29        881494-9      127   946038-7      133
469543-3     77                846346-5      127        866461-7      123,145   881495-6      129   946173-2      39,91,97,99,145
469601-9     77,151            846413-3      85         866835-2      117       881496-4      129   946329-0      55,113
469846-0     37,41,47,49,152   846611-2      135        872368-6      105       881497-2      129   946440-5      15,19,21,23,29,
469904-7     47,49             846612-0      135        872407-2      119       881498-0      129                 35,39,53,55,73,
470304-7     29                846615-3      135        873196-0      115       881504-5      127                 77,81,83,91,95,
470383-1     39                846639-3      127        873198-6      115       881506-0      127                 97,101,113,115,
470939-0     77,151            846647-6      135        873624-1      119       881508-6      127                 117,145
471085-1     47,49             847005-6      135        873625-8      119       881512-8      129   946441-3      19,75,79,125
471499-4     25                847706-9      105        873632-4      135       884573-7      147   946470-2      45,79,145
471555-3     27                847708-5      105        873654-8      119       884912-7      147   946471-0      91,95
471586-8     23,35             847709-3      105        873789-2      73        884913-5      147

Ref. No 7741440 / 2001-03
154
Group
Grupp
                         Numerical Register                                                            Nummerregister
99                       All Parts                                                                     Alla artiklar

 Part No      Page              Part No      Page              Part No      Page              Part No      Page                Part No      Page
 Artikel nr   Sida              Artikel nr   Sida              Artikel nr   Sida              Artikel nr   Sida                Artikel nr   Sida
946472-8      55,61,63,81,83,   949997-1      35,113           962261-4      147              968999-3      23,71               980568-0     93
              87,125,141        950562-9      15               962262-2      147              969011-6      49,55,152           980782-7     57
946502-2      21                950572-8      27               962263-0      147              969033-0      145                 980832-0     69
946544-4      47,49,55,125,     950645-2      29               962264-8      147              969161-9      113                 981245-4     19
              145               951085-0      59               962267-1      147              969225-2      47,49,79            981250-4     99
946577-4      73                951940-6      119              962269-7      147              969405-0      113                 981370-0     113
946670-7      107               951946-3      119              962270-5      147              969408-4      59                  981390-8     93
946671-5      51                951953-9      119              962271-3      147              969556-0      121                 981735-4     19
946752-3      23,55,65,91       951967-9      119              962291-1      147              969831-7      133                 982254-5     49
946778-8      47,49             951972-9      99               962295-2      147              970626-8      127                 982981-3     49
946817-4      91,123            951973-7      55               963105-2      119              970661-5      127                1077574-0     117
946911-5      17                952626-0      55               963254-8      29               970663-1      127                1079234-9     135
946934-7      55,91,117,143     952629-4      55               963948-5      55               970698-7      127                1079677-9     113
947107-9      79,95             952632-8      121              965180-3      35,43,53,71,89   970711-8      127                1079687-8     113
947542-7      47,49,81,83       952633-6      113              965181-1      39,97            970753-0      133                1129709-0     149
947620-1      55,152            952642-7      83               965182-9      23               970772-0      135                1141560-1     149
947622-7      59,61,63,117,     952973-6      91               965183-7      23               970773-8      135                1141561-9     149
              152               953098-1      107              965185-2      75               970777-9      129                1141562-7     149
947627-6      47,49,151         954443-8      127              965188-6      91               970778-7      135                1141564-3     149
947628-4      97                954461-0      127              965189-4      71               970779-5      135                1141566-8     149
947760-5      39,49,55,77       954467-7      127              965190-2      23,59,103        970788-6      127                1141567-6     149
947790-2      23,91,97,103      954485-9      127              965191-0      87               970789-4      127                1141568-4     149
947848-8      131               954500-5      127              965192-8      91               970791-0      127                1141570-0     149
948211-8      55,91,113,117,    954502-1      127              965197-7      23               970893-4      31                 1141575-9     149
              127               954505-4      127              965217-3      23               971071-6      107                1141578-3     149
948217-5      43,45,47,63,79,   954506-2      127              965220-7      59,91            971095-5      107,125            1141593-2     149
              93,97,111         955244-9      73               965223-1      23               971096-3      91,107,123,125     1141609-6     149
948240-7      119               955366-0      85               965483-1      119              971098-9      81,83,91,103       1141626-0     149
948289-4      133               955368-6      87               965534-1      63               971099-7      103                1141627-8     149
948294-4      133               955780-2      113              965537-4      55               971100-3      33                 1141628-6     149
948295-1      133               955785-1      85,87            965540-8      55               972542-5      89                 1141629-4     149
948296-9      133               955893-3      119              965555-6      55,83,95,145     973096-1      23,87              1141630-2     149
948297-7      133               955894-1      73               965556-4      79               973098-7      91                 1141631-0     149
948610-1      37,41,152         955904-8      33               965558-0      113              973117-5      131                1141632-8     149
948616-8      127               955964-2      47,49            965567-1      79               973150-6      131                1141633-6     149
948645-7      87,113            956063-2      119              965822-0      133              973924-4      87                 1141634-4     149
948812-3      47,49             956065-7      121              965824-6      133              973967-3      23,101             1141635-1     149
948855-2      131               956079-8      113              965825-3      133              974111-7      29                 1141636-9     149
948856-0      131               956614-2      139              966360-0      33,69            974313-9      129                1141637-7     149
948857-8      131               956956-7      127              966364-2      21               974673-6      117                1141638-5     149
948884-2      23,117,141,152    956958-3      127              966366-7      21               975120-7      33                 1141639-3     149
948888-3      23,151            956960-9      127              966371-7      21               975122-3      19                 1141641-9     149
948932-9      91                956969-0      55,57            966378-2      21,35            975367-4      111                1141642-7     149
948980-8      99,152            956983-1      55,57            966807-0      113              975632-1      117,152            1141644-3     149
948981-6      23,49,151         956984-9      57               966812-0      133              975664-4      143,151            1141645-0     149
948995-6      133               957018-5      55               966821-1      53               975672-7      119                1141646-8     149
948996-4      133               957019-3      55               967344-3      23,152           976013-3      59                 1141647-6     149
949016-0      152               957082-1      55               967713-9      129              976038-0      19                 1141649-2     149
949175-4      35,39             957173-8      71,152           967786-5      33               976073-7      152                1141654-2     149
949206-7      131               958207-3      131              967809-5      133              976256-8      129                1141655-9     149
949278-6      83                958209-9      131              967949-9      91               976445-7      69                 1141662-5     149
949329-7      152               958210-7      131              968060-4      15               976945-6      121                1141663-3     149
949335-4      77                959230-4      35               968061-2      69               976971-2      61,63,152          1161099-5     149
949371-9      133               959245-2      101              968062-0      15               977184-1      131                1161231-4     31,71,149
949405-5      131               959265-0      15               968063-8      89               977299-7      77                 1161277-7     31,71,149
949578-9      73                960137-8      121              968325-1      145              977532-1      135                1161657-0     149
949583-9      133               960140-2      127              968376-4      129              977533-9      135                1214948-0     131
949584-7      133               960628-6      71               968377-2      129              977539-6      135                1234326-5     127
949587-0      129               960630-2      49               968378-0      129              977540-4      135                1259828-0     133
949597-9      131               960631-0      19               968379-8      129              977820-0      103                1259829-8     133
949620-9      145               960632-8      23,39,47,49,97   968400-2      129              977897-8      135                1259830-6     133
949652-2      73,113            960634-4      19,49            968401-0      129              977937-2      141,152            1259831-4     133
949656-3      113,117,152       960692-2      137              968435-8      33               977938-0      35,87              1307035-4     133
949659-7      15,47,49,145,     961305-0      33               968559-5      63,117,152       978130-3      29                 1307048-7     133
              151,152           961611-1      145              968609-8      63               978207-9      103                1307049-5     133
949666-2      121,127           961666-5      145              968695-7      69               978447-1      103                1308436-3     133
949736-3      23,151            962032-9      147              968725-2      99               979231-8      69                 1330191-6     55,61,63
949746-2      113               962045-1      147              968757-5      17               979947-9      99                 1336385-8     121
949747-0      49                962259-8      147              968842-5      35,71,75         980176-2      17                 1526474-0     61,63,152
949869-2      137               962260-6      147              968892-0      71               980366-9      89                 1542778-4     77

                                                                                                                             Ref. No 7741440 / 2001-03
                                                                                                                               155
                                                                                                                          Group
                          Numerical Register                                            Nummerregister                    Grupp

                          All Parts                                                     Alla artiklar                     99
Part No      Page            Part No      Page         Part No      Page       Part No      Page      Part No      Page
Artikel nr   Sida            Artikel nr   Sida         Artikel nr   Sida       Artikel nr   Sida      Artikel nr   Sida
1542781-8    77,151          1677217-0     59          3825770-5     57        3828448-5     81,83    3832472-9     111
1543035-8    29              1677283-2     15          3826073-3     61,63     3828541-7     87       3832512-2     49
1543316-2    29              1677370-7     35,152      3826227-5     53        3828548-2     87       3832606-2     152
1543368-3    17              1677396-2     17          3826265-5     41        3828610-0     55       3832674-0     107,109
1543563-9    29              1677516-5     89,152      3826640-9     31        3828643-1     145      3832697-1     49
1543896-3    21,151          1677545-4     59          3826656-5     29        3828653-0     55       3832698-9     49
1544710-5    15,97,151       1677558-7     25          3826657-3     15        3828655-5     55       3832778-9     117
1546305-2    47              1677591-8     29          3826658-1     77        3828656-3     55       3832779-7     152
1546437-3    15              1677592-6     29          3826659-9     55        3828657-1     55       3832780-5     77
1546458-9    17              1677593-4     29          3826660-7     55        3828658-9     55       3832808-4     147
1546480-3    25,152          1677656-9     89,151      3826668-0     33        3828659-7     55       3832863-9     29
1546484-5    15              1677855-7     97          3826669-8     33        3828765-2     81,83    3832906-6     29
1546487-8    17              1677875-5     17          3826670-6     81,83     3828787-6     39       3832930-6     55
1546517-2    71              1677893-8     29          3826671-4     81,83     3828804-9     91       3832968-6     151
1546528-9    89              1677963-9     17          3826673-0     91        3828823-9     95       3832969-4     151
1546531-3    77,97           1699830-4     97,99       3826674-8     91        3828824-7     95       3832970-2     151
1546532-1    89              3033054-2     87          3826684-7     91        3828825-4     95       3832971-0     97
1546624-6    19              3090436-1     141         3826685-4     87        3828826-2     95       3832980-1     67
1546775-6    17              3090710-9     105         3826687-0     91        3828827-0     95       3834466-9     73
1547040-4    19              3090711-7     105         3826750-6     71        3828832-0     75       3835499-9     77,151
1547209-5    17              3092460-9     59          3826892-6     53        3828851-0     95       3835500-4     151
1547210-3    17              3093651-2     29,150      3826894-2     87        3828852-8     95       3835501-2     77
1547252-5    89,145,151      3093652-0     29,150      3826895-9     87        3828854-4     95       3835502-0     77
1547254-1    97,151,152      3093653-8     29,150      3826898-3     23,101    3828855-1     95       3851219-0     149
1547255-8    21,77,151       3095161-0     111         3827009-6     119       3828856-9     95       3851220-8     149
1547419-0    15              3099100-4     15,151      3827152-4     23        3828964-1     91       3851221-6     149
1547468-7    29              3154328-3     35          3827163-1     39        3829227-2     79       3943381-8     65
1547846-4    25              3155036-1     71          3827164-9     39        3829487-2     27       3943401-4     97
1547886-0    23              3155057-7     15          3827265-4     91        3829536-6     91       3943424-6     65
1547887-8    67              3155115-3     29,150      3827266-2     91        3829581-2     81,83    3944558-0     87
1547888-6    15              3155125-2     17          3827307-4     33        3829642-2     145      3944785-9     69
1547889-4    15              3155130-2     71          3827314-0     39        3829644-8     67       3964411-7     59
1547894-4    113             3155151-8     35          3827317-3     93        3829645-5     145      3964604-7     15
1547919-9    17              3155166-6     27          3827382-7     55        3829653-9     145      3964717-7     61,63
1547934-8    37,41           3155523-8     59          3827415-5     103       3829660-4     95       3964803-5     23,101
1547949-6    59              3165025-2     15          3827444-5     107,109   3829795-8     73       3964817-5     17
1547951-2    59              3165097-1     81,83,152   3827458-5     49        3829805-5     39       3964833-2     59,152
1547962-9    17              3165099-7     19          3827459-3     49        3830138-8     49       3977947-5     63
1549407-3    29              3165101-1     67          3827462-7     81,83     3830140-4     49       3979500-0     103
1549570-8    29              3165130-0     15          3827475-9     53        3830205-5     55,65    3979791-5     97
1549582-3    21              3165133-4     15          3827501-2     101       3830452-3     29,150   3979940-8     99
1556208-5    23              3165136-7     15          3827504-6     29        3830463-0     29,150   3979980-4     101
1573057-5    121             3165142-5     35          3827530-1     29,152    3830538-9     91       3979985-3     97
1578046-3    113             3165222-5     39,43       3827602-8     27        3830539-7     91       3985509-3     113
1578937-3    131             3165234-0     17          3827611-9     75        3830718-7     15,151   3987034-0     125
1587694-9    125             3165309-0     15          3827612-7     91        3830742-7     15       3987505-9     141
1587695-6    125             3165369-4     15          3827643-2     81,83     3830749-2     150      3987785-7     103
1598185-5    141             3165397-5     15          3827733-1     75        3830771-6     91       8130106-1     152
1598753-0    133             3165747-1     15,151      3827735-6     123       3830882-1     49       8130120-2     19
1608765-2    133             3169490-4     17          3827778-6     87        3830932-4     49       8140024-4     117
1608766-0    133             3169648-7     23          3827818-0     113       3830971-2     81,83    8140576-3     129
1613241-7    103             3169689-1     47,49       3827860-2     87        3831094-2     65       8142100-0     135
1618737-9    135             3172492-5     141         3827869-3     91        3831107-2     35       8148244-0     55
1624394-1    113,127         3173718-2     113         3827870-1     91        3831133-8     57       8148328-1     55,61,63
1624477-4    133             3173821-4     103         3827871-9     91        3831141-1     91       8148445-3     17
1636242-8    103             3173907-1     111         3828000-4     35        3831142-9     91       8148450-3     17
1636309-5    35              3173908-9     111         3828002-0     35        3831143-7     81,83    8148471-9     59
1660909-1    81,83           3173913-9     111         3828003-8     15        3831190-8     91       8148488-3     15
1674083-9    91              3173995-6     69          3828024-4     152       3831284-9     150      8148587-2     61
1674206-6    91              3183227-2     15          3828030-1     49        3831285-6     29,150   8148729-0     77
1674223-1    81,83           3183228-0     15          3828041-8     93        3831383-9     35       8148863-7     15
1674922-8    91              3183241-3     15          3828043-4     93        3831384-7     35       8149086-4     35
1675830-2    103             3183425-2     63          3828218-2     87        3831479-5     71       8149186-2     97
1675839-3    15,39           3184823-7     29          3828229-9     77        3831494-4     91       8149261-3     103
1675841-9    15,39,151       3184837-7     23,59       3828230-7     77        3832463-8     93       8149301-7     97,151
1676554-7    99              3184865-8     23          3828247-1     33        3832467-9     111      8153706-0     143
1676586-9    103             3184868-2     23          3828309-9     79        3832468-7     111      8155899-1     135
1676622-2    19              3199185-4     111         3828310-7     79        3832469-5     111      8155900-7     135
1676806-1    71              3581933-3     113         3828400-6     19        3832470-3     111      8155901-5     135
1676838-4    143             3825490-0     93          3828447-7     145       3832471-1     111      8157766-0     125

Ref. No 7741440 / 2001-03
156
Group
Grupp
                           Numerical Register                                  Nummerregister
99                         All Parts                                           Alla artiklar

 Part No      Page            Part No      Page   Part No      Page   Part No      Page     Part No      Page
 Artikel nr   Sida            Artikel nr   Sida   Artikel nr   Sida   Artikel nr   Sida     Artikel nr   Sida
 8159013-5    135             20430432-3    35
 8159975-5    65
 8170115-3    15
 8170116-1    15,151
 8170158-3    17
 8170192-2    29
 8170193-0    23
 8170195-5    23
 8170197-1    23
 8170199-7    23
 8170219-3    23
 8170220-1    23
 8170237-5    23
 8170261-5    35,45
 8170274-8    49
 8170282-1    55
 8170312-6    99
 8170314-2    97
 8170319-1    97
 8170389-4    19
 8170423-1    141
 8170430-6    35,39
 8170452-0    23,151
 8170473-6    15,23,151
 8170513-9    97
 8170514-7    97,151,152
 8170515-4    97,151
 8170519-6    97,151
 8170534-5    47,49,152
 8170553-5    15
 8170558-4    35,39,152
 8170561-8    23
 8170574-1    27
 8170583-2    35
 8170596-4    89
 8170626-9    15
 8170666-5    19
 8170702-8    35
 8170816-6    89
 8170833-1    99,151
 8170878-6    35
 8170959-4    71,151
 8192235-3    35,39,152
 8193841-7    61,63
 8193930-8    29
 8193939-9    31
 8193962-1    29
 8193971-2    35
 8193986-0    23,25
 9148107-7    135
 9148135-8    135
 9148263-8    135
11030277-5    21
11030375-7    77
11031769-0    21
11031785-6    21
11031901-9    49
11127104-5    49
20365079-1    35,152
20367040-1    141
20374280-4    117
20374281-2    117
20374282-0    117
20381155-9    59
20382270-5    127
20397814-3    55
20409005-4    113
20409236-5    113
20412953-0    15,151
20424056-8    117

                                                                                          Ref. No 7741440 / 2001-03
    Parts Catalogue            Parts Catalogue
        Gen Set Engine

TAD1240GE
TAD1241GE
TAD1242GE




Ref No: 7741440      2001-03


                                                              "




                                                                  2001-03 ã AB Volvo Penta.
                                                                  Ref. No. 7741440




                                  AB Volvo Penta
                                 SE-405 08 Göteborg, Sweden
                                                           Bearing Maintenance




                                        HC4 & HC5 single bearing
                              ITEM
                              No.       DESCRIPTION
                              1         N. D. E. Bracket (Non Drive End)
                              2         N. D. E. Cover
                              3         D. E. Adaptor SAE-0 (Drive End)
                                        Main Frame Only (Non Service
                              4         Part)C,D,E
                                        Main Frame Only (Non Service
                              4         Part)F
                                        Wound Main Stator Assembly(No
                              5         sensors)
                              6         Wound Rotor Assembly Complete
                              7         Fan
                              8         SHAFT (Non Service Part)
                              9         Wound Exciter Stator 65mm
                              10        Wound Exciter Rotor 65mm
                              11        Rotating Rectifier Assembly
                              12        Terminal Box Side Panel
                              13        Terminal Box Lid
                              14        A. V. R. MX341-2
                              15        Main Terminal Arrangement
                              16        Drive End Screen
                              17        Coupling Disc SAE 18
                              18        Coupling Disc Washer
                              19        Coupling Bolt M20 x 60 Long
                              20        Terminal Box Endpanel N.D.E.


TD_HC 456 MANGB_10.06_02_GB        43                              Copyright 2004

				
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