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Eurotherm Product Overview - Temperature Control and

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Eurotherm Product Overview - Temperature Control and Powered By Docstoc
					             2500/T800
            Product Overview




EUROTHERM

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  Controller markets & applications
      MINATURE                  GENERAL PURPOSE                             PROGRAMMER, ADVANCED CONTROLLERS

                                                                                                                                        Discrete
                                                                                                                                        Control

                                                                                                                                         Distributed
    2100            2200                                  T630      2400                       2600        2700                 T640
                                                                                                                                         Control
                            2500                                 T800 + 2500                               T103                          T940




                                                                 Heat treatment                           Chemical and Pharmaceuticals
           Simple heating & cooling                              Furnaces                                 Reaction vessels
           Small ovens, chillers                                                                          Fermenters
           Injection moulding                                                                             Pressure, flow, level, PH
                                                                       Ceramics & bricks
                                                                       Dryers                                         Semiconductor
                           Food & brewing                              Kilns                                          Crystal growing
                           Blending, baking                                                                           Diffusion
                           Refrigeration                                                                              M.B.E
                           Fermentation, Pasteurisation                        Glass
                                                                               Melting
                                                                               Forehearths
                                                                               Lehrs
                            Plastic & rubber
                            Solid extrusion                                          Aerospace & automotive
                            Wire coating                                             Carburising furnaces, creep testing
                            Film extrusion, Pipe extrusion                           Environmental chambers, Autoclaves,
                                                                                     Engine test beds, Infra-red paint drying
                               Heating & ventilation
                               Gas burner & boiler control



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 Series 2500 One Range - Flexible options

 Scalable 2. 4. 8. 16 I/O module per Base

 Multi loop control - 8 Loops

 Simple, Cascade, Ratio or Override

 Signal Conditioning

 Alarm monitoring

Valve positioning and TPO controllers


 Hot Swap I/O modules

 Modbus, Profibus DP and DeviceNet


 Global Support

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2500 – How it is used

   The 2500 is designed to work as flexible
   controller in a number of possible
   architectures:
   • As stand alone programmer/controllers using the Eurotherm
   type T800 ¼ VGA display
   • As front end control and data acquisition for third party PLCs
   and SCADA packages
   • As stand alone signal conditioning or alarm monitor
   • As extension I/O for the 2604 and 2704
   programmer/controllers




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What is the 2500?
  I/O Control Module (IOC)            2500M Plug-in I/O Modules
  Always mounted in the left hand     Can be mounted in any order
  position.




  Configuration
  port RS232                                                          Optional
  Address switch                                                      Fuses or
                                                                      Isolator links
                                                                      2500T
                                                                      Terminal
                                                                      Units
   Digital
   communications
   port RS485/422                                                   2500B Base
                              Plant and Process Connections
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The IOC Module

            The Input / Output Controller module (IOC) is the central
            processing unit of the 2500 system.

            The IOC supports several communications interfaces for
            configuration and large networked systems, SCADA packages,
            T940 and the Visual Supervisor, PLCs and so on:
            • An RS232 interface using an RJ11 connector is used for system
            configuration
            • Modbus 3-wire or 5-wire communications
            • Profibus DP or Profibus DPv1 communications
            • DeviceNet communications
            Note: The last three each require a dedicated version of the
            IOC and Terminal Unit; the "Configuration Port" is standard on
            all IOCs.

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     2500 - Programmable I/O Alarm System
         User selectable input and output
          – T/C, RTD, mA, mV, V, Pot, Pyrometer.
          – Logic or Relay (2A @ 240v)

         Each analogue module has eight alarms
          – with set-point, hysteresis, latching
            and inhibit functions.

         4 additional user assignable alarms per base
          – selectable AbsHi, Abs Lo, Dev Hi, Dev Lo, Dev band

         Diagnostic LED's
          – show Analogue signal status
          – provide local indication or alarm status

         Alarm Status, PV and Output available
              over communications as standard
          – Alarm blocking and latching over communications


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  2500 Advanced Features
         Calculation package includes :
          – Analogue Calculations
              » +, -, *, /, min, max, hot swap, sample and hold, power, square
                root, exp, analogue switch, Ln, absolute difference, …….
          – Logic calculations
              » AND, OR, XOR, SR LATCH, =, >, <, >=, <=,

         Wide range of configurable functions
          –   signal select on failure
          –   Hi / Lo input select
          –   Simple mass flow
          –   And lots, lots more…..

         Windows tool
         Cloning
          –   File load, save and compare

         Drag and drop wiring
         Cut and paste
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 2500 Toolkit Blocks

         User Values
           16 user values per IOC

         Analog/Logic Blocks
           32 analog and 32 digital operation per IOC

         Timer Blocks
           Up to 8 timers per IOC
           4 timer types – Pulse, Delay, Minimum On and One Shot

         Totaliser Blocks
           8 totalisers are supported per IOC
           Used to measure the total quantity of a measurement over time
            (e.g. flow, power)

         Counter Blocks
           8 counters are supported per IOC
           Counter provides a function to count transitions from ‘OFF’ to ‘ON’


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  2500 IO




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   2500M - AI2 Two Channel Universal Analogue input Modules

             Low level range                                         -100 to +100mV
             High level range                                        0-20mA or 0-10Vdc
             Resolution                                              <2uV for low level inputs
                                                                     <0.2mV for high level inputs
             Linearity                                               Better than 0.2OC
             Calibration accuracy                                    +/- 1OC or +/- 0.2% of reading
             User calibration                                        Low and high offsets can be applied
             Thermocouple types                                      All common types
             Potentiometer input                                     100 ohm to 1.5Kohm
              Dual               Dual 3-wire           Dual 4-wire        Dual Milli-amps        Dual Volts (V)       Zirconia Probe
              thermocouple       (PRT)                 (PRT)              (mA)                   or milli-volts       (high
              (T/C)                                                                              (mV)                 impedance
                                                                                                                      input)


                                      H1      H2         H1       H2         H1        H2         H1        H2         H1        H2


                                      I1 B1 I2 B2       I1 B1 I2 B2         I1 B1 I2 B2           I1 B1 I2 B2          I1 B1 I2 B2


               1+   1-   2+ 2-        A1 C1 A2 C2        A1 C1 A2 C2         A1 C1 A2 C2          A1 C1 A2 C2          A1 C1 A2 C2

                                 I1         A1 C1      I1 A1   B1 C1         A1        C1         A1        C1

                                        PRT                PRT                    mA                    V
                                                                                                                                            Functional
                                       I2      A2 C2      I2 A2   B2 C2           A2        C2         A2        C2         A2        C2   insulation *

                                            PRT                PRT                     mA                   V                    Zi




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 2500M - AI3 Three Channel high level Analogue input Modules

             Input range                                                 -20mA to +20mA
             Resolution                                                  < 0.5uA
             Linearity                                                   <0.003% of range
             Calibration accuracy                                        +/- 0.01% of range, 0.05% of reading
             User calibration                                            Low and high offsets can be applied
             Power Supply                                                nominal 24Vdc @ 25mA for two wire transmitters


                   Three Channel               Three Channel
                  Milli-amps (mA)              Milli-amps (mA)
                  Remote powered                    Isolated
                    two wire Tx                  24v Supply
                                                Two wire Tx,


                    P1 P2      P3                   P1 P2      P3


                    C1 C2 C3                       C1 C2 C3


                    I1   I2    I3                  I1    I2    I3

             I1          C1                   P1         C1

                   mA                              mA

                    I2             C2               P2             C2
                                                                               Functional
                          mA                              mA                  insulation *
                              I3         C3                   P3         C3

                                    mA                              mA




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       2500M - AI4 Quad Channel Analogue input Modules

              Low level range                                      -100 to +100mV
              High level range                                     0-20mA
              Resolution                                           <2uV for low level inputs
                                                                   <0.2mV for high level inputs
              Linearity                                            Better than 0.2OC
              Calibration accuracy                                 +/- 1OC or +/- 0.2% of reading
              User calibration                                     Low and high offsets can be applied
              Thermocouple types                                   All common types

               Quad               Quad milli-volts    Quad Milli-amps
               thermocouple       (mV)                (mA)
               (T/C)




                2+ 2-     4+ 4-    2+ 2-      4+ 4-     2+ 2-     4+ 4-



                1+   1-   3+ 3-     1+   1-   3+ 3-     1+   1-   3+ 3-



                                   mV            mV     mA           mA




                                   mV           mV      mA          mA
                                                                             Functional
                                                                             insulation


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       2500M/AO2 Two Channel Analogue output Module



                 Range                                               0-20mA, 0-10VDC (isolated)
                 Resolution                                          1 part in 10,000
                 Analogue output                                     Selectable using User Wiring
                 functions
                 Output Load                                         Up to 600 ohms




                      1+ 1-    2+ 2-


                1+        1-   1+          1-

                     V                 V




                1+        1-   2+          2-

                     R                 R        Note: The input impedance ‘R’
                                                of the device connected to the
                     mA             mA          analogue output module can be
                                                up to 600




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 2500M - DI4 Four Channel Digital Input Module

               Contact closure inputs                                                       Open circuit voltage: 24 to 30Vdc
                                                                                            Short circuit current: 24 to 29mA
                                                                                            Off state: <100ohm input resistance
                                                                                            On state: >28Kohm input resistance
               Logic inputs (current                                                        Off state: -3 to 5Vdc @ <-0.4mA
               sinking)                                                                     On state: 10.8 to 30Vdc @ 2.5mA
               Digital input functions                                                      Selectable using iTools


                    1       2   3       4                               1       2       3       4



                    C   C       C   C           Functional             C    C           C   C
                                                isolation

                    V+ V+       C   C                                   V+ V+           C    C

                1       C       2           C                          V+ V+            C   C

                                                             +
                                                                     Voltage                 To Additional
                                                                     Supply                  Logic Input
                +       -       +           -                -
                                                                                             Modules
                                                                 1          C       2               C
                3       C       4           C



                                                                 3          C       4               C
                +       -       +           -


                    Logic Inputs                                      Contact Inputs



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  2500M - DI6 Six Channel Digital Input Module

             230vAC inputs
             Active state minimum ON                       180 volt AC
             Inactive state minimum OFF                    R.M.S.
             115vAC inputs                                  60 volt AC
             Active state minimum ON                       R.M.S.
             Inactive state minimum OFF
                                                           90 volt AC R.M.S.
             Digital input functions                       30 volt AC R.M.S.

                                                           Selectable using
                                                           iTools
                     L5   N5   L6   N6



                     L3 N3     L4 N4



                     L1   N1    L2 N2

                L5        N5   L6        N6

                     ~              ~
                L3        N3   L4        N4   Functional
                                              isolation
                     ~              ~
                L1        N1   L2        N2

                     ~              ~




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  2500M - DI8 Eight Channel Digital Input Module

               Contact closure inputs                                              Open circuit voltage: 24V dc nominal
                                                                                   Short circuit current: 10mA
                                                                                   Off state: <100ohm input resistance
                                                                                   On state: >28Kohm input resistance
               Logic inputs (current                                               Off state: -3 to 5Vdc
               sinking)                                                            On state: 10.8 to 30Vdc @ <10mA
               Digital input functions                                             Selectable using iTools


                        1       3   5    7                 1      3       5    7



                    C1 C2           C3 C4                  C1 C2          C3 C4



                        2       4    6   8                    2       4    6   8



                                                      1   C1      2        3   C2      4
               1   C1       2        3       C2   4


                                                      +   -       +        +       -   +
                                                                                           Functional
                                                                                           isolation
               5   C3       6        7       C4   8   5   C3      6        7   C4      8



                                                      +   -       +        +       -   +



                    Contact Inputs                         Logic Inputs




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 2500M - DO4 Four Channel Digital output Modules



              Quad logic output                                         18Vdc, 10mA (non-isolated) per channel
              Quad 24V output                                           24Vdc, 100mA (non-isolated) per channel


              Digital output functions •On/off - for alarms and events
                                                                        driving indicator lamps or solenoid valves.
                                                                        •Time Proportioning - for control,
                                                                        driving contactors or motorised valves.
                         1   2    3       4


                         C   C    C       C



                          V+ V+ C         C


                          V+ V+       C       C
                                                        To Additional
               +
                                                        Logic Output
                        Voltage
                                                        Modules
               -        Supply

                   C 1           C 2              C 3   C 4

                    1             2                3     4

                         Logic Outputs




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 2500M - DO4 Four Channel Relay output Module


             Relay rating                          2A, 264Vac resistive (3 n/o, 1 c/o relay)


             Digital output functions •On/off - for alarms and events
                                                   driving indicator lamps or solenoid valves.
                                                   •Time Proportioning - for control,
                                                   driving contactors or motorised valves.




               B1 B2   B3 B4



               A1 A2 A3 A4


                          C4


              A1 B1     A2 B2   A3 B3   B4 A4 C4




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 2500 Power Supply

     An external power supply is required. The nominal voltage is
      24 VDC with tolerance of 18 VDC to 28 VDC
     Eurotherm offers three 24VDC supplies
               2.5 amp (60 watt)
               5 amp (120 watt)
               10 amp (240 watt)




     A system with 4 analog inputs, 4 analog outputs, 4 digital
      inputs and 4 digital outputs requires 0.5 amps.
     The Eurotherm power supply:
               Will hold up power for 20-37 ms. on power fail
               Has watchdog relay
               Can be paralleled with another supply


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T800 Visual Supervisor

    Powerful Controller
    Comprehensive Data Logger
    Extensive operator displays
    Powerful trending
    Comprehensive Alarm history
    Powerful Setpoint Programmer
    Batch and Recipe option
    Comprehensive Security
    Local disk drive
    Bar-Code Reader option
    Open I/O network
    Compact all in one unit

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    Powerful Controller

   Continuous Controller
      Advance control
      Block structured programming
      Extensive library:
     PID, lead/lag, logic, maths etc.


       Sequencing using SFC



       Powerful commissioning
        & diagnostics tools




    EUROTHERM
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Extensive Operator Displays

    Standard screens automatically generated:
        Overview
        Group
        Point: PID, analogue & digital monitor
        Trends
        Setpoint Programs


    Status Banner:
        Alarm & Setpoint Program status




    Up to 99 configurable displays




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Powerful Setpoint Programmer

    Up to 8 analogue and
     16 digital on a single time base
    Up to 250 segments

    Preview and pre-plot capability

    Review mode

    Multiple Setpoint Programs

  Up-to 4 Setpoint Programs
 simultaneously
    Local/Remote setpoint program editor

    Load Setpoint programs via floppy disc



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Advanced Recipe

   On line recipe
   editor

   Off line recipe
   editor

      Multiple recipes

      Diagnostic info

      Powerful recipe monitor
         Online changes and
        capture


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Batch Control


   Configure batch from setup
  page
   Unique custom/automatic batch
  id
   Recipe selection and download
   Six operator entry fields
   Batch control; Start, Hold, Abort,
  Reset, Restart, etc.
   Automatic batch log and report
  generation




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Eurotherm Project Studio

     LINtools Database configuration
     LINtools Online Monitor
     Eurotherm Network Explorer
     LINtools SFC Configuration
     LINtools SFC online monitor
     OPC Scope
     Review
     Screen Editor
     Setpoint program editor
     Online Books all the manuals and specifications in PDF or HTML format
     iTools 2500, 2000 Series and T630
     LINtools T800, T940, T640 and T103




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Eurotherm Project Studio

      User Screen Editor
                                                           LINTools
                                    Visual       ALIN
                                  supervisor




                                         Profibus/Modbus

                           2500




                                                              iTools
     Setpoint Program
          Editor


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