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PROFIBUS PROFINET International

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PROFIBUS PROFINET International Powered By Docstoc
					PROFIBUS,
PROFIBUS
PROFINET
            PI (PROFIBUS & PROFINET International)
                  Update and The Way Forward




                              Seoul
                          December 2009

                           Jörg Freitag
                           PI Chairman
               PI Worldwide Support
 PROFIBUS,
 PROFIBUS
 PROFINET                 26 Regional PI Associations (RPA)
                          40 PI Competence Centers (PICC)
Organization
                          18 PI Training Centers (PITC)
Numbers
                          10 PI Test Laboratories (PITL) for Certification Tests
PROFIBUS PA                    Belgium
                               Belgium             France              Italy
                                                                       Italy                       Sweden
                                                                                                  Sweden         Czech Rep.
                               RPA, PICC
                               RPA, PICC           RPA, PICC,          RPA, PICC
                                                                       RPA, PICC                   RPA, PICC
                                                                                                  RPA, PICC      RPA
                                                   PITC                                                          PICC,
                                                                                                                 PICC PITL
PROFINET
                 W- EU

                               Denmark             Germany             Netherlands                Switzerland    Poland
                                                   + Austria




                                                                                                                               E- EU
                               RPA                                     RPA, PICC,                 RPA, PICC,     RPA, PICC
                                                   RPA, PICC
Wireless                                           PITC, PITL          PITC, PITL                 PITC
                                                                                                                 Russia
                               Finland              Ireland            Norway                     UK             RPA
Energy                         RPA                  RPA
                                                    RPA,               RPA PICC
                                                                       RPA, PICC,                 RPA PICC
                                                                                                  RPA, PICC,
                                                    PICC, PITC         PITC                       PITC            Slovakia
Management                                                                                                        RPA
                                                                                                                 China
                                                                                                                 RPA
                                                                                                                 PICC, PITL
                                                                                                                 India
                                                                                                                 RPA
                                                                                                                 PICC
                                                                                                                 Japan




                                                                                                                               Asia
                                                                                                                 RPA
                                                                                                                 PICC, PITL
                                                                                                                 Korea
                               Brazil                                                                            RPA, PICC
                  erica




                               RPA, PICC
                                                                                                                 Middle-East
                               Chile                                                                             RPA
                Ame




                               PICC
                               USA                          Southern Africa                    Australia/        South-East-Asia
                               RPA, PICC,                   RPA, PICC, PITC                    New Zealand       RPA, PICC
                               PITC, PITL                                                      RPA, PICC, PITC
               PROFIBUS & PROFINET International                              PI, 30.11.2009                                           2
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization

Numbers

PROFIBUS PA

PROFINET

Wireless

Energy
Management




               PROFIBUS & PROFINET International   PI, 30.11.2009   3
               PROFIBUS Nodes
 PROFIBUS,
 PROFIBUS
 PROFINET
                    PROFIBUS
                      Nodes
Organization    30 Mio.

Numbers                                                                                                          28.3 Mio.
                                                                               In 2008:
                                                                                 5 Mio
PROFIBUS PA     25 Mio.
                                                                                Nodes !

PROFINET                                                                                                      23.3 Mio.
                                                          In 2007:
                                                           4.5 Mio
Wireless        20 Mio.                                    Nodes !
                                                                                                          18.8 Mio.
Energy
Management
                15 Mio.




                10 Mio.




                    Mio.
                  5 Mi




                                                   1994              1999                             2008
                                                                                                                      Time
                              1990                                          2000            2004   2007



               PROFIBUS & PROFINET International                               PI, 30.11.2009                                4
               Growth is right on Target
 PROFIBUS,
 PROFIBUS
 PROFINET
                   PROFIBUS
                     Nodes
Organization
                  50 Mio
                                                                                                          Mio
                                                                                                       50 Mio.
Numbers                                                                                                in 2012
PROFIBUS PA
                  40 Mio
PROFINET

Wireless
                   30 Mio
Energy                                                                                      28 3 Mio in 2008
                                                                                            28.3
Management

                                                                                         25 Mio
                   20 Mio                                                            April 2008




                   10 Mio



                    3 Mio
                                                                                                           Time
                              1990                 1995   2000          2005      2008   2010   2012




               PROFIBUS & PROFINET International                 PI, 30.11.2009                                   5
               PROFINET Nodes
 PROFIBUS,
 PROFIBUS
 PROFINET
                             PROFINET
                              Nodes
Organization

Numbers                   4 Mio.
                                           PROFINET- The leading Industrial
PROFIBUS PA
                                                     Ethernet System
PROFINET
                          3 Mio.
Wireless
                                                                                                                3 Mio.

Energy
Management
                          2 Mio.

                                                                      Growth 40%
                                                                                                  1.6 Mio.

                          1 Mio.                                                           1.14 Mio.         Average increase
                                                                                                             by 37 % per year




                                                                                                                 Time
                                    2001    2002   2003 2004   2005   2006   2007       2008   2009   2010



               PROFIBUS & PROFINET International                       PI, 30.11.2009                                           6
               PROFIsafe Nodes/Systems
 PROFIBUS,
 PROFIBUS                                     PROFIsafe
 PROFINET
                                            Nodes/Systems
                             700.000
Organization
                                                                                  ARC, Feb 2009
Numbers                      600.000

PROFIBUS PA
                                                                                                                            +54%
                             500.000
                             500 000
PROFINET

Wireless
                             400.000
Energy
Management
                                                                                                       +78%
                             300.000




                             200.000
                                                                               +68%



                                                        +71%
                             100.000
                                                                                                                                   +61%
                                                                                      +63%                    +58%
                                                               +45%
                                   0
                                               2004                   2005                   2006                    2007                  2008
                    PROFIsafe Nodes            80.000             137.000                    230.000                 410.000              630.000
                    PROFIsafe Systems          11.000                 16.000                 26.000                  41.000               66.000


               PROFIBUS & PROFINET International                                  PI, 30.11.2009                                                    7
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization

Numbers

PROFIBUS PA

PROFINET

Wireless

Energy
Management




               PROFIBUS & PROFINET International   PI, 30.11.2009   8
               PROFIBUS PA – Previous Development
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization                         Market requirements                  Solution
Numbers

PROFIBUS PA

PROFINET                                           PROFIsafe for PA
Wireless
                Safety
                                                                          Profile
Energy                                             Condensed Status        V3.01
                                                                           V3 01    2004
Management      NAMUR
                                                    I&M Functions
                Plant Asset Management



                                                                          Profile
                                                                           V3.0     1999
                Standard field device for process automation




               PROFIBUS & PROFINET International         PI, 30.11.2009                9
               PROFIBUS PA – The step ahead!
 PROFIBUS,
 PROFIBUS
 PROFINET

                                     Market requirements                   Solution
Organization
                                                     Classifications
                                                     Cl   ifi ti
Numbers
                                                      and symbols
PROFIBUS PA     NAMUR
                                                     Version handling
PROFINET

Wireless                                             Identification of
                                                      device version
Energy
Management
                                                        l     ith t
                                                       also without
                                                      power supply         Profile
                                                                                     2009
                                                                            V3.02
                Life Cycle Management
                                                     Device exchange

                                                     Full compatibility
                                                   to predecessor device


                                                      Up- / Download
                Fast parameter transfer


               PROFIBUS & PROFINET International          PI, 30.11.2009                10
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization

Numbers

PROFIBUS PA

PROFINET

Wireless

Energy
Management




               PROFIBUS & PROFINET International   PI, 30.11.2009   11
                Key Markets for PROFINET
 PROFIBUS
 PROFIBUS,
 PROFINET



Organization

Numbers                           Factory                  Motion                       Process
PROFIBUS PA                        Automation               Control                      Automation
PROFINET

Wireless

Energy
Management




                      Automotive Industry          Wood-, ceramic-,             Oil & Gas, Energy
                                                   glass processing
                                          y
                      Machine tool industry        machines                     Chemicals
                      Logistic &                   Plastic injection            Pharmaceutical
                     Transportation &              molding machines
                     Material Handling                                          Mining & Metal
                     Electro Industries            Packaging machines           Food & Beverage
                     Textile Industries            Printing presses             Water & Waste
                                                                                Recycling
               PROFIBUS & PROFINET International               PI, 30.11.2009                         12
               PROFINET in Process Automation
 PROFIBUS,
 PROFIBUS
 PROFINET                                                                            ERP
                                                                                     MES
Organization                                                                         Ethernet
                                                                                     backbone
Numbers
                                                   DCS                                   Plant wide data exchange
PROFIBUS PA                                                                              between Field, DCS and IT level
                                                                                         Integration of various
PROFINET
                                                                                         fieldbusses via proxies
Wireless

Energy
Management

                                                                                                                                      PROFIBUS DP
                                       1
                               2
                       3
                   4               PROFIBUS PA                                                                    PROFINET
                    5
                                                   16                        1
                           6                                         2
                                   7       8   …
                                                             3                                                                1
                                                                                                                      2
                                                         4                                                    3

                                                         5               HART                             4                   FF H1
                                                                 6                          16            5
                                                                         7       8   …
                   PROFINET PROXY                                                                                 6                         16
                                                                                                                          7       8     …

               PROFIBUS & PROFINET International                                         PI, 30.11.2009                                          13
                Key functionalities for Process Automation
 PROFIBUS,
 PROFIBUS
 PROFINET                        Fieldbus integration                                                     Configuration in Run (CiR)
                                DCS
Organization
                                                                                                                                            DCS
                                                          DeviceNet
Numbers

PROFIBUS PA                                                                      PROFIBUS DP
                                                                                                                      Remote I/O                     Proxy
PROFINET               PROFIBUS PA
                                                                      PROFINET

Wireless
                                                   HART
                                                                            FF H1
Energy
Management
                              Time sync / time stamping                                                         Scalable Redundancy
                                                                                                                     Redundant Controller
                                                                                                                                                  Backup
                                                           System Master Clock                             Primary
                                                           (GPS, DCF77, …)




               Controller 1               Controller 2            Controller 3

                                     Backup
                                  Clock Master                                                                         Redundant Network



                                                              y
                                                          Proxy
                                                                                                                       Device with                           Device with
                                                                                                                       redundant                             singular
                                Device           Device                                                                connectivity                          connectivity



                PROFIBUS & PROFINET International                                              PI, 30.11.2009                                                       14
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization

Numbers

PROFIBUS PA

PROFINET

Wireless

Energy
Management




               PROFIBUS & PROFINET International   PI, 30.11.2009   15
               Wireless Communication
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization
 Field
Numbers
 Level
PROFIBUS PA
                          PG                                     CPU
PROFINET                                                                                         Mobile
                                                             PROFINET                            Panel
Wireless
   Radio / Protocol:                                   AP                         AP
   Wireless LAN
Energy
Management                                                                        WSAN Gateway

 Sensor
 Level                 Remote I/O WLAN




   Radio / Protocol:
   PA: 802.15.4 (Wireless HART)                    Sensor
                                                            Wireless              Wireless
   FA: 802.15.1 (Bluetooth,                                 FA Sensors
                                                               Se so s            PA Sensors
                 b    d
                 based on WISA)

               PROFIBUS & PROFINET International                 PI, 30.11.2009                           16
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization

Numbers

PROFIBUS PA

PROFINET

Wireless

Energy
Management




               PROFIBUS & PROFINET International   PI, 30.11.2009   17
               Why PROFIenergy?
 PROFIBUS,
 PROFIBUS
 PROFINET      Energy consumption without / with PROFIenergy during production time,
               example bodyshop
Organization

Numbers

PROFIBUS PA

PROFINET

Wireless

Energy
Management




                                                                  Up to 80 percent saving of
                                                                  energy with PROFIenergy
                   gy        p          g      p
               Energy consumption during non-production time:
                  approx. 60% of energy consumption during
                               production time

               PROFIBUS & PROFINET International                PI, 30.11.2009                 18
               Five reasons for PROFIenergy
 PROFIBUS,
 PROFIBUS
 PROFINET

                                                                                    Cost savings by
Organization            Controller                 HMI                              elimination of the
                                                                                    external hardware
Numbers
                                                                                    Free selection of
PROFIBUS PA                                                                         devices by
                                                                                    manufacturer
PROFINET
                                                                                    independent standard
Wireless
                                                                                    Savings in investment
Energy                                                                              by easy and compatible
Management                                                                          use in existing
                                                                                    programs
                                                                                    Energy saving in short
                                                                                    breaks by switching off
                                                           DC24V                    selectively
                    Distributed         Motion Control &
                                                                                    High reliability by
                        I/O                  Drives
                                                                                    switching off / on in a
                                                                                    coordinated way

                       Energy saving in breaks by switching off selectively

               PROFIBUS & PROFINET International                   PI, 30.11.2009                             19
                  Commands And Status Functions
 PROFIBUS,
 PROFIBUS
 PROFINET

                                                           Start of the break by sending the
Organization                                               duration of the break
                                    Commands
Numbers                                                    Explicit switch on command
                                  Start_Pause
PROFIBUS PA                                                Behavior of the device is delivered
                                  End_Pause
                                                                       p
                                                           with the response
PROFINET
                  FIenergy



Wireless

Energy                            Status Functions       Reading of ...
               PROF




Management                                               ... supported commands
                                  Device_Identify
                                  Query_Modes            ... energy levels (timing and power
                                                         consumption)
                                  PEM_Status
                                                         ... actual energy state
                                  Query_Measurement
                                                         ... measurement data




                             PROFIenergy is open for further requirements in the future!
                             PROFI       i       f f th          i     t i th f t      !

                  PROFIBUS & PROFINET International       PI, 30.11.2009                         20
               Requirements of the End-User
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization    Usability
Numbers                 Same conduct of the devices during                 HMI                         Controller

PROFIBUS PA                   Parameterization

PROFINET
                              Runtime
                              Diagnosis                                                       Safety
Wireless

Energy
Management
                Wide Support of Device                                                                        Sensors

                Manufacturer                                       Motion Control
                                                                                    Robots   Decentralized
                                                                                             Peripherals
                                                      Technology   & Drives
                        Higher Energy Saving Effect
                        Option of Choice




               Standardization by PI (PROFIBUS & PROFINET International)
               St d di ti      b                          I t    ti   l)

               PROFIBUS & PROFINET International         PI, 30.11.2009                                             21
               Companies in Working Group „Energy Management“
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization

Numbers

PROFIBUS PA

PROFINET

Wireless

Energy
Management




                        13 companies with 26 participants in Working Group

               PROFIBUS & PROFINET International   PI, 30.11.2009            22
               Procedure
 PROFIBUS,
 PROFIBUS
 PROFINET



Organization
                                       Definition of Use Cases
Numbers           Request                                                              Imple-mentation
                                       and Requirements          Defini-tion of a
                  of                                                                   by Device         Deploy-ment
PROFIBUS PA                            by PROFINET Marketing     Profile
                  AIDA                                                                 Manufacturers
PROFINET                               WG

Wireless

Energy
Management
                       F lfill    t f the defined Use Cases and sites requirements on
                       Fulfillment of th d fi d U C           d it        i     t
                        the following terms:

                               Use of existing (communications-) mechanisms
                               Independent Implementation
                               Fast Realization possible



                                         gy      g                   gy                           y
                First Release of the Energy Saving Profile “PROFIenergy” available to the market by the end 2009


               PROFIBUS & PROFINET International                      PI, 30.11.2009                                   23
               PROFIBUS & PROFINET im Web
 PROFIBUS,
 PROFIBUS
 PROFINET

                  www.profibus.com                                  www.profinet.com
Organization

Numbers

PROFIBUS PA

PROFINET

Wireless

Energy
Management




               PROFIBUS & PROFINET International   PI, 30.11.2009                      24

				
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