Revolutionary new solution for offensive odors from pig farms

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					  Shoushuu-Kan




    Deodorization Pipe
Solution For Pig farm Odor




     NOZOMI Co., Ltd
Revolutionary new solution for offensive odors from pig farms.

Pork is one the most popular sources of food for mankind.
Production of pork has been increasing in many parts of the world today.
At the same time however, the environmental consequences of pig farming is of increasing public concern
particularly offensive odors emitted from pig manure, urine and waste water.
Deodorization Pipe presents a revolutionary new solution for offensive odors from pig farms.



消臭管 Shoushuu-Kan(Deodorization Pipe)


Shoushuu-Kan means Deodorization Pipe in Japanese.


The structure of Deodorization Pipe

The transparent reinforced plastic pipes are filled with ceramic tips combined with oxidized metals
(metals-oxide).




How the Deodorization Pipe works.

The energy of sunlight especially ultraviolet rays produces electrons after reacting with ceramic tips.
Supplied water through Deodorization Pipe is converted to the function water from the normal water.


How normal water is converted into function water.

After producing electrons, the ceramic chips replenish electrons through the resolution of water molecules.
The production of hydrogen occurs in the processed water.
This processed water (hydrogenate water) becomes “function water” which then affects and activates the
normal bacterial flora in pigs’ bowel.
Thus it functions as deterrent to odor causing bacterials.
As a result, odors from pig manure are reduced tremendously.
(The above mentioned account is based on our hypothesis. )
The effects of Deodorization Pipe.

The effects of “function water” on pigs as their drinking water.
  ☆Decrease of odors in pig manure and urine.
  ☆Decrease of volume of pig manure.(Speed of fermentation to be fertilizer is very fast.)
  ☆Decrease of odors of septic tanks.


How to install Deodorization Pipe.

Deodorization Pipe is only needs to be installed to the existing water supply pipe. (It is that simple!)
Only one Deodorization Pipe is required per 1,000 pigs.
If in the case the water supply is not sterilized, the Deodorization Pipe may get covered with algae (water bloom).
Therefore, a normal water sterilization system is required in order to maintain the normal function of Deodorization
Pipe.




Cleaning of Deodorization Pipe

The stains inside deodorization pipe make the works of the deodorization pipe declined.
So cleaning of pipe is required once in several months.
When you clean up deodorization pipe, catalyst chips should be taken out from the plastic pipe and put into the
bowl full of water with a little bit chlorine for one night.
Then wash them by water and reset.




  A pipe covered with alga      You can take out caps easily   Take out all the ceramic chips   Use Brush and wipe down algae
Pictures of Installation

"Deodorization Pipe" has been used in more than 100 pig farms in Japan and Korea.
In Kagoshima where we are located,it is adopted also for some public works projects.
Outside of Japan, it has been sold and installed in Korea, China and Taiwan.




                                                  Kagoshima (Japan)




        Miyazaki (Japan)                         Fukuoka (Japan)                          Kagoshima (Japan)




         Kumamoto (Japan)                     Kagoshima (Japan)                        Kagoshima (Japan)
         Nagasaki (Japan)                      Kagoshima (Japan)                         Saga (Japan)




            Korea                                   Korea                                     Taiwan
Actual decreasing figures of odor substances and Odor index under
experimental usage of Deodorization Pipe.

The below inspection results were achieved by using “Triangle odor bag method” during pre-installation and
post installation of Deodorization Pipe.
The result analysis shows that odor substances decreased by 90% from 1,300 to 130 in 3 months after the
installation of Deodorization Pipe in a pig farm.
It also shows that the odor index was decreased from 31 to 21. This means that a tremendously strong odor
changed to a relatively mild odor.
According to the Japanese Ministry of Environment, the odor substance (odorant) index of 1,300 means that
1,300 times of odor-free air is required until a participant in the experiment can no longer recognize the odor.
The decrease of odorant index figure from 1,300 to 130 means that the odorant was decreased by 1,170 times
when diluted with odor-free air.
r.

           Inspected items           Odor-substances and Odor-Index


           Inspection method         Triangle odor bag method

           Inspected point           Inside a pigpen in H swine farm in Kagoshima pref. Japan

           Inspected by              Kagoshima Environment Society

                                     Feb 9th    2002 Pre-Installation of Deodorization Pipe
           Date of Inspection
                                     May 13th 2002 Post-Installation of Deodorization Pipe

                                     Odor-substances 1,300 / Odor-Index 31 / pre-installation condition
           Result of Inspection
                                     Odor-substances 130 / Odor-Index 21 / post-installation condition
Ammonia examination results on Deodorization Pipe installed pig farms at South Korean

Following data show the transitions of ammonia at Korean pig farms, pre and post installation of Deodorization
Pipe.
Detecting equipment: Gas Detector Tube (Japan Gastec Co., ltd)
Detected by Dr. Brian Choi of Seoul Trading Company


1. J farm (Iksan-city, North Jeolla Province)
  The date of the installation: February 1st 2008

    Detected point      Detected in                       Detected date                      Examination results

                                        Feb.2nd 2008 (just before the installation)                22ppm

                                        Feb.15th 2008 (2weeks after the installation)              12ppm

                                        Feb.29th 2008 (4weeks after the installation)              10ppm
                       Center of the
         Rising pen
                         corridor
                                        March 15th 2008 (6weeks after the installation)             8ppm

                                        March 27th 2008 (8weeks after the installation)             4ppm

                                        April 25th 2008 (11 weeks after the installation)           3ppm




2.D farm (North Jeolla Province)
  The date of the installation: April 24th 2008

   Detected point     Detected in                       Detected date                        Examination results

                                                                                                 78ppm over
                                       April 24th 2008 (just before the installation)
                                                                                            (exceeded the ability)
     At the NO6       Center of the
        Rising pen      corridor       April 30th 2008 (one week after the installation)           25ppm

                                       April 31st 2008 (8 days after the installation)             26ppm

                                       April 24th 2008 (just before the installation)              40ppm
     At the NO2       Center of the
                                       April 30th 2008 (one week after the installation)           10ppm
        Rising pen      corridor
                                       April 31st 2008 (8 days after the installation)             15ppm
3.Y farm (Iksan-city, North Jeolla Province)
  The date of the installation: February 1st 2008

       Detected point    Detected in                     Detected date                     Examination results

                                        Feb. 1st 2008(just before the installation)              30ppm

                                                                                                20ppm
                                        Feb. 29th 2008(4 weeks after the installation)
                                                                                            (before delivery)

                         Edge of the                                                       13ppm (one line is
        Farrowing pen                   March 15th 2008(6 weeks after the installation)
                           corridor                                                          Under delivery)

                                                                                           15ppm (all 3 lines’
                                        March 27th 2008(8 weeks after the installation)
                                                                                            delivery finished)

                                        April 25th 2008(11 weeks after the installation)         11ppm




Detecting ammonia


                                      Detecting ammonia by Dr. Brian Choi
Gas Detector Tube System


     Aspirating Pump       Detector Tube
Summary of economic benefits of pig farms with Deodorization Pipe (Economical
improvements)




                      Dr. Brian Choi
                      Veterinarian / Business Director
                      STC Seoul Trading Corp.

Career
1995             Graduated from Seoul National University
1995 – 1998      Swine practitioners in Sangwon GGP Breeding Farm (sized 25,000 pigs)
1998 – 2001      Master Degree (majored in Veterinary Pathology)
1998 – 2000      Technical Sales Representative in Intervet Korea
2000 – 2002      Technical & Sales manager in Intervet Korea
2002 – 2004      Technical & Sales manager in Anison Co. Ltd
2004 – To now    Business director in STC Seoul Trading Corp

Stall environment improvement and economical efficiency of livestock improvements.
Bad odors and harmful gases start to disappear 1 month after installation of Deodorization Pipe.
Diarrhea, respiratory diseases and number of deaths start to decrease as soon as 3 months after installation.
The growth rate of pigs accelerate due to their comfortable, stress-free state, and productivity increases
significantly with faster shipping dates and better pork grades. Just by installing “Deodorization Pipe”……
Miracles start to occur….


“Deodorization Pipe” not only gets rid of odor but even increases productivity.

Direct effects of Deodorization Pipe:
It activates movement of microorganisms in the intestine to increase feed efficiency, and innovatively reduces
production or secretion of harmful gases or bad odor.


Observations after installation of Deodorization Pipe and economical analysis:
Main observations after installation of                 Economic benefits
Deodorization Pipe
1. The pig stables do not smell.                        *No environmental improvement or antibacterial
  (Annual ammonia gases are 11ppm or less)              material cost.
                                                        *Ventilation in the winter is decreased, reducing
                                                        heating cost.
                                                        *Reduction of pigs’ stress due to gas.
                                                        *Reduction of respiratory diseases due to harmful
                                                        gases.
2. The farm surroundings do not smell.           *Civil problems due to smell are completely solved.
                                                 *The repulsive image of “smelly pig farms”
                                                 disappears.
3. The excretion on the scrapper do not smell.   *Eliminates unpleasant feeling of people working to
                                                 handle excretion due to smell.
4. The excretion handling area does not smell.   *Solves civil problems due to smell.
                                                 *Image of pig farm that is smelly, disappears.
5. The purification equipment does not smell.    *Civil problems due to smell are solved.
                                                 *The purification process becomes quicker and there
                                                 is no smell from discharge.
6. Excretion does not smell.                     *Scattering is possible without separately storing
                                                 liquefied manure.
                                                 *Excretion becomes middle ripe compost which is
                                                 almost complete ripe compost so scattering is possible
                                                 without separately storing liquefied manure.
                                                 *Solves civil problems due to smell from scattering
                                                 liquefied manure.
7. Digestion diseases decrease largely.          *Diarrhea is reduced due to activation of
                                                 microorganisms in intestine.
                                                 *Reduction of illness, complications and deaths due to
                                                 diarrhea.
                                                 *Reduction of diarrhea treatment cost.
8. Weight of weaning animals increase.           *Increase of flux.
                                                 *Reduction of diarrhea and deaths of nursing animals.
                                                 *Weight of weaning animals increase, increasing
                                                 MSY.

9. Respiratory diseases decrease.                *Reduction of illness, complications and deaths due to
                                                 pneumonia.
                                                 *Reduction of pneumonia treatment cost.
                                                 *Faster growth speed.
10. Shipping schedules become faster.            *Shipping date becomes 10~15 days faster.
                                                 *Pork rotation becomes faster.
11. Pork grades become better when shipping.     *Additional income due to better pork grade.
12. Pipes become cleaner after installation.     *After installation biofilm(moss, etc.) on pipes is
                                                 gradually eliminated, getting rid of blockage.
        Examination of water through Deodorization Pipe
We have detected water through Deodorization Pipe, nothing harmful materials were found.
Detected place: A nursing home in Kagoshima             Detected date: Jan. 24th 2002


     The Subjects for examination              Examination result       Standard value



 1   Common Bacteria                              1 piece/mL          100 pieces/mL under


 2   Colon bacilli group                         Not-detected           Non-detection


 3   Cadmium                                  Less than 0.001 mg/L      0.01mg/L under


 4   Mercury                                 Less than 0.00005 mg/L   0.0005mg/L under


 5   Selenium                                 Less than 0.001 mg/L      0.01mg/L under


 6   Lead                                    Less than 0.001 mg/L       0.05mg/L under


 7   Arsenic                                 Less than 0.001 mg/L       0.01mg/L under


 8   Chromium (VI) Compound                  Less than 0.005 mg/L       0.05mg/L under


 9   Cyanogens                               Less than 0.001 mg/L       0.01mg/L under


10   Nitrate Nitrogen and Nitrite Nitrogen         4.5 mg/L             10mg/L under


11   Fluorine.                                     0.08 mg/L            0.8mg/L under


12   Carbon Tetrachloride                    Less than 0.0002 mg/L     0.002mg/L under


13   1,2-Dichloroethane                      Less than 0.0004 mg/L     0.004mg/L under


14   1,1-Dichloroethylene                     Less than 0.002 mg/L      0.02mg/L under


15   Dichloromethane                          Less than 0.002 mg/L      0.02mg/L under


16   cis-1,2-Dichloroethylene                 Less than 0.004 mg/L      0.04mg/L under


17   Tetrachloroethylene                     Less than 0.0005 mg/L      0.01mg/L under


18   1,1,2-Trichloroethane                   Less than 0.0006 mg/L     0.006mg/L under


19   Trichloroethylene                        Less than 0.002 mg/L      0.03mg/L under


20   Benzene                                  Less than 0.001 mg/L      0.01mg/L under


21   Chloroform                                   Not-detected          0.06mg/L under


22   Dibromochloromethane                        Not-detected           0.1mg/L under
23   Bromodichloromethane                    Not-detected         0.03mg/L under


24   Bromoform                               Not-detected         0.09mg/L under


25   Trihalomethane                          Not-detected          0.1mg/L under


26   1,3-Dichloropropene                 Less than 0.0002 mg/L    0.002mg/L under


27   Simazine                            Less than 0.0003 mg/L    0.003mg/L under


28   Thiuram                             Less than 0.0006 mg/L    0.006mg/L under


29   Thiobencarb                          Less than 0.001 mg/L    0.02mg/L under


30   Zinc                                 Less than 0.01 mg/L      1.0mg/L under


31   Iron                                 Less than 0.03 mg/L      0.3mg/L under


32   Copper                                    0.02 mg/L           1.0mg/L under


33   Sodium                                    10.9 mg/L           200mg/L under


34   Manganese                                0.012 mg/L          0.05mg/L under


35   Chloride ion                               8.7 mg/L           200mg/L under


36   Hardness (Calcium・Magnesium)              54.7 mg/L           300mg/L under


37   Total Dissolubed Solids                    172 mg/L           500mg/L under


38   Anion Surfactant                      Less than 0.02 mg/L     0.2mg/L under


39   1,1,1-Trichloroethane               Less than 0.0005 mg/L     0.3mg/L under


40   Phenols                              Less than 0.005 mg/L    0.005mg/L under


41   Potassium Permanganate Consume             0.6 mg/L           10mg/L under


42   pH                                           6.6                 5.8~8.6


43   Taste                                      Normal             Not abnormal


44   Smell                                      Normal             Not abnormal


45   Chromaticity                          Less than 1 degree      5 degree under


46   Turbidity                            Less than 0.5 degree     7 degree under


            Judge: Above results indicate this water is suitable to drink.

				
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