REAR HEADLINER RATTLES T-NV011-02 - Toyota Parts by fjzhangxiaoquan

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									                                                                                                                                          NVH
                                                                                                                               NV011-02
                                             Title:
                                             REAR HEADLINER RATTLES
     Technical Service                       Models:

           BULLETIN                          ’03 4Runner
        December 23, 2002


Introduction      A rattle from the rear of the headliner may be heard when shutting one of the front doors
                  with all of the other doors and windows closed. The following procedures have been
                  developed to reduce this noise. Please refer to TSB NV009–02 for other headliner rattle
                  concerns.




 Applicable        S 2003 model year 4Runner vehicles.
   Vehicles




 Production                              MODEL                                            STARTING VIN
    Change
Information                              4Runner                                    JTEBT14R430014692




      Parts              PART NUMBER                                         PART NAME                                     QTY
Information
                         08231–00801                                          Noise Kit                                        1




   Warranty         OP CODE                             DESCRIPTION                     TIME             OFP             T1        T2
Information
                    NV1023                             R & R Headliner                    1.6
                                                                                                 63321–350#0–#0
                                                                                                 63321 350#0 #0         91 99
                   Combo A               Apply Urethane Sponge and Felt Square            0.4

                     Applicable Warranty*:
                     This repair is covered under the Toyota Comprehensive Warranty. This warranty is in
                     effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s
                     in-service date.
                    * Warranty application is limited to correction of a problem based upon a customer’s specific complaint.




     Toyota Supports ASE Certification                                                                              Page 1 of 3
REAR HEADLINER RATTLES – NV011-02                                                             December 23, 2002

      Repair   1. Remove the roof headlining (refer to 2003 MY 4Runner Repair Manual pages 76–42
   Procedure      to 76–47).

                 Figure 1                                                                     Roof Headlining




                      Front                                              2A




                                                                         2B




               2. Apply urethane sponge material to the roof wire harness of the roof headlining upper
                  surface in positions “2A” and “2B” marked with red circles in Figure 1.

                   A. Wrap wire harness as shown in           Figure 2
                      Figure 2 with urethane sponge
                      material (position “2A,” Figure 1).
                                                              Wire Harness

                 NOTE:                                                          Approx.
                                                                                10 mm
                 If urethane sponge material is not
                 available in the following size, patch
                 multiple pieces together.
                                                                  A

               Urethane Sponge
                  L: 60 mm                                                                     60 mm
                                                                                          A
                  W: 100 mm
                  T: 5 mm
                                                                      Front


                                                                              A–A Cross Section




                                                                                                  100 mm




Page 2 of 3
REAR HEADLINER RATTLES – NV011-02                                                                      December 23, 2002

      Repair        B. Wrap wire harness as shown in                    Figure 3
   Procedure                                                                            A–A Cross Section
                       Figure 3 with urethane sponge
  (Continued)          material (position 2B, Figure 1).

                  NOTE:                                                                                          A       A

                  If urethane sponge material is not
                  available in the following size, patch
                  multiple pieces together.

                                                                                                Wire Harness
                Urethane Sponge
                   L: 110 mm
                   W: 40 mm                                                    Front
                   T: 5 mm

                3. Fit two pieces of felt material to the
                   upper roof headlining.

                  NOTE:
                  If 3 mm thick felt material is not
                  available, layer multiple pieces to
                  obtain the correct thickness.

                Felt
                    L: 30 mm
                    W: 30 mm
                    T: 3 mm
                 Figure 4                                             Felt




                                                                                       Roof Headlining
                        Front                                     Wire Harness Installation Position Mark

                                            88 mm



                                           10 mm



                                                                                            Wire Harness Installation
                                                                                            Position Mark
                                                    Assist Grip Installation Hole




                4. Re–install the roof headlining.

                                                                                                                 Page 3 of 3

								
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