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					          Hose – Specifications
Aquaman Blue & Wasteline Green
                                PPS – Aquaman Blue
                                                 Sizes   1” – 12”
•Scope
Quality: The Blue portable pipeline supplied under this specification shall be a premium quality, extruded thru-the-
weave potable water transport pipeline. The portable pipeline shall be manufactured using only certified materials
and shall have as a minimum an International and Domestic NSF-61 certifications on the finished product. All
products shall have a minimum “Safety Factor”(SF) of 2 to 1, working pressure to burst pressure. A 2 to 1 (SF) will
insure the safety and reliability of the portable pipeline when used in an “Emergency” or during repetitive
maintenance operations.
Service Life: The portable pipeline furnished under the terms of this proposal shall have a potential service life of 10
years barring mistreatment or accidental damage that would render it unfit for service. Upon delivery, the Portable
Pipeline System shall be in first class condition and have a one year warranty against defects in workmanship and
materials. The supplier shall provide replacement of any product as may be defective without any charge to the
Utility Department.

•Technical Information
Quality Assurance: Quality management procedures shall regulate all areas in the manufacturing process including
twisting of yarns, weaving of jackets and extruding of finished product. Current calibrations on all test apparatuses
traceable to the National Institute of Standards and Technology (NIST) shall be maintained at point of manufacturing.
Certifications: All products shall meet the requirements of an International and Domestic Standard for the transport
of Potable water. Pursuant to those standards, all products meeting either the German KTW Class C for temporary
service, British WRC (BS-6920), National Sanitation Foundation. NSF-61 shall be marked on the finished product.
Products marked with “For Potable Water Only” or “Approved for Potable Water” are not acceptable for use
in the transport of drinking water.

•Manufacturing Process: The portable pipeline shall be manufactured using a thru-the-weave extrusion process. A
woven jacket shall be completely encapsulated with a polyurethane cover and lining. The extrusion process shall
produce a one-piece construction that has integrity between cover and liner. Integrity of pillar adhesion through the
interstitial spaces in the woven jacket shall be determined by applying weight between lining and jacket and cover
and jacket of not less than 4.45 decanewtons (daN). Assembling of the cover, lining and woven jacket shall be
controlled to reduce overall weight, compactness and bend/kink radius.
Jackets: Reinforcement material shall be a single ply of spiral woven jacket of polyester yarn. The jacket
shall be evenly and firmly woven, free from unsightly defects, dirt, knots, limps, and irregularities of twist that might
affect the serviceability of the finished product.
                                  PPS – Aquaman Blue
Cover & Lining: The polyurethane material used in the construction of the cover and lining shall be a
single ply extrusion of polyether urethane polymer. The polyurethane shall naturally resist hydrolysis, ozone and
oxidation. No reclaimed material shall be acceptable. All component material making up the “Cover / Lining” shall
meet the standards for Potable Water applications.

Ozone Resistance: Exterior cover specimens shall be subjected to ASTM D 1149-91 “Standard Test
Method for Rubber Deterioration – Surface Ozone Cracking in a Chamber”. Specimens shall be prepared in
accordance with ASTM D-518-86, “Standard Test Method for Rubber Deterioration – Surface Cracking”, Procedure
C and shall be elongated 15%. After conditioning for 24 hours in an ozone free atmosphere, the mounted
specimens shall be exposed for 336 hours @ 104°±F to an atmosphere containing 50 pphm ± of ozone. There
shall be no appearance of cracking / crazing when viewed under a 7 X magnifying glass any time during or at the
end of 336 hrs.

Tensile Strength/Ultimate Elongation after Water Immersion: Tensile strength and ultimate elongation after
water immersion shall be determined in accordance with ASTM D-471. The immersion test shall be performed in
accordance with ASTM D-471 utilizing water as a test fluid. One specimen shall be subjected to water immersion
for 14 days at 23°C. When tested as specified tensile strength of the tube and cover >14 days water immersion
shall be at least 40% of the tensile strength obtained before immersion and shall be at least 500 psi. Tensile
strength >42 days immersion shall be at least 25% of tensile strength before immersion and shall be at least 200
psi. When tested as specified the ultimate elongation after 14 days of immersion shall not be < 40% of the original
elongation obtained before immersion. Ultimate elongation after 42 days shall not be < 25% of the original
elongation obtained before immersion.

Low Temperature Flexibility: The Portable Pipeline shall be capable of performing in cold temperature. Test for
low temperature flexibility shall be made in accordance with ASTM D-1053. Low temperature test shall be
determined after samples have been conditioned 7 days @ -25°F. Leakage shall be cause for rejection.

Abrasion: Portable Pipeline shall be tested using a Taber Abrasion device in accordance with ASTM D3389
method A by using an abrasion wheel H-22 having neither additional weight nor counterweight applied to the
specimen holder. Specimen should withstand at least 250,000 cycles without any jacket exposure.
                                   PPS – Aquaman Blue

       Hydrostatic Test:
       1.Each length shall be subjected to a hydrostatic test at 2X working pressure.
       2.All portable pipelines shall be tested at a facility equipped to test each length in a safe controlled manner.
       3.Expansion: Expansion or dilation at working pressure shall not exceed 10%.
       4.Elongation: Elongation between 10 and 200 psi working pressure shall not exceed 3%.
       Burst Test: Each length shall be woven with “Anti Burst” technology. No radial burst will be allowed.
        Retention of end fittings or coupling shall equal or exceed the burst pressure rating.
        Diameter: All portable pipelines shall have an internal diameter of not less than the trade size.
       Portable Pipeline Systems
       Nominal Technical Specifications


                                             
                                             Portable Pipeline Systems
         Field Office: 3844 Mistral Dr. Huntington Beach, Ca. 92649 Tel:714-840-3740 Fax:714-840-1434
                                                  Pg:800-504-2514

       AMB/0303
                                    PPS – Wasteline Green


   Cover & Lining: The thermoplastic polyurethane material used in construction shall be a single ply extrusion of
    polyether urethane polymer, which naturally resists hydrolysis, ozone and oxidation. Natural or synthetic rubber
    is Not Acceptable. No reclaimed material is acceptable. The entire extrusion process shall be tightly controlled to
    reduce weight, increase compactness, kink radius and maintain concentricity of lining, jacket reinforcement and
    abrasion cover.

   Ozone Resistance: Cover specimens shall be subjected to ASTM D-1149-91, “Standard Test Method for Rubber
    Deterioration – Surface Ozone Cracking in a Chamber”. Specimens shall be prepared in accordance with ASTM D-
    518-86, “Standard Test Method for Rubber Deterioration – Surface Cracking”, Procedure C and shall be elongated
    15%. After conditioning for 24 hours in ozone–free atmosphere the mounted specimens shall be exposed for 336
    hours at 104F, to an atmosphere containing 50 pphmof ozone. There shall be no appearance of cracking or
    crazing when viewed under a 7X power magnifying glass at any time during or at the end of the 336-hour exposure.

   Tensile Strength and Ultimate Elongation after Water Immersion: Tensile strength and ultimate elongation
    after water immersion shall be determined in accordance with ASTM D-471. The immersion test shall be performed
    in accordance with ASTM D-471, utilizing water as a test fluid. One specimen shall be subjected to water
    immersion for 14 days at 23C. When tested as specified the tensile strength of the tube and cover after 14 days
    immersion shall be at least 40% of the tensile strength obtained before immersion and shall be at least 500 psi.
    The tensile strength after 42 days of immersion shall be at least 25% of the tensile strength before immersion and
    shall be at least 200 psi. When tested as specified the ultimate elongation after 14 day immersion shall not be less
    than 40% of the original elongation before immersion and the ultimate elongation after 42 days shall not be less
    than 25% of the original elongation obtained prior to immersion.
                                PPS – Wasteline Green
   SCOPE
   Quality: The heavy duty Portable Pipeline supplied under this specification is a premium quality,
    extruded through the weave product designed primarily for Sewer line, Recycled-Reclaimed/Wastewater
    or Emergency Dewatering applications. All materials used in the fabrication of the hose shall be of the
    best quality commercially available. All products shall have at least a 2 to 1 safety ratio of working
    pressure to burst, which will insure safety and reliability when using the products in maintenance or
    emergency operations. The product shall be Green as per APWA color coding standards for sewerage.

   Service Life: The hose furnished under the terms of this proposal shall have a potential service life of
    atleast 10 years, barring mistreatment or accidental damage that would render the portable pipeline unfit
    for service. Upon delivery, the hose shall be in first-class condition, and have a warranty for one year
    against defects in workmanship and materials. The supplier shall provide replacement as necessary
    without any charge whatsoever to the Utility Department.

   TECHNICAL INFORMATION
   Quality Assurance: The manufacturer must be committed to a Total Quality Management program
    designed to meet ISO International Standard 9002 (1987 E). Quality Management procedures shall
    regulate all critical areas in the manufacturing process including: twisting, weaving of jackets, extruding of
    linings, vulcanizing, coupling, testing of hose and physical – laboratory testing of all raw materials and
    finished hose. The manufacturer shall maintain current calibrations on all test apparatus traceable to the
    National Institute of Standards and technology (NIST). No exceptions are to be allowed.

   Manufacturing: The portable pipeline shall be manufactured using a through-the-weave extrusion
    process. A totally synthetic woven textile jacket will be completely encapsulated with a thermoplastic
    polyurethane cover and liner. This process shall produce a one-piece construction with excellent integrity
    and protection provided by the cover, liner and “pillar” adhesion of polyurethane through the interstitial
    spaces of the woven jacket.

   Jackets: Reinforcement material shall be one or more plies of spun/twisted – polyester yarn. The
    jackets shall be evenly and firmly woven, free from unsightly defects, dirt, knots, lumps, irregularities of
    twist that might affect the serviceability of the finished product. Each jacket shall be seamless and shall
    have polyester filler yarns woven around the hose throughout its length with the warp ends interwoven
    with the filler yarns for strength and consistent integrity. The jacket shall be designed with anti-burst
    technology to prevent catastrophic failure in the event of a puncture.
                                     PPS – Wasteline Green

Adhesion:
The test for adhesion shall use a dry and wet specimen in accordance with ASTM D-413. When tested in this
           manner the original adhesion between the tube and reinforcement and between the cover and the
           reinforcement shall not be less than 4.45 decanewton (daN) for the cover and 4.45 (daN) for the lining.
           .
Hydrostatic Test:
The hose shall be coupled and tested at the point of manufacture if desired by customer. Hydrostatic test shall be
conducted on hose equipped with couplings in accordance with the industry standard or suitable pressure-
testing regime agreed to by customer.
Each length of hose is to be subjected to a hydrostatic test pressure as per above agreement
Twist: The hose shall not twist more than 36 per 100 ft of length under maximum working pressure.
Warp: The hose shall not warp or deviate more than 20” from a straight line drawn from center to center of the
fittings at the end of the hose.
Expansion: The expansion in circumference of the hose between 10 and 300 psi shall not exceed 10%.
Elongation: The elongation between 10 and 200 psi shall not exceed 3%.
Burst Test:
All portable pipelines shall be woven with “Anti-Burst” technology. No radial burst will be allowed.
Retention of the coupling or end fitting shall equal or exceed the burst pressure rating for each size of portable
pipeline.
Diameter:
The Portable Pipeline shall have an internal diameter of not less than the trade size.
WasteLine 600 Green
Method of Testing:
(A) All tests shall be conducted at the point of manufacture, or at a laboratory equipped for such testing. All
          hydrostatic hose testing shall be performed using water according to the specifications in the National Fire
          Protection Association technical publication 1961 (latest edition). Hydrostatic tests shall be conducted
          under controlled conditions employing equipment capable of supplying a uniform pressure.
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