Monolithic suspensions

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10/7/2012
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							    Monolithic
suspensions in Virgo
                 Helios Vocca
    Dipartimento di Fisica & INFN di Perugia

             LIGO-G070347-00-Z
                       Status
• Two fibre pulling machines available (in Perugia and
  Cascina);
• One laser CO2 machine available in Cascina (developed
  by the Glasgow group);
• A validation procedure for fibre production has been
  defined;
• Good results and reproducibility of the silicate bonding
  technique;
• The project of the present structure of the dummy
  suspension has been defined (mirror, inserts, ears,
  clamps, marionetta… in collaboration with the Rome and
  Florence groups);
• … few tests have been made;
Fiber production machines




                     1600

                     1400

                     1200

                     1000
     diameter [um]




                     800

                     600

                     400

                     200

                       0
                            0   50                      100     150
                                distance along the fibre [mm]
Fiber production procedure
Main steps:

 Fused silica RODs: supply and storage.

 Fiber pulling

 Fiber validation

 Handling and Storage
                Validation procedure

                              We improved our control on the
                                                                 80 mm fiber
                              fiber surface quality using a
                              portable very thin flame welding
                              machine. It is possible to check
                              and repair the fiber surface and
                              increase the validated fiber
It is possible to:            quality.

• rearrange the surface defects and cracks;

• weld fibers in the low diameter part accurately;

We are evaluating the optimum diameter for the
welding to minimize the losses induced.
       Validation procedure (2)

A 3D Laser Caliper is used
to measure the diameter
and shape of the fiber
produced.

It is possible to verify the
circularity of the fiber
section and to measure the
diameter with a precision
up to 0.1 microns.
Potassium silicate bonding
Silicate bonding procedure has been validated and tested on different
substrates.
Breaking strength versus time of samples with different flatness quality has
been investigated (l/4, l/7 and l/10).

- Tests have been made in a class 10000 clean room, under a class 100 laminar
flux.




   Other tests are ongoing for the bonding of Si-Si,
   Al2O3-Al2O3 and Si-Al2O3 samples of different
   crystal orientations with better results respect
   to FS.
Structure of the trial suspension
In October 2006 a trial suspension has
been made using an aluminum mirror
with two FS inserts with a l/10 surface
on which two ears have been bonded.




                                      The upper part of the wire is
                                      welded to a FS clamp fixed to the
                                      dummy marionetta.
      Dummy Marionetta



                         Slit to position the silica
                         clamps above the mirror


                               Silica Fiber Clamps


Dummy Mirror
Procedure
      Upper clamps




                         fiber
                         clamping
                fibers   system
Procedure
Procedure
Procedure
Procedure
Procedure
Procedure
Procedure
                  Et voilà…
Thanking the important EGO support and the very hard
work made by the Perugia and Roma technicians:
Antonfranco Piluso, Lucio Farnesini and Maurizio
Perciballi…




           We Suspended!!!
         Next evolution:


• New upper clamp geometry has been
tested;

• The lower ears has been changed to
better control the positioning of the
bending points;
Stress comparison
                   Ears geometry:
The lateral flats on the mirrors are centred and have a vertical dimension
of 4 cm.

The bending point has to be fixed on the barycentric plane of the mirror:

 we have 2 cm below that point to be used for the bonding and the welding…


For this aim we tested a “lateral” welding on the fiber instead of the “tip-to-tip”
one
Stress on the bonding surface:
                                                                                                                                                               2007                                                    2008
                                                                                                                                          05   06    07    08     09   10   11    12    01   02   03   04    05    06     07   08   09    10    11   12
                                                REALIZATION OF A STATIC SUSPENSION
                                                                                   Fibre production
                                                                                         HO2 line
                                                                                          2

                                                                                         CO line
                                                                                            2

                                                                                   Young's modulus test machine develop.




               P
                                                                                   Fibres without neck reduction
                                                                                   Selection and production of right profile
                                                                                   Storage box development
                                                                                   Bending point machine
                                                                                   Violin and longitudinal modes test machine         2007                                                                  2008
                                                                                                          implementation 07
                                                                                   Upper clamp design and 05     06                  08   09    10        11     12    01    02        03    04   05    06        07     08    09    10        11    12




               l
REALIZATION OF A STATIC SUSPENSION                                                 Welding procedure with flame
                                                                                   Welding procedure with CO2 laser
                                      Fibre production
                                                                                   Lower clamping system design and implementation
                                            HO2 line
                                             2                                     Welding procedure with flame
                                            CO line
                                               2                                   Welding procedure with CO2 laser
                                      Bending point machine                 T silica flats




               a
                                                                            Ears realization
                                      Upper clamp design and implementation
                                                                            Stregth test design
                                      Lower clamping system design and implementation and implementation of a dummy marionette
                                                                            Development
                                      Development and implementation of a dummy marionette and design
                                                                               Upper clamp development
                                      Suspension of a dummy mirror             M achining
                                                                               Suspension of a dummy mirror
                                      Definition of the reference solutions and procedures



               n
                                                                               Definition of the reference solutions and procedures
                                      Development and design of a steel marionette
                                                                               Development and design of a steel marionette
                                      Development of a dielectric reaction massDevelopment of a dielectric reaction mass
MECHANICHAL REALIZATION, RESPONSE CHARACTERIZATION AND CONTROL TEST Design
                                                                            Purchaising
                                  Realization of a steel marionette
                                                                            M achining
                                  Realization of a dielectric reaction mass Test and integration


               n                  Assembly of a payload with a dummy mirror glass test (backup solution)
                                               MECHANICHAL
                                                                            Water
                                      Transportation test REALIZATION, RESPONSE CHARACTERIZATION AND CONTROL TEST
                                      Payload suspension
                                      Local control facility implementation
                                                                                Realization of a steel marionette
                                                                                   Realization of a dielectric reaction mass
                                                                                   Assembly of a payload with a dummy mirror
                                      Payload control and robustness test


               i
                                                                                   Transportation test
READY FOR A DECISION                                                               Payload suspension
                                                                                   Local control facility implementation
DEFINITION AND TEST OF THE M OUNTING PROCEDURES
                                                                                   Position sensing marker designing
                                      M irror preparation procedures         Position sensing and HW installations
                                      Payload assembling and transportation procedures and robustness test
                                                                             Payload control
                               READY FOR A DECISION


               n
PRODUCTION AND INSTALLATION OF THE FOUR PAYLOAD COM PONENTS
                                                DEFINITION AND TEST OF THE M OUNTING PROCEDURES
                                      Four mirror preparation
                                                                                   M irror preparation procedures
                                      Preparation of the four marionette    Payload assembling and transportation procedures
                                                PRODUCTION reaction masses
                                      Preparation of the four AND INSTALLATION OF THE FOUR PAYLOAD COM PONENTS
                                      M irror safety structure              Four mirror preparation




               g
                                                                                   Ears purchasing
                                      New assembling structure
                                                                                   Ears, markers and magnets bonding
                                                                                   Fibre production and characterization
                                                                                   Preparation of the four marionette
                                                                                   M arionettes production
                                                                                   M arionettes assembling and cabling
                                                                                   Preparation of the four reaction masses
                                                                                   Coils and cables purchasing
                                                                                   Reference masses production
                                                                                   Reference masses cabling
                                                                                   M irror safety structure
                                                                                   New assembling structure
 Thanks
 for your
attention!

						
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