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Industries of the Future
Program
Vivian Harper, Director
SC- IOF
• National IOF Program
– Focuses on 9 energy intensive industries
• Chemical, Petroleum, Metalcasting, Mining, Forest
Products, Glass, Steel, Aluminum, Agriculture
– Supports R&D projects for these industries
– Uses results from R&D and case studies from field
audits to develop Best Practices program
• State IOF Programs
– Provide services to the primary industrial sectors that
are unique to the state
– Maintain close alliance with the national program for
specific industrial sectors
– Managed by
• Industrial Assessment Centers
• Cooperative efforts at universities
• “For profit” entities
• “Not for profit” entities
• South Carolina’s IOF Program
– Developed & championed by SCMEP
– Funding has come from the DOE through the SC
Energy Office
– SCMEP has provided additional matching funds
– SCMEP has received five grants since 1999
• Motor Master Grant (Complete)
• Energy Grant (Complete)
• Metalcast Grant (Complete)
• IOF Grant (In process)
• LEU Grant (In process)
• Motor Master Grant
– DOE Funds $ 23,678
– SCMEP Match $ 0
– Grant Deliverables
• Perform motor efficiency tests in two or more
South Carolina small to medium sized
manufacturing enterprises
• Identify all motors in the facilities and the amount
of energy that is currently being consumed by the
motors
• Use DOE’s Motor Master software to make
recommendations concerning the replacement of
these motors with energy efficient motors
• Energy Grant
– DOE Funds $ 98,514
– SCMEP Match $ 28,500
– Goals
• Create awareness of Office of Industrial
Technology (OIT) products and services
• Train SCMEP staff and partners in the use of OIT
products and services.
• Implement the OIT products and services at the
client level to promote and sustain the efficient use
of energy efficiency
• Metalcast Grant
– DOE Funds $ 178,425
– SCMEP Match $ 45,000
– Deliverables
• Build a networking infrastructure between South
Carolina’s political, business and technology
resources and the metalcasting industries in the
state.
• Implement improvements in metalcasting
productivity, profitability, and waste reduction, and
pollutant discharge
• Industries of the Future Grant
– DOE Funds $100,000
– SCMEP Match $ 43,400
– Goals
• Create a formal, sustainable IOF program for
South Carolina
• Promote awareness of OIT programs & services
• Provide assistance to targeted IOF industries
• Implement use of OIT programs & services
• Industries of the Future Roadmap
– Provide resources
– Foster innovation
– Achieve results
– Targeted sectors
• Chemicals/Polymers
• Forest products
• Metalcasting
• Mining/Brick
• Large Energy Users Grant
– DOE Funds $ 91,199
– SCMEP Match $ 64,400
– Goals
• Target high energy use manufacturers (>$2Million
in electricity and gas)
• Provide energy assessments, training & assistance
to improve efficiency
Bottom Line Savings to Manufacturers
Annual Total Notes
Grant Refunds Savings Impact
Motor Master $ 9,147 $ 8,000 $ 17,147 Complete
Energy Grant $ 15,523 $ 107,900 $ 123,423 Complete
Metalcast Grant $ 219,644 $ 2,669,521 $ 2,889,165 Complete
IOF Grant $ 0 $ 600,000 $ 600,000 Thru Sept. 2006
LEU Grant N/A $ 1,800,000 $ 1,800,000 Thru Sept. 2006
Total to Date $ 244,314 $ 5,185,421 $ 5,429,735
• Program Impact as of September 2006
– DOE Funds committed
• $ 491,816
– SCMEP Match funds committed
• $ 181,300
– Bottom line savings to Manufacturers
• $ 5,429,735
– Manufacturers involved
• 64
• The Future of IOF/Industrial Technology
– Continue to expand services and capabilities
• Energy Resources
– EnergySC
– DOE/SCEO
• Software
• Best practices
• Outreach events
• R&D opportunities
– Industrial Assessment Centers
– Industry experts
• Collaboration and Partnership
– Sustain the IOF program
– Support R&D efforts
– Provide resources and services
• How can we help you?
• Questions?
• Vivian Harper
– SCMEP/EnergySC
– vivian@energysc.org
– 803.315.3864
– www.scmep.org
– www.energysc.org
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