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							Industries of the Future
        Program

   Vivian Harper, Director
          SC- IOF
• National IOF Program
  – Focuses on 9 energy intensive industries
     • Chemical, Petroleum, Metalcasting, Mining, Forest
       Products, Glass, Steel, Aluminum, Agriculture

  – Supports R&D projects for these industries

  – Uses results from R&D and case studies from field
    audits to develop Best Practices program
• State IOF Programs
  – Provide services to the primary industrial sectors that
    are unique to the state
  – Maintain close alliance with the national program for
    specific industrial sectors
  – Managed by
     •    Industrial Assessment Centers
     •   Cooperative efforts at universities
     •   “For profit” entities
     •   “Not for profit” entities
• South Carolina’s IOF Program
  – Developed & championed by SCMEP
  – Funding has come from the DOE through the SC
    Energy Office
  – SCMEP has provided additional matching funds
  – SCMEP has received five grants since 1999
     •   Motor Master Grant   (Complete)
     •   Energy Grant         (Complete)
     •   Metalcast Grant      (Complete)
     •   IOF Grant            (In process)
     •   LEU Grant            (In process)
• Motor Master Grant
  – DOE Funds               $ 23,678
  – SCMEP Match             $       0
  – Grant Deliverables
     • Perform motor efficiency tests in two or more
       South Carolina small to medium sized
       manufacturing enterprises
     • Identify all motors in the facilities and the amount
       of energy that is currently being consumed by the
       motors
     • Use DOE’s Motor Master software to make
       recommendations concerning the replacement of
       these motors with energy efficient motors
• Energy Grant
  – DOE Funds                   $ 98,514
  – SCMEP Match                 $ 28,500
  – Goals
    • Create awareness of Office of Industrial
      Technology (OIT) products and services
    • Train SCMEP staff and partners in the use of OIT
      products and services.
    • Implement the OIT products and services at the
      client level to promote and sustain the efficient use
      of energy efficiency
• Metalcast Grant
  – DOE Funds                   $ 178,425
  – SCMEP Match                 $ 45,000
  – Deliverables
    • Build a networking infrastructure between South
      Carolina’s political, business and technology
      resources and the metalcasting industries in the
      state.
    • Implement improvements in metalcasting
      productivity, profitability, and waste reduction, and
      pollutant discharge
• Industries of the Future Grant
  – DOE Funds                $100,000
  – SCMEP Match              $ 43,400
  – Goals
    • Create a formal, sustainable IOF program for
      South Carolina
    • Promote awareness of OIT programs & services
    • Provide assistance to targeted IOF industries
    • Implement use of OIT programs & services
• Industries of the Future Roadmap
  –   Provide resources
  –   Foster innovation
  –   Achieve results
  –   Targeted sectors
       •   Chemicals/Polymers
       •   Forest products
       •   Metalcasting
       •   Mining/Brick
• Large Energy Users Grant
  – DOE Funds                 $ 91,199
  – SCMEP Match               $ 64,400
  – Goals
    • Target high energy use manufacturers (>$2Million
      in electricity and gas)
    • Provide energy assessments, training & assistance
      to improve efficiency
    Bottom Line Savings to Manufacturers
                                 Annual        Total         Notes
  Grant               Refunds    Savings       Impact
Motor Master      $     9,147    $     8,000   $    17,147   Complete

Energy Grant      $    15,523    $   107,900   $   123,423   Complete

Metalcast Grant   $ 219,644      $ 2,669,521   $ 2,889,165   Complete

IOF Grant         $          0   $   600,000   $   600,000   Thru Sept. 2006

LEU Grant              N/A       $ 1,800,000   $ 1,800,000   Thru Sept. 2006

Total to Date     $ 244,314      $ 5,185,421   $ 5,429,735
• Program Impact as of September 2006
  – DOE Funds committed
    • $ 491,816
  – SCMEP Match funds committed
    • $ 181,300
  – Bottom line savings to Manufacturers
    • $ 5,429,735
  – Manufacturers involved
    • 64
• The Future of IOF/Industrial Technology
  – Continue to expand services and capabilities
• Energy Resources
  – EnergySC
  – DOE/SCEO
    •   Software
    •   Best practices
    •   Outreach events
    •   R&D opportunities
  – Industrial Assessment Centers
  – Industry experts
• Collaboration and Partnership
  – Sustain the IOF program
  – Support R&D efforts
  – Provide resources and services
• How can we help you?

• Questions?
• Vivian Harper
  – SCMEP/EnergySC
  – vivian@energysc.org
  – 803.315.3864

  – www.scmep.org
  – www.energysc.org

						
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