SOP Checklist Report (Sweater)

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					                                                                                                                             SOP CHECKLIST (Sweater )                                                                           RATING
                                                                                                                                                                                                 Need Improvement 須要滿意
LANDS' END                                                                                                                      工廠檢驗報告 (毛衣)                                                                Satisfactory 滿意
                                                                                                                                                                                                         Not Rated 沒有評分
  Factory 工廠:                                                                                                      ID#                                                        Vendor 供應商 :

                                                                                                                                                 Factory internal audit (工廠內部評估)             LANDS' END audit (LANDS' END 評估)
                                                                                                                                               Date :                                           Date:
                                                                                                                                                 By :                                            By :
                                                                                                            Responsible Implementati    In    NOT in
                                                                                                             person (s)      on      placed   place
Section / Area           Key Control Procedures & Documents                                                  in factory   Time line  適當的      不適當             Observation / Comment                     Observation / Comment
部分 / 範圍                  主要控制步驟及文件                                                                           工廠負責人        實施時間                  的                  觀察 / 意見                                   觀察 / 意見            NR SA NI
  SECTION
                     A YARN 紗                                                                                                       適當的
     部分
                         1) Pre Shipment 裝運前
   Process No.           Customer’s Yarn Specification
                     1
     工序編號                客人紗線規格
                     2   Yarn Testing Report (Spinning Mill or External Lab)
                         紗線測試報告 (毛廠或公正行)
                     3   Bulk samples received (5 lbs per color)
                         大貨紗的接收 (每色五磅)
                     4   Bulk yarn tested (knitting evaluation)
                         大貨紗的測試 (織片測試)
                     5   Sweater factory advised yarn mill OK to ship
                         毛衫廠建議紗廠可以運送
                         2) At Factory 工廠
                         Yarn packing list by carton # / dye lot # / net weight / mill production batch #
                     6
                         紗線的裝箱單(含箱號、缸號、重量、紗廠的生産批號)
                         Yarn weight check
                     7
                         紗線重量檢查
                         Yarn storage by batch # & dye lot #, in a cool dry area, on pallets
                     8
                         把紗線按照生産批號及缸號存放
                         Yarn Inventory Record
                     9
                         紗線清單記錄
                         Winding section (if applicable)
                         倒毛(如有需要)
                    10   Winder maintained
                         倒毛機的維修
                         Only new paper cones used or plastic reusable to be used
                    11
                         新的紙筒和可回收利用的塑膠紙筒
                         All yarn waxed correctly (evenly)
                    12
                         所有的紗線正確的上蠟
                         No knots (splicers required)
                    13
                         沒有接頭(使用接頭機)
                         Isolated area for pastel shades
                    14
                         淺淡顔色(紗線)的隔離區


    SECTION              KNITTING - Panels and Ribs
                     B
      部分                 織 - 衫身及下欄
   Process No.           PO flow documentation (including yarn batch/ dye lot)
                     1
     工序編號                PO的流程(括紗的箱號/缸號)
                     2   Dye lot for rib knitting matches body panels
                         羅紋(下欄)與衫身相配的缸號
                     3   Knitting scale relates back to Tech Pack
                         與規格表相關的下數紙
                         Knitting machines are maintained (record)
                     4
                         織機的維修(記錄)
                         Knitting area lighting sufficient (recommended 80 to 100 fc.)
                     5
                         織機車間的亮度
                         Weight control (yarn issued vs. panel weight + waste returned)
                     6
                         毛紗重量控制(已發毛紗重量與裁片和回毛重量比較)
                         INSPECTION SECTION:
                         檢查部分:
                         Correctly knitted panels clearly on display in knitting / inspection section
                     7
                         沒有疵點及錯誤的織片須清晰地存放於織機部及品檢部
                     8   Sefu check for 1st panel per dozen or every shift (auto machine)
                         師傅須檢查手搖織機所織的每一打片中的第一塊片或是電腦機所織的每一衫片
                     9   100% visual panel inspection
                         100%人眼驗片
                         Lighting sufficient
                    10
                         足夠的亮度
                    11   Back lighted table for panel inspection (for dark shade color)
                         驗片時用的透光驗布檯(適合於深色)
                    12   Inspections are conducted on clean & undamaged surface
                         在乾淨、無破損的驗片檯上進行驗片
                    13   Panel inspection record and returned / repaired panel record
                         衫片檢查記錄及回修後衫片檢查記錄




SOP checklist v1.0 - 2004.11.5                                                                                                           p1/4
                                                                                                                                      SOP CHECKLIST (Sweater )                                                                           RATING
                                                                                                                                                                                                          Need Improvement 須要滿意
LANDS' END                                                                                                                               工廠檢驗報告 (毛衣)                                                                Satisfactory 滿意
                                                                                                                                                                                                                  Not Rated 沒有評分
  Factory 工廠:                                                                                                               ID#                                                        Vendor 供應商 :

                                                                                                                                                          Factory internal audit (工廠內部評估)             LANDS' END audit (LANDS' END 評估)
                                                                                                                                                        Date :                                           Date:
                                                                                                                                                          By :                                            By :
                                                                                                                     Responsible Implementati    In    NOT in
                                                                                                                      person (s)      on      placed   place
Section / Area           Key Control Procedures & Documents                                                           in factory   Time line  適當的      不適當             Observation / Comment                     Observation / Comment
部分 / 範圍                  主要控制步驟及文件                                                                                    工廠負責人        實施時間                  的                  觀察 / 意見                                   觀察 / 意見            NR SA NI
    SECTION              LINKING, MENDING & STITCHING
                     C
      部分                 套口、整修、手縫
   Process No.           Linking area is sufficient to perform task (adequate working space)
                     1
     工序編號                縫盤區域的地方要足夠大,來完成工作
                         Lighting sufficient
                     2
                         充足的光線
                     3   Linking machines are maintained (record)
                         縫盤機的維修(記錄)
                     4   Linking parameters (measurements) on display
                         縫盤參數(尺寸)的顯示
                     5   Panel bundles can be traced back to PO # / Style # / Size / Dye lot #
                         織片可以根據PO號、款號、尺碼、缸號找到
                     6   Panels and linked garments are in containers and NOT on the production floor
                         織片和已縫好的毛衫應放在容器裏,而不是放在地板上
                     7   Garment bundles can be traced back to PO # / Style # / Size / Dye lot #
                         毛衫可以根據PO號、款號、尺碼、缸號找到
                         INSPECTION SECTION 檢查部分:
                         Correctly linked panels clearly on display in linking / inspection section
                     8
                         沒有疵點及錯誤的縫片樣板須清晰地存放於縫盤部/品檢部
                         Lighting sufficient
                     9
                         充足的光線
                    10   100% linking check
                         100%套口檢查
                         Inspections are conducted on clean & undamaged surface
                    11
                         在乾淨及無破損的驗布檯進行驗片
                         100% mending & stitching check
                    12
                         100%修補、手縫檢查
                         100% lamp form garment check before washing
                    13
                         洗水前,毛衫須100%照燈
                         Lamp forms are adjustable, clean and undamaged
                    14
                         燈的框架是可調整的、乾淨及無破損的
                    15   Inspected garments can be traced back to PO # / Style # / Size / Dye lot #
                         毛衣可以根據PO號、款號、尺碼、缸號來找到
                         Garment inspection record and returned / repaired garment record
                    16
                         毛衣檢驗記錄及退回後修補記錄

    SECTION              WASHING & DRYING
                     D
      部分                 洗水、乾衣
   Process No.           Dirt & stains cleaning procedure for garments before washing
                     1
     工序編號                洗水前的污垢及油點清除程序
                     2   Water purifying system
                         水淨化系統
                         pH value is controlled (see records)
                     3
                         pH值的控制
                         Washer, dryers, extractors are maintained (records)
                     4
                         洗水機、幹衣機、脫水機的維修
                         Storage racks & bins are maintained and clearly identified
                     5
                         儲放架,箱櫃及手推車需要有清楚的標識
                     6   Washing formula clearly on display
                         清楚顯示洗水配方
                     7   Washing done by weight of load (eg. x pcs "XL~XS")
                         洗水按每缸重量做
                         Drying sequence clearly on display
                     8
                         清楚顯示乾衣步驟
                         Hand feel standard available
                     9
                         有效的手感標準
                         Hand feel check procedure following drying
                    10
                         乾衣後手感檢查程序
                         Each dye lot is checked to the Customer’s approved color standard / dye lot and shadeband
                    11
                         每個缸號必須符合客人所批的顔色標準 (包括色缸, 缸差片)




SOP checklist v1.0 - 2004.11.5                                                                                                                    p2/4
                                                                                                                                        SOP CHECKLIST (Sweater )                                                                           RATING
                                                                                                                                                                                                            Need Improvement 須要滿意
LANDS' END                                                                                                                                 工廠檢驗報告 (毛衣)                                                                Satisfactory 滿意
                                                                                                                                                                                                                    Not Rated 沒有評分
  Factory 工廠:                                                                                                                 ID#                                                        Vendor 供應商 :

                                                                                                                                                            Factory internal audit (工廠內部評估)             LANDS' END audit (LANDS' END 評估)
                                                                                                                                                          Date :                                           Date:
                                                                                                                                                            By :                                            By :
                                                                                                                       Responsible Implementati    In    NOT in
                                                                                                                        person (s)      on      placed   place
Section / Area            Key Control Procedures & Documents                                                            in factory   Time line  適當的      不適當             Observation / Comment                     Observation / Comment
部分 / 範圍                   主要控制步驟及文件                                                                                     工廠負責人        實施時間                  的                  觀察 / 意見                                   觀察 / 意見            NR SA NI
    SECTION               PRESSING & MEASUREMENT
                     E
      部分                  整燙和尺寸測量
   Process No.            Lock stitch button sewing machine (if applicable)
                     1
     工序編號                 鎖式線釘鈕扣機(如有需要)
                          Procedure to sort garments by correct size before & after pressing
                     2
                          在整燙前、後把衣服按尺碼分開
                     3    Pressing area and equipment is clean, spacious and organized
                          整燙車間及設備是乾淨的、大規模的及有組織的
                     4    Boards / frames are without sharp edges, are not bent & have no distortion
                          紙板/撐架邊不能有尖角,不可彎曲和變型
                     5    Pressing per style confined to one area + all irons' soleplate of same type
                          每個款式整燙在一個限定的區域+同種類型燙鬥底板
                     6    Internal measurement charts tie back to tech pack measurement size charts
                          工廠內部的尺寸表應與規格表的尺寸表相符
                     7    Measurement charts are clearly displayed on vertical boards
                          尺寸表應清晰的展示在垂直的板子上
                     8    100% measure check conducted on clean & undamaged surface
                          在100%乾淨和無損的檯面上的尺寸檢查
                     9    Garment measurement record and returned / re-pressed measurement records
                          衣服的測量,退回/返燙的尺寸記錄


    SECTION               FINISHING, FINAL INSPECTION & PACKING
                     F
      部分                  後整、總查和包裝
   Process No.            Approved sample displayed in production & inspection area
                     1
     工序編號                 批辦應放於在生産和檢查區
                          Product parameters and guidelines are readily available
                     2
                          生産資料和指示應當完備
                          100% inspection twice prior to packing
                     3
                          包裝前兩次全面檢查
                          Inspection area is well lit
                     4
                          光線充足的檢查區
                          Inspections performed on an adequate size, clean & undamaged surface
                     5
                          在乾淨、無破損及有足夠空間的驗衣檯進行檢查
                          No trimming & no mending in the last final inspection area
                     6
                          在後檢區不能有整理和修補
                          Non-inspected, inspected, repaired & defective garments are segregated
                     7
                          未檢驗、已檢驗、返修和疵點的衣服應分隔堆放
                          Dirt & stains cleaning is conducted in a separate area
                     8
                          去污工作在一個單獨的地方進行
                          Separate area is allocated for sorting styles by size and color
                     9
                          有專門的地方按尺碼、顔色分類放衣服
                          Color (shade band) inspection area is clean, correctly painted and has Customer’s lighting
                     10
                          分缸台應該乾淨,噴塗正確並且使用客人指定之燈光

                          100% measure check before packing
                     11
                          包裝前100%尺寸檢查
                          Factory inspections generates inspection reports
                     12
                          工廠的最後檢驗發出檢驗報告


    SECTION               IN-HOUSE QA
                     G
      部分                  廠內部的QA
                          A Technical Manager is assigned to work solely on Customer’s development and
   Process No.
                     1    production
     工序編號
                          一個技術方面的管理人員被專門指派負責客人的開發和生産
                          Factory using Customer specified AQL level
                     2
                          工廠使用客人指定的AQL標準
                          QA are provided completed guidelines, standards and specifications
                     3
                          有完整的指導、標準和規格表提供給QA人員
                          Well light separate QC room
                     4
                          有充足燈光的單獨QC房




SOP checklist v1.0 - 2004.11.5                                                                                                                      p3/4
                                                                                                              SOP CHECKLIST (Sweater )                                                                                   RATING
                                                                                                                                                                                  Need Improvement 須要滿意
LANDS' END                                                                                                       工廠檢驗報告 (毛衣)                                                                Satisfactory 滿意
                                                                                                                                                                                          Not Rated 沒有評分
  Factory 工廠:                                                                                       ID#                                                        Vendor 供應商 :

                                                                                                                                  Factory internal audit (工廠內部評估)             LANDS' END audit (LANDS' END 評估)
                                                                                                                                Date :                                           Date:
                                                                                                                                  By :                                            By :
                                                                                             Responsible Implementati    In    NOT in
                                                                                              person (s)      on      placed   place
Section / Area            Key Control Procedures & Documents                                  in factory   Time line  適當的      不適當             Observation / Comment                     Observation / Comment
部分 / 範圍                   主要控制步驟及文件                                                           工廠負責人        實施時間                  的                  觀察 / 意見                                   觀察 / 意見                    NR SA NI
    SECTION               DOCUMENT, EQUIPMENT & INFORMATION
                     H
      部分                  文件、設備和資訊
   Process No.            Pre-production (Pilot lot) meeting record & QA checklist
                     1
     工序編號                 貨前(試裁樣)會議記錄及核對表
                          Macbeth light box / appropriate lighting for inspecting garments
                     2
                          燈箱/適當的燈光
                          Broken needle control log
                     3
                          斷針記錄
                          Metal detector
                     4
                          金屬探測器
                          Monthly capacity per each gauge
                     5
                          每種針型月産量
                          Machinery list
                     6
                          機器/設備目錄
                          Organization chart
                     7
                          組織結構表
                          Training program for QC inspectors and eye tests
                     8
                          QC/QA培訓程式和視力測試記錄
                          Fault classifications
                     9
                          疵點分類
                          QA checklist (applicable for bulk production only)
                     10
                          QA 核對清單(只適用於大貨生產)

Overall Comment by LANDS' END auditor (LANDS' END 核對員的整體意見):

                                                                                                                                                                                              Need Improvement
                                                                                                                                                                                                       須要改善 #DIV/0!
                                                                                                                                                                                                    Satisfactory
                                                                                                                                                                                                            滿意 #DIV/0!
                                                                                                                                                                                                      Not Rated
                                                                                                                                                                                                       沒有評分




SOP checklist v1.0 - 2004.11.5                                                                                            p4/4

				
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