This Method Statement is to define the by 0Ot0AvJ

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                                           METHOD STATEMENT
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                                      ENERGIZING AND TESTING OF              Rev.:     B4
                                            GENERATORS
                                                                             Date:     09-DEC-2010




                  PLATEAU MAINTENANCE PROJECT

                                 ONSHORE FACILITIES

                                       EARLY WORKS



Document Reference:
                                           KETTANEH                     TCJV REVIEW             COMPANY REVIEW
199/00/00/CI/MS/NA/00121B




 B4       ICA       09/12/10   STZ            INR


 B3       ICA       06/12/10   HDY            INR


 B2       ICA       30/11/10   HDY            INR

                               WBO/
 B1       ICA       21/10/10                  INR
                               STZ
          Doc.
Rev.     Issued       Date      Prepared      Checked/Approved Status     Initial    Date   Status   Initial   Date
           for


   Review Legend:

    Code 1 – Rejected ; Code 2 – Approved as Noted Revise & Resubmit ; Code 3 – Approved as Submitted
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               ENERGIZING AND TESTING OF   Rev.:   B4
                     GENERATORS
                                           Date:   09-DEC-2010




             TABLE OF CONTENTS



1. AIM……………………………………..………………………...……..3

2. SCOPE…………………………………..……….……...……...……...3

3. TERMS AND DEFINITIONS.....…………...……...……...…...…….3

4. SPECIFICATION, CODES & STANDARDS.………...…..….…….3

5. RESPONSIBILITY……….………………….………...……...........3-4

6. PROCEDURE…….….…………………………….……...…...…...4-5

7. RESOURCES.....……………..………………....……..……......…...5

8. QUALITY CONTROL…………..…………..…….……..…………...5

9. HEALTH, SAFETY & ENVIRONMENT…........................…… 6-7

10. APPENDICES…………….…………......…..….......………………7
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                               ENERGIZING AND TESTING OF         Rev.:      B4
                                     GENERATORS
                                                                 Date:      09-DEC-2010




1. AIM

     This Method Statement is to define the procedure that shall be followed for the energizing
     and testing of Generator for Early, works on the Plateau Maintenance Project (PMP) in Ras
     Laffan Industrial City (RLIC).


2.   SCOPE

        Permit To Work.
        Energizing of generators in the plant area. Scope of the work comprises of laying and
         connecting/termination of the cables to the generator main panel board for energizing.
        Installation of earthing/grounding for generators.


3.   TERMS & DEFINITIONS

     Client and/or Company: QatarGas Operating Company                  (QG)
     Contractor: Technip / Chiyoda Joint Venture                        (TCJV)
     Subcontractor: Kettaneh Construction W.L.L.                        (KCQ)
     Project Plateau Maintenance Project                                (PMP)
     Location: Ras Laffan Industrial City                               (RLIC)


4.   REFERENCES: SPECIFICATION, CODES & STANDARDS

        Doc No. 01.15.02.27 appendix 7.4  Vehicle/mobile equipment inspection sticker
        Doc No. 199/00/00/CS/PC/NA/000861 Site Conditions, Rules & Regulations Applicable
                                           for Early Works
        Doc No 199/00/00/PM/PC/NA/000553 SHES Instructions to Subcontractors
        Refueling procedure.


5.   RESPONSIBILITIES

     Site Manager: Shall be responsible for the proper execution of this procedure and to ensure
     that works are undertaken in a safe manner as described herein, to the requisite quality in
     accordance with relevant quality procedures and to the agreed timescale. He shall liaise and
     co-ordinate with TCJV, QG and other Subcontractors as applicable.

     Safety Manager: Shall be responsible for the implementation of safety procedures on site
     and to ensure that the Job Safety Analysis within this method statement is followed. He shall
     assign a competent Safety Officer to enforce these procedures and to provide guidance to
     the operations where applicable.
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                                    ENERGIZING AND TESTING OF          Rev.:      B4
                                          GENERATORS
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        Field QA / QC Manager: Shall be responsible for the proper implementation of these
        procedures and ensure that inspections and tests are carried out according to the relevant
        approved Inspection Test Plan. He shall assign a competent Quality Control Inspector to
        perform inspections.

        Construction Manager: Shall be responsible for the site implementation of these
        procedures and to provide all the resources from competent and trained manpower, tools,
        equipment and approved materials. He shall be responsible for the safety of all personnel
        working on these activities.

        Safety Officer: Shall be responsible for the implementation of all safety requirements and to
        ensure that the works are undertaken in a safe and proper manner, all in accordance with the
        approved Construction Phase HSE Plan, the approved method statement and the approved
        Job Safety Analysis.

        Quality Control Inspector: Shall be responsible for inspection and verification that the
        procedures are properly implemented.


6.      PROCEDURE

6.1     Permit to Work (PTW)
        QG Work Permit Procedure shall be applied as required by this activity


         All interfacing activities shall be fully coordinated with QG as applicable, to ensure the works
         proceed without incident.

         For emergency response procedure please refer to the job safety analysis Appendix 2.

6.2     Working Areas
         As defined on the construction issue drawings.

6.3     Prior to Energizing


6.3.1    Generator to be checked and inspected by TCJV and QG for blue sticker


6.4.     Energizing
         Generator with QG blue sticker, in good condition, will be installed and energized following
         the below steps:
6.4.1 First excavate trenches of 30 to 40 cm deep in the ground.
6.4.2    All underground or buried cables will be laid inside the excavated trench with proper sand
         cushion and sand cover; a visual inspection for the cable shall be carried out.
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                                    ENERGIZING AND TESTING OF          Rev.:      B4
                                          GENERATORS
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6.4.3 Splicing and termination of cables shall be connected to the panel board of the generator
6.4.4 Generator shall be earthed correctly with approved grounding rod.
6.4.5 Then a continuity test and ground resistance test shall be performed.
6.4.6 Approved and designated warning tape shall be laid on top of the cable prior to backfilling.
6.4.7 All electricians working in this activity shall be experienced and certified persons.
6.4.8   Backfilling of underground/buried cables shall be carried out to protect them from any
        damage.
6.4.9 After backfilling, signs shall be posted to indicate the location of the underground cables.
6.4.10 Daily check list shall be performed prior of start the generator and ensure it complies with the
        items required by authorized personnel only.(see attached checklist appendix 1).

7.0     RESOURCES

        The below detailed resources are indicative as to requirements and will be subject to change
        to ensure that sufficient resources are applied to comply with the approved timelines
        required.

7.1     Plant & Equipment

              Portable electrical tools
              Cable cutter
              Electrician’s tools
              Cad weld accessories or crimping tools
              Personnel Protective Equipment

7.2     Manpower

              Electrical supervisor
              Safety Officer
              Electricians
              Helpers
              Fire watch (QG trained and certified)
              Hole watch (if any), Hole watch to be approved and certified by QG


8.0     QUALITY CONTROL

8.1     Compliance
8.1.1 Site Manager, Section Engineer, Supervisor and Quality Control Inspector will closely
      supervise and monitor all phases of the work to ensure full compliance with the approved
      Project Quality Plan (PQP) and project specification.
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                                       GENERATORS
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9.0    HEALTH, SAFETY & ENVIRONMENT (HSE)

9.1    Compliance
9.1.1 Subcontractor and any persons working for the subcontractor shall comply with this method
      statement including appendices and follow the rules and guidelines as set out in the
      approved Construction Phase HSE Plan and to any instructions given by TCJV and or QG
      including JSA’s.

9.1.2 Subcontractor to keep TCJV fully informed at all times of any issues regarding HSE.

9.2    Safety Instructions
9.2.1 All personnel involved in the activity shall undergo TCJV and QG safety induction courses as
      required.
9.2.2 All personnel involved will use necessary PPE as required for the task.
9.2.3 The workers will be made fully aware of safety requirements related to the activity through
      Daily Tool Box Talks/STARRT Meetings prior to works commencing. Attendance shall be
      recorded, maintained and attached to PTW site copy.
9.2.4 All required PTW’s and supporting documents shall be acquired and kept available at
      respective work locations.
9.2.5 Generators shall not be running unattended at all times, especially during night shift.


9.3    Job Safety Analysis
       Job Safety Analysis shall be conducted for site offices and temporary facilities installation
       and be fully complied with See Appendix 2.

9.4    Personal Protective Equipment
       The following Personal Protective Equipment (PPE) shall be used during the execution of the
       work:

          Safety Helmet
          Coverall( Nomex)
          Safety Shoes
          Hand Gloves
          Dust Mask (dusty conditions)
          Safety Glasses (dark in sunlight, clear in night working)
          Escape Respirators
          Toxic Clips (Green Field Area 1 per 5 persons and 1 for each person in confined space)

       Further PPE as required by the task will be used.

9.5    Protective Measures
9.5.1 During night works (if any), sufficient task and access lighting will be provided around the
      working areas.
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                                         GENERATORS
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9.5.2   In hot season, the Heat Stress Program approved by TCJV/QG shall be followed.
        (For heat stress program refer to the JSA appendix 2)


9.6     Access to Site
9.6.1 Subcontractor and any personnel under his authority shall strictly follow the approved site
      access for plant, equipment and personnel.

9.7     Plant & Equipment Control
9.7.1 All drivers and operators shall be competent persons and have a valid Qatari Driver’s
        License and approved 3rd Party Certification where required.

9.7.2 All plant and equipment will be approved 3rd Party Certification.
9.7.3 All plant and equipment shall be inspected and recorded on a daily basis.
9.7.4 For any emergency, please call RLIC emergency number 4474-8888 and/or QG emergency
      number 44737777.
9.7.5 In case of Plant alarm, pull vehicle/plant/equipment to a safe location, render the
        vehicle/equipment safe, switch off ignition and proceed to nearest muster point on foot.

9.7.6 All the traffic rules set by RLIC, QG and TCJV shall be obeyed strictly.

9.7.7 All Equipments must be equipped with fire extinguisher individually.

9.7.8 Banksmen and Fire watch must be QG approved and certified.

9.7.9 Riggers must be third party certified as per QG requirements.


10.     APPENDICES

        1. Daily Check list for generator

        2. Job safety analysis

								
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