Fixture Manufacturing Activity Synergytech Instruments • We offer our services in Design & Manufacturing of Tooling, mostly in machining tooling. • Our strength is very strong design background with expertise in Automation & Hydraulic controls. • We have combined experience of over 30 years in Tool Design, Fixture manufacturing, SPM Building, Automation & Hydraulic system Implementation. •Following slides display some of the fixtures we have Manufactured for our customers for various components. Synergytech Instruments Fixture Assembly Drawings with Table Details & Part Details Synergytech Instruments Holding fixtures Designed and Manufactured for Various Components for Tractor Transmission of Various Customers of Carraro India Limited, for manufacturing them in their own plant and at their suppliers plants at various locations. The Components machined on the Fixture. Synergytech Instruments In a very Unique process. The five bushes seen are used to guide a Gun-drill to get correct alignment of Bores for Gear Shifter Rods inside the Tractor Transmission Housings. Synergytech Instruments Various Drill Jigs Designed and Manufactured for a Variety of Flywheel Housings of Cummins India Limited for their Suppliers Prakash Home Industries Belgaum Synergytech Instruments Holding Fixture Designed & Manufactured for Kirloskar Oil Engines Large Engine Plant Nasik. This is used to machine Cylinder Heads for ‘Pielstick’ weighing @ 300kg each on Mazak HMC. Two Heads are machined at a time with different orientations for attack. Synergytech Instruments Fixture in action on the Machine Table Synergytech Instruments Tooling designed & manufactured for a variety of crank cases for Kirloskar Oil Engines Limited, and Commissioned at their suppliers Kirloskar Ferrous Limited Sholapur This fixture is used to Machine Pan Face & Cap Face of Crankcases having Two, Four & Six Cylinders, using a Cutter in Cutter Arrangement. Synergytech Instruments This is a Holding Fixture to machine Head Face, Pan Face & Cap Face of a Crankcase Simultaneously on a Duplex Machine. Designed & Manufactured For Kirloskar Oil Engines, & commissioned at their supplies premises in Sholapur. Synergytech Instruments Spring Rate Tester, This equipment has a Digital Readout to display, both the Spring Load, and Spring Rate. Is extremely user-friendly Device. Designed & Manufactured for Helical Auto Technologies Pune. Synergytech Instruments This is a Crimping Tool, Designed & Manufactured for Helical Auto Technologies. Pune Assembly Drawing of Proposed Special Purpose Machine for Motorcycle Crankshaft Oil Hole Deburring. Synergytech Instruments Synergytech Instruments This is a Hydraulically Operated Holding Fixture to Simultaniously Machine Pan Face, Head Face, Cap Face, & Water Header Face, of Crank Case on a Duplex Milling Machine. Apart from design & manufacturing of various holding fixtures, jigs & inspection fixtures, we Synergytech Instruments have Designed & Manufactured & Implemented a fully automated, programmable (thru M Codes) Hydraulic fixture for Indica Xeta Car Rocker lever. This fixture is designed to machine the component from Forging to finish state in single set up with a capacity of @ 600 jobs/shift. This fixture is easily & seamlessly integrated with the parent machine.
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