Docstoc

Pengelolaan Lingkungan PT Holcim Indonesia Tbk. Pabrik Cilacap

Document Sample
Pengelolaan Lingkungan PT Holcim Indonesia Tbk. Pabrik Cilacap Powered By Docstoc
					Building Together


                    Managing Sustainable Development
                        in Cement Plant Operation
Content
 Company Profile
 Performance and Awards

 Environment Management and Energy Efficiency

 Water and Biodiversity Conservation

 Corporate Social Responsibility




                                                 2
Holcim – Global by Tradition




                               3
             Holcim location in Indonesia




Holcim (Narogong)
and Ciwandan
5.5 Juta Ton Semen
                                         Holcim (Tuban) in
                                         progress
                     Holcim (Cilacap)
                                                    Konsumsi semen per capita      Konsumsi Semen
                     2.8Juta Ton Semen
         Plant                                                                       1'190'000 to 5'360'000   (6)
                                                                over 300               450'000 to 1'190'000   (7)
                                                                                       200'000 to 450'000     (7)
                                                                155                          0 to 200'000     (7)
                                                                31
                                                                                Source: ASI (past) and own estimate


                                                                                                                      4
                    Holcim Indonesia Company Profile
                                                                 Total Employee
                     PT Holcim Indonesia Tbk (“HIL”) is          • 2,500 employees
                     Indonesia’s 3rd largest cement producer     Cement & Clinker Manufacturing
Holcim Cement        with related businesses in ready-mix         Total Cement Capacity      : 8.3 Mio T
                     concrete (RMX), and aggregates
                                                                 • Cilacap (CIL2)
                     production.
                                                                       • Brand                    : Semen Holcim Serba
                     HIL is the 2nd largest cement producer                                         Guna, Readyflow
                     within Holcim in South East Asia.           • Narogong (NAR1& NAR2)
                                                                      • Brand                    : Semen Holcim Serba
                                                                                                   Guna, Readyflow
Holcim Aggregates                                                                                : Readflow +
                     Vision :                                                                    : Durable & ExtraDurable
                                                                                                   Oil Well cement
                     Provide Healthy Living condition for
                                                                 • Grinding Plant at Ciwandan & Johor Baru, Malaysia
                     society’s future
                     Mission :                                   Ready Mix Concrete – PT Holcim Beton
                                                                 • 1.7 Million M3 pa. - Operating 26 batching plants
                     Holcim Indonesia will grow by delivering      (Jakarta, West Java, Outer Jakarta & Surabaya)
  Holcim RMX         sustainable building solutions focused on
                     distinctive customer segments, through      Aggregates
                     development of people, innovative            Crushed Stone production facility supplying the internal
                     leadership and integrate networks, to         RMX & external demand (3.5 million tonnes p.a. capacity
                     create maximum value for stakeholders         from Maloko, West Java & Jeladri, East Java)
                     whilst caring for the environment and
                     society.

                                                                                                                              5
         PT Holcim Indonesia Tbk. Cilacap Plant Profile
         More than 80% Employees are indigenous people

 Company Name               : PT Holcim Indonesia Tbk. Cilacap Plant
 Business Scope             : Cement Manufacturing
 Operation time             : 1977 (a.k.a PT Semen Nusantara)
 Capacity                   : 2.6 million T-clk/year
 Employees                  : 620 people
                               340 Born in Cilacap
                              560 with Cilacap ID
 Area                       : 118.4 ha (City Forest 46 ha)
 Plant Location             : Karang Talun village,
                               North Cilacap sub disrict
                               Cilacap – Central Java

                                                                        6
Bio indicator inside plant with 46 Ha City Forest – one of best in
Indonesia
                                 Butterfly Breeding




          Deer Breeding




     Bird Breeding                     Botanical Garden


                                                                     7
Holcim Strategy and the triple bottom line

Goal
                               Creation of Value

                                Geographic             Local Management
Strategy   Product Focus
                                Diversification        Global Standards

           Sustainable   Better     Permanent     Human        Corporate
Mindsets   Environmental Cost       Marketing     Resources    Social
           Performance Management   Innovation    Excellence   Responsibility


Base                                  People

• Holcim is committed to Sustainable development (SD)
• Hence its business strategy integrates economic, environmental
  and social elements (the "triple bottom line“)
• Ambitious Group-wide SD targets.                                         8
                …to be solution provider in healthy living condition
            Cement      Building Material   Housing   Healthy Living Condition
Value Add




                                                         Future
                              Present
            Past                                                         Product
                                                                         Provider



                                                             Mega City
                                                                                 9
                 Performance and Awards




                  GOLD Proper from Environment   Green Industry Award from       Ozon Award from Environment
                           Minister                  Industrial Minister                  Minister




an Proper Emas    Penghargaan CSR Jawa Tengan    Penghargaan CSR Kabupaten Cil     CSR Award from Governor
                                                  CSR Award from National
                                                   Foundation Damandiri              12 Desember 2010




                                                                                                               10
Environment Management System
   Certified from SGS starting 1999, without
    any major finding since then, getting
    award “Total Dedication and Commitment
    in Environment”,
   Quality and Environment policy launched,
   Using ENVOY – as entropy system to
    document all policies, implementation,
    monitoring on environment management,
   Dedicated team to handle environment
    management system,
   Clear road map on environment
    performance target, reduction on
    emission,
   Prepare sufficient budget, provide training
    and certification for officers,




                                                  11
Emission Performance
                       Trend Pengukuran emisi udara oleh HIPERKES                                                             Pengurangan Emisi CO2
                                                                                                                 720   714                      712




                                                                                      ton CO2/ Cement Material
             120                                                                                                                        CO2
                                                                                                                 710
             100      63                                                                                                                 701

Kadar debu
                                                                                                                                  696



 (mg/Nm3)
              80                                                                                                 700
              60                                                                                                 690
                                  31              36
              40
              20
                                                                     19       8                                  680                                    674
                                                                                                                 670
               0
                     2007        2008            2009                2010   YTD2011                              660

                                                Tahun                                                            650
                                                                                                                       2007      2008    2009   2010   YTD2011
                                                                                                                                        Tahun
                                        Average Emission in a year




            Air emission far below national threshold (<40% dari NAB) :
              Dust 25 mg/Nm3 (Threshold : 80 mg/NM3),
              SO2 46 mg/.Nm3 (Threshold : 800 mg/Nm3),

              NOx 330 mg/Nm3 (Threshold : 1000 mg/Nm3).
              While world average : Dust 51 mg/Nm3, SO2 112 mg/Nm3, dan NOx 697
               mg/Nm3.
            CO2 emission reduction 38 kg CO2/t-cementitious in 2011.
                  Emisi CO2 Holcim Cilacap 2011 is 674 kg CO2/t-cementitious, far below CO2 in
                   Indonesia (787 kgCO2/t-cemt).



                                                                                                                                                                 12
Energy Efficiency
                                                      Total Plant CIL2


                     105   103.8

    kWh/ton cement   100

                                   94.96                            94.76                94.56
                      95

                                                                                                               89.78
                      90                                                                                           CIL - Pemakaian Energi Panas MJ/ton Clinker

                                                      5,000
                      85


                      80                              4,500
                            2007   2008                             2009                 2010                2011 YTD
                                     MJ/ton Clinker


                                                                   Tahun
                                                      4,000



                                                      3,500



                                                      3,000
                                                              Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep
                                                              2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2011 2011 2011 2011 2011 2011 2011 2011 2011
                                                  Thermal 3,322 3,376 3,451 3,798 3,396 3,446 3,559 3,295 3,394 3,258 3,281 3,278 3,309 3,242 3,331 3,415 3,437 3,340 3,142 3,165 3,200



                     Continuous energy reduction reflected in historical datas as well as future road map,
                     Electricity consumption : 89.8 kWh/t-cmt while Holcim group average 102.9 kWh/t, and Indonesia
                      103 kWh/t-cmt
                     Thermal consumption : 3,287 MJ/t-clk, while Holcim group average 3,540 MJ/t-clk, and Indonesia
                      3,639 Mj/t-cmt,
                     Capex and operational initiative arrange to increase efficiency and further energy reduction.


                                                                                                                                                                                          13
Waste Destruction and Utilization
                                                                                      Trend Penggunaan FA-BA
                                                                  % product
                                                                   8.00%
                                                                                       Fly Ash   Bottom Ash
                                                                   7.00%

                                                                   6.00%
                                                                                                                         4.33%
                                                                   5.00%

                                                                   4.00%
                                                                                                                 2.41%

                              Used Oil                             3.00%

                                                                   2.00%
                                                                                                 1.29%

                                                                              0.50%
                                                                                                                         3.25%
                                                                                                 2.17%           2.39%
                                                                   1.00%      1.68%

                                                                   0.00%
                                                                              2008               2009            2010    2011
                                                                                                         Tahun




                              Used oil




                               Accumulator scrap

    Alternative fuel and raw material to reduce CO2 emission.

    Reduce fossil fuel with biomass,

    CDM project successfully grant credit in the last 3 years,

    100% internal waste recycled or utilized.
                                                                                                                                14
Water Conservation
                                                                                    CIL - Penggunaan Pemakaian Air
   Water consumption 127 liter per
                                                         700
    ton clinker, while Holcim Group                                   625
                                                         600
    300 liter per ton clinker,
                                                         500

   Recycling water 81% from total




                                        x 1000 m³
                                                         400


    consumption,                                         300
                                                                                                                             192
                                                         200
   1 Million mangrove plantation to                     100
    conserve Segara Anakan,                                -
                                                               2005         2006      2007      2008       2009      2010     2011


   Clear policy and road map to                                                               Tahun



    conserve water,
   Dedicated and qualified person on                                              Pemanfaatan Air Hujan

    water management.                                    100
                                                                                                           93.63
                                                                                                                     79.93
                                                         90                                                                  81.2
                                                         80
                                                         70                                     61




                                          persen ( % )
                                                                            55         55
                                                         60
                                                         50
                                                         40
                                                         30
                                                         20
                                                         10
                                                               0
                                                           0
                                                               2005         2006      2007     2008        2009      2010    2011
                                                                                               Tahun

                                                                                                                                15
             Biodiversity conservation – study and action plan
 Biodiversity study entire Nusakambangan islands base on HCV (High Conservation Value)

 Holcim Indonesia is one of companies in SRI KEHATI, who concern biodiversity in Indonesia.

In cooperation with FFI, BKSDA, BLH, ESDM, DepKumHam, LSM, LIPI, UNSOED and UGM

Create Biodiversity Action plan in mining area as part of environment management system:

 Cave protection, key species protection, dedicate 60% zone as green belt, restore mangrove, community program




             High Conservation Value : Biodiversity(flora fauna), environment service and sociocultural
                                                                                                            16
                   CSR Holcim Strategic Implementation

                                                 Area
                                  Cilacap
     Holcim           CSR                      Coverage           CSR           Structured    CSR Impact     Sustainability
                                  District
     Vision          Policy                     Social          Approach         Program      Monitoring      Initiatives
                                  Profile
                                               Mapping



• Holcim       • Holcim        • Cilacap      • Area Cover   • CCC            • Pyramid      • 4 Levers      • Quarterly
  Vision and     CSR Policy      Demograph      Demograph      Channel &        CSR            CSR             CAP
  Mission                        y              y              Posdaya          Program        Sustainabi
                                                                                                             • Annual
                                                                                               lity Impact
                                                             • Collaboratio                                    CAP
               • 6 Pilars of
                                                               n program
• Holcim         CSR           • Area         • Area                                                         • Posdaya
  House                          Potencies      Potencies    • Musrenbang                                      Assessme
               • Roadmap
  Strategic                                                                                                    nt
                 (Plant
                 Master                                                                                      • Posdaya
                               • Issues and   • Issue and
                 Plan)                                                                                         Fair
                                 Concerns       Concern
               • Budget &
                 Finplan
                    Structured CSR Program Development Implementation




                                                                                    Health              √
 Health           Life Expectancy
                                    √                    Cilacap
                                                    Core Competencies              Education
                                                                                                        √
                                    √
                     Literacy
Education                                              Development

                                                                                                        √
                  Study Duration
                                                 Specific Program                  Economy
Economy           Buying Power
                                    √             Development
                                                                                 Environmental
                                                                                                        √
                                        Health                 Education
            IPM                                                                                  MDGs

                                         Economic                   Social and
                                                                   environment

                                              Community Empowerment
                                            “ Posdaya ECD Center (*) ”
    POSDAYA (Family Empowerment Centre) as bottom up initiative to
    improve Human Development Index

   POSDAYA is a family based development
    program which has four pillars: health, education,
    economy and environment

   POSDAYA is a Posyandu (integrated
    empowerment pos) plus, strengthen existing
    Posyandu . Since 1 Marc 2010 22 POSDAYAs
    officially built in19 Villages                                Early Childhood in Posdaya

                                                         Field         Objective Indicator    Main Program
   4 pillars of POSDAYA is supporting HDI
                                                         Education     compulsary education   Early Childhood
    development and achieve MDGs in Holcim 19            Health        life expetancy         Posyandu for Elder
    Target Villages                                      Economy       additional income      Micro ecomnomy
                                                         Environment   land cultivation       medical plants

   Creating MOU with local government to support
    and establish 1000 POSDAYA in Cilacap.

                   HDI=Human Development Index
              MDGs = Millenium Development Goals
             Posdaya= Pos Pemberdayaan Keluarga
             Posyandu= Pos pemberdayaan terpadu


                                                                                                          19
    PT. Holcim Indonesia Tbk. Pabrik Cilacap                                         Presentasi PROPER HIL 2010
       Specific CSR program for Nusakambangan Inmates & prisoner
       officers


   Inmates development program in term
    attitudes and empowerment :
     De-radicalization   with religious
        counseling
     Integrated farming (fish, duck, cow,
        etc)
     Entrepreneurship program
     Automotive and other life skills
   Production Forest industry
   Green house establishment             for
    reclamation quarry area
   Capacity building for prisoner officers,




                                                                   20
       Holcim Indonesia
4 Levers CSR Sustainability Impact – measuring indicator


 Social License for Operation     Sustainability Program
       Asset Protection               Rate of participation
       Risk Management                Asset Development
       Perception / Reputation        Degree of Dependency from
       Minimizing Conflict             HIL



  Tangible Benefit                Community Empowering
        Economical                    Social cohesion
        Education                     Life Skill improvement
        Health                        Accessibility into development
        Environment                    sources
        IPM / MDG’s                   Entrepreneurship Community
                                        Development
                Tracking benefit, asset, participants and Posdaya
                dependency rate
                                                                                                                                                jumlah Anggota
                                Participant Rate After                                              Perkembangang BMT Sejahtera
                                                                                                                                                Jumlah Pemetik Manfaat
                                                                     2,009          2,010                                                       Realisasi Pembiayaan
                                Launching Posdaya                                                                                               Aset
      1,600                                                      1,434                      700                                                           700,000,000
      1,400         1,231
                                                                                            600                                                           600,000,000
      1,200                                      1,012   1,034
      1,000   832
                                                                                            500                                                           500,000,000
Org




       800                                                                                  400                                                           400,000,000
       600                                 450                                    468
                                                                                            300                                                           300,000,000
       400
                                   130                                       88             200                                                           200,000,000
       200
                            -
        -                                                                                   100                                                           100,000,000
               Paud             Taman       Posyandu     Posyandu             KUB
                                Bacaan        Balita      Lansia                              0                                                           -
                                         Bidang                                                           2007            2008           2009

              1973 Society gets new positive activities                                                BMT Asset has increased from 226 to 620 million



  Posdaya Assessment Includes:                                                                                   Status Posdaya End Of Aug
  A. Management Posdaya
  B. Financing Posdaya                                                                                                               0 - 30 =
                                                                                                              > 70 =                 PEMULA
  C. Activity Posdaya                                                                                      MANDIRI INTI                 4%
                                                                                                               0%
      - Entrepreneurship
      - Education
      - Health
      - Environment
  D. Quality Posdaya                                                                                                                                  31- 50 = SEMI
                                                                                            51- 70 =
  E. Coverage Area Posdaya                                                                  MANDIRI                                                       MANDIRI
                                                                                              46%                                                           50%
  F. Development Posdaya
                                                                                                  46% of Posdaya been Mandiri Independent predicated.
               Community perception is measured as feedback for
               improvement : 89% satisfied with Holcim operation.
                               Public Perception of Holcim
                      Persepsi Masyarakat Terhadap Holcim                                                                              Public Perception
                                                                                                                                   Persepsi Masyarakat
                                    Score ≥ 3                                                                              Program Community Relation Score ≥ 3


                                 Kebermanfaatn Holcim terhadap                                                                            Keterlibatan Masyarakat / Pemerintah
                                         Masyarakat                                                                                          dalam Menyusun Program CD.
                                                                                                                                                     100%
                                        100%
                                                                                                        Synergy Program dg Pemerintah / Pers          80%                     Kesesuaian Program terhadap Kebutuhan
                                          80%
                                                                                                                        lain                                                               Masyarakat
                                                                                                                                                      60%
Respect Perusahaan dg Kearifan            60%                    Penererimaan Masyrakat thd Kary
             local                                                           Holcim                                                                   40%
                                          40%
                                                                                                                                                      20%
                                          20%
                                                                                                    Pendayagunaan Potensi Masyarakat                    0%                          Sosialisasi Program kemasyarakat
                                            0%


 Hubungan baik Management dg                                      Perusahaan telah mengelola
                                                                                                                                                                              Program sudah mendorong mendorong
   Masyarakat & Pemerintah                                       dampak lingkungan secara baik               Proses Pendampingan Program.
                                                                                                                                                                                          kemandiri


                                                                                                                                              Ketepatan Sasaran Program (Masy
                                  Kebanggaan Masyarakat dg                                                                                                Miskin)
                                       adanya Holcim                                                                                                                              Score ≥ 3
                                                                      Score ≥ 3            Target                                                                                                            Target




                              Trend Komplain Lingkungan
                             trend of environmental complaints                                                                      Kerugian Waktu Operasi
                                                                                                                               loss of operation time because the
                                                                                                                                      Karena Jaring Apong
                                                                                                                                              Floating net
          16              15                                                                                500         463
          14
               13
          12                                                                                                400

          10
 Jumlah




                                                                                                            300
          8
          6                             5
                                                                                                            200
          4                                          2
          2                                                                       1                         100
                                                                                                                                       107
                                                                                                                                                         78
                                                                  0                          0
          0                                                                                                                                                            25              16              7
               2004       2005         2006        2007          2008         2009      mid 2010               0
                                                                                                                        2005           2006             2007           2008            2009           2010
                                                  Tahun
 Last Slide …




One seed …One Earth ….
We Care Environment … For
our Future…

				
DOCUMENT INFO
Shared By:
Categories:
Tags:
Stats:
views:86
posted:9/30/2012
language:Unknown
pages:24