Allman X-15 by xiaopangnv

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									                                                                    OPERATOR'S MANUAL
                                                                        PARTS LIST



                                                                    X-15 - ALLMAN
                                                                        Manual
                                                                      Knapsack
                                                                       Sprayer




                E. ALLMAN & COMPANY LTD.
 Birdham Road, Chichester, West Sussex, England PO20 7BT
Tel: Birdham (01243) 512511 Sales Enquiries (01243) 512667
                    Fax: (01243) 511171
            Web Site: www.allman-sprayers.co.uk
            E-mail: sales@allman-sprayers.co.uk


                                        07/2002- 573022 - 0139-MI
                                 STATEMENT OF LIMITED WARRANTY                                                                                             OPERATOR'S
           E. ALLMAN & COMPANY LTD. warrants the equipment described herein and
                                                                                                                                                            MANUAL
obliges itself to repair or replace parts and components which, under normal operation and
wear, following the technical recommendations, show defects in material or workmanship,         1- INTRODUCTION
based on the following conditions:                                                                    This manual contains information for the proper assembly, operation and care of your
                                                                                                sprayer.
WARRANTY PERIOD:                                                                                      Carefully read and follow the instructions contained in this manual before using your
- 06 (six) months from date of purchase.                                                        sprayer.
                                                                                                2- SPRAYER VIEW
WARRANTY APPLICATION:
- ALLMAN shall honour this warranty, free of charge, if any part or component shows defects                               Chamber
                                                                                                                                                                             Diaphragm
in workmanship or assembly, after final analysis at the factory.
THIS WARRANTY IS NULL & VOID IN CASE OF:
- Misuse of equipment against specifications in INSTRUCTION MANUAL, overwork or                                                                                                        Lid
accidents.
                                                                                                                         Lever
- Preventive/remedial maintenance performed by unauthorized people.
- Use of parts and components not supplied by ALLMAN.
- Modification of the equipment or any characteristic of the original design.                                             Tank
THIS WARRANTY EXCLUDES:
- Parts which show wear or tear due to use, UNLESS THEY SHOW DEFECTS IN
WORKMANSHIP, ASSEMBLY OR MATERIAL.
- Consequential damages caused by:
 A) Transportation or freight of equipment, parts and components.                                             Nozzle
 B) Transportation and mobilization of technicians.
GENERAL INFORMATION:                                                                                                     Lance

- Parts replaced within the warranty period shall be property of ALLMAN.                                                                   Trigger valve
- The warranty on replaced parts and components expires together with the equipment
warranty period.                                                                                3- SPECIFICATIONS
- Eventual delays in performing services do not confer to the owner the right either to
indemnity or to extension of the warranty period.                                               Model ......................... X-15 - ALLMAN            Pump
- ALLMAN reserves the right either to introduce modifications to its products or to interrupt   Net weight .................. 4.8 kg                     - Type .................................. Piston
the equipment manufacture.
                                                                                                Tank                                                     - Material .............................. Polyamide
                                                                                                                                                         - Working pressure (max.) .... 6 kgf/cm²
                                                                                                - Capacity ................... 15 liters
                                                                                                                                                         Lance length ........................ 600 mm
                                                                                                - Material .................... Polyethylene (plastic)
                                                                                                                                                         Hose length ......................... 1650 mm
Allman reserves the right to change its products without prior notice.                          - Fill opening diameter . 105 mm                         Nozzle fitted ........................ Adjustable Cone
18                                                                                                                                                                                                             03
     EXPLODED VIEW &
                       6- INSTALLING THE LANCE HOLDERS
        PARTS LIST                                                                                60 mm
                       - Secure the lance holders to the rod as shown
                       below.

                                                       Screw                                      300 mm




                                Holders
                                                         Rod


                       7- ATTACHING THE LANCE TO THE TRIGGER VALVE
                       - Push the lance into the trigger valve and secure it with the screw cap.

                                                           Screw cap
                          Elbow

                                                                                              Trigger
                                   Lance                  ATTENTION:                           valve
                                                Do not overtighten the screw cap.


                       8- ATTACHING THE HOSE TO THE                                   Screw cap
                       TRIGGER VALVE
                       - Unscrew the trigger valve nut.
                       - Push the hose through the nut and connect
                       to the trigger valve body.                    Trigger
                                                                      valve               Hose

                                                               ATTENTION: Do not overtighten the handle.


                       9- ADJUSTING THE STRAP
                        The tank is contoured for the operator comfort. The
                       shoulder straps can be quickly adjusted to properly
                       position the sprayer on the operator's back.




16                                                                                                         05
                                                                                12- MAINTENANCE
                 OPTIONAL ACCESSORIES FOR
                                                                                CLEANING THE SPRAYER
                 MANUAL KNAPSACK SPRAYERS
                                                                                - After finishing the spray application, clean and wash all equipment in an approved
Item Part no.                                  Use                              decontamination area.
01   191-075 Application of non-selective herbicides close to the plants.
                                                                                                                                                   ATTENTION:
02   191-074 To improve coverage of agrichemicals application on low plants.       Pump                                                            Remove all
                                                                                 the lever                                                     chemicals before
                                                                                                                                                    storing the
03   191-079 To improve coverage of agrichemicals application on lowplants.      until the
                                                                                                                                               sprayer. Chemical
                                                                                discharge
                                                                                                                                                  products have
04   172-051 For applications on tangled crops or for longer range.             runs clear.
                                                                                                                                               different reactions
                                                                                                                                                and can damage
05   191-076 Attachable to the original wand for longer range application on                                                                       the sprayer
                high plants (700 mm).                                                                                                            components as
                                                                                                                                                  well as cause
                                                                                                                                                 personal injury.
06   191-082 Attachable to the original wand for longer range application on
                high plants (600 mm).
                                                                                LUBRICATION
06   172-073 For application of agrichemicals and foliar fertilizers on                                                                                           1
                perennial crops doubling the output.                                   Periodically remove the chamber
                                                                                and lubricate the pistons.                                                        2

                                                                                       In sequence, clean and grease                                              3
07   172-096 Used for calibrating sprayer.
                                                                                the rod linkage, as described :
                                                                                                                                                                  4
                                                                                - Pull up the protector (1).
08   191-073 Nozzle Y, for higher volume.
                                                                                - Loosen the fastener (2).
                                                                                - Remove the rod (3) from the hole of
09   172-059 Wrench for general maintenance.
                                                                                ball compartment . Clean and deposit the
                                                                                grease in this compartment (4).
10   191-032 VPC (1 and 2 kgf/cm²) - Ensures constant pressure. Non-drip        - Proceed the assembling in reverse
                system, Saves chemicals, reduces drift, Improves productivity   sequence of the disassembling.
                                                                                - Lubricate the others compomnents, as
11   172-064 Cone nozzles kit. It contains: discs 12 and 10, swirl core A       shown.
                and P, nozzle cap, red adjustable nozzle, nozzle strainer.




14                                                                                                                                                               07
                          SAFETY PRECAUTIONS                                                        14- TROUBLESHOOTING
                                                                                                    - Put about 2 liters of water in the tank.
                                                                                                    - While operating the lever, look into the tank to see how the problem arises.
               ATTENTION!                                                                           - Refer to the table and diagram below.
            READ CAREFULLY
                                                                                                              DESCRIPTION                             CAUSES                 CORRECTIONS
             THE CHEMICALS
                                                                                                                  Leakage
            MANUFACTURER'S                                                                                                                             Worn or                 Replace or
                                                                                                                  through
                                                                                                                                                      dried out                 lubricate
                    LABELS                                                                                      the cylinder
                                                                                                                                                     piston cup.               the pump.
                                                                                                               upper part (1).

- Put 5 liters of water in a bucket and add the   - Stir until it becomes an homogeneous
chemical product.                                 mixture.
                                                                                                             After pumping and                    Cylinder valve (2)            Clean or
                                                  - Pour the solution into the tank while filling
                                                  with water.                                            pressurizing the chamber,               not sealing properly           replace
                                Chemical                                                                  as you operate the lever                 due to wear or              the valve.
                                 product                                                                        it drops fast.                        impurities.



                                                                                                            After pumping and                     Chamber valve (3)             Clean or
                                                                                                        pressurizing the chamber,                not sealing properly           replace
                                                                                                          the lever rises slowly                   due to wear or              the valve.
                                                                                                            when released (3).                        impurities.

                                     ATTENTION
 - Wash hands and other parts of the body that have touched chemicals before starting
 to spray.
                                                                                                                                                     1
                                                                                                            Chamber
- Read carefully the chemicals manufacturer's     - Use of individual protective clothing and
label.                                            safety equipment is obligatory.                        Chamber valve
                                                                                                         (diaphragm-3)

                                                                                                           Piston cup

                                                                                                            Cylinder
                                                                                                                                                                        RG:452284

                                                                                                                   2                                      Cylinder valve
                                                                                                                                                           (diaphragm)

12                                                                                                                                                                                          09
 CALIBRATION OF MANUAL KNAPSACK SPRAYER                                                              SPRAY NOZZLES
                                                                                                      NOZZLE          IDENTIFICATION                            PRESSURE      FLOW RATE
PROCEDURE                                                                                                                                      APPLICATION
                                                                                                       TYPE         (Part no. - Description)                      (psi)         (ml/min)
USING CALIBRATOR BOTTLE (OPTIONAL)
- Hold the lance at the working height and                                                                                058 - 762
                                                                                                                                                                   45              610
                                                                                                       Flat fan         Kematal (Green)
spray to measure the application band width.
- Based on the band width, calculate the total
walking distance required to spray the desired                                                                            058 - 763
                                                                                                                                                 Herbicides        45              810
                                                                                                                       Kematal (Yellow)
area. Use the chart below.
                                                                                  Band
                                                                                  width                                    058 - 764
                                                                                                                                                                   45             1,250
  Band width                                                                                                             Kematal (Blue)
      (m)        0.5    0.7   1.0    1.2     1.5
                                                                                                        Cone
  Distance to                                                                                                              172 - 088                               45              300
                 50.0 35.7 25.0 20.8 16.7                                                                                                      Agrochemicals
   walk (m)                                                                                                             (Stainless steel)
                                                                                                                                                    and
                                                                                                                                                   foliar
- Attach the calibrator bottle to the lance as                                                                             172 - 087             fertilizers
                                                                                                                        (Stainless steel)                          45             615
shown:


                                    Lance                                                              Flat fan            058 - 538                              15               950
                                                                                                      Deflector
                                    Cover           A - Remove the cap, nozzle and filter.                                                     Agrochemicals
                                                                                                                                                    and
                                    Filter          B - Mount the calibrator cover to the lance.                           058 - 523                               15             1,200
                                                                                                                                                   foliar
                                                    C - Reinstall the filter, nozzle and cap.                                                    fertilizers
                                    Nozzle
                                                    D - Screw the calibrator onto the cover.                               058 - 538                               15            1,540
                                Nozzle cap
                                 Calibrator
                                  bottle                                                                                    172 - 071
                                                                                                                                                                   45              315
                                                                                                       Adjustable           (Yellow)
                                                                                                         Cone                                  Agrochemicals
                                                                                                                                                  and foliar
- Hold the lance at the normal working height and spray into the bottle while walking the                                   172 - 072            fertilizers.
                                                                                                                                                                   45              640
                                                                                                                              (Red)               90º cone
distance required to spray an area corresponding to 25 m².                                                                                           and
                                                                                                                                                concentrated
- Place the bottle on a level surface and observe the liquid level visible through the side of the                        (*) 172 - 049               jet
                                                                                                                                                                   45              710
                                                                                                                              (Blue)
bottle. Match the liquid level to the corresponding scale on the calibrator bottle.

- Empty the bottle and repeat this operation to determine the average of two or more readings.       ATTENTION: This sprayer is packaged with the Cone Adjustable nozzle fitted in the lance.
                                                                                                     Other nozzles mentioned in this manual are optional, so they do not accompany this
                                                                                                     sprayer.

10                                                                                                                                                                                         11
13- CYLINDER VALVE MAINTENANCE                                                                - Do not eat, drink or smoke while spraying.   - Do not pollute the environment.


DISASSEMBLING                                 ASSEMBLING

- Remove the chamber from the cylinder.       - Using a pen, install the diaphragm into the
- Loosen both cylinder fastening bolts (1).   cylinder as shown in the figure below.
- Remove the cylinder (2).
                                              - Replace the cylinder on the sprayer and
- Remove the diaphragm (3).
                                              tighten the two bolts (1).
- Wash or replace the diaphragm.
                                              - Remount the chamber on the cylinder.              - Keep the
                                                                                                products out of
                                                                                               reach of children
                                                                                                 and animals.




                                       2




                                   3




                                                                                                                                             - After finishing the spray application, take
                                                                                              - Lock up the chemical products to prevent     a shower with plenty of water and soap.
                                                                                              untrained persons to handle them.              - Put on clean clothes.


                                                                                              ATTENTION: The clothing used during the application must be washed separate
                                                                                              from other clothes of ordinary use.

       1
                                                                                                  ATTENTION: In case of poisoning, see a doctor immediately and show him
                                                                                                  the chemicals manufacturer's label.


08                                                                                                                                                                                     13
TIGHTENING                                     LOOSING
- Hold firmly the strap buckle with one hand   - Hold firmly the strap buckle with one hand
and pull the handle downward with the other    and pull the strap backward with the other
hand.
                                                                                              OPTIONAL ACCESSORIES FOR
                                               hand.
                                                                                              MANUAL KNAPSACK SPRAYERS

     Handle
                                                                                                                        9
                                                                                                                                10
                                Buckle                                                                     1
                                                   Buckle


                                                                                                                   11

 10- ATTENTION
     After assembling the sprayer, fill the tank            - Cover diaphragm                          2
     with clean water and check for leakage on              - Tank bottom
     the following parts:                                   - Wand
                                                            - Trigger valve



11- INVERT THE OPERATION SIDE
                                                                                                                   6                 7
If it is necessary to invert the pumping           1                                           3
lever side, proceed as follows:
- Remove the bolt (1).
- Remove the pumping lever (2).
                                                                                                                            8
- Install the pumping lever on the other
side.
  NOTE: On inverting the position of the                                                                       5
lever, do not move the chamber so as
not to install the lever improperly.                                                               4
                                                                                Parallel
- Tighten the bolt.

                                                            2


06                                                                                                                                       15
4- ASSEMBLY PROCEDURES                                                              Item Part no.        Description           Item Part no.          Description     Qtd
                                                                                                                         Qtd
 Take out of the sprayer carton the following parts.
                                                                                    00 200490 X-15 (ALLMAN)              01    36   172033     Hose, ø 5/6" x 1350    01
                                                                                    01 172019 Pumping rod assembly       01    37   172036     Trigger valve handle   01
                                                 Tank                               02 172098 Spray lance holders              38   172121     Filter                 01
                                                               Contents of
                                                                                              assembly                   01    39   172038     Trigger valve body     01
                                                             the plastic bag        03 172100 Chamber cover              01    41   172046     Screw cap              02
                                                                                    04 172012 Gasket holder              01
                                                                                                                               43   172128     Elbow assembly         01
                                                                                    05        Gasket
                                                                                         172101                          01    44   172112     Extension, LP-605      01
                                                                                    06        Packing ring, ORI-36
                                                                                         172102                          01    45   172048     Nozzle strainer        01
                                                                                    07        Chamber body
                                                                                         172103                          01    46   172177     Hose with dip tube     01
                                                                                    08        Carrying straps assembly
                                                                                         172125                                47   172049     Blue adjustable cone
                                                                                              (items 10, 15, 16, 24)     01                    nozzle                 01
                                                                                    09 172014 Agitator                   01

                                                                                    11 172015 Diaphragm                  03
                                                                                    12 172016 Piston cup, ø 45 x 12A     01
                                                                                    13 172017 Piston cup fastener with
                                                   Lance                                      diaphragm                  01
                                                                                    14 172018 Cylinder with diaphragm    01
                                                                                    16 172127 Lock                       02

                                                                                    17 172028 Hand grip                  01
          Accessories                           Trigger                             18 172027 Pumping lever (items 17
          plastic bag               Lever       Valve                                         and 19)                    01
                                                                                    19 172131 Bolt assembly              01
                                                                                    20 172099 Pin with cotter pin        01
ATTENTION: Be careful when taking the sprayer out of the carton because the lever   21 172022 Pumping shaft              01
is loose and cause damage or personal injury.
                                                                                    22 172109 Self-tapping screw,
                                                                                              14 x 7/8"                  02
5- INSTALL THE PUMPING LEVER                                                        23 172025 Bushings set               01
                                                                                    24 172031 Carrying straps lock       01
- Choose the appropriate side to                                                    25 172107 Chamber assembly           01
install the pumping lever (right or                                                 26 172106 Dip tube assembly          01
left).
                                                                                    27   172105     Nut, S20 x 1.5       01
- Press the compensation chamber.                                                   28   172003     Cap with diaphragm   01
- Install the lever on the shaft linkage                                            29   172110     Strainer             01
                                                                                    30   172001     Tank                 01
and tighten the bolt.                                                               31   172111     Trigger              01
                                            Parallel                      Shaft
                                                                        linkage     32 172045 Packing ring, ORI-113      01
NOTE: As reference, use the shaft                                                   34 172044 Trigger valve cap          01
linkage that must be parallel to the                        Pumping                 35 172041 Trigger valve needle
                                                              lever                           assembly                   01
pumping lever.                                                                                                                                               LLM-85

04                                                                                                                                                                    17

								
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