By Sheet Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 by v9rmce

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									Matrix Plastic Products Machinery Preventative Maintenance Log
Year:        2003

Contents By Sheet
Presses
Press 1
Press 2
Press 3
Press 4
Press 5
Press 6
Dryers
Dryer 1
Dryer 2
Dryer 3
Dryer 4
Dryer 5
Temp
Control
TC 1 A
TC 1 B
TC 2 A
TC 2 B
TC 3 A
TC 3 B
TC 4 A
TC 4 B
TC 5 A
TC 5 B
TC 6 A
TC 6 B
Oil Heater
OH 1

Chiller
Chiller 1

Grinder
Grinder 1



Robots
SP 1
Machinery Preventative Maintenance Log
      Press #
      Make:
      Model:                                                                                                                     PM                  2             3               5             6
      S.N.                                                                                                                       Codes      / Week       / month       / Quarter       / year
      Tonnage                                     Fill in Blue Cells
      Barrel Cap
      Intent. Ratio
      Max I.P.
      Year Put
      in Service



      Week            PM Task                     Press Safeties                            Lube tie     Lube Platen Oil leaks   Lube Inj   Lube Eject Check Hyd       Check           Control       Hyd Flow       Oil            Change    Screw        Motor       Comments
      Date                                        Checked daily                             Bars         Supports    Checked     Sled       Bushings Filter            Air             Cab Air       Pressure       Analysis       Hyd       Barrel       Amp
                                                  Logged Wkly                                                        Daily                                             Breather        Filter                                      Filter    Cond         Draw
                                                                                                                     Logged / Wk
                         PM Code                         2                                      2           A/R            2          3         3            3             4               4             4               5             5         6            6
                      Date
                 1
                 2
                 3
                 4
                 5
                 6
                 7
                 8
                 9
                10
                11
                12
                13
                14
                15
                16
                17
                18

                                                                       Fill in Blue Cells
                      PM Task                     Press Safeties                            Lube tie     Lube Platen Oil leaks   Lube Inj Lube Eject Check Hyd Check       Control   Hyd Flow   Oil        Change   Screw                                 Motor       Comments
                                                  Checked daily                             Bars         Supports    Checked     Sled      Bushings Filter      Air        Cab Air   Pressure   Analysis   Hyd      Barrel                                Amp
                                                  Logged Wkly                                                        Daily                                      Breather   Filter                          Filter   Cond                                  Draw
                                                                                                                     Logged / Wk
                      PM Code      Hours                         2                                     2 A/R                   2         3         3          3          4         4          4          5        5                                   6           6
                      Date
                19
                20
                21
                22
                23
                24
                25
                26
                27
                28
                29
                30
                31
                32
                33
                34
                35
                36
                37
                38

                                                                 Fill in Blue Cells
                      PM Task                     Press Safeties                    Lube tie             Lube Platen Oil leaks   Lube Inj Lube Eject Check Hyd Check       Control   Hyd Flow   Oil        Change   Screw                                 Motor       Comments
                                                  Checked daily Heat Functions Bars                      Supports    Checked     Sled      Bushings Filter      Air        Cab Air   Pressure   Analysis   Hyd      Barrel                                Amp
                                                  Logged Wkly                                                        Daily                                      Breather   Filter                          Filter   Cond                                  Draw
                                                                                                                     Logged / month
                      PM Code      Hours                         2                                     2 N/A                   3         3         3          3          4         4          4          5        5                                   6           6


                      Date




                                                                                                                                                                       PM                        1              2              3           4        5             6
                                                                                                                                                                       Codes           /Day          /Week          / month        / Quarter / Semester/ year

                                                                       Fill in Blue Cells

                      PM Task                      Press Safeties               Lube tie                 Lube Platen Oil leaks  Lube Inj Lube Eject Check Hyd Check       Control   Hyd Flow   Oil        Change   Screw                                  Motor       Comments
                                   In service Y/N? Checked daily Heat Functions Bars                     Supports    Checked    Sled      Bushings Filter      Air        Cab Air   Pressure   Analysis   Hyd      Barrel                                 Amp
                      Date                         Logged Wkly                                                       Daily                                     Breather   Filter                          Filter   Cond                                   Draw
                                                                              2                                      Logged/Mth         2         3          2          2         3          3          5        5                                    3           6
Temperature Controller Preventative Maintenance Log
       TC #
       Make:
       Model:                                        PM                  2             3            5           6
       S.N.                                          Codes     / Week        / month       / Quarter / year

                                                     Fill in Blue Cells
                                                     X=OK Z=needs repair note in comments section when repairs are complete

       Year Put
       in Service


                                                                                                                    Comments   Comments
       Month             PM Task      Hose Clamp     Hose      Water         Electrical  Power       Heater
       Date                           Tightness      Condition Flow          Connections Cables      Function


                            PM Code         3            3          3            5             5          6
                         Date
                     1
                     2
                     3
                     4
                     5
                     6
                     7
                     8
                     9
                    10
                    11
                    12




                                      X=OK Z=needs repair note in comments section when repairs are complete
Material Dryer Preventative Maintenance Log
       Dryer #
       Make:
       Model:                                 PM                     2               3            5            6
       S.N.                                   Codes      / Week          / month         / Quarter / year

                                              Fill in Blue Cells
                                              X=OK Z=needs repair note in comments section when repairs are complete

       Year Put
       in Service


                                                                                                                   Comments   Comments
       Month        PM Task     Filters       Displays   Desiccant       Seal            Dew point Desiccant
       Date                                   and        Beds            Condition                 Condition
                                              Controls   Action

                      PM Code             3       3          3                5              5          6
Matrix Plastic Products Machinery Preventative Maintenance Log
       Chiller #
       Make:
       Model:                         PM                        2             3               5            6
       S.N.                           Codes          / Week         / month       / Quarter       / year

                                      Fill in Blue Cells
                                      X=OK Z=needs repair note in comments section when repairs are complete

       Year Put
       in Service


                                                                                                                         Comments   Comments
                         PM Task      Chemicals      Displays       Temp          Electrical  Pump             Change
                                      and Water      and            control       Connections Seals            Filters
                                      Test           Controls

                            PM Code           2          2               3             5              5            6
                         Date
                     1
                     2
                     3
                     4
                     5
                     6
                     7
                     8
                     9
                    10
                    11
                    12
                    13
                    14
                    15
                    16
                    17
                    18
                    19
                    20
                    21
                    22
                    23
                    24
                    25
                    26
                    27
                    28
                    29
                    30
                    31
                    32
                    33
                    34
                    35
                    36
                    37
                    38
                    39
                    40
                    41
                    42
                    43
                    44
                    45
                    46
                    47
                    48
                    49
                    50
                    51
                    52
Granulator / Grinder Preventative Maintenance Log
       Grinder #
       Make:
       Model:                        PM                      2             3               5              6
       S.N.                          Codes          / Week       / month       / Quarter       / year

                                     Fill in Blue Cells
                                     X=OK Z=needs repair note in comments section when repairs are complete

       Year Put
       in Service


                                                                                                                         Comments   Comments
       Month             PM Task
       Date
                                     safeties       Belts        Blades        Motor           Bearings       controls

                           PM Code           2          2            3              5              5               6
                         DATE
                     1
                     2
                     3
                     4
                     5
                     6
                     7
                     8
                     9
                    10
                    11
                    12
                    13
                    14
                    15
                    16
                    17
                    18
                    19
                    20
                    21
                    22
                    23
                    24
                    25
                    26
                    27
                    28
                    29
                    30
                    31
                    32
                    33
                    34
                    35
                    36
                    37
                    38
                    39
                    40
                    41
                    42
                    43
                    44
                    45
                    46
                    47
                    48
                    49
                    50
                    51
                    52
Robot / Sprue Picker Preventative Maintenance Log
       Robot #
       Make:
       Model:                         PM                        2             3               5            6
       S.N.                           Codes          / Week         / month       / Quarter       / year

                                      Fill in Blue Cells
                                      X=OK Z=needs repair note in comments section when repairs are complete

       Year Put
       in Service              1996


                                                                                                                       Comments   Comments
       PM Task      Control           Air            Air            Pendant       Electrical  Bushings         Rods
       Date         Function          Regulator      Fittings       Control       Connections Lube             Clean


         PM Code           3                  3           3             3              3              3            3
Color Concentrate Feeder/mixer Preventative Maintenance Log
                                   Fill in Blue Cells
       Name / type                 X=OK Z=needs repair note in comments section when repairs are complete
       Put in Service
                                               PM                2             3            5         6
       Model #                                 Codes    / Week       / month       / Quarter / year
       Serial Number


                                   Calibration trial
                        Date            5
                                                        Comments
                               1
                               2
                               3
                               4
repairs are complete
MACHINERY MAINTENANCE


Instructions

This is an excel spreadsheet. There is one sheet for each piece of machinery.
Use the INSERT / WORKSHEET then COPY / PASTE the entire sheet for each piece of equipment.
This will allow a complete log for your entire plant in one file.


For the specific instructions to maintain each piece of equipment, refer to the manual if you have one.
If not, contact the manufacturer and download it from the website.
or each piece of equipment.



 the manual if you have one.

								
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