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     EPCM-4 INDMAX (FCC) & PRU, PARADIP RJ:FINERY 

                      PROJECT 



                             WET GAS COMPRESSOR 

                                ERECTION PLAN 

                                   FCC UNIT 


                     ER10T001001/907 & ER10T001001/910/2



                                      EPCM-4 INDMAX (FCC) & PRU, Paradip
    Project Name
                                      Refinery Project
    Owner                             Indian Oil Corporation Limited (IOCL)



    PMC                               Toyo Engineering India Limited (TElL)

    Contractor                        Punj Lloyd Ltd.

                                                                                       --­

I
                                       ~~/         ~~I~~
                                                   ~
     0    • 05/01/2012   Issued for   J.MALLICK   • S.SARKAR    YJ.JOSHl       N.
                          Approval       PLL           PLL        PLL       BHOWMIK
                                                                              TElL -------­
    Rev       Date       Purpose of   Prepared     Reviewed    Checked By   Approved
                           issue         By           By                        BY




    ER10T001001/907 & ER10T001001/910/2 

                                ERECTION REPORT & PLAN OF STATIC 

                                          EQUIPMENT 


                                EPCM-4 INDMAX (FCC) & PRU, PARADIP
             royo INDIA                 REFINERY PROJECT




                                  TABLE OF CONTENTS

EQUIPMENT TYPE:                           PACKAGE UNIT

EQUIPMENT DESCRIP-rlON:                   WET GAS COMPRESSOR

EQUIPMENT TAG NO.:                         023-K-010

..;QUIPMENT EMPTY WEIGHT:                 160 MT.




1.    SECTION 1 : PERMIT FOR WORKING AT HEIGHT'

2.    SECTION 2: SAFETY CHECK LIST I ERECTION PERMIT

3.    SECTION 3: DEMAG CC2000 CRAWLER CRANE INSURANCE

                                                                                                                    -,   ,,-­

                                                                                   .-..   -- ._- -   ..,;-,~   ,­




                    XCMG 50 MT HYDRAULIC MOBILE CRANE 


      SECTION 5: CAPACITY LOAD CHART OF DEMAG CC2000 CRAWLER CRANE 


6.    SECTION 6: THIRD PARTY INSPECTION REPORT ON EXAMINATION OF D SHACKLES

7     SECTION 7:     THIRD PARTY INSPECTION REPORT ON EXAMINATION OF WIRE ROPE 


                     SLINGS 


8.    SECTION 8 : DEMAG CC2000 CRAWLER CRANE HMV OPERATOR LICENCE

9.    SECTION 9 : EQUIPMENT FOUNDATION HAND OVER PROTOCOL

10.   SECTION 10: UNIT PLOT PLAN OF FCC UNIT

11.   SECTION 11 : GENERAL ARRANGEMENT VENDOR DRAWING OF 023-K-010

12.    SECTION 12: EQUIPMENT ERECTION PLAN


ER10T001001/907 & ER10T001001/910/2
       MAIN MENU                                                    content                       I       Contenu II rnha1t II rnhoud

                          DEMAG CC 2000                                                                                                     300/400 TON 

                          Ufting capacities at main boom                                                                             Tragflihigkeiten am Hauptausleger
                          Capacit6s a Ia flache principale                                                                              Capaciteiten aan de hoofdgiek



1'18 m                                                    120 t ./                     SL 	                                                                   DIN 75%
Main boom      Radius 	                                                                                   lAain boom     Radius
FIkhe prine.   Port6e 	                                   Superlift 	                                     Flkhe prine.   Port6e                  Superlff\
Houptausl.     Auslad.    1--___- ___-:-:-:-:--:-=,.,....,...,.,,,-..,-,..,.,..-=::_:_:-:-::-:-           Hauptausl.     Auslad.   1-------4Qt-----------
Hoofdgiek      Radius      ot 4Qt      1Dot l30t 145t l60t 175t 190t                                      Hoo!dgiek      Radius     ot             70t       1Dot   l30t
                                     t                t       t         t   t      t      t                                                                          t
                                   254

                                                                                 300
                                                                                 267
                                                                                 232
                                                                                 200




  30m
     (1)




  36m I----.*-+-~
     (1) 	                                                                                                                                                           89
                                                                                                                                                                     83
                                                                                                                                                                     72
                                                                                                                                                                     64
                                                                                                                                                                     57




                             73     103        119           153                 175     180
  48m          ~~4_~64~~90~1~09~~_H13~9~~~~15~9~1~66~
                             56      80        99            125                 145     151
     ( 1)                    50
                             45
                                     72
                                     65
                                               89
                                               81
                                                             11                  134
                                                                                 124
                                                                                         139
                                                                                         128                                                74
                             41      60        74                                115     120                                                74
                             35      51        63                                101     105                                                71
                 38          a       «         54                                  ~      ~           	                                     64      73
                 4            26     38        48 	                                                                                         58      72
                                                                                                                                            47      61        70
                                                                                                                                            41      52        6      66
                                                                                                                                            36      45        55     62
                                                                                                                            46              31      40        49     57
                                                                                                                            50              27      35        43     50
                                                                                                                            54              24      32        39     45
                                                                                                                            58              22      28        35     40
                                                                                                                            62              19      26        32     36
                                                                                                                            66              17      23        29     33
                                                                                                                            70              15      21        26     30




 ~
  1} : With 24 m superliftboom
  2) : With 36 m superJiftboom
  nly for K 0 430 and K 0 43
                                          II    Avec 24 m fI~ehe de superli!! / Mit 24 m Derrickousleger / Met 24 m superliftmast 

                                                Avec 36 m fI~che de superli!t I Mit 36 m Derrickausleger I Met 36 m superliftmast 

                                               / Seulement pour K 0 430 et K 0 437 / Niir fur K                     a
                                                                                                      430 und K 0 437 / Enkel voor K 0 430 en K 0 437 



                                                                                                  7
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                                          rlt::tall    be prmnde by Ch:'f'tt                                                                                                                              Weight of Equipment                            160   T

                                      ,W,'d shall be               &                                                                                                                                      Crane Hook Block Weight                        3.5   T

                                                                    S:kdt      III                                                                                                                        Rigging AcceSSOries Weight                       1   T

                                                                                                                                                                                                          Spider Beam Weight 2Nos                        2.5   T

                                                                                               Weight                                                                                                     Total Weight                                   167  T
                                                                                                                                                                                                          Crane capacity @13mtr                          2]9.:0
                                                                                                                                                                                                          Safety Factor                   219.5/167.c L31
                                                                                                                                                                                                          Utilisation (%)              =161/219.5   ~76.08%




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                                                                                                                                                                                                                                                                                                                                                SPECIAL NOTES­
                                                                                                                                                                                                                                                                                                                                                    THIS MAWING SHAll BE READ IN CONJUNCTION WlfH VENDOR URAI/INGS, AS liSTED BELOW
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                                    I 1",,1                                                                                                                                                                                                  81
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                                                                                                                                                                                                                                                            SECTION                                                                                              1m SECTION OF INDMAX (FCC) UNIT
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                                                                                                                                    (SCALE 1101                                                                                                                                                                                                                       023-K-010 FOUNDA nON LA your 8, DETAilS ISHEET -11
                                                                                                                                                                                                                                                            DETAIL {O2
                                                                                                                              {TYPiCAl ORI£NTATION OF POCKfTI                                                                                               ~
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 i';7~~' I            ®                                                                 H~~sv
                                                                                                                                                          WE!GHT OF EQUIPMENT
                                                                                                                                                          88M71 COMPRESSOR UNIT                                                       214600
                                                                                                                                                                                                                                       54000
                                                                                                                                                                                                                                                  Kg
                                                                                                                                                                                                                                                  Kg



                 _______________A_~___,_____r
                                                                                                                                                          2SNV-7 TURBINE UNIT
                                                                                                                                                          QIL CONSOLE (DRY)                                                            22400      Kg &
                                                                                         (Jl. tL            S'se-l
 ~::_>~
                                                                                                      M              I i''I                                           (wEn                                                             29600      Kg,&.
                                                                                t         /lu.{;:.'( 1l!J   JC' I' oS- JI                                 DRY GAS CONSOLE UN I T (DRY)                                                    800     Kg

                                                                    ~+--+-l--
                                                                                                                                                          GLAND CONDENSER (DRY)                                                          2900     Kg &
                                                                                                                                                                            (WE T)                                                       3300     Kg,&.
                                                                           +-       '

                                                                           L-r                                                                            LOCAL CONTROL PANEL
                                                                                                                                                          RUNDOWN TANK (DRY)
                                                                                                                                                                       (WET)
                                                                                                                                                                                                                                         1800
                                                                                                                                                                                                                                         1040
                                                                                                                                                                                                                                       . 3430
                                                                                                                                                                                                                                                  Kg,&.
                                                                                                                                                                                                                                                  Kg
                                                                                                                                                                                                                                                  Kg
                                                                                                                                                          OIL INJECTION UNIT                                                             1600     Kg
                                                                           °0   I                                                                         MAXIMUM MAINTENANCE WEiGHT:                                                  83600 Kg
                                                                                I                                                                         (COMPRESSOR TOP CAS I HG)
                                                                                I




                                                                                                                                                      REMARKS: 

                                                               TABLE TOP OPENING                                                                       ALL DIMENSIONS OF SHELTER STRUCTURES 

                                                                                                                                                       AND CONCRETE FOUNDATION ARE FOR
                                                                                                                                                       REFERENCE ONLY,



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                                                                                                                                                                                       DATE    SfRV ICE
                                                                                                                                                                                                  WET GAS COMPRESSOR
                                                                                                                                                                                                                                                           I
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                                                                                                         6300                                                                                    996                                19~O
                                                                                                IFOUNDATIONIOPENINGI 	                                                                                                                     I NG)                                                                                           APPRDXI~ATE             PAD LOAD            (Kg!)
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                                                                                                                                                                                                                                                                                                                                                                                         PAD No     STATIC
                                                                                                                                                                                                                                                                                                                                                                                                     LOAD
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                                                                                 9. 	LSTl CONTRACTOR TO !«lTE THAT fXPAfjSI&oIlO*PS Fel! PWC S~£ lI/ES       AR~
                                                                                     PROJECTiHG IN OUTSiOE THE PIPtRACI( IN LSTK AREAS.
                                                                                     lSTl{ TO AvOID FOOL INC WI TH SUCH EXPANSION LOOPS.
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                                                                                                PlOT PlAH,il:ooip",.r LAYOUT.
                                                                                 14.UJ8£ Oil SH,'RACE UNIT TfJHAT1V£ LOCAJ ION.
                                                                                 15.R£F. l&.T PLOT PLAN FOR l511( SC()If:. (J' EOUIPUENfS.



                                                                                 HOLDS
                                                                                 1. PIJIIlS 013..f'-0WA/B. 061 Y£HD(R DATA M'.lT AYAllAalE.
                                                                                 2. ilURiNG COOliNG WAlER SUMP PlJIjP 023       P-<lS~   LOCATiON AliO
                                                                                      OOAtH I TY ARE l.JjO£R J.ll1o.
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                                                                                 S. LOCATION OF Oi3-1'-«ll "(1.0.

                                                                                 LEGEND
                                                                                                                                                   {NOMAX UNI T




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                                                                                                           REF)NERY PROJECT
                                                                                                            Orissa State. India
                                                                                            Toyo     ENGINEERING CORPORATION
                                                                                                          TOKYO    JAPAN
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