FITTING INSTRUCTIONS - Download Now DOC by 6499YA

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									                                                                                       THE NEW CADDY VAN PLY LINING KIT
                                                                           FITTING INSTRUCTIONS - PLEASE READ CAREFULLY
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                                                                        Thank you for buying our kit.
Wheel Box Construction                                                  We have tried to make this kit as simple to fit as possible.
                                                                        Should you have any problems, find any of the kit missing, (or
                                                                        even offer advice!) please call
                                                                        01827-317008 or 07973-394165
                                                                        GENERAL
                                                                        1. Care must be taken when drilling to avoid the possibility of
                                                                           damage to other components. Holes should be drilled to a
                                                                           maximum depth of 15mm using a 3.2mm drill bit.
                                                                        2. Do not over tighten fixing screws as this can damage the
                                                                           wooden panels.
                                                                        3. All drilled holes should be treated for corrosion protection.
                                                                        4. All panels are pre drilled; Only use the marked fixing points.
                                                                        5. All swarf must be removed.
                                                                        PREPARATION
                                                                        1. Remove rear door handle surround by gently sliding upwards.
                                                                        2. Remove and discard the factory hardboard door panels using
                                                                           a 3mm Allen key to unscrew the centre, Retaining all the
                                                                           fasteners.
                                                                        MAIN SIDE PANELS
                                                                        1. Starting with the offside, position and hold either the large
                                                                           panel for single side load door models or the smaller panel for
Notes                                                                      the twin side door models, both have a cut out section to
1 We recommend you seal all joints with a high modular                     accommodate the jack stowage.
Silicon sealer provided                                                 2.Drill and secure in place using the pre drilled holes and 20mm
2 we have enclosed a free warning sticker “No hand tools kept in this      flange head screws provided.
vehicle overnight”                                                      3. Repeat the operation for the nearside.


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                                                                        PANELVAN SERVICES LTD            Tamworth Staffs. B78 3HL – Tel: 01827 317008
                                                                                         THE NEW CADDY VAN PLY LINING KIT
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                                                                          FLOOR
SIDE LOAD DOOR LOWER
                                                                          1. Lay the rear floor panels in position.
1. Holding the panel in position, fix into place using the original
                                                                          2. Fix the floor in position at the pre drilled holes using the
fasteners removed earlier.
                                                                             20mm countersunk screws.
SIDE DOOR UPPER
                                                                          TAKE CARE TO AVOID THE SPARE WHEEL AND FUEL
                                                                          TANK.
1.Hold panel in place and drill the two ends.
  DRILL THROUGH THE INNER FLANGE ONLY!                                    3. Fit the side alloy capping using 25mm countersunk screws.
 GREAT CARE MUST BE TAKEN NOT TO DENT OR DRILL
   THROUGH THE OUTER SKIN.
                                                                          BOXED ARCHES – Refer to Assy Instructions, page 4
2. Fix in position using the pop rivets and cup washers.                  1. Fix the front ends to the box sides as per the drawing, they
3. Drill and fit the remaining rivets.                                       are handed and only fix one way.
4.Repeat both upper and lower operations to the offside on twin side      2. Loosely fix the lid into position ensuring the front is square.
door models.                                                              3. Hold the assembled box in position, check for a snug fit
                                                                             around the plastic trim panel and drill the two rear pre drilled
REAR DOORS / TAILGATE                                                        positions and Loosely fix with 25mm countersunk screws
                                                                             provided.
1. Fit the rear doors or tailgate panels in position using the original   4. Remove the lid, still holding the front square mark a line
   fasteners.                                                                where the front panel meets the side and floor.
2. Carefully widen the lugs on the door handle surround to allow for      5. Remove the remaining box sections and fix the two batons in
the thicker panel, fit by pushing firmly in and sliding down.                place along the marked lines.
3.If fitting solid upper panel/s, retain each one in place using 4        6. Replace the box and secure into position finishing with the lid
brown plastic blocks screwed into the doorframe.                             panel.

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                                                                          PANELVAN SERVICES LTD             Tamworth Staffs. B78 3HL – Tel: 01827 317008

								
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