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ALUMINUM CLAD EXTERIOR / WOOD INTERIOR INSWING CENTER-HINGED FRENCH DOORS
MANUFACTURER
Weather Shield Mfg., Inc.
One Weather Shield Plaza
P.O. Box 309
Medford, WI 54451-0309
Phone: 1-800-538-8836
Fax: 1-800-390-1225
E-mail: archservices@weathershield.com
CSI PRODUCT SPECIFICATION
Specifier note: This CSI product specification is written using the Construction Specifications Institute
(CSI) Manual of Practice (Fifth Edition), including MasterFormat™, SectionFormat™ and PageFormat™.
Specifier note: Information contained in this CSI product specification is accurate as of April 2007. Due to
ongoing product changes, this information is subject to change. Consult manufacturer for complete
product details.
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Aluminum Clad Exterior / Wood Interior Inswing Center-Hinged French Doors with Hardware.
B. Glazing.
C. Accessories.
1.2 RELATED SECTIONS
A. Section 01 33 00 – Submittal Procedures.
B. Section 01 65 00 – Product Delivery Requirements.
C. Section 01 66 00 – Product Storage and Handling Requirements.
D. Section 06 10 00 – Rough Carpentry.
E. Section 06 20 00 – Finish Carpentry.
F. Section 07 90 00 – Joint Protection.
G. Section 08 71 00 – Door Hardware.
H. Section 08 80 00 – Glazing.
I. Section 09 90 00 – Painting and Coating.
1.3 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM C1036 – Standard Specification for Flat Glass.
2. ASTM C1048 – Standard Specification for Heat-Treated Flat Glass – Kind HS, Kind FT
Coated and Uncoated Glass.
3. ASTM E2190 – Standard Specification for Insulating Glass Unit Performance and
Evaluation.
B. American National Standards Institute/American Architectural Manufacturers
Association/National Wood Window and Door Association (ANSI/AAMA/NWWDA):
1. ANSI/AAMA/NWWDA 101/I.S.2-97 – Voluntary Specifications for Aluminum, Vinyl (PVC)
and Wood Windows and Glass Doors.
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C. American Architectural Manufacturers Association/Window and Door Manufacturers
Association/ Canadian Standards Association (AAMA/WDMA/CSA):
1. AAMA/WDMA/CSA 101/I.S.2/A440-05 – Standard/Specification for Windows, Doors and
Unit Skylights.
D. Window and Door Manufacturers Association (WDMA):
1. WDMA I.S. 4-05 – Industry Standard for Water Repellent Preservative Non-Pressure
Treatment for Millwork.
E. American Architectural Manufacturers Association (AAMA):
1. AAMA 611 – Voluntary Specification for Anodized Architectural Aluminum.
2. AAMA 2603 – Voluntary Specification, Performance Requirements and Test Procedures for
Pigmented Organic Coatings on Aluminum Extrusions and Panels.
3. AAMA 2605 – Voluntary Specification, Performance Requirements and Test Procedures for
Superior Performing Organic Coatings on Aluminum Extrusions and Panels.
F. National Fenestration Rating Council (NFRC):
1. NFRC 102 – Procedure for Measuring the Steady-State Thermal Transmittance of
Fenestration Systems.
2. NFRC 200 – Procedure for Determining Fenestration Product Solar Heat Gain Coefficient
and Visible Transmittance at Normal Incidence.
3. NFRC 500 – Procedure for Determining Fenestration Product Condensation Resistance
Values.
®
4. ENERGY STAR Compliant Models available.
G. Insulating Glass Certification Council (IGCC).
H. Safety glass tested in accordance with ANSI Z97.1.
I. Federal Specification (FS):
1. FS L-S-125B – Screen, Insect Non-Metallic.
1.4 PERFORMANCE REQUIREMENTS
1.5 SUBMITTAL PROCEDURES
A. Shop drawings: submit shop drawings according to Section 01 33 23 – Shop Drawings, Product
Data and Samples.
B. Product data: submit manufacturer's product catalog data and installation guides.
C. Samples: submit samples including the following:
1. Corner cutaway: submit corner cutaway, including glazing system, quality of construction
and specified exterior/interior finishes.
2. Exterior: submit color samples of exterior color finishes.
3. Hardware: submit samples indicating typical hardware finishes.
1.6 QUALITY ASSURANCE
A. Single Source Responsibility: Except for hardware mechanisms, weather strip and aluminum
extrusions, the door manufacturer is responsible for fabrication of all components and materials
including treatment of wood with acceptable wood preservatives, millwork of door panel and
frame members, assembly of insulating glass and manufacture of all panels and frames.
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B. Regulatory Requirements:
1. Emergency Escape and Rescue: Comply with requirements for sleeping units of
[IBC International Building Code] [IRC International Residential Code]
[________________________].
1.7 PRODUCT DELIVERY REQUIREMENTS
A. Comply with the product delivery requirements specified in Section 01 65 00 - Product Delivery
Requirements.
1.8 PRODUCT STORAGE AND HANDLING REQUIREMENTS
A. Comply with the requirements for storage and handling of products as specified in
Section 01 66 00 – Product Storage and Handling Requirements.
B. Store units in a dry location, off the ground, under cover, protected from weather and
construction activities.
1.9 WARRANTIES
A. Workmanship and materials: 20-year limited warranty.
B. Insulating glass: 20-year limited warranty.
PART 2 PRODUCTS
2.1 MANUFACTURED UNITS
®
A. Legacy Series Aluminum Clad Exterior / Wood Interior Inswing Center-Hinged French Doors
as manufactured by Weather Shield Mfg., Inc. of Medford, Wisconsin.
2.2 ALUMINUM CLAD EXTERIOR / WOOD INTERIOR INSWING CENTER-HINGED FRENCH DOOR
MATERIALS
A. Frame:
1. Exterior frame members milled from pine, kiln dried to a moisture content of 6-12% at the
time of fabrication and treated with a water-repellent preservative. The frame includes solid
one-piece head and side jambs. Top corners shall be rabbeted, butted, chemically and
mechanically fastened.
2. Exterior frame is clad with .050” [1.3mm] thick extruded aluminum, with an integral extruded
nailing fin. Top corners shall be mitered, chemically and mechanically fastened.
3. Interior frame materials to be milled from [pine fingerjoint (standard)] [pine no fingerjoint]
[oak] [cherry] [maple] [mahogany] [American fir] [character alder], kiln dried to a moisture
content of 6-12% at the time of fabrication and treated with a water-repellent preservative.
4. Side jamb thickness 1-1/4” [32mm]; head jamb thickness 1-1/4” [32mm].
5. Sill shall be extruded aluminum anodized in a bronze matte finish with dark brown vinyl
threshold and pine sill filler; sill thickness 1-15/16” [49mm]. Option: ADA sill (sliding screen
door not available).
6. Frame shall have standard jamb depth of 4-9/16” [116mm].
7. Option: frame provided with one-piece jamb extensions.
a. One-piece jamb extensions [factory-applied (standard)] [shipped loose] available up to
and including 12” [305mm] overall jamb depth.
b. Jamb extensions shall be factory-applied to the interior head and side jambs and shall
match interior frame finish. Jamb extension at the sill is not provided.
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B. Door Panel:
1. Panel shall be composed of two materials, an extruded aluminum exterior with a .050”
[1.3mm] minimum thickness, chemically and mechanically bonded to the interior wood
substrate.
2. Interior door panel materials shall be milled from [pine (standard)] [oak] [cherry] [maple]
[mahogany] [American fir] [character alder], kiln dried to a moisture content of 6-12% at the
time of fabrication and treated with a water-repellent preservative.
3. Laminated lock stile and block core hinge stile and rails shall be doweled, chemically and
mechanically fastened at joints (for doors up to and including 8-0 callout heights).
Laminated veneer lumber (LVL) stiles and block core rails shall be doweled, chemically and
mechanically fastened at joints (for doors over 8-0 callout heights).
4. Top rail is 5” [127mm] wide; stiles are 5-1/4” [133mm] wide; bottom rail is [10” (254mm)
standard] [12” (305mm)]. Option: 5-3/16” [132mm] center rail.
5. Door panel shall be 2-1/4” [57mm] thick.
6. Available in two- and three-panel configurations.
7. Active door panel shall be hinged at center from inactive panel.
8. Option: raised panels:
a. [One panel] [two panels] shall be two medium density fiberboard (MDF) panels
consisting of an exterior and interior panel, glazed into door panel with flush glazing
bead.
b. Exterior raised panel shall be prefinished wood; color to match exterior door panel.
c. Interior raised panel wood species to match interior door panel.
d. Panel thickness shall be minimum 1-11/16” [43mm].
C. Finish:
1. Exterior aluminum frame/panel finish: low gloss, two-component acrylic polyurethane
enamel; meets or exceeds AAMA 2603 requirements. [Optional: fluoropolymer-modified
acrylic topcoat over fluoropolymer primer meets AAMA 2605 requirements.] Colors: [white]
[cameo] [desert tan] [western adobe] [hartford green] [obsidian] [craftsman bronze] [brick
red] [47 designer colors] [custom color as selected by the Architect].
2. Anodized aluminum exterior frame/panel finish: electrolytic two-step coloring method meets
AA Architectural Class 1, AA-M10C22A44. Finishes: [clear] [champagne] [light bronze]
[medium bronze] [dark bronze] [extra dark bronze] [black] [copper].
3. Interior frame finish: [treated wood: [pine fingerjoint (standard)] [pine no fingerjoint] [oak]
[cherry] [maple] [mahogany] [American fir] [character alder]] [primed] [prefinished].
4. Interior panel finish: [treated wood: [pine (standard)] [oak] [cherry] [maple] [mahogany]
[American fir] [character alder]] [primed] [prefinished].
D. Glazing: Select quality complying with ASTM C1036. Insulating glass IGCC certified to
performance level CBA when tested in accordance with ASTM E2190.
1. Glazing method:
[Insulated glass consisting of two lites of clear tempered glass (standard)]
[Triple insulated glass consisting of three lites of clear tempered glass]
2. Glass type:
[Clear (standard)]
2
[Low E coating: applied to number two surface]
3
[Zo-e-shield 5: tempered insulated glass consisting of one lite of Low E coating applied to
the number two surface, EasyCare coating applied on number one surface and one lite of
clear tempered glass with warm-edge spacer system and argon gas in airspace]
3
[Zo-e-shield 6: tempered insulated glass consisting of one lite of Low E coating applied to
the number two surface, EasyCare coating applied on number one surface and one lite of
laminated glass with .030” polyvinyl butyral interlayer with warm-edge spacer system and
argon gas in airspace]
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3
[Zo-e-shield 7: tempered triple insulated glass consisting of one lite of Low E coating
applied to the number two surface, EasyCare coating applied on number one surface, one
2
surface of Low E coating applied to the number five surface of tempered glass and one
center lite of clear tempered glass with warm-edge spacer system and krypton/argon gas in
two airspaces]
[Laminated glass]
[Specialty glass: [obscure] [bronze] [gray] [other as selected by the Architect]]
3. Insulated glass airspace:
[Air (standard)]
[Argon gas]
[Krypton/argon gas]
[Altitude adjusted (not available with argon or krypton/argon gases)]
4. One-lite insulated glass shall be sealed with an advanced warm-edge spacer system with
integrated edge seal and foil laminate moisture vapor barrier
[gray warm-edge (standard)] [bronze anodized aluminum].
5. Glass shall be silicone glazed at panel exterior to allow reglazing from the interior with wood
glazing bead.
E. Hardware:
1. Hinges:
a. Adjustable plated steel hinges – four 4”x4” [102mmx102mm] hinges per operating
panel. Finish: [brass (standard)] [white] [brushed nickel] [chrome] [black] [black
chrome] [oil-rubbed bronze] [antique brass] [stainless steel].
b. Stone River Bronze ball-bearing hinges with [ball tip (standard)] [acorn tip] finial – four
5”x5” [127mmx127mm] hinges per operating panel. Finish: [natural nickel #70]
[dark antique #73]. Performance test data is not available for doors with Stone River
Bronze hardware.
2. Handle sets:
a. Solid brass handle and one-piece escutcheon plate shall be [traditional style 1
(standard)] [contemporary style 2].
Finish: [bright brass pvd (standard)] [white] [chrome] [antique brass] [black chrome
pvd] [black] [oil-rubbed bronze] [brushed nickel pvd].
Option: [no keyed lock (standard)] [key lock keyed random] [key lock keyed alike]
[no bore/no lockset/no flushbolts].
Optional accessories: [dummy handle set (stationary doors only)] [handle set
extensions].
b. Stone River Bronze solid bronze [WL] [AL] [TL] handle and one-piece [square] [arched]
escutcheon plate. Handle set shall be keyed random. Performance test data is not
available for doors with Stone River Bronze hardware.
Finish: [natural nickel #70] [dark antique #73].
3. Lock systems:
a. Locking mechanisms shall be handle-activated, stainless steel:
Doors up to and including 6-10 callout heights: [multi-point (standard)] [single-point]
locking mechanisms. Option: stainless steel shootbolts.
7-2 callout height doors: multi-point locking mechanisms. Option: stainless steel
shootbolts.
8-0 callout height doors and taller: multi-point locking mechanisms; stainless steel
shootbolts.
4. All provisions of this section shall conform to requirements of Section 08 71 00 – Door
Hardware.
F. Weather Stripping:
1. Beige vinyl bulb weather stripping at head and side jambs shall provide two points of
contact with the panel.
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2. Door panel shall include adobe vinyl sill sweep with five points of contact (doors with
standard sill) or four points of contact (doors with ADA sill).
G. Sliding Screen Doors:
1. Sliding screen consisting of .045” [1.1mm] thick formed aluminum frames with baked-on
acrylic coating, mitered frame corners and 18x16 [charcoal fiberglass (standard)] [black
aluminum non-glare] mesh.
2. Adjustable ball-bearing [steel (standard)] [stainless steel] rollers at head and sill.
3. Frame finish: matches exterior door frame.
Optional accessories. Edit as required.
H. Retractable Screens:
1. Retractable screen shall consist of one aluminum cassette housing with baked-on acrylic
coating and 18x14 pvc-coated, charcoal fiberglass screen cloth.
2. Retractable screens shall include a mechanical latch to hold screen in closed position.
3. Screen handle is white on white screen housing; black handle on all other screen housing
finishes.
4. Retractable screen shall be shipped loose.
5. Screen housing finish: matches exterior frame/door panel.
I. Interior Removable Grilles:
1. Full perimeter wood grilles with no exposed fastening devices: [5/8” (16mm) traditional]
[7/8” (22mm) colonial] [1-3/8” (35mm) colonial].
2. Pattern: [rectangular] [diamond (5/8” (16mm) traditional only)] [custom configuration as
noted on drawings (lite cut subject to approval of Weather Shield)].
3. Finish: [clear wood: [pine] [oak] [maple] [cherry] [mahogany] [American fir] [character alder]]
[primed] [prefinished].
J. Airspace Grilles:
1. Aluminum grilles in sealed airspace: [5/8" (16mm) flat] [11/16" (17mm) sculptured]
[15/16" (24mm) sculptured].
2. Pattern: [rectangular] [diamond (5/8” (16mm) flat only)] [custom configuration as noted on
drawings (lite cut subject to approval of Weather Shield)].
3. Color: [white] [cameo] [desert tan] [western adobe] [hartford green] [obsidian] [craftsman
bronze] [brick red].
4. Optional finishes:
a. [Anodized 5/8” (16mm) flat airspace grilles: [clear] [champagne] [light bronze] [medium
bronze] [dark bronze] [extra dark bronze] [black] [copper]]
b. [Two-tone 5/8” (16mm) flat airspace grilles: [white/desert tan interior] [cameo/white
interior] [desert tan/white interior] [craftsman bronze/white interior] [western adobe/white
interior] [hartford green/white interior] [brick red/white interior] [obsidian/white interior]]
c. [Two-tone 11/16” (17mm) sculptured airspace grilles: [cameo/white interior] [desert
tan/white interior] [craftsman bronze/white interior] [western adobe/white interior]
[hartford green/white interior] [brick red/white interior] [obsidian/white interior]]
K. Simulated Divided Lites:
1. [7/8” (22mm) flat] [1-3/8” (35mm) flat] [2” (51mm) flat] [7/8” (22mm) colonial] [1-3/8” (35mm)
colonial] [2” (51mm) colonial] [7/8” (22mm) putty] [1-3/8” (35mm) putty] [2” (51mm) putty]
with [silver (standard)] [bronze] anodized aluminum grilles in sealed airspace. Exterior
aluminum and interior wood muntins adhered to glass with double-coated acrylic foam tape.
2. Pattern: [rectangular] [custom configuration as noted on drawings (lite cut subject to
approval of Weather Shield)].
3. Finish: matches exterior/interior door panel finish.
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L. Mullions:
1. Vertical mullions:
a. Factory-mulled units shall have solid vertical mull [1-1/2” (38mm) wide (standard)] [solid
spread mull as detailed on the drawings].
b. One-piece exterior aluminum mull covers: [1-1/2” (38mm) standard] [2” (51mm)] [3-1/2”
(89mm)]. Color matches exterior door frame.
c. Three-piece exterior aluminum mull covers: [3-1/8” (79mm) with mull cover connector]
[5-15/16” (151mm) with mull cover connector]. Color matches exterior door frame.
d. Option: interior lattice. Finish matches interior door frame.
e. Size limitations for factory-mulled units shall apply.
2. Horizontal mullions:
a. Factory-stacked transoms over door units shall have horizontal mull:
Single transoms up to and including 24-1/2” [622mm] rough opening height stacked
over one- or two-panel doors: [tight stack] [solid spread stack as detailed on the
drawings].
Single transoms over 24-1/2” [622mm] rough opening height require minimum:
[3-1/2” (89mm) solid spread stack] [solid spread stack as detailed on the drawings].
Single transoms over three-panel doors require minimum: [3-1/2” (89mm) solid
spread stack] [solid spread stack as detailed on the drawings].
Two- and three-wide transoms over doors require minimum: [3-1/2” (89mm) solid
spread stack] [solid spread stack as detailed on the drawings].
b. One-piece exterior aluminum mull covers: [1-1/2” (38mm) standard] [2” (51mm)] [3-1/2”
(89mm)]. Color matches exterior door/transom frame.
c. Three-piece exterior aluminum mull covers: [3-1/8” (79mm) with mull cover connector]
[5-15/16” (151mm) with mull cover connector]. Color matches exterior door/transom
frame.
d. Option: interior lattice. Finish matches interior door/transom frame.
e. Size limitations for factory-stacked units shall apply.
2.3 ACCESSORIES AND TRIM
A. Interior Installation Clips [shipped loose (standard)] [factory applied]: [5-1/2” (140mm)]
[11” (279mm)].
B. Aluminum Drip Cap: [factory applied] [shipped loose]. Color to match exterior frame.
C. Exterior Aluminum Casings [factory applied (standard)] [shipped loose]: [1-11/16” (43mm) brick
mould] [7/8” (22mm) brick mould] [3-5/16” (84mm) flat casing] [3-13/16” (97mm) Washington
casing]. Color to match exterior frame.
D. Interior Trim Styles: [B – 5/8”x2-7/16” (16mmx62mm)] [C – 5/8”x2-1/4” (16mmx57mm)]
[D – 1/2”x2-1/4” (13mmx57mm)] [E – 11/16”x3-1/2” (17mmx89mm)] [F – 11/16”x2-1/4”
(17mmx57mm)] [G – 3/4”x3-7/16” (19mmx87mm)] [H – 1-1/16”x3-1/2” (27mmx89mm)]
[I – 5/8”x2-1/4” (16mmx57mm)] [J – 11/16”x2-7/16” (17mmx62mm)] [K – 1-3/16”x3-7/16”
(30mmx87mm)] [L – 1-1/16”x3-1/2” (27mmx89mm)]. Wood species: [pine] [oak] [maple]
[cherry] [mahogany] [American fir] [character alder] [primed] [prefinished].
E. Wood Rosettes: [2-1/2”x2-1/2” (64mmx64mm)] [3-5/8”x3-5/8” (92mmx92mm)]. Wood species:
[pine] [oak] [maple] [cherry] [mahogany] [American fir] [character alder] [primed] [prefinished].
PART 3 EXECUTION
3.1 INSTALLATION
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A. Install doors according to manufacturer's instructions and reviewed shop drawings to ensure
proper installation and operation.
B. Install door unit plumb, level and square with no distortion of frame members.
C. Fill perimeter frame to wall opening cavity with batt insulation. Do not use expansive foam
insulation.
D. Apply approved sealant in accordance with Section 07 90 00 - Joint Protection.
E. Do not puncture aluminum cladding.
F. Manufacturer does not recommend installation clips alone for installation of doors.
3.2 ADJUSTING AND CLEANING
A. Adjust operating panel and hardware to provide tight fit at contact points and at the weather
stripping for smooth operation.
B. Remove excess sealant materials and visible labels from glass. Clean glass surfaces promptly
after installation.
C. Initiate and maintain all protection and other precautions required to ensure doors are in
acceptable condition at time of substantial completion.
END OF SECTION
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