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SYLLABUS OF SEMESTER SYSTEM
FOR THE TRADE
OF
Mechanic Motor Vehicle
(Automobile Trade)
(3rd semester)
UNDER
CRAFTSMEN TRAINING SCHEME (CTS)
YEAR – 2012
Designed By
Government of India
Ministry of Labour (D.G.E.&T.)
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-Block, Sector-V, Salt Lake
Kolkata
Automobile Trade_ MMV_3rd semester Page 2 of 17
List of trade committee members approved the syllabus of semester system for the
trade of “Mechanic Motor Vehicle (Automobile Trade)” held at ATI, Chennai
Sl. Name & Designation Representing Organisation Remarks
No.
1 Shri R. Senthil Kumar, Director ATI, Chennai Chairman
2 Shri S.Harinath Babu, Joint Director of Training ATI, Chennai Member
3 Shri E.Balakrishna, Ex_ Joint Director of Training NIMI, Chennai Member
4 Shri A.Suganthan, Assistant Training Officer Govt, ITI, Arakkonam Member
5 Shri N. Ramesh Kumar, Training Officer CTI, Chennai Member
6 Shri T Nandagopal, Anna University, Chennai Member
7 Shri K. Thaniyarasau, Assistant Training Officer Govt . ITI, Trichy Member
8 Shri P.K. Ramakrishnan Nair Ram international Industrial Member
Academy (p) Ltd, Chennai
9 Shri S.Arul Selvan, Assistant professor Dept Auto Engg, M.I.T, Member
Anna University, Chennai.
10 Shri S. Jayaraj, Associate Professor Dept Auto Engg, M.I.T, Member
Anna University, Chennai.
11 Shri R. Lakshmanan Bosch Ltd, Bangalore Member
12 Shri V.ChandraMohan NATRIP, Global Automotive Member
Research centre, Chennai
13 Shri V.Vadivelan NATRIP, Global Automotive Member
Research centre, Chennai
14 Shri A.D.Shewale Training Officer CTI, chennai Member
15 Shri B. Gridharan Visa Diesel Service, Chennai Member
16 Shri K.k.Valasarajan , Vice president Two Wheeler workshop Member
owners Association, Chennai
17 Shri Jayapal, Two Wheeler workshop Member
owners Association, Chennai
18 Shri V. Vadivelan Two Wheeler workshop Member
owners Association, Chennai
19 Shri Syedshwath Two Wheeler workshop Member
owners Association, Chennai
20 P. Marveldass, Assistant Director of Training ATI, Chennai Member
(Electronics)
21 K. ArulSelvi, Training Officer (Electronics) ATI, Chennai Member
22 Shri Gurcharan Singh, Assistant Director of Training ATI, Ludhiana Member
23 Shri O.R. Arjun Mohan, Assistant Executive Agricultural Engg Member
Engineer Dept,Chennai
24 Shri R.Murugesan, Assistant Executive Engineer Agricultural Engg Member
Dept,Chennai
25 Shri Ramakrishne Gowda, Assistant Director of FTI, Bangalore Member
Training
26 C.Yuvaraj, Assistant Director of Training ATI, Chennai Member
Automobile Trade_ MMV_3rd semester Page 3 of 17
GENERAL INFORMATION
1. Name of the Trade : Mechanic Motor Vehicle.
2. N.C.O. Code No. :
3. Duration of Craftsmen Training : 06 months -3rd Semester ( 02 years course.)
4. Entry Qualification : Pass in 10th Class under 10+2 system of Education
5. Unit strength : 20
6. Space norms : a) Workshop: 120 Sq. Mtrs + Parking area 152
Sq.mtrs separate
b) Class room: 30 sq.meter.
7. Power norms : 4.8 KW
8. Instructors Qualification : Degree in Mechanical/Automobile Engineering from
recognized engg. college/university with one year experience in the
relevant field OR
Diploma in Mechanical/Automobile Engg from recognized board of
technical education with two years experience in the relevant field
OR
10th/Madhyamic pass + NTC/NAC in the relevant Trade
With 3 years post qualification experience in the relevant field.
9. Desirable qualification : Preference will be given to a candidate with CITS.
(If not done CITS than must be trained within 02yrs on joining)
Automobile Trade_ MMV_3rd semester Page 4 of 17
Automobile Trade_ MMV_3rd semester Page 5 of 17
Syllabus for the Trade of “Mechanic Motor Vehicle.(Automobile Trade)”
under C.T.S.
Duration : Six Month
Third Semester
Automobile Trade_ MMV_3rd semester Page 6 of 17
Week Trade Theory Practical Vocational Science Engineering
No. and Calculation Drawing
1 Study of different major Identification of different
components & assemblies major components of Heavy
of heavy vehicle, and vehicle and their function &
different make placement study of different
(indigenous). Name plate- make lorry/bus/tractor in
constructional differences Institute with different
and their merits. dealers or organizations.
leading manufacturers in
Heavy vehicle Industry
2 Review of Trouble Trouble shooting Practice Materials used in the Simple Blue Print
shooting: with Heavy vehicle. construction of Reading and I.S.I.
Causes and remedy for different parts of symbols of different
Engine Not starting – Heavy vehicle. materials
Mechanical &
Electrical causes,
High fuel consumption,
Engine overheating,
Low Power Generation,
Excessive oil
consumption,
Low/High Engine Oil
Pressure,
Engine Noise.
3-5 Clutches & Manual Practice on adjusting clutch Study of Gear Isometric drawing of
Transmissions-Clutches pedal play-removing nomenclature. simple objects such
Clutch principles, Single- gearbox and clutch assembly as squire and
plate clutches, Multi-plate from Light & Heavy rectangular blocks
clutches, Dual mass Vehicle. Dismantling clutch Applied problems in with grooves-
flywheels, Operating assembly, cleaning force, work-done, keyways.
mechanisms inspecting parts. energy & power.
Clutch components- Removing & fitting of new Isometric view of
Pressure plate, pilot bearing, removing & Applied problems in clutch pedal- clutch
Driven/center plate, fitting of ring gear in fly horsepower release bearing-fork
Throw-out bearing wheel relining a clutch plate calculation of speed and clutch plate-free
Manual transmissions- checking condition of ratios in 4-speed hand sketching of
Gear ratios, Compound flywheel and pressure plate gearbox & 5-speed clutch assembly.
gear trains, Gear selection, surface for reconditioning. gearbox. Free hand sketching
Bearings, Oil seals & Assembling of pressure plate of shifter mechanism
gaskets adjusting the fingers and hear shift lever.
Gearbox layout & checking run out of fly Free hand sketching
operation wheel and aligning clutch of the arrangement of
Gearbox layouts, assembly with flywheel. gears inside the
Transaxle designs, Dismantling cleaning and sliding mesh gear box
Gearbox operation, Baulk- assembling of gearshift in different gear
ring synchromesh unit , mechanism changing oil in positions.
Transaxle synchromesh gear box
unit Dismantling a synchromesh
gear box, cleaning,
inspecting parts replacing
worn out defective parts
assembling & testing for
correct performance
identifying noises from gear
boxes and rectifying.
6-8 Final Drive & Drive Practice on Removing open Study of Gear Free hand sketching
Shafts - Basic layouts type propeller shaft from terminology, of
Automobile Trade_ MMV_3rd semester Page 7 of 17
Front-wheel drive layout, vehicle, Practice on Belt drives, Problems Front-wheel drive
Rear-wheel drive layout, removing universal joints on gear and belt layout, Rear-wheel
Four-wheel drive layout, cleaning replacing worn out drives. drive layout, Four-
All-wheel drive layout, parts, re-assembling & Gear ratio wheel drive layout,
4WD v/s AWD refitting to vehicle-special calculation, All-wheel drive
Front-wheel drive precautions while removing layout, joints &
Front-wheel drive shafts, torque tube drive shaft. Universal Joint.
Front-wheel final drives, Practice on Removing and
Front-wheel differentials refitting rear axle assembly.
Rear-wheel drive- Practice on overhauling &
Propeller shaft, Universal inspection of rear axle.
joints, Rear-wheel final Practice on overhauling &
drives, Salisbury axles, inspection of differential
Rear-wheel drive assembly.
differentials, Limited slip Trouble shooting – causes
differentials. and remedy for clutch slip,
Four-wheel drive- Four- clutch noise, clutch binding,
wheel drive shafts, Four- hard clutch, gearbox noise,
wheel final drive, Four- gear slip, rear axle noise,
wheel drive transfer case, propeller shaft noise,
Freewheeling hubs, Four- universal joint noise,
wheel drive differentials differential noise.
All-wheel drive- four
wheel final drives, All-
wheel drive transfer case,
Transfer case differential
action.
9-11 Automatic Identification of Automatic Properties of Free hand sketch of
Transmissions-Torque transmission components transmission fluid. Torque converter
converters
Torque converter Checking automatic Lay out for
principles, drive plate, transmission fluid, Changing Gear ratio calculation gearbox, Selector
Converter operation, transmission fluid & filter. for Automatic positions, Planetary
Torque multiplication, transmission. gear set, High range
Fluid flow, Heat power flow, Low
exchanger, Lock-up range power flow
converters, clutches
Planetary gearing-
Planetary gears, Simple
planetary gear sets,
Compound planetary gear
sets, Automatic
transmission brake bands,
Multi-disc clutches,
Electronic control
transmission -Electronic
control Unit, Fully
hydraulically controlled
transmission, Electronic
shift programs, Manual
selection
Layout & operation for
P,R,N&D (1st & 2nd)
Selector positions,
Planetary gear set, High
range power flow, Low
range power flow
Servos & clutches-Rear
servo, Front servo, One
way clutch, Multi-plate
Automobile Trade_ MMV_3rd semester Page 8 of 17
front clutch, Clutch pack,
Rear clutch.
Hydraulic system &
controls-Hydraulic system
components, Spool valves,
Regulating or flow control
valves, Control valves,
Orifices
Valve types & functions
Basic valve action,
Regulator & control
valves, Shift & governor
valves
Pressure regulation-The
primary regulating valve,
Line pressure variation,
Modulator valve pressure,
The governor, Governor
pressure, Kickdown
pressure.
Flow control-Gear
position 1, 1-2 shift valve,
2-3 shift valve assembly,
The servo orifice control
valve, 3-2 kick down
Continuously variable
transmission (C.V.T.)
Continuously variable
transmission, Drive or
reverse, The steel belt,
Secondary pulley shaft.
12- Steering Systems:- Following practical to be Problems in steering Free hand sketching
14 Description and function Practiced On Light & Heavy geometry-calculation of different types of
of Steering systems, Vehicle. of caster, camber. steering boxes
Principles of steering,
Rack-and-pinion steering Practice on removing the Free hand sketching
system, Recirculation ball drop arm, Check and adjust of caster, camber,
& nut steering system, the turning angle, align the king-pin angle.
Four-wheel steering drop arm and steering wheel Ackerman’s angle
systems, collapsible with the front wheel. Check toe-in & toe-out.
steering system. and correct toe-in.
Steering boxes &
columns Practice on removing
Description and function steering wheel, steering
of Steering columns, Rack- gearbox.
and-pinion gearbox, Helix, Inspect and overhaul
Variable ratio steering, steering boxes, adjusting
Worm gearbox, Power steering gear backlash, pre-
Assisted steering, Steering load and adjust toe-in, toe-
process, Flow-control out, camber angle, castor
valve, Electric power angle, kingpin inclination
assisted steering, Basic and wheel run out. Checking
electric power steering & adjusting power steering
operation fluid, Pressure testing a
Steering arms & power steering system,
components Forward Flushing a power steering
control vehicle steering, system, Inspecting &
Steering linkages, adjusting an engine drive
Joints, Bushes/bushings belt, Servicing a steering
Wheel alignment system, Servicing wheel
Automobile Trade_ MMV_3rd semester Page 9 of 17
fundamentals:- bearings.
Basic principles of wheel Troubleshooting- Causes
alignment, wheel base, and remedy for abnormal
wheel track, king pin wear of tyre, wheel
inclination, Caster, wobbling, poor self
Camber, Scrub radius, centering, hard steering, and
Toe-in & toe out, Toe-out vehicle pulling to one side.
on turns, Turning radius,
Thrust angle & centerlines.
15- Suspension Systems:- Following practical to be Definition of Free hand sketching
17 Principles of suspension, Practiced On Light & Heavy longitudinal of Suspension system
Suspension force, Vehicle vibration, Transverse layouts. Driven rear
Unsprung weight, Wheel vibration and suspension layouts,
unit location, Dampening Practice on visual torsional vibrations. Non-driven rear
Types of suspension- Inspection of chassis frame Simple problem on suspension layouts,
Suspension systems, Solid for crack, bent and twists. frequency of Independent rear
axle, Dead axle, Transverse vibration suspension layouts,
Independent suspension, Overhauling and and torsional Front suspension
Rear independent Inspection of shackle, leaf vibrations. layouts,
suspension, Rear-wheel spring, front & rear Bushes/bushings,
drive independent suspension. Arms & linkages
suspension, Adaptive air
suspension operation Practice on removing,
Types of springs- inspection and assembling of
Description and function shock absorber
of Coil springs, Leaf
springs, Torsion bars, Lubricating a suspension
Rubber springs system.
Shock absorber types-
Description and function
of Hydraulic shock
absorbers, Gas-pressurized
shock absorbers, Load-
adjustable shock absorbers,
Manual adjustable-rate
shock absorbers,
Electronic adjustable-rate
shock absorbers,
Automatic load-adjustable
shock absorbers
Front suspension types &
components-Mc person
Strut suspension,
Short/long arm suspension,
Torsion bar suspension
Rear suspension types &
components-Rigid axle
leaf spring suspension,
Rigid axle coil spring
suspension, Independent
type suspension, Rigid
non-drive suspension
Automobile Trade_ MMV_3rd semester Page 10 of 17
18- Wheels & Tyres-Wheel Practice on removing wheels Rounding of Free hand sketching
19 types & sizes Wheels, from light & Heavy vehicle, Numbers, Power & of different type of
Rim sizes & designations, dismantling tyres and tubes roots – General rule tyre thread design.
Types of wheels checking puncture. for indices,
Tyre types & Assembling inflating to Multiplying and
characteristics Tyres, correct pressure. dividing numbers in
Radial ply tyres, Radial Rotating the wheels in standard form.
ply tyre sidewalls, Tyre vehicle minor repairs to
pressure monitoring wheels and tyres, wheel
systems, Run flat tyres, balancing & alignment.
Space-saver tyres, Tyre Checking for tyre wear
distortion, Center of patterns.
gravity
Tyre construction-Tyre
construction, Types of tyre
construction, Tyre
materials, Hysteresis, Tyre
sizes & designations, Tyre
information, Tyre tread
designs, Tyre ratings for
temperature & traction.
20- Braking Systems :- Practice on Adjusting brake Square root of perfect Free hand sketching
22 Principles of braking, pedal play, Overhauling and square, square root of of brake linings
Drum & disc brakes, inspection of tandem master whole numbers and wheel brake assembly
Lever/mechanical cylinder assembly, decimals relating to sectioned views of
advantage, Hydraulic Overhauling and inspection braking distance. master cylinder.
pressure & force, Brake of front and rear brake
fade, Regenerative assembly, overhauling and Simple levers, Free hand sketching
braking. inspection of wheel cylinder problems related to as of brake wheel
Braking systems - Brake assembly applied to motor cylinders cam
type - principles, Air Bleeding hydraulic brakes & vehicles adjuster, brake shoe
brakes, Exhaust brakes, Disk brakes. assembly and anchor
Electric brakes, Parking Overhauling and inspection Meaning of friction pins.
brakes, Engine brakes, of vacuum assisted brake examples of useful Freehand sketching –
Regenerative braking assembly. and wasteful friction the layout of vacuum
Braking system Overhauling and inspection in vehicles co assisted. Hydraulic
components-Park brake of disc brake. efficient of friction- brake system
system, Brake pedal, Brake Adjusting Air brake s- simple problems on Freehand sketching
lines, Brake fluid, repair to tank unit, air frication. of the lay out of Air
Bleeding, Master cylinder, compressor, wheel brake brake system and
Divided systems, Tandem adjuster- locating air leaks in Definition of mass, sketching of slacken
master cylinder, Power the brake lines and rectifying unit of force-weight adjuster.
booster or brake unit, – general maintenance and of a body- energy and
Hydraulic brake booster, care. power.
Electro hydraulic braking Brakes procedures-Checking
(EHB), Applying brakes, & adjusting brake fluid, Applied problems in
Brake force, Brake light Replacing brake fluid, force, work done
switch Checking brake pads, energy and power.
Drum brakes & Replacing brake pads,
components -Drum brake Removing & replacing a
system, Drum brake rotor, Replacing brake
operation, Brake linings & linings, Adjusting a parking
shoes, Backing plate, brake cable.
Wheel cylinders
Disc brakes & Trouble tracing in braking
components -Disc brake system of a heavy vehicle
system, Disc brake adjusting brakes and
operation, Disc brake balancing all four wheel
rotors, Disc brake pads, brakes, precautions to be
Disc brake calipers, observed while testing
Automobile Trade_ MMV_3rd semester Page 11 of 17
Proportioning valves, brakes points to be
Proportioning valve remember while preparing
operation, Brake friction the vehicle for brake
materials certificate.
Antilock braking system
& components-ABS brake Practice of maintaining of
system, Antilock braking ABS system.
system operation,
Principles of ABS braking,
ABS master cylinder,
Hydraulic control unit,
Wheel speed sensors, ABS
with EBD electronic
control unit.
23- Study of Motor Vehicle act Exercise in driving a
24 Rules & Regulation. Lorry/Bus with
different implements
25 Industrial training OR Project work preferably in cross sectoral trades
26 Revision & Test
Automobile Trade_ MMV_3rd semester Page 12 of 17
LIST OF TOOLS & EQUIPMNT FOR SEMESTER-III
FOR THE TRADE OF “Mechanic Motor Vehicle. (Automobile Trade)”
(Unit Size : 20)
Sl.No Item with specification Qty
Trainees Tool kit
1 Steel rule 15 cm inch and metric 20+1
2 Steel rule 30 cm inch and metric 20+1
3 Steel measuring tape 10 meter in a case 20+1
4 Try Square 10 cm Blade 20+1
5 Calipers outside 15 cm spring 20+1
6 Caliper inside 15 cm Spring 20+1
7 Dividers 15 cm Spring 20+1
8 Safety glasses 20+1
9 Scriber 15 cm 20+1
10 Knife double Blade Electrician 20+1
11 Wire insulation Stripper for shinning conductors from 0.4mm to 4mm 20+1
12 Electrician testing Pencil (Line / Neon tester) 20+1
13 Electrician Screw Driver 250mm 20+1
14 Centre punch 10 cm. 20+1
15 Chisel cold flat 20 mm x 150 mm 20+1
16 Hammer ball peen 0.5 kg with handle 20+1
17 Screw driver 20cm.X 9mm. Blade 20+1
18 Screw driver 30 cm. X 9 mm. Blade 20+1
19 Spanner D.E. set of 12 pieces (6mm to 32mm) 20+1
20 Pliers combination 20 cm. 20+1
21 Pliers side cutting 15 cm 20+1
22 Pliers round nose 15 cm 20+1
23 Pliers flat nose 15 cm 20+1
24 Hands file 20 cm. Second cut flat 20+1
25 Hand file 20 cm. Second cut half-round 20+1
26 Hand file 20 cm. smooth triangular 20+1
27 Hand file 30 cm. bastard 20+1
28 Hand file 30 cm. round bastard 20+1
29 File card or cleaner 20+1
30 Wire cutter and stripper 20+1
31 Steel tool box with lock and key (folding type) 400x200x150 mm 20+1
Tools Instruments and General Shop outfits
32 Outside micrometer 0 to 25 mm 1
33 Outside micrometer 25 to 50 mm 1
34 Outside micrometer 50 to 75 mm 1
35 Outside micrometer 75 to 100 mm 1
36 Internal micrometer 5 to 30 mm 1
37 Depth micrometer 0-25mm 1
38 Thread Micrometer 0-25mm 1
39 Adjustable micrometer sprit level to measure flatness, indication and taper with 1
prismatic measuring base
40 Vernier caliper A 200 with inside and depth measurement 1
41 Direct reading vernier caliper B 300 (direct reading with dial) 1
42 Vernier depth Gauge 0-150 mm 1
43 Vernier height gauge 500 mm 1
Automobile Trade_ MMV_3rd semester Page 13 of 17
44 Telescope gauge 1
45 Dial gauge type 1 Gr. A (complete with clamping devices and stand) 4
46 Surface gauge with dial test indicator plunger type i.e. 0.01 mm 2
47 Cylinder bore gauge capacity 20 to 160 mm 2
48 Tyre pressure gauge 2
49 Marking Material (Consumable) As
required
50 Marking out table 90X60X90 cm. 1
51 CI surface plate 400 x 400 mm with stand and cover 1
52 Steel rule 15 cm inch and metric 2
53 Steel rule 30 cm inch and metric 2
54 Steel measuring tape 10 meter in a case 2
55 Try Square 10 cm Blade 2
56 Engineer’s square 15 cm. Blade 2
57 Calipers outside 15 cm spring 2
58 Caliper inside 15 cm Spring 2
59 Calipers 15 cm Hermaphrodite 2
60 Dividers 15 cm Spring 2
61 Scriber 15 cm 2
62 Scriber with scribing black universal 2
63 Punch Letter 4mm 2 set
64 Chisels cross cut 200 mm X 6mm 2
65 Chisel 10 cm flat 2
66 Ball Peen Hammer 0.75 Kg 2
67 Hammer copper 1 Kg with handle 2
68 Hammer Mallet 2
69 Hammer Plastic 2
70 Hammer ball peen 0.25 kg with handle 2
71 Philips Screw Driver set of 5 pieces (100 mm to 300 mm) 2 sets
72 Insulated Screw driver 30 cm x 9mm blade 2
73 Insulated Screw driver 20 cm x 9mm blade 2
74 Electric testing screw driver 2
75 Allen Key set of 12 pieces (2mm to 14mm) 2
76 Hand vice – 37 mm 2
77 Work bench 250 x 120 x 60 cm with 4 vices 12cm Jaw 1
78 Magnifying glass 75mm 2
79 ‘V’ Block 75 x 38 mm pair with Clamps 2
80 Clamps C 100mm 2
81 Clamps C 150mm 2
82 Clamps C 200mm 2
83 Spanner D.E. set of 12 pieces (6mm to 32mm) 2
84 Spanner, adjustable 15cm. 2
85 Spanners socket with speed handle, T-bar, ratchet and universal upto 32 mm set 2
of 28 pieces with box
86 Adjustable spanner (pipe wrench 350 mm) 2
87 Spanner, ring set of 12 metric sizes 6 to 32 mm. 2
88 Spanner T. flocks for screwing up and up-screwing inaccessible positions 2
89 Spanner Clyburn 15 cm 1
90 Magneto spanner set with 8 spanners 1 set
91 Spirit level 2V 250, 05 metre 2
92 Angle plate size 200x100x200mm 2
93 Angle plate adjustable 250x150x175 1
94 Pliers combination 20 cm. 2
95 Pliers side cutting 15 cm 2
96 Pliers round nose 15 cm 2
97 Pliers flat nose 15 cm 2
98 Vice grip pliers 2
Automobile Trade_ MMV_3rd semester Page 14 of 17
99 Circlip pliers Expanding and contracting type 15cm and 20cm each 2
100 Grip Wrench 200mm 2
101 Torque wrenches 5-35 Nm, 12-68 Nm & 50-225 Nm 1 each
102 Workshop plain goggles 17
103 Air impact wrench 1
104 Air ratchet 1
105 Air chisel 1
106 Air blow gun 1
107 Car Jet washer 1
108 Pipe flaring tool 1
109 Pipe cutting tool 1
110 Universal puller for removing pulleys, bearings 1
111 Cleaning tray 45x30 cm. 4
112 Cleaning tray- Aluminum 45 x 30 cm 4
113 Stud extractor set of 3 2 sets
114 Stud remover with socket handle 1
115 Chemical compound for fasteners (Consumable) As
required
116 Paraffin pressure Gun 2
117 Grease Gun 2
118 Hacksaw frame adjustable 20-30 cm 2
119 Hacksaw blade (consumable) As
required
120 Flat File 35 cm bastard 4
121 Flat File 25 cm second cut 4
122 File flat 20 cm bastard 4
123 Files assorted sizes and types including safe edge file (20 Nos) 2 set
124 Drill Twist (assorted) (Consumables) 10 Nos
125 Drill twist 1.5 mm to 15 mm (various sizes) by 0.5 mm 4
126 Drill point angle gauge 1
127 Set of stock and dies - UNC, UNF and metric 2 sets
128 Taps and wrenches - UNC, UNF and metric 2 sets
129 Hand reamers adjustable 10.5 to 11.25 mm, 11.25 to 12.75 mm, 12.75 to 14.25 2sets
mm and 14.25 to 15.75 mm
130 Lapping abrasives (consumable) As
required
131 Oil can 0.5/0.25 liter capacity 2
132 Oil Stone 15 cm x 5 cm x 2.5 cm 1
133 Different type of oil seal (consumable) As
required
134 Sheet Metal Gauge 2
135 Feeler gauge 20 blades (metric) 2
136 Straight edge gauge 2 ft. 1
137 Straight edge gauge 4 ft. 1
138 Thread pitch gauge metric, BSX, BSF, MC, MF & SAE 1
139 Ladle 150mm Dia 1
140 Blow Lamp 1 litre 2
141 Crow bar 910 x25mm 2
142 Voltmeter 50V/DC 1
143 Ammeter 300A/ 60A DC with external shunt 1
144 DC Ohmmeter 0 to 300 Ohms, mid scales at 20 Ohms 1
145 Electric Soldering Iron 230 V 60 watts 230 V 25 watts 1 each
146 Copper bit soldering iron 0.25 Kg 1
147 Thimbles of different sizes 1
148 Wire Gauge (metric) 1
149 Hand operated crimping tool (i) for crimping up to 4mm and (ii) for crimping 1
up to 10mm
150 Hand rubber gloves tested for 5000 V 2 pair
Automobile Trade_ MMV_3rd semester Page 15 of 17
151 Holders, lamp teakwood boards, plug sockets, solders, flux wires and cables As
batteries round consumable blocks and other consumables as required required
152 Multimeter digital 1
153 Scientific Calculator 4
154 Hydrometer 1
155 High rate discharge tester (cell tester) 1
156 Spray Gun (Painting) 500ml 1
General Installation/ Machineries
157 Cut section working model of Single plate clutch assembly. 1
158 Cut section working model of Diaphragm clutch assembly. 1
159 Cut section working model of centrifugal clutch assembly. 1
160 Front axle ( Rzeeppa Joint) with stand for Dismantling and assembly 1
161 Rear axle with stand for Dismantling and assembly 1
162 Constant Mesh Gear box with stand for Dismantling and assembly. 1
163 Sliding mesh Gear box with stand for Dismantling and assembly. 1
164 Synchronous Gear box with stand for Dismantling and assembly. 1
165 Transfer case with stand for Dismantling and assembly. 1
166 Cut section model of synchronous gear box working 1
167 Cut section model of sliding mesh gearbox working 1
168 Cut section model of constant mesh gearbox working 1
169 Full floating axle and semi-floating axle assembly 1
170 Cut section working model of automatic transmission Gear box 1
171 Working model of fluid fly wheel 1
172 Working model of torque converter 1
173 Steering assembly - 1 each
1.Rack & pinion
2.Worm & roller
3. Recirculating ball
4.Power steering
174 Suspension and steering system trainer 1
175 Cut section models of shock absorbers 1
176 Stock absorber testing bench 1
177 Spring Tension scale – 0-4.5 kg. 1
178 Coil spring compressor for suspension spring 1
179 Turbo charger , variable Turbo charger 1 each
180 Wheel alignment gauge – magnetic type with turn tables 1
181 Wheel alignment setup instrument 1
182 Tyre changer 1
183 Nitrogen Tyre Inflation system 1
184 Tube vulcanizing machine 1
185 Tyre vulcanizing machine 1
186 Camber angle gauge 1set
187 Toe-in, toe-out gauge 1set
188 Wheel balancing machine with accessory 1
189 Tubed tyre of cars 2 each
190 Tread wear indicator 1
191 Tyre & split rim wheel assembly 1
192 Solid tyre 1
193 Tubed tyre of car, trucks & motorcycle 1
194 Tubeless tyre of cars & trucks 1
195 Cut section of cross ply and radial tyres 1
196 Disk brake with caliper assembly 2
197 Drum brake assembly 1
198 Tandem master cylinder with booster 4
199 Wheel cylinder 4
200 Vacuum assisted hydraulics brake assembly with vacuum booster 1
201 Air Brake Assembly 1
202 Brake Lining riveting machine (foot operated) 1
Automobile Trade_ MMV_3rd semester Page 16 of 17
203 Brake testing equipment (to test efficiency of vehicle where motion after 1
braking is plotted)
204 Motor vehicle in running condition (Diesel heavy) 1
205 Light Motor Vehicle 1
206 Mechanical Hoist/Plate Form Type 1
207 Trolley type portable air compressor single cylinder with 45 liters capacity Air 1
tank, along with accessories & with working pressure 6.5 kg/sq cm
208 Grinding machine (general purpose) D.E. pedestal with 300 mm dia wheels 1
rough and smooth
209 Portable electric drill Machine 1
210 Spring tension tester 1
Sl. Class Room/ Workshop Furniture Quantity
No.
1. Suitable class room furniture As required
2. Stools As required
3. Discussion Table 1 No.
4. Tool Cabinet 2 Nos.
5. Trainees locker 2 Nos. to accommodate 20 lockers
6. Fire Extinguishers, first- aid box As required
7. Book shelf (glass panel) 1 No.
8. Storage Rack As required
9. Storage shelf As required.
10 LCD projector 1 no
11 Multimedia CD for Automotive application As required
12 Desktop computer and related MS office software 4 No
13 Online UPS 2KVA 1 No
14 Laser printer 1 No
Automobile Trade_ MMV_3rd semester Page 17 of 17
