Mechanic Diesel /Marine Diesel by 82c886Z


               FOR THE TRADE

         Mechanic Motor Vehicle
                  (Automobile Trade)
                    (3rd semester)


                 YEAR – 2012

                    Designed By
                Government of India
           Ministry of Labour (D.G.E.&T.)
            EN-Block, Sector-V, Salt Lake
                                                               Automobile Trade_ MMV_3rd semester   Page 2 of 17

       List of trade committee members approved the syllabus of semester system for the
         trade of “Mechanic Motor Vehicle (Automobile Trade)” held at ATI, Chennai

 Sl.                     Name & Designation                       Representing Organisation         Remarks
1       Shri R. Senthil Kumar, Director                          ATI, Chennai                       Chairman

2       Shri S.Harinath Babu, Joint Director of Training         ATI, Chennai                        Member

3       Shri E.Balakrishna, Ex_ Joint Director of Training       NIMI, Chennai                       Member

4       Shri A.Suganthan, Assistant Training Officer             Govt, ITI, Arakkonam                Member

5       Shri N. Ramesh Kumar, Training Officer                   CTI, Chennai                        Member

6       Shri T Nandagopal,                                       Anna University, Chennai            Member

7       Shri K. Thaniyarasau, Assistant Training Officer         Govt . ITI, Trichy                  Member

8       Shri P.K. Ramakrishnan Nair                              Ram international Industrial        Member
                                                                 Academy (p) Ltd, Chennai
9       Shri S.Arul Selvan, Assistant professor                  Dept Auto Engg, M.I.T,              Member
                                                                 Anna University, Chennai.
10      Shri S. Jayaraj, Associate Professor                     Dept Auto Engg, M.I.T,              Member
                                                                 Anna University, Chennai.
11      Shri R. Lakshmanan                                       Bosch Ltd, Bangalore                Member

12      Shri V.ChandraMohan                                      NATRIP, Global Automotive           Member
                                                                 Research centre, Chennai
13      Shri V.Vadivelan                                         NATRIP, Global Automotive           Member
                                                                 Research centre, Chennai
14      Shri A.D.Shewale Training Officer                        CTI, chennai                        Member

15      Shri B. Gridharan                                        Visa Diesel Service, Chennai        Member

16      Shri K.k.Valasarajan , Vice president                    Two Wheeler workshop                Member
                                                                 owners Association, Chennai
17      Shri Jayapal,                                             Two Wheeler workshop               Member
                                                                 owners Association, Chennai
18      Shri V. Vadivelan                                        Two Wheeler workshop                Member
                                                                 owners Association, Chennai
19      Shri Syedshwath                                          Two Wheeler workshop                Member
                                                                 owners Association, Chennai
20      P. Marveldass, Assistant Director of Training            ATI, Chennai                        Member
21      K. ArulSelvi, Training Officer (Electronics)             ATI, Chennai                        Member

22      Shri Gurcharan Singh, Assistant Director of Training     ATI, Ludhiana                       Member

23      Shri O.R. Arjun Mohan, Assistant Executive               Agricultural Engg                   Member
        Engineer                                                 Dept,Chennai
24      Shri R.Murugesan, Assistant Executive Engineer           Agricultural Engg                   Member
25      Shri Ramakrishne Gowda, Assistant Director of            FTI, Bangalore                      Member
26      C.Yuvaraj, Assistant Director of Training                ATI, Chennai                        Member
                                                          Automobile Trade_ MMV_3rd semester   Page 3 of 17

                                GENERAL INFORMATION

1. Name of the Trade                  : Mechanic Motor Vehicle.

2. N.C.O. Code No.                    :

3. Duration of Craftsmen Training : 06 months -3rd Semester ( 02 years course.)

4. Entry Qualification                : Pass in 10th Class under 10+2 system of Education

5. Unit strength                      : 20

6. Space norms                       : a) Workshop: 120 Sq. Mtrs + Parking area 152
                                                                 Sq.mtrs separate

                                      b) Class room: 30 sq.meter.

7. Power norms                       : 4.8 KW

8. Instructors Qualification   :          Degree in Mechanical/Automobile Engineering from
                                       recognized engg. college/university with one year experience in the
                                       relevant field OR
                                       Diploma in Mechanical/Automobile Engg from recognized board of
                                       technical education with two years experience in the relevant field

                                           10th/Madhyamic pass + NTC/NAC in the relevant Trade
                                           With 3 years post qualification experience in the relevant field.

9. Desirable qualification      : Preference will be given to a candidate with CITS.
                               (If not done CITS than must be trained within 02yrs on joining)
Automobile Trade_ MMV_3rd semester   Page 4 of 17
                                       Automobile Trade_ MMV_3rd semester   Page 5 of 17

Syllabus for the Trade of “Mechanic Motor Vehicle.(Automobile Trade)”
                         under C.T.S.
                      Duration : Six Month

                          Third Semester
                                                                      Automobile Trade_ MMV_3rd semester   Page 6 of 17

Week         Trade Theory                      Practical                 Vocational Science            Engineering
No.                                                                       and Calculation               Drawing

1      Study of different major       Identification of different
       components & assemblies        major components of Heavy
       of heavy vehicle, and          vehicle and their function &
       different make                 placement study of different
       (indigenous). Name plate-      make lorry/bus/tractor in
       constructional differences     Institute with different
       and their merits.              dealers or organizations.
       leading manufacturers in
       Heavy vehicle Industry
2       Review of Trouble             Trouble shooting Practice         Materials used in the     Simple Blue Print
       shooting:                      with Heavy vehicle.               construction of           Reading and I.S.I.
       Causes and remedy for                                            different parts of        symbols of different
       Engine Not starting –                                            Heavy vehicle.            materials
       Mechanical &
       Electrical causes,
       High fuel consumption,
       Engine overheating,
       Low Power Generation,
       Excessive oil
       Low/High Engine Oil
       Engine Noise.
3-5    Clutches & Manual              Practice on adjusting clutch      Study of Gear             Isometric drawing of
       Transmissions-Clutches         pedal play-removing               nomenclature.             simple objects such
       Clutch principles, Single-     gearbox and clutch assembly                                 as squire and
       plate clutches, Multi-plate    from Light & Heavy                                          rectangular blocks
       clutches, Dual mass            Vehicle. Dismantling clutch       Applied problems in       with grooves-
       flywheels, Operating           assembly, cleaning                force, work-done,         keyways.
       mechanisms                     inspecting parts.                 energy & power.
       Clutch components-             Removing & fitting of new                                   Isometric view of
       Pressure plate,                pilot bearing, removing &         Applied problems in       clutch pedal- clutch
       Driven/center plate,           fitting of ring gear in fly       horsepower                release bearing-fork
       Throw-out bearing              wheel relining a clutch plate     calculation of speed      and clutch plate-free
       Manual transmissions-          checking condition of             ratios in 4-speed         hand sketching of
       Gear ratios, Compound          flywheel and pressure plate       gearbox & 5-speed         clutch assembly.
       gear trains, Gear selection,   surface for reconditioning.       gearbox.                  Free hand sketching
       Bearings, Oil seals &          Assembling of pressure plate                                of shifter mechanism
       gaskets                        adjusting the fingers                                       and hear shift lever.
       Gearbox layout &               checking run out of fly                                     Free hand sketching
       operation                      wheel and aligning clutch                                   of the arrangement of
       Gearbox layouts,               assembly with flywheel.                                     gears inside the
       Transaxle designs,             Dismantling cleaning and                                    sliding mesh gear box
       Gearbox operation, Baulk-      assembling of gearshift                                     in different gear
       ring synchromesh unit ,        mechanism changing oil in                                   positions.
       Transaxle synchromesh          gear box
       unit                           Dismantling a synchromesh
                                      gear box, cleaning,
                                      inspecting parts replacing
                                      worn out defective parts
                                      assembling & testing for
                                      correct performance
                                      identifying noises from gear
                                      boxes and rectifying.
6-8    Final Drive & Drive            Practice on Removing open         Study of Gear             Free hand sketching
       Shafts - Basic layouts         type propeller shaft from         terminology,              of
                                                                     Automobile Trade_ MMV_3rd semester   Page 7 of 17

       Front-wheel drive layout,     vehicle, Practice on              Belt drives, Problems     Front-wheel drive
       Rear-wheel drive layout,      removing universal joints         on gear and belt          layout, Rear-wheel
       Four-wheel drive layout,      cleaning replacing worn out       drives.                   drive layout, Four-
       All-wheel drive layout,       parts, re-assembling &            Gear ratio                wheel drive layout,
       4WD v/s AWD                   refitting to vehicle-special      calculation,              All-wheel drive
       Front-wheel drive             precautions while removing                                  layout, joints &
       Front-wheel drive shafts,     torque tube drive shaft.                                    Universal Joint.
       Front-wheel final drives,     Practice on Removing and
       Front-wheel differentials     refitting rear axle assembly.
       Rear-wheel drive-             Practice on overhauling &
       Propeller shaft, Universal    inspection of rear axle.
       joints, Rear-wheel final      Practice on overhauling &
       drives, Salisbury axles,      inspection of differential
       Rear-wheel drive              assembly.
       differentials, Limited slip   Trouble shooting – causes
       differentials.                and remedy for clutch slip,
       Four-wheel drive- Four-       clutch noise, clutch binding,
       wheel drive shafts, Four-     hard clutch, gearbox noise,
       wheel final drive, Four-      gear slip, rear axle noise,
       wheel drive transfer case,    propeller shaft noise,
       Freewheeling hubs, Four-      universal joint noise,
       wheel drive differentials     differential noise.
       All-wheel drive- four
       wheel final drives, All-
       wheel drive transfer case,
       Transfer case differential
9-11    Automatic                    Identification of Automatic       Properties of             Free hand sketch of
       Transmissions-Torque          transmission components           transmission fluid.       Torque converter
       Torque converter              Checking automatic                                          Lay out for
       principles, drive plate,      transmission fluid, Changing      Gear ratio calculation    gearbox, Selector
       Converter operation,          transmission fluid & filter.      for Automatic             positions, Planetary
       Torque multiplication,                                          transmission.             gear set, High range
       Fluid flow, Heat                                                                          power flow, Low
       exchanger, Lock-up                                                                        range power flow
       converters, clutches
       Planetary gearing-
       Planetary gears, Simple
       planetary gear sets,
       Compound planetary gear
       sets, Automatic
       transmission brake bands,
       Multi-disc clutches,
       Electronic control
       transmission -Electronic
       control Unit, Fully
       hydraulically controlled
       transmission, Electronic
       shift programs, Manual
       Layout & operation for
       P,R,N&D (1st & 2nd)
       Selector positions,
       Planetary gear set, High
       range power flow, Low
       range power flow
       Servos & clutches-Rear
       servo, Front servo, One
       way clutch, Multi-plate
                                                                    Automobile Trade_ MMV_3rd semester    Page 8 of 17

      front clutch, Clutch pack,
      Rear clutch.
      Hydraulic system &
      controls-Hydraulic system
      components, Spool valves,
      Regulating or flow control
      valves, Control valves,
      Valve types & functions
      Basic valve action,
      Regulator & control
      valves, Shift & governor
      Pressure regulation-The
      primary regulating valve,
      Line pressure variation,
      Modulator valve pressure,
      The governor, Governor
      pressure, Kickdown
      Flow control-Gear
      position 1, 1-2 shift valve,
      2-3 shift valve assembly,
      The servo orifice control
      valve, 3-2 kick down
      Continuously variable
      transmission (C.V.T.)
      Continuously variable
      transmission, Drive or
      reverse, The steel belt,
      Secondary pulley shaft.
12-   Steering Systems:-             Following practical to be        Problems in steering      Free hand sketching
14     Description and function      Practiced On Light & Heavy       geometry-calculation      of different types of
      of Steering systems,           Vehicle.                         of caster, camber.        steering boxes
      Principles of steering,
      Rack-and-pinion steering       Practice on removing the                                   Free hand sketching
      system, Recirculation ball     drop arm, Check and adjust                                 of caster, camber,
      & nut steering system,         the turning angle, align the                               king-pin angle.
      Four-wheel steering            drop arm and steering wheel                                Ackerman’s angle
      systems, collapsible           with the front wheel. Check                                toe-in & toe-out.
      steering system.               and correct toe-in.
      Steering boxes &
      columns                        Practice on removing
      Description and function       steering wheel, steering
      of Steering columns, Rack-     gearbox.
      and-pinion gearbox, Helix,      Inspect and overhaul
      Variable ratio steering,       steering boxes, adjusting
      Worm gearbox, Power            steering gear backlash, pre-
      Assisted steering, Steering    load and adjust toe-in, toe-
      process, Flow-control          out, camber angle, castor
      valve, Electric power          angle, kingpin inclination
      assisted steering, Basic       and wheel run out. Checking
      electric power steering        & adjusting power steering
      operation                      fluid, Pressure testing a
      Steering arms &                power steering system,
      components Forward             Flushing a power steering
      control vehicle steering,      system, Inspecting &
      Steering linkages,             adjusting an engine drive
      Joints, Bushes/bushings        belt, Servicing a steering
      Wheel alignment                system, Servicing wheel
                                                                    Automobile Trade_ MMV_3rd semester   Page 9 of 17

      fundamentals:-                bearings.
      Basic principles of wheel     Troubleshooting- Causes
      alignment, wheel base,        and remedy for abnormal
      wheel track, king pin         wear of tyre, wheel
      inclination, Caster,          wobbling, poor self
      Camber, Scrub radius,         centering, hard steering, and
      Toe-in & toe out, Toe-out     vehicle pulling to one side.
      on turns, Turning radius,
      Thrust angle & centerlines.
15-   Suspension Systems:-          Following practical to be         Definition of             Free hand sketching
17    Principles of suspension,     Practiced On Light & Heavy        longitudinal              of Suspension system
      Suspension force,             Vehicle                           vibration, Transverse     layouts. Driven rear
      Unsprung weight, Wheel                                          vibration and             suspension layouts,
      unit location, Dampening       Practice on visual               torsional vibrations.     Non-driven rear
      Types of suspension-          Inspection of chassis frame       Simple problem on         suspension layouts,
      Suspension systems, Solid     for crack, bent and twists.       frequency of              Independent rear
      axle, Dead axle,                                                Transverse vibration      suspension layouts,
      Independent suspension,       Overhauling and                   and torsional             Front suspension
      Rear independent              Inspection of shackle, leaf       vibrations.               layouts,
      suspension, Rear-wheel        spring, front & rear                                        Bushes/bushings,
      drive independent             suspension.                                                 Arms & linkages
      suspension, Adaptive air
      suspension operation          Practice on removing,
      Types of springs-             inspection and assembling of
      Description and function      shock absorber
      of Coil springs, Leaf
      springs, Torsion bars,        Lubricating a suspension
      Rubber springs                system.
      Shock absorber types-
      Description and function
      of Hydraulic shock
      absorbers, Gas-pressurized
      shock absorbers, Load-
      adjustable shock absorbers,
      Manual adjustable-rate
      shock absorbers,
      Electronic adjustable-rate
      shock absorbers,
      Automatic load-adjustable
      shock absorbers
      Front suspension types &
      components-Mc person
      Strut suspension,
      Short/long arm suspension,
      Torsion bar suspension
      Rear suspension types &
      components-Rigid axle
      leaf spring suspension,
      Rigid axle coil spring
      suspension, Independent
      type suspension, Rigid
      non-drive suspension
                                                                  Automobile Trade_ MMV_3rd semester   Page 10 of 17

18-   Wheels & Tyres-Wheel          Practice on removing wheels       Rounding of              Free hand sketching
19    types & sizes Wheels,         from light & Heavy vehicle,       Numbers, Power &         of different type of
      Rim sizes & designations,     dismantling tyres and tubes       roots – General rule     tyre thread design.
      Types of wheels               checking puncture.                for indices,
      Tyre types &                  Assembling inflating to           Multiplying and
      characteristics Tyres,        correct pressure.                 dividing numbers in
      Radial ply tyres, Radial       Rotating the wheels in           standard form.
      ply tyre sidewalls, Tyre      vehicle minor repairs to
      pressure monitoring           wheels and tyres, wheel
      systems, Run flat tyres,      balancing & alignment.
      Space-saver tyres, Tyre        Checking for tyre wear
      distortion, Center of         patterns.
      Tyre construction-Tyre
      construction, Types of tyre
      construction, Tyre
      materials, Hysteresis, Tyre
      sizes & designations, Tyre
      information, Tyre tread
      designs, Tyre ratings for
      temperature & traction.
20-   Braking Systems :-            Practice on Adjusting brake       Square root of perfect   Free hand sketching
22    Principles of braking,        pedal play, Overhauling and       square, square root of   of brake linings
      Drum & disc brakes,           inspection of tandem master       whole numbers and        wheel brake assembly
      Lever/mechanical              cylinder assembly,                decimals relating to     sectioned views of
      advantage, Hydraulic          Overhauling and inspection        braking distance.        master cylinder.
      pressure & force, Brake       of front and rear brake
      fade, Regenerative            assembly, overhauling and         Simple levers,           Free hand sketching
      braking.                      inspection of wheel cylinder      problems related to as   of brake wheel
      Braking systems - Brake       assembly                          applied to motor         cylinders cam
      type - principles, Air        Bleeding hydraulic brakes &       vehicles                 adjuster, brake shoe
      brakes, Exhaust brakes,       Disk brakes.                                               assembly and anchor
      Electric brakes, Parking      Overhauling and inspection        Meaning of friction      pins.
      brakes, Engine brakes,        of vacuum assisted brake          examples of useful       Freehand sketching –
      Regenerative braking          assembly.                         and wasteful friction    the layout of vacuum
      Braking system                Overhauling and inspection        in vehicles co           assisted. Hydraulic
      components-Park brake         of disc brake.                    efficient of friction-   brake system
      system, Brake pedal, Brake     Adjusting Air brake s-           simple problems on       Freehand sketching
      lines, Brake fluid,           repair to tank unit, air          frication.               of the lay out of Air
      Bleeding, Master cylinder,    compressor, wheel brake                                    brake system and
      Divided systems, Tandem       adjuster- locating air leaks in   Definition of mass,      sketching of slacken
      master cylinder, Power        the brake lines and rectifying    unit of force-weight     adjuster.
      booster or brake unit,        – general maintenance and         of a body- energy and
      Hydraulic brake booster,      care.                             power.
      Electro hydraulic braking     Brakes procedures-Checking
      (EHB), Applying brakes,       & adjusting brake fluid,          Applied problems in
      Brake force, Brake light      Replacing brake fluid,            force, work done
      switch                        Checking brake pads,              energy and power.
      Drum brakes &                 Replacing brake pads,
      components -Drum brake        Removing & replacing a
      system, Drum brake            rotor, Replacing brake
      operation, Brake linings &    linings, Adjusting a parking
      shoes, Backing plate,         brake cable.
      Wheel cylinders
      Disc brakes &                 Trouble tracing in braking
      components -Disc brake        system of a heavy vehicle
      system, Disc brake            adjusting brakes and
      operation, Disc brake         balancing all four wheel
      rotors, Disc brake pads,      brakes, precautions to be
      Disc brake calipers,          observed while testing
                                                                Automobile Trade_ MMV_3rd semester   Page 11 of 17

      Proportioning valves,        brakes points to be
      Proportioning valve          remember while preparing
      operation, Brake friction    the vehicle for brake
      materials                    certificate.
      Antilock braking system
      & components-ABS brake       Practice of maintaining of
      system, Antilock braking     ABS system.
      system operation,
      Principles of ABS braking,
      ABS master cylinder,
      Hydraulic control unit,
      Wheel speed sensors, ABS
      with EBD electronic
      control unit.

23-   Study of Motor Vehicle act                                   Exercise in driving a
24    Rules & Regulation.                                          Lorry/Bus with
                                                                   different implements
25            Industrial training OR Project work preferably in cross sectoral trades
26                                                 Revision & Test
                                                              Automobile Trade_ MMV_3rd semester       Page 12 of 17

               FOR THE TRADE OF “Mechanic Motor Vehicle. (Automobile Trade)”

                                                                                           (Unit Size : 20)

Sl.No                                Item with specification                                   Qty
                                    Trainees Tool kit
 1      Steel rule 15 cm inch and metric                                                      20+1
 2      Steel rule 30 cm inch and metric                                                      20+1
 3      Steel measuring tape 10 meter in a case                                               20+1
 4      Try Square 10 cm Blade                                                                20+1
 5      Calipers outside 15 cm spring                                                         20+1
 6      Caliper inside 15 cm Spring                                                           20+1
 7      Dividers 15 cm Spring                                                                 20+1
 8      Safety glasses                                                                        20+1
 9      Scriber 15 cm                                                                         20+1
 10     Knife double Blade Electrician                                                        20+1
 11     Wire insulation Stripper for shinning conductors from 0.4mm to 4mm                    20+1
 12     Electrician testing Pencil (Line / Neon tester)                                       20+1
 13     Electrician Screw Driver 250mm                                                        20+1
 14     Centre punch 10 cm.                                                                   20+1
 15     Chisel cold flat 20 mm x 150 mm                                                       20+1
 16     Hammer ball peen 0.5 kg with handle                                                   20+1
 17     Screw driver 20cm.X 9mm. Blade                                                        20+1
 18     Screw driver 30 cm. X 9 mm. Blade                                                     20+1
 19     Spanner D.E. set of 12 pieces (6mm to 32mm)                                           20+1
 20     Pliers combination 20 cm.                                                             20+1
 21     Pliers side cutting 15 cm                                                             20+1
 22     Pliers round nose 15 cm                                                               20+1
 23     Pliers flat nose 15 cm                                                                20+1
 24     Hands file 20 cm. Second cut flat                                                     20+1
 25     Hand file 20 cm. Second cut half-round                                                20+1
 26     Hand file 20 cm. smooth triangular                                                    20+1
 27     Hand file 30 cm. bastard                                                              20+1
 28     Hand file 30 cm. round bastard                                                        20+1
 29     File card or cleaner                                                                  20+1
 30     Wire cutter and stripper                                                              20+1
 31     Steel tool box with lock and key (folding type) 400x200x150 mm                        20+1
                            Tools Instruments and General Shop outfits
 32     Outside micrometer 0 to 25 mm                                                              1
 33     Outside micrometer 25 to 50 mm                                                             1
 34     Outside micrometer 50 to 75 mm                                                             1
 35     Outside micrometer 75 to 100 mm                                                            1
 36     Internal micrometer 5 to 30 mm                                                             1
 37     Depth micrometer 0-25mm                                                                    1
 38     Thread Micrometer 0-25mm                                                                   1
 39     Adjustable micrometer sprit level to measure flatness, indication and taper with           1
        prismatic measuring base
 40     Vernier caliper A 200 with inside and depth measurement                                    1
 41     Direct reading vernier caliper B 300 (direct reading with dial)                            1
 42     Vernier depth Gauge 0-150 mm                                                               1
 43     Vernier height gauge 500 mm                                                                1
                                                         Automobile Trade_ MMV_3rd semester      Page 13 of 17

44   Telescope gauge                                                                       1
45   Dial gauge type 1 Gr. A (complete with clamping devices and stand)                    4
46   Surface gauge with dial test indicator plunger type i.e. 0.01 mm                      2
47   Cylinder bore gauge capacity 20 to 160 mm                                             2
48   Tyre pressure gauge                                                                   2
49   Marking Material (Consumable)                                                        As
50   Marking out table 90X60X90 cm.                                                        1
51   CI surface plate 400 x 400 mm with stand and cover                                    1
52   Steel rule 15 cm inch and metric                                                      2
53   Steel rule 30 cm inch and metric                                                      2
54   Steel measuring tape 10 meter in a case                                               2
55   Try Square 10 cm Blade                                                                2
56   Engineer’s square 15 cm. Blade                                                        2
57   Calipers outside 15 cm spring                                                         2
58   Caliper inside 15 cm Spring                                                           2
59   Calipers 15 cm Hermaphrodite                                                          2
60   Dividers 15 cm Spring                                                                 2
61   Scriber 15 cm                                                                         2
62   Scriber with scribing black universal                                                 2
63   Punch Letter 4mm                                                                    2 set
64   Chisels cross cut 200 mm X 6mm                                                        2
65   Chisel 10 cm flat                                                                     2
66   Ball Peen Hammer 0.75 Kg                                                              2
67   Hammer copper 1 Kg with handle                                                        2
68   Hammer Mallet                                                                         2
69   Hammer Plastic                                                                        2
70   Hammer ball peen 0.25 kg with handle                                                  2
71   Philips Screw Driver set of 5 pieces (100 mm to 300 mm)                            2 sets
72   Insulated Screw driver 30 cm x 9mm blade                                              2
73   Insulated Screw driver 20 cm x 9mm blade                                              2
74   Electric testing screw driver                                                         2
75   Allen Key set of 12 pieces (2mm to 14mm)                                              2
76   Hand vice – 37 mm                                                                     2
77   Work bench 250 x 120 x 60 cm with 4 vices 12cm Jaw                                    1
78   Magnifying glass 75mm                                                                 2
79   ‘V’ Block 75 x 38 mm pair with Clamps                                                 2
80   Clamps C 100mm                                                                        2
81   Clamps C 150mm                                                                        2
82   Clamps C 200mm                                                                        2
83   Spanner D.E. set of 12 pieces (6mm to 32mm)                                           2
84   Spanner, adjustable 15cm.                                                             2
85   Spanners socket with speed handle, T-bar, ratchet and universal upto 32 mm set        2
     of 28 pieces with box
86   Adjustable spanner (pipe wrench 350 mm)                                               2
87   Spanner, ring set of 12 metric sizes 6 to 32 mm.                                      2
88   Spanner T. flocks for screwing up and up-screwing inaccessible positions              2
89   Spanner Clyburn 15 cm                                                                 1
90   Magneto spanner set with 8 spanners                                                 1 set
91   Spirit level 2V 250, 05 metre                                                         2
92   Angle plate size 200x100x200mm                                                        2
93   Angle plate adjustable 250x150x175                                                    1
94   Pliers combination 20 cm.                                                             2
95   Pliers side cutting 15 cm                                                             2
96   Pliers round nose 15 cm                                                               2
97   Pliers flat nose 15 cm                                                                2
98   Vice grip pliers                                                                      2
                                                           Automobile Trade_ MMV_3rd semester       Page 14 of 17

 99   Circlip pliers Expanding and contracting type 15cm and 20cm each                       2
100   Grip Wrench 200mm                                                                      2
101   Torque wrenches 5-35 Nm, 12-68 Nm & 50-225 Nm                                       1 each
102   Workshop plain goggles                                                                 17
103   Air impact wrench                                                                      1
104   Air ratchet                                                                            1
105   Air chisel                                                                             1
106   Air blow gun                                                                           1
107   Car Jet washer                                                                         1
108   Pipe flaring tool                                                                      1
109   Pipe cutting tool                                                                      1
110   Universal puller for removing pulleys, bearings                                        1
111   Cleaning tray 45x30 cm.                                                                4
112   Cleaning tray- Aluminum 45 x 30 cm                                                     4
113   Stud extractor set of 3                                                              2 sets
114   Stud remover with socket handle                                                        1
115   Chemical compound for fasteners (Consumable)                                          As
116   Paraffin pressure Gun                                                                  2
117   Grease Gun                                                                             2
118   Hacksaw frame adjustable 20-30 cm                                                      2
119   Hacksaw blade (consumable)                                                            As
120   Flat File 35 cm bastard                                                                4
121   Flat File 25 cm second cut                                                             4
122   File flat 20 cm bastard                                                                4
123   Files assorted sizes and types including safe edge file (20 Nos)                     2 set
124   Drill Twist (assorted) (Consumables)                                                10 Nos
125   Drill twist 1.5 mm to 15 mm (various sizes) by 0.5 mm                                  4
126   Drill point angle gauge                                                                1
127   Set of stock and dies - UNC, UNF and metric                                          2 sets
128   Taps and wrenches - UNC, UNF and metric                                              2 sets
129   Hand reamers adjustable 10.5 to 11.25 mm, 11.25 to 12.75 mm, 12.75 to 14.25          2sets
      mm and 14.25 to 15.75 mm
130   Lapping abrasives (consumable)                                                        As
131   Oil can 0.5/0.25 liter capacity                                                        2
132   Oil Stone 15 cm x 5 cm x 2.5 cm                                                        1
133   Different type of oil seal (consumable)                                               As
134   Sheet Metal Gauge                                                                      2
135   Feeler gauge 20 blades (metric)                                                        2
136   Straight edge gauge 2 ft.                                                              1
137   Straight edge gauge 4 ft.                                                              1
138   Thread pitch gauge metric, BSX, BSF, MC, MF & SAE                                      1
139   Ladle 150mm Dia                                                                        1
140   Blow Lamp 1 litre                                                                      2
141   Crow bar 910 x25mm                                                                     2
142   Voltmeter 50V/DC                                                                       1
143   Ammeter 300A/ 60A DC with external shunt                                               1
144   DC Ohmmeter 0 to 300 Ohms, mid scales at 20 Ohms                                       1
145   Electric Soldering Iron 230 V 60 watts 230 V 25 watts                               1 each
146   Copper bit soldering iron 0.25 Kg                                                      1
147   Thimbles of different sizes                                                            1
148   Wire Gauge (metric)                                                                    1
149   Hand operated crimping tool (i) for crimping up to 4mm and (ii) for crimping           1
      up to 10mm
150   Hand rubber gloves tested for 5000 V                                                 2 pair
                                                           Automobile Trade_ MMV_3rd semester      Page 15 of 17

151   Holders, lamp teakwood boards, plug sockets, solders, flux wires and cables           As
      batteries round consumable blocks and other consumables as required                required
152   Multimeter digital                                                                    1
153   Scientific Calculator                                                                 4
154   Hydrometer                                                                            1
155   High rate discharge tester (cell tester)                                              1
156   Spray Gun (Painting) 500ml                                                            1
                               General Installation/ Machineries
157   Cut section working model of Single plate clutch assembly.                             1
158   Cut section working model of Diaphragm clutch assembly.                                1
159   Cut section working model of centrifugal clutch assembly.                              1
160   Front axle ( Rzeeppa Joint) with stand for Dismantling and assembly                    1
161   Rear axle with stand for Dismantling and assembly                                      1
162   Constant Mesh Gear box with stand for Dismantling and assembly.                        1
163   Sliding mesh Gear box with stand for Dismantling and assembly.                         1
164   Synchronous Gear box with stand for Dismantling and assembly.                          1
165   Transfer case with stand for Dismantling and assembly.                                 1
166   Cut section model of synchronous gear box working                                      1
167   Cut section model of sliding mesh gearbox working                                      1
168   Cut section model of constant mesh gearbox working                                     1
169   Full floating axle and semi-floating axle assembly                                     1
170   Cut section working model of automatic transmission Gear box                           1
171   Working model of fluid fly wheel                                                       1
172   Working model of torque converter                                                      1
173   Steering assembly -                                                                 1 each
      1.Rack & pinion
      2.Worm & roller
      3. Recirculating ball
      4.Power steering
174   Suspension and steering system trainer                                                 1
175   Cut section models of shock absorbers                                                  1
176   Stock absorber testing bench                                                           1
177   Spring Tension scale – 0-4.5 kg.                                                       1
178   Coil spring compressor for suspension spring                                           1
179   Turbo charger , variable Turbo charger                                              1 each
180   Wheel alignment gauge – magnetic type with turn tables                                 1
181   Wheel alignment setup instrument                                                       1
182   Tyre changer                                                                           1
183   Nitrogen Tyre Inflation system                                                         1
184   Tube vulcanizing machine                                                               1
185   Tyre vulcanizing machine                                                               1
186   Camber angle gauge                                                                   1set
187   Toe-in, toe-out gauge                                                                1set
188   Wheel balancing machine with accessory                                                 1
189   Tubed tyre of cars                                                                  2 each
190   Tread wear indicator                                                                   1
191   Tyre & split rim wheel assembly                                                        1
192   Solid tyre                                                                             1
193   Tubed tyre of car, trucks & motorcycle                                                 1
194   Tubeless tyre of cars & trucks                                                         1
195   Cut section of cross ply and radial tyres                                              1
196   Disk brake with caliper assembly                                                       2
197   Drum brake assembly                                                                    1
198   Tandem master cylinder with booster                                                    4
199   Wheel cylinder                                                                         4
200   Vacuum assisted hydraulics brake assembly with vacuum booster                          1
201   Air Brake Assembly                                                                     1
202   Brake Lining riveting machine (foot operated)                                          1
                                                              Automobile Trade_ MMV_3rd semester       Page 16 of 17

 203    Brake testing equipment (to test efficiency of vehicle where motion after                  1
        braking is plotted)
 204    Motor vehicle in running condition (Diesel heavy)                                          1
 205    Light Motor Vehicle                                                                        1
 206    Mechanical Hoist/Plate Form Type                                                           1
 207    Trolley type portable air compressor single cylinder with 45 liters capacity Air           1
        tank, along with accessories & with working pressure 6.5 kg/sq cm
 208    Grinding machine (general purpose) D.E. pedestal with 300 mm dia wheels                    1
        rough and smooth
 209    Portable electric drill Machine                                                            1
 210    Spring tension tester                                                                      1

 Sl.             Class Room/ Workshop Furniture                     Quantity
1.     Suitable class room furniture                                As required
2.     Stools                                                       As required
3.     Discussion Table                                             1 No.
4.     Tool Cabinet                                                 2 Nos.
5.     Trainees locker                                              2 Nos. to accommodate 20 lockers
6.     Fire Extinguishers, first- aid box                           As required
7.     Book shelf (glass panel)                                     1 No.
8.     Storage Rack                                                 As required
9.     Storage shelf                                                As required.
10     LCD projector                                                1 no
11     Multimedia CD for Automotive application                     As required
12     Desktop computer and related MS office software              4 No
13     Online UPS 2KVA                                              1 No
14     Laser printer                                                1 No
Automobile Trade_ MMV_3rd semester   Page 17 of 17

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