al-ko-amc-commercial-brochure-2010

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					                                                  CONTENTS


                                                  WORLDWIDE MARKET LEADERS                      1

                                                  WIDEST RANGE OF BENEFITS OF ANY CHASSIS       3

                                                  AMC - DYNAMIC DRIVING TECHNOLOGY              5

                                                  AN ADVANCED CHASSIS FOR MANUFACTURERS         7

                                                  PEUGEOT BOXER, CITROËN JUMPER                 9
                                                  & FIAT DUCATO (X250) - SINGLE AXLE

                                                  PEUGEOT BOXER, CITROËN JUMPER                11
                                                  & FIAT DUCATO (X250) - TANDEM AXLE

                                                  VOLKSWAGEN TRANSPORTER - LOW & HIGH FRAME    13

                                                  MERCEDES-BENZ SPRINTER                       15

                                                  RENAULT MASTER & OPEL MOVANO - SINGLE AXLE   17

                                                  RENAULT MASTER & OPEL MOVANO - TANDEM AXLE   19

                                                  TECHNICAL DATA (ALL MANUFACTURERS)           21

                                                  AIR LINE TAILORED AIR SUSPENSION SYSTEMS     23
                                                      AIR PREMIUM                              24
                                                      AIR PLUS                                 25
                                                      AIR TOP                                  26

                                                  AIR PREMIUM X4                               27

                                                  FRAME EXTENSIONS                             29

                                                  SAFETY BELT-SYSTEMS SGS 5/SGS 6              30

                                                  COMPLIMENTARY PRODUCTS                       31

                                                  AL-KO COMMERCIAL RAMPS                       32




AMC CHASSIS                                       This brochure has been
                                                  creaTed To guide you
                                                  Through The advanTages
FROM THE WORLDWIDE LEADER IN                      of choosing aL-Ko as your
COMMERCIAL CHASSIS TECHNOLOGY                     chassis parTner.

                                                  for a reference guide To The
                                                  advanTages of aL-Ko aMc,
                                                  pLease Turn over This page.

                                www.al-ko.co.uk
WHY YOU SHOULD                              AL-KO CHASSIS
CHOOSE AL-KO AMC                            THE WORLDWIDE MARKET LEADER

THE WORLDWIDE MARKET LEADER                 THE GLOBAL SUCCESS OF THE AMC CHASSIS COMES FROM A
                                            CONTINUED DEVELOPMENT THAT SPANS 25 YEARS IN THE UK,
                                            AND 75 YEARS WORLDWIDE.
WIDEST RANGE OF BENEFITS                    The AL-KO Automotive Chassis (AMC) conversion is the leading
OF ANY CHASSIS                              chassis for commercial vehicle applications. AMC provides
                                            coachbuilders and their commercial clients with a state-of-the-art
                                            chassis that significantly improves ride comfort and driving
DYNAMIC DRIVING TECHNOLOGY                  performance. AMC’s special, lightweight design also
                                            allows increased payloads and, significant other
                                            benefits which together, are not rivalled
AN ADVANCED CHASSIS FOR MANUFACTURERS       on any other chassis.




       is
                                            Since 1979, AL-KO has been at the forefront
                                            of motorhome and commercial vehicle chassis
                                            conversions. Over 140,000 approved conversions have
                                            been commissioned throughout our manufacturing facilities
                                            in England, Germany, France and Italy.




                                               A PARTNERSHIP WITH AL-KO                                                                                                             MARKET KNOWLEDGE AND INDUSTRY EXPERIENCE

                                                                                                                                                                                     Our experience and knowledge of the production of world-leading chassis technology comes from a wide range
                                                                                                                                                                                     of commercial applications that span a range of industries.




                                              AL-KO has strong and successful partnerships with a wide range        Choosing AL-KO as a partner ensures manufacturers have a
                                              of organisations - from large corporations and public sector bodies   state-of-the-art foundation for their next commercial vehicle
                                              to UK coachbuilders.                                                  project. It also ensures manufacturers have ongoing access to
                                                                                                                    leading edge chassis development on a global scale.
TAILORED AIR SUSPENSION SYSTEMS               Across all applications, our partners are ensured world leading
                                              levels of quality and safety. AL-KO also aim to provide an
                                              unwavering level of customer service - and a partnership that
                                              will add value to your own application for years to come.
AIR PREMIUM X4

FRAME EXTENSION OPTIONS
                                                                     Vehicle manufacturers supply chassis cabs
WIDE RANGE OF SAFETY BELT-SYSTEMS                                     direct to AL-KO - in ‘back to back’ format.                                                                   Leisure Industry    Motorhomes and Caravan Chassis.                    Heavy Goods        Car Transporters & Recovery Vehicles.
                                                                                                                                                                                                                                                           Transport
COMPLEMENTARY PRODUCTS -                                                                                                                                                            Food Industry       Transport /Grocery Delivery & Catering Vehicles.
                                                                                                                                                                                                                                                           Utility Vehicles   A wide range of local government
FLEXIBILITY & EXTENDED USE                                                                                                                                                          Passenger           Public Service Vehicles and Commercial                                applications, including Emergency and
                                                                                                                                                                                    Transport           Passenger Transport.                                                  Rapid Response Vehicles.


                                        1                                                                                                                                                                                                                                                                             2
    WIDEST RANGE OF BENEFITS
    OF ANY CHASSIS

    INCORPORATING THE AMC CHASSIS INTO THE DESIGN OF YOUR NEXT VEHICLE
    PROVIDES A RANGE OF BENEFITS FOR YOU AS THE MANUFACTURER, AND                                                                                        BALANCED WEIGHT DISTRIBUTION
    ALSO A NUMBER OF ADVANTAGES FOR END CLIENTS OR CONSUMERS.
    For years, AL-KO have been considered as the ultimate marque of quality                                                                                                                                            INCREASED PAYLOAD
    and performance within many industries. This is because of the range
    of benefits AMC provides over standard chassis, the quality of
    engineering and the flexibility of the product.                                                                                                                                                                    STRONG, LIGHTWEIGHT
    Whatever the vehicle or application, these benefits enable                                                                                                                                                         STRUCTURE
    AMC to be incorporated seamlessly into your next
    commercial design. An AMC performance chassis
    therefore provides you with the foundation
    on which to design and build commercial
    vehicles with even greater levels of                                                                                                         CORNERING
                                                                                                                                                                                                                                       WHEEL GRIP
    performance, quality and safety.                                                                                                          PERFORMANCE
                                                                                                                                            & ROAD HOLDING
                                                                                                                                                                                                                         LOWER HEIGHT &
                                                                                                                                                                                                                         CENTRE OF GRAVITY
                                                                                                                                                                                                          BRAKING
                                                                                                                                                                                                          EFFICIENCY


       BENEFITS OF AMC



             INCREASED PAYLOAD                                                                        SLEEK, LOW LINE FRAME                   AL-KO TRAILING LINK AXLE WITH
             A gross vehicle weight of 3,850 or 4,500 kg ensures                Up to 220mm lower than the original frame, AMC enables        TORSION BAR SUSPENSION
             higher achievable payloads. The proven AL-KO lightweight          manufacturers to create more spacious and flexible single
             chassis design saves additional weight in comparison              and tandem axle vehicles. Additional storage areas can be      AL-KO TORSION BAR SUSPENSION
             with the original vehicle chassis.                               designed into the space - and cables, pipes and water tanks     The well positioned torsion bar suspension axle provides
                                                                                                     can also be concealed neatly within.     balanced weight distribution and improves the drive axle
                                                                                                                                              traction.

                                                                                                                                              TRAILING LINK AXLE
             CORROSION PROTECTION                                              FLEXIBLE, LONGER WHEEL BASE OPTIONS                            Together with independent suspension, the AL-KO trailing
             AL-KO AMC Chassis have galvanised chassis                         AMC Chassis ensure a more spacious vehicle by providing        link axle with torsion bar suspension provides superior
             members. The welded chassis flange connection                            longer wheelbase options and optimally matched          comfort and safety:
             is wax injected to ensure longevity.                                   overhangs. Multiple options are provided to vehicle
                                                                                 manufacturers, to ensure you can make the right choice       - Improved driving comfort, due to lower unsprung masses.
                                                                                                            to suit your industry needs.
                                                                                                                                              - No unpleasant resonances or body structure vibration
                                                                                                                                                ensures passenger comfort whilst travelling.
                                                                                                                                              - Greater drive axle traction.
             LARGER VEHICLE MASS                                                                          WIDE GAUGE CHASSIS                  - First class wheel grip optimises braking efficiency.
             The AL-KO AMC Chassis enables a total of 12                           The wide gauge chassis and the resulting wider spring
                                                                                                                                              - Practically no noise development due to the special
             wheelbase variations and 3 different track widths. This              track provides additional performance optimisation and
                                                                                                                                                design of the AL-KO AMC rear axle.
             ensures sufficient space for your specified body.                              ensures optimum driving safety and comfort.
                                                                                                                                              - Optional Air Suspension units available.




3                                                                                                                                                                                                                                                   4
    AMC - DYNAMIC DRIVING TECHNOLOGY


                                                                          AL-KO AMC INCORPORATES A RANGE OF INDUSTRY LEADING
                                                                          TECHNOLOGIES TO COMPLEMENT ANY COMMERCIAL VEHICLE
                                                                          DESIGN, ENSURING HIGH LEVELS OF DRIVING PERFORMANCE
                                                                          AND COMFORT.
                                                                          AMC chassis are rigorously tested and perfected to provide driving
                                                                          performance similar to that of a car.
                                                                          - Tailor state-of-the-art suspension options to your vehicle’s
                                                                            precise requirements.
                                                                          - Cater for different load weights to improve the specifications
                                                                            of your vehicle.
                                                                          - Improved safety through additional chassis stability.
                                                                          - Improved tyre life and lower maintenance costs.




     ADVANCED SUSPENSION                                                                                                                        ADDITIONAL STRENGTH AND STABILITY




                                                                                                                                               Patented technology underpins the entire construction of our       AMC chassis are specially engineered to provide the maximum
                                                                                                                                               world leading chassis, providing a perfect connection with your    strength and stability within the lightest possible frame. This
                                                                                                                                               commercial application. Whatever your vehicle type or conversion   enables vehicle manufacturers and their customers to take
                                                                                                                                               AL-KO AMC can be incorporated into your design seamlessly to       advantage of additional payload.
                                                                                                                                               create additional strength and stability.



    AMC uses the latest independent suspension technology to create       A pioneering joint development by AL-KO and DaimlerChrysler           AL-KO TECHNOLOGY
    high performance shock absorbers for front wheel drive vehicles.      has introduced a new era in chassis technology for rear wheel
    These combine with a technically superior trailing link and torsion   drive vehicles.
    bar suspension axle, to create higher levels of performance,
                                                                          The combination of the latest AMC chassis with the innovative,
    safety and comfort.
                                                                          Adaptive ESP system provides an even more responsive
    - Advanced performance ensures extra comfort for the driver,          ride and greater levels of comfort and safety. This is just one
      allowing them to be more productive and arrive at destinations      example of our global commitment to the very best partnerships
      more relaxed.                                                       and highest levels of quality and safety.
    - Additional comfort within the rear of the conversion,
      providing a more comfortable passenger experience.
    - Added safety for precious livestock, goods,
      contents or deliveries.
    - Please see page 23-28 for in-depth information on our AirLine
      Suspension range.
                                                                                                                                               State-of-the-art technology ensures a perfect harmony between      Patented technology and rigourous testing procedures
                                                                                                                                               your vehicle’s structure and the AMC chassis.                      underpins every AMC chassis.
5                                                                                                                                                                                                                                                                                   6
    AN ADVANCED CHASSIS FOR MANUFACTURERS
    - BETTER PERFORMING COMMERCIAL FLEETS

                                                                                                                                                       AL-KO IS THE WORLDWIDE LEADER IN CHASSIS TECHNOLOGY
                                                                 AL-KO                                                                                 FOR COMMERCIAL VEHICLES, DOMESTIC AND COMMERCIAL
                                                                                                                                                       TRAILERS AND LEISURE VEHICLES.
                                                                CHASSIS                                                                                Since 1979, AL-KO has been at the forefront of commercial and
                                                                                                                                                       leisure vehicle chassis conversions. Over 2 million AMC, Caravan
                                                                                                                                                       and Trailed Chassis have been commissioned throughout our
                                                                                                                                                       manufacturing facilities in England, Germany, France and Italy.
                                                                                                                                                       Our successes have now led us into global markets, where we can
                                                                                                                                                       continue our passion for engineering excellence - and innovative
                                                                                                                                                       products of the highest quality and safety standards.
                                                                                                                                                       AMC is just one of the six strategic business areas of AL-KO
                                                                                                                                                       Vehicle Technology, which also includes Trailer Components,
                                                                                                                                                       Vehicle Accessories, Plastics Technology, Damping Elements
                                  VEHICLE                                                CUSTOMER                                                      and Handbrake Links.                                                          AL-KO UK Office, Southam, South Warwickshire

                            MANUFACTURER                                                       - Coach Builder                                         This breadth of expertise ensures that every one of our products
                                                                                                                                                       is uniquely suited for its commercial purpose - and improves the
                                                                                               - Fleet Manager                                         performance of every vehicle you manufacture.




    VEHICLE MANUFACTURERS                         COACHBUILDERS                                        FLEET MANAGER

    COACH BUILDER OR FLEET MANAGER                AMC IMPROVES YOUR PRODUCT AND                        AL-KO CREATES VEHICLE TECHNOLOGY                  QUALITY AND SAFETY
    - BENEFIT FROM OUR CLOSE                      PROVIDES YOU WITH A GREATER                          THAT CREATES A HAPPIER, BETTER
    PARTNERSHIPS WITH EUROPEAN AND                RANGE OF OPTIONS FOR YOUR                            PERFORMING WORKFORCE;                              The values of ‘Quality’ and ‘Safety’ underlie and inspire everything
    GLOBAL VEHICLE MANUFACTURERS;                 VEHICLE DESIGN;                                                                                         we do. Innovative production technologies and highly qualified
                                                                                                       Increased safety through the production of
    Experience in a wide range of vehicle         Understanding of low volume, specialist              a more relevant vehicle for your application.      employees guarantee the highest quality products.
    technologies which include;                   vehicle manufacture, and specific challenges                                                            Our knowledge and experience in the manufacture of state-of-the-
                                                  for the more specialist coachbuilder.                Improved life of product through innovative
                                                                                                                                                          art vehicle technology also ensures the highest levels of safety
    - Chassis integration                                                                              design and high quality production.
                                                                                                                                                          and security; for our commercial clients - and their customers.
                                                  Experience of higher volume production
    - Suspension systems                          for fleets of vehicles, and the importance           Optimum quality for your entire fleet, while       It is these values that make us the perfect partner for our
                                                  of integration into your manufacturing               still providing a cost effective approach.
                                                                                                                                                          commercial customers.
    - Chassis add-ons and extensions              processes.
    - Dynamic braking systems                     75 year history of producing innovative
                                                  chassis solutions.
    - Chassis accessories




    AL-KO KOBER EUROPEAN OFFICES                                                                                                                         HISTORY AND GLOBAL REACH

          AL-KO Kober Ltd.                  AL-KO Kober Ges.Mbh                    AL-KO Kober GmbH                      AL-KO ESPAÑA, S.A                AL-KO’s success story began in 1931, when Alois Kober founded
          South Warwickshire                Zellbergeben 23,                       Pustertalerstraße 9,                  Ctra. Logroño, Km.13,            a blacksmith’s in Kotz, Southern Germany. Handbrakes were
          Business Park, Southam            6280 Zell am Ziller                    39030 Vintl/Vandoies (BZ)             Pol.Ind. El Aguila               manufactured in series production as early as 1952, and AL-KO
          Warwickshire, CV47 OAL                                                                                         50.180 Utebo (Zaragoza)          also first tested the overrun braking device.
                                            AL-KO Kober B.V.                       AL-KO Kober B.V.
          Tel: 0044 (0)1926 818500                                                                                                                        From 1961, demand for AL-KO products grew quickly, and
                                            Noorderlaan 98,                        Diamantstraat 33,                     AL-KO Kober AB
          Fax: 0044 (0)1926 818562                                                                                                                        subsidiaries were formed all over Europe to meet this demand.
                                            2030 Antwerpen                         7554 TA Hengelo                       Trankärrsgatan 15,
                                                                                                                         42537 Hisings-Kärra,             Offices in the UK, Italy, France, Switzerland and Spain were the
          AL-KO Kober GmbH                                                                                               Göteborg                         first, and this has now grown to an international network of
                                            AL-KO S.A.                             AL-KO Kober NUF
          Ichenhauser Straße 14,            Zone industrielle de Branges,          Postboks 44,1401 Ski                                                   AL-KO companies in the USA, Australia, Asia and Africa.
          D-89359 Kötz                                                                                                                                                                                                           AL-KO are also world leaders in the design and production of garden
                                            71501 Louhans Cedex                                                          AL-KO Kober AG
                                                                                                                                                                                                                                 and hobby machinery, and air purifying technology.
          Tel: (0049) 0 82 21 - 97-0                                               AL-KO Kober SP.Z.O.O.                 Industriestraße 176,
          Fax: (0049) 0 82 21 - 97-5 60                                            ul.Bukowska 10,                       8957 Spreitenbach
                                                                                   62-081 Przezmierowo


7                                                                                                                                                                                                                                                                                                      8
      PEUGEOT BOXER, CITROËN JUMPER
      & FIAT DUCATO (X250)
      Single Axle

                                                                                                                 max. 4900




                                                                                                                               904

                                                                                         220 OK                                465




                                                                                                                                                max. 380
                                                                1390
                                           947                                                            A                                B

                                                                                         max. 7237

                                                                                                                                                                                       AL-KO AMC provides a wide range of industry leading options
    SINGLE AXLE




                                                                                                                                                                                       for the X250 that ensure improved driving performance, safety



                                                                                                                     min. 30
                                                                                                                                                                                       and comfort. Single and tandem axle variants are available, on
                                                                                                                                                                                       both a high and low frame chassis. A choice of optional extras
                                                                                                                                                                                       and complementary products ensure AMC can be tailored to
                                                                                                                                                                                       your individual requirements, and perfectly compliment your
                                                                                                                                                                                       commercial application.




                                                                                                                                                                         max. 2350
                                                                                                                                                                                       - Increase of the permitted total weight with 2 axles to max.4250 kg




                                                                                                                                                                 C

                                                                                                                                                                     D
                                                                                                                                                                                       - Wide track running gear, ensures optimum weight distribution
                                                                                                                                                                                       - Torsion bar suspension (maintenance free option) and single
                                                                                                                                                                                         wheel suspension
                                                                                                                                                                                       - Lightweight low frame and high frame chassis
                                                                                                                     min. 30




      STANDARD DIMENSIONS                                                                            CHASSIS HEIGHT RANGE                                                              FEATURES                                                                    BENEFITS
                                                                                                                                                                                       Hot dip galvanised frame components                                         Optimum corrosion protection
      WHEELBASE (A)        OVERHANG (B)          CHASSIS WIDTH (C)TRACK WIDTH (D)3)                  TYRE SIZE                       CHASSIS HEIGHT (mm)
         (mm)                    (mm)                   (mm)                    (mm)                                                 UNLOADED       LOADED                             Lower frame height                                                          Entrance step can be integrated into the chassis
         30002)                  824                    1152                    1717                 215/70 R15 C                    520                   420                         Lightweight low frame and high frame chassis                                Increased payload
         31662)                  924                    1295                    1860                 225/70 R15 C                    520                   420                         Specific Intermediate Frames, drill holes and fixing                        Wide range of secure frame connections.
         33202)                 1024                    1535                    21004)               215/75 R16 C                    540                   440                         positions for coachbuilders                                                 Provides capacity saving and cost saving for bodybuilder
         3450                   1147                                                                 225/75 R16 C                    540                   440                         Superior AL-KO frame structure                                              Absorption of bending tensions in the longitudinal direction
         3643                   1247
                                                                                                                                                                                       Prepared cab directly from the plant at Sevel                               Faster implementation and time to market
         3800                   1344                                                                 1)   Frame can be lowered by 144 mm on request.
         3896                   1447                                                                                                                                                   Backed up by AL-KO Service Agreement                                        Extensive Accessory Package.
                                                                                                     2)   Wheelbases of 3000 mm, 3166 mm and 3320 mm are only available                                                                                            Simple retro-fit of a wide range of AL-KO Premium Accessories
         4035                   1547                                                                      for the “Light” type.
         4143                   1647                                                                 3)   At track width of 2100 mm the frame side member is off-set.
         4343                   1747                                                                 4)   Only for wheelbases of 3643 mm minimum.
                                1847
                                                                                                     Unladen weight circa 1725 kg (Type 35, frame length 4500 mm,
                                1947                                                                 engine 120 Multijet).
                                                                                                     Information according to 92/21/EC or 97/27/EC guidelines as at the time of
                                                                                                     print (ready to drive away, incl. tools, spare wheel if supplied, fuel tank
      Due to a policy of continuous product improvement AL-KO reserves the
                                                                                                     up to 90% full, driver’s weight at 68 kg and luggage of 7 kg) for vehicles
      right to alter technical data.
                                                                                                     with standard equipment.
      If you have any questions, please contact your representative, or email
                                                                                                     Optional equipment usually adds to this value, thus lowering the load capacity.
      amc@al-ko.co.uk.
                                                                                                     The final unladen weight of the vehicles should be determined by weighing.
                                                                                                     Spare wheel holders can be fixed from a rear overhang (B) of 1147 mm; the
                                                                                                     length refers to a track width of 1860 mm.
                                                                                                                                                                                       SUSPENSION OPTIONS
                                                                                                     We reserve the right to make changes in the technical data, such as weights,      - AL-KO Air-Premium full air suspension for AMC-low frame-rear axle – optional (initial fitting)
                                                                                                     axle load and dimensions.
                                                                                                                                                                                       - AL-KO Air-Plus additional air suspension for AMC-low frame-rear axle – optional (original equipment and retrofit)


9                                                                                                                                                                                                                                                                                                                                  10
       PEUGEOT BOXER, CITROËN JUMPER
       & FIAT DUCATO (X250)
       Tandem Axle

                                                                                                                max. 5827




                                                                                                                            1704

                                                                            220 OK                                          1265




                                                                                                                                                 max. 380
                                                     1390
                                947                                                A                                        800              B
     TANDEM AXLE




                                                                           max. 8164

                                                                                                                                                                                            The AL-KO AMC Tandem Axle Chassis increases the maximum
                                                                                                                                                                                            permitted weight of the vehicle to 5000kg, The Tandem axle


                                                                                                      min. 30
                                                                                                                                                                                            chassis benefits from all the advantages associated with the
                                                                                                                                                                                            single axle variant, and is complemented by the same range of
                                                                                                                                                                                            options, including maintenance-free bearings and air suspension.


                                                                                                                                                                                            - Increase of gross vehicle weight to max. 5000 kg




                                                                                                                                                                                max. 2350
                                                                                                                                                                                            - Wide track running gear, ensures optimum weight distribution




                                                                                                                                                                     C

                                                                                                                                                                            D
                                                                                                                                                                                            - Torsion bar suspension (maintenance free option) and single
                                                                                                                                                                                              wheel suspension
                                                                                                      min. 30




       STANDARD DIMENSIONS                                                                CHASSIS HEIGHT RANGE                                                                              FEATURES                                                                    BENEFITS
                                                                                                                                                                                            Hot dip galvanised frame components                                         Optimum corrosion protection
       WHEELBASE (A) OVERHANG (B)                CHASSIS WIDTH (C) TRACK WIDTH (D)        TYRE SIZE                         CHASSIS HEIGHT (mm)
          (mm)                   (mm)                       (mm)                 (mm)                                       UNLOADED       LOADED                                           Lower frame height                                                          Entrance step can be integrated into the chassis
          3450                    824                       1152                  171     215/75 R16 C                      560           470                                               Lightweight low frame and high frame chassis                                Increased payload
          3643                    924                       1295                 1860     225/75 R16 C                      560           470                                               Specific Intermediate Frames, drill holes and fixing                        Wide range of secure frame connections.
          3800                   1024                       1535                 21004)                                                                                                     positions for coachbuilders                                                 Provides capacity saving and cost saving for bodybuilder
          3896                   1147                                                                                                                                                       Superior AL-KO frame structure                                              Absorption of bending tensions in the longitudinal direction
                                                                                          1)   Frame can be lowered by 144 mm on request.
          4035                   1247
                                                                                          2)   At track width of 2100 mm the frame side member is off-set.                                  Prepared cab directly from the plant at Sevel                               Faster implementation and time to market
          4143                   1344
          4343                   1447
                                                                                          3)   Only for wheelbases from 3643 mm.                                                            Backed up by AL-KO Service Agreement                                        Extensive Accessory Package.
                                                                                                                                                                                                                                                                        Simple retro-fit of a wide range of AL-KO Premium Accessories
          4470                   1547
                                                                                          Unladen weight circa 2005 kg (Type 40, frame length 4500 mm, engine
                                 1647                                                     160 Multijet Power).
                                 1747
                                                                                          Information according to 92/21/EC or 97/27/EC guidelines as at the time of print
                                 1847                                                     (ready to drive away, incl. tools and spare wheel if supplied, fuel tank up to 90%
                                 1947                                                     full, driver’s weight at 68 kg and luggage of 7 kg) for vehicles with standard
                                                                                          equipment.
                                                                                          Optional equipment usually adds to this value, thus lowering the load capacity.
       Due to a policy of continuous product improvement AL-KO reserves the
       right to alter technical data.                                                     The final unladen weight of the vehicles should be determined by weighing.

       If you have any questions, please contact your representative, or email            Spare wheel holders can be fixed from a rear overhang (B) of 1147 mm; the
       amc@al-ko.co.uk.                                                                   length refers to a track width of 1860 mm.
                                                                                          We reserve the right to make changes in the technical data, such as weights,
                                                                                          axle load and dimensions.
                                                                                                                                                                                            SUSPENSION OPTIONS
                                                                                                                                                                                            - AL-KO Air-Premium full air suspension for AMC-low frame-rear axle - optional (initial fitting). Please see page 24.
                                                                                                                                                                                            - AL-KO Air-Plus additional air suspension for AMC-low frame-rear axle - optional (original equipment and retrofit). Please see page 25.


11                                                                                                                                                                                                                                                                                                                                      12
       VOLKSWAGEN TRANSPORTER
       Low and High Frame




                                                                                                                                    max. 4231




                                                               (1549)

                                    (894)                                                       A                                                                 B

                                                                                                     max. 6674                                                                                       AL-KO AMC increases the gross vehicle weight of the
     SINGLE AXLE




                                                                                                                                                                                                     Volkswagen Transporter to a maximum of 3500 kg. Low
                                                                                                                                                                                                     and high frame variations are available in addition to
                                                                                                                                                                                                     longer wheelbases and variable frame lengths.


                                                                                                                                                                                                     - Increase of gross vehicle weight to max. 3500 kg
                                                                                                                                                                                                     - Low frame - Wide track chassis with independent torsion bar
                                                                                                                                                                                                       suspension axle (maintenance free option)




                                                                                                                                                                                             D
                                                                                                                                                                                       C
                                                                                                                                                                                                     - High Frame - Trailing link with axle independent torsion bar
                                                                                                                                                                                                       suspension (maintenance free option)
                                                                                                                                                                                                     - Longer wheel bases and superstructure lengths




       STANDARD DIMENSIONS                                                                                                                                                                           FEATURES                                                         BENEFITS
                                                                                                                                                                                                     Hot dip galvanised frame components                              Optimum corrosion protection
       WHEELBASE (A) OVERHANG (B)*                FRAME WIDTH (C) TRACK WIDTH (D)
           (mm)                   (mm)                    (mm)             (mm)                                                                                                                      Lower frame height                                               Particularly suitable for double floor applications.
                                                                                                                                                                                                                                                                      Entrance step can be integrated into the chassis
           3580                                           1152             1724
           3800                 min. 990                                                                                                                                                             Lightweight low frame and high frame chassis                     Increased payload
           4100                max. 2150                                                                                                                                                             Specific Intermediate Frames, drill holes and fixing             Wide range of secure frame connections
                                                                                                                                                                                                     positions for coachbuilders                                      Provides capacity saving and cost saving for bodybuilder
       Other dimensions available on request and subject to possible technical vote.                                                                                                                 Superior AL-KO frame design                                      Absorption of longitudinal bending tensions and lateral forces
       * Max. overhang. 60% of wheelbase (A) is possible.                                                                                                                                            Backed up by AL-KO Service Agreement                             Extensive Accessory Package.
                                                                                                                                                                                                                                                                      Simple retro-fit of a wide range of AL-KO Premium Accessories


       FRAME HEIGHT (REAR)
                                                                                                                      min 732
                                                                                         min 140                          min 568                                     track 1724
                                                                                                                        470                                           1152
                                                                                                 40




                                                                                                                 21
       TYRE SIZE                  FRAME HEIGHT (mm)
                                  UNLOADED       LOADED
                                                                               min 226




                                                                                               60°                                              60°
       215/60 R17 C               660                 580
                                                                                                                              90
                                                                                                                          in 3
                                                                                                                        Rm




                                                                                                                                                            13°
                                                                                         213




       Spare wheel optional overhang from (B) 990 mm.
       Due to a policy of continuous product improvement AL-KO
       reserves the right to alter technical data.
       If you have any questions, please contact your representative,                                     22
                                                                                                                                                      34°




                                                                                                            0
       or email amc@al-ko.co.uk.
                                                                                                                                                                             min 30   235   min 30
                                                                                                                       700




13                                                                                                                                                                                                                                                                                                                                     14
       MERCEDES-BENZ SPRINTER


                                                                                                                                       Wheel housing free space in
                                                                                   Base Vehicle                                        accordance with Mercedes-
                                                                                   Mercedes Benz NCV3                                  Benz structure guidelines



                                                                                                                             C




                                   (1004)                     (1478)

                                                                                                 A                                                        B
     SINGLE AXLE




                                                                                                                  max. 500
                                                                                        (1158)




                                                                                                                                                                                                               The AL-KO AMC Chassis is ideal for integration with the rear
                                                                                                                                                                                                               wheel drive Mercedes Sprinter vehicle; a combination that
                                                                                                                                                                                                               provides the very latest in chassis technology.




                                                                                                                                                   1011




                                                                                                                                                                       1003




                                                                                                                                                                                      track 1890
                                                                                                                                                                                                   max. 2011
                                                                                                                                                                                                               - Innovative vehicle control systems (standard ABS, plus ESP)
                                                                                                                                                                                                                 set new standards in the areas of safety, driving dynamics
                                                                                                                                                                                                                 and comfort.
                                                                                                                                                                                                               - Unique Delta axle system provides a more responsive ride.




       STANDARD DIMENSIONS                                                                           FRAME HEIGHT (REAR)                                                                                       FEATURES                                                                 BENEFITS
                                                                                                                                                                                                               Hot dip galvanised frame components                                      Optimum corrosion protection
       WHEELBASE (A)                    OVERHANG (B)*                  FRAME LENGTH (C)               TYRE SIZE                  FRAME HEIGHT (mm)
          (mm)                                (mm)                               (mm)                                            UNLOADED       LOADED                                                         Delta Axle with independent suspension and adjustable wheel              Optimum driving stability and suspension comfort -
        3600 mm                             1410 mm                         3532 mm                  235/65 R16 C                587              487 (Rear axle 2000 kg)                                      geometry (wide track chassis)                                            similar to that of a car
                                            1600 mm                         3722 mm                                                               479 (Rear axle 2000 kg)                                      Lightweight, low frame chassis                                           Forms the ideal basis for a high value double floor with low
                                            1790 mm                         3912 mm                                                                                                                                                                                                     overall vehicle height
                                                                                                                                                  483 (Rear axle 2000 kg)
       (3500 kg zGG)                        1980 mm                         4102 mm                                                                                                                            Compact frame connection.                                                Suitable for almost all outlines and superstructure concepts
       (3880 kg zGG)                        2160 mm                         4282 mm                                                                           Alternatively:
                                                                                                                                                                                                               Superstructure specific design of the chassis structure                  required (integrated assemblies)
                                                                                                                                                                                                               Safety belt system option                                                Safety belt system can be integrated within in the chassis
        3850 mm                             1410 mm                         3782 mm                                                                                       max. 1400
                                                                                                                                                                                                               Optional rear axle full air suspension with automatic level regulation   Increased performance, safety and comfort
                                            1730 mm                         4102 mm                  Recommended extras:
                                                                                                                                                                                                               Backed up by AL-KO Service Agreement                                     Extensive Accessory Package.
       (3500 kg zGG)                        1930 mm                         4302 mm                  Extension cable,
                                                                                                     Part No. 1565959                                                                                                                                                                   Simple retro-fit of a wide range of AL-KO Premium Accessories
       (3880 kg zGG)                        2120 mm                         4492 mm
       (4200 kg zGG)                        2310 mm                         4682 mm                  Spare wheel                                                                                               Specific Intermediate Frames, drill holes and fixing                     Wide range of secure frame connections.
                                                                                                     (for straight tail),                                                                                      positions for coachbuilders                                              Provides capacity saving and cost saving for bodybuilder
                                                                                                     No. 1563921
        4100 mm                             1410 mm                         4032 mm                                                                                                                            Superior AL-KO frame design                                              Absorption of longitudinal bending tensions and lateral forces
                                                                                                     Insulation Sheet
                                            1840 mm                         4462 mm                  (according to
       (3500 kg zGG)                        2050 mm                         4672 mm                  Mercedes-Benz
                                                                                                     building guidelines),
       (3880 kg zGG)                        2260 mm                         4882 mm                  No. 1565958
       (4200 kg zGG)                        2460 mm                         5082 mm


       Due to a policy of continuous product improvement AL-KO reserves the
       right to alter technical data.
       If you have any questions, please contact your representative, or email
       amc@al-ko.co.uk.



15                                                                                                                                                                                                                                                                                                                                                       16
       RENAULT MASTER & OPEL MOVANO
       Single Axle
                                                                                              256       535
                    TRACK WIDTH 1880 mm




                                                                                                                                                                                            max. 2230
                                                                                                                                                     D




                                                                                                                                                                                        F
                                                                                                                                                                                    E
                                                                                                                                       440   220

                                                                                                                                                                                                        AL-KO AMC provides a wide range of industry leading options
     SINGLE AXLE




                                                                                              256       535
                                                                                                                                                                                                        for the Renault Master / Opel Movano. Combined, they
                                                                                                                                                                                                        ensure improved driving performance, increases safety and
                                                                                                                                                                                                        exceptional comfort. AMC increased the total permitted weight
                    TRACK WIDTH 1737 mm




                                                                                                                                                                                                        to a maximum of 3850 kg and is available as a high or low
                                                                                                                                                                                                        frame chassis.
                                                                                                                                                                                                        AMC is also available as a tandem axle - please see the following




                                                                                                                                                                   max. 2230
                                                                                                                                                                                                        page for tandem axle information.




                                                                                                                                                           E
                                                                                                                                   D




                                                                                                                                                               F
                                                                                                                                                                                                        - Increase of gross vehicle weight to max. 3500 kg
                                                                                                                                                                                                        - Choose from two different wheel bases / superstructure
                                                                                                                                                                                                          lengths to suit your commercial application.
                                                                                                                     440     220




       STANDARD DIMENSIONS                                                                                                                                  FRAME HEIGHT (REAR)                         FEATURES                                                                     BENEFITS
                                                                                                                                                                                                        Hot dip galvanised frame components                                          Optimum corrosion protection
       WHEELBASE (A) 1) OVERHANG (B) 2) FRAME LENGTH (C) 3) FRAME WIDTH (D) FRAME WIDTH (E) TRACK WIDTH (F)
             (mm)                                    (mm)                       (mm)                    (mm)          (mm)                    (mm)                                                      Lower frame height                                                           Particularly suitable for double floor applications.
             3283                                    1147                       3077                    1152          1145                    1737          Pos. 1                      580 mm                                                                                       Entrance step can be integrated into the chassis
             3356                                    1247                       3250                    1295          1288                    1880          *± 30 mm according to wheel state           Lightweight, low frame and high frame chassis                                Increased payload
             3606                                    1344                       3597                                                                                                                    Specific Intermediate Frames, drill holes and fixing                         Wide range of secure frame connections.
             3783                                    1447                       3877                                                                       Due to a policy of continuous product        positions for coachbuilders                                                  Provides capacity saving and cost saving for bodybuilder
             3859                                    1547                       4053                                                                       improvement AL-KO reserves the
                                                                                                                                                           right to alter technical data.               Superior AL-KO frame structure                                               Absorption of bending tensions in the longitudinal direction
             4006                                    1647                       4300
                                                                                                                                                           If you have any questions, please            Backed up by AL-KO Service Agreement                                         Extensive Accessory Package.
             4106                                    1747                       4500                                                                       contact your representative, or email                                                                                     Simple retro-fit of a wide range of AL-KO Premium Accessories
             4306                                    1847                       4800                                                                       amc@al-ko.co.uk.
                                                                                                                                                                                                        Wide track running gear with torsion bar suspension                          Ensures optimum weight distribution
             4306                                    1947                       4900
                                                                                                                                                                                                        (maintenance free option)
      1)
           min. 3258 mm                       2)
                                                   max. 2325 mm respectively           3)
                                                                                            max. 5278 mm
           max. 4306 mm                            Max. overhang of 60% of
                                                   wheelbase (A) is possible.




                                                                         C

                                                                                                               174




                                                                                                107

                                                                                                                                                                                                        SUSPENSION OPTIONS
                                                                                                                                                                                                        - AL-KO Air Premium (full air suspension AMC rear axle) and Air Plus (additional
                                          B                                                              A
                                                                                                                              1353
                                                                                                                                                     851                                                  air suspension AMC rear axle) are available as optional extras (Initial fitting).

                                                                                            max. 7482


17                                                                                                                                                                                                                                                                                                                                                   18
       RENAULT MASTER & OPEL MOVANO
       Tandem Axle
                                                                                             256      535
                    TRACK WIDTH 1880 mm




                                                                                                                                                                                                        max. 2230
                                                                                                                                                          D




                                                                                                                                                                                           F
                                                                                                                                                                                       E
     TANDEM AXLE




                                                                                                                                 440   220

                                                                                                                                                                                                                    The AL-KO AMC Tandem Axle Chassis increases the maximum
                                                                                             256      535
                                                                                                                                                                                                                    permitted weight of the vehicle to 5000 kg, The tandem axle
                                                                                                                                                                                                                    chassis benefits from all the advantages associated with the
                                                                                                                                                                                                                    single axle variant, and is complemented by the same wide
                    TRACK WIDTH 1737 mm




                                                                                                                                                                                                                    range of options perfectly suit your commercial requirements.




                                                                                                                                                                                            max. 2230
                                                                                                                                                                                                                    - Increase of gross vehicle weight to max. 4500 kg


                                                                                                                                                      D




                                                                                                                                                                                   E

                                                                                                                                                                                       F
                                                                                                                                                                                                                    - Choose from two different wheel bases / superstructure
                                                                                                                                                                                                                      lengths to suit your commercial application.




                                                                                                                    440      220




       STANDARD DIMENSIONS                                                                                                                                     FRAME HEIGHT (REAR)                                  FEATURES                                                                     BENEFITS
                                                                                                                                                                                                                    Hot dip galvanised frame components                                          Optimum corrosion protection
       WHEELBASE (A) 1) OVERHANG (B) 2) FRAME LENGTH (C) 3) FRAME WIDTH (D) FRAME WIDTH (E) TRACK WIDTH (F)
             (mm)                                (mm)                       (mm)                    (mm)          (mm)                       (mm)                                                                   Lower frame height                                                           Particularly suitable for double floor applications.
             3283                                1147                       3852                    1152          1145                       1737              Pos. 1                      595 mm                                                                                                Entrance step can be integrated into the chassis
             3356                                1247                       4025                    1295          1288                       1880              *± 30 mm according to wheel state                    Lightweight, low frame and high frame chassis                                Increased payload
             3606                                1344                       4372                                                                                                                                    Specific Intermediate Frames, drill holes and fixing                         Wide range of secure frame connections.
             3783                                1447                       4652                                                                              Due to a policy of continuous product                 positions for coachbuilders                                                  Provides capacity saving and cost saving for bodybuilder
             3859                                1547                       4828                                                                              improvement AL-KO reserves the
                                                                                                                                                              right to alter technical data.                        Superior AL-KO frame structure                                               Absorption of bending tensions in the longitudinal direction
             4006                                1647                       5075
                                                                                                                                                              If you have any questions, please                     Backed up by AL-KO Service Agreement                                         Extensive Accessory Package.
             4106                                1747                       5275                                                                              contact your representative, or email                                                                                              Simple retro-fit of a wide range of AL-KO Premium Accessories
             4306                                1847                       5575                                                                              amc@al-ko.co.uk.
                                                                                                                                                                                                                    Wide track running gear with torsion bar suspension                          Ensures optimum weight distribution
             4306                                1947                       5675
                                                                                                                                                                                                                    (maintenance free option)
      1)
           min. 3258 mm                   2)
                                               max. 2325 mm respectively           3)
                                                                                        max. 5278 mm
           max. 4306 mm                        Max. overhang of 60% of
                                               wheelbase (A) is possible.




                                                                    C

                                                                                                            174




                                                                                            107

                                                                                                                                                                                                                    SUSPENSION OPTIONS
                                                                                                                                                                                                                    - AL-KO Air Premium (full air suspension AMC rear axle) and Air Plus (additional
                            B                           800                                           A
                                                                                                                          1353
                                                                                                                                                    851                                                               air suspension AMC rear axle) are available as optional extras (Initial fitting).

                                                                                        max. 8282


19                                                                                                                                                                                                                                                                                                                                                               20
     TECHNICAL DATA

     Peugeot Boxer, Citroën Jumper                                                                                                                                                              Mercedes-Benz Sprinter
     & Fiat Ducato X250 Range                                                                                                                                                                   MODEL           VEHICLE          UNLADEN               PERMISSIBLE        PERMISSABLE          PERMISSABLE        PERMISSABLE             PERMISSABLE             EXECUTION
                                                                                                                                                                                                                CLASS            WEIGHT2)              WEIGHT             FRONT AXLE           REAR AXLE          TRAILER LOAD            DRIVING                 ENGINE1)
                                                                                                                                                                                                                                                       LOAD               LOAD                                    WEIGHT
     MODEL              BASE              VEHICLE      PERMISSIBLE       PERMISSABLE        PERMISSABLE            PERMISSABLE           PERMISSABLE        EXECUTION            TYRES                                           (kg)                  (kg)               (kg)                 (kg)               (kg)                    (kg)
                        VEHICLE           CLASS        WEIGHT            FRONT AXLE         REAR AXLE              TRAILER LOAD          DRIVING            ENGINE
                                                                                                                                                                                                AMC35NCV        M1/N1            1770 - 1860           3500               1650                 2000               2000                    5500                    A - B - C
                                                                         LOAD               LOAD                                         WEIGHT
                                                       (kg)              (kg)               (kg)                   (kg)                  (kg)                                                   AMC38NCV        M1/N2            1770 - 1860           3880               1800                 2230               2000                    5880                    A - B - C
                                                                                                                                                                                                AMC42NCV        M1/N2            1795 - 1870           4200               2000                 2400               -                       -                       A - B - C
     AMC 33L            33L               M1*/N1       3300              1750               1900                   2000                  5300               2.2L/2.3L/3.0L       205/70R15C
     AMC 35LB           33L               M1*/N1       3500              1750               1900                   2000                  5500               2.2L/2.3L/3.0L       205/70R15C     1)   Motor speech                                                                         2)Figures in accordance with Mercedes-Benz in accordance with Directive 97/27/
     AMC 35LH           33L               M1*/N1       3500              1750               2000                   2000                  5500               2.2L/2.3L/3.0L       215/70R15C                                                                                               EC or 92/21/EG in the version valid at the time of printing (mass in running order,
                                                                                                                                                                                                The following engine versions are available for the low-frame chassis:
     AMC 35L            35L               M1*/N1       3500              1850               2000                   2000                  5500               2.2L/2.3L/3.0L       215/70R15C                                                                                               including tool / spare wheel, if so shipped by the manufacturer, fuel tanks filled to
                                                                                                                                                                                                A - 311 CDI 80 kW (109 hp) OM 646 diesel DE22LA                                           90%, 68kg with the driver and luggage 7Kg) for vehicles with standard equipment.
     AMC 37L            35L               M1*/N2** 3700                  1850               2000                   20001)                5500               2.2L/2.3L/3.0L       215/70R15C
                                                                                                                                                                                                B - 315 CDI 110 kW (150 hp) OM 646 diesel DE22LA                                          Special equipment and accessories increase this value, thus increasing the load be
     AMC 38L            35L               M1*/N2** 3850                  1850               2000                   20001)                5500               2.2L/2.3L/3.0L       215/70R15C                                                                                               reduced accordingly.
                                                                                                                                                                                                C - 318 CDI 135 kW (184 hp) OM 642 diesel DE30LA
     AMC 35H            35H               M1*/N1       3500              2100               2400                   2000                  5500               2.3L/3.0L            225/75R16C
     AMC 38H            35H               M1*/N2** 3850                  2100               2400                   20001)                5500               2.3L/3.0L            225/75R16C
     AMC 35HA           40H               M1*/N1       3500              2100               2400                   2000                  5500               2.3L/3.0L            225/75R16C
     AMC 40H            40H               M1*/N2** 4000                  2100               2400                   2000                  6000               2.3L/3.0L            225/75R16C
     AMC 42H            40H               M1*/N2** 4250                  2100               2400                   20001)                6000               2.3L/3.0L            225/75R16C


                                                                                                                                                                                                Renault Master & Opel Movano
     AMC 45H            40H               M1*/N2** 4500                  2100               2400                   20001)                6000               2.3L/3.0L            225/75R16C
     AMC 45HT           40H               M1*/N2** 4500                  2100               1500/1500              16001)                6000               2.3L/3.0L            225/75R16C
     AMC 50HT           40H               M1*/N2** 5000                  2100               1500/1500              1600   1)
                                                                                                                                         6000               2.3L/3.0L            225/75R16C

     Reference: 3-Axle Low Framework approved for integral superstructures. Other designs require consultation.                                                                                 VEHICLE      ENGINE TYPE           PERMISSIBLE           PERMISSIBLE        PERMISSABLE          PERMISSABLE          PERMISSABLE             PERMISSABLE         BRAKING
                                                                                                                                                                                                CLASS                              WEIGHT                FRONT AXLE         REAR AXLE            TRAILER LOAD         TRAILER LOAD            VEHICLE
     1)
          Permissible weight of vehicle     * Vehicle special purpose requirements     ** 3500Kg note (permissible max. weight > speed limitation (See below))
                                                                                                                                                                                                                                   LOAD                  LOAD                                    (braked)             (unbraked)              WEIGHT
                                                                                                                                                                                                                                   (kg)                  (kg)               (kg)                 (kg)                 (kg)                    (kg)
     Guideline EC70/220/E, version 93/59/EWG incl. test type 1 has to be observed for                 Where required (N2 = legal gross weight>3500 kg) consider an odometer, e.g. the digital
     vehicles with a legal gross weight up to 3500 kg and an unladen weight less than                 odometer Fiat order number 650 (without calibration; standard on the Ducato Maxi 40)      2-Axle       2,5 dCi               3500                  1870               2100                 2000                 750                     5500                Disc/ABS
     2740kg without driver. For vehicles with a legal gross weight of more than 3500 kg                                                                                                         2-Axle       2,5 dCi               3850                  1870               2100                 2000                 750                     5500                Disc/ABS
     and an unladen weight of more than 2740 kg without driver the EC guideline 88/77                 If required, also order:
     version 91/542 needs to be observed.                                                                                                                                                       3-Axle*      2,5 dCI               4500                  1870               3000                 2000                 750                     5500                Disc/ABS
                                                                                                      Elongated side mirrors for vehicles 2.20 m wide, e.g. Fiat order number 036 +
     On the 01.01.2005 guideline 92/6/EWG version 2002/85/EC governing speed                                                                                                                    *(due to exhaust appraisals only after consultation)
                                                                                                      Elongated mirrors for vehicles 2.35 m wide, e.g. Fiat order number 042 +
     limiters or integral speed limiting systems came into force. This change means that
     from the 01.01.2005 all class N2, N3, M2 and M3 vehicles must be fitted with a                   Extension cables (loose) for back lights - e.g. Fiat order number 391 ++
     speed limiter. This affects the AL-KO AMC chassis of all commercial vehicles with a                                                                                                        UNLOADED WEIGHT*                                                                          TECHNICAL DATA
                                                                                                      Original back lights - not fitted - e.g. Fiat order number 4EA ++
     legal gross weight of over 3500 kg.
                                                                                                                                                                                                             FRONT AXLE            REAR AXLE             TOTAL                            Motor:         2.5 dCi
                                                                                                      +                                  ++ Not available from AL-KO
     When configuring the unit please note: Essential:
                                                                                                          No AL-KO retro-fit available                                                                       (kg)                  (kg)                  (kg)                             Achievements: 74 kW / 101 HP of 88 kW /
     Pre-cabling (socket on B-column), e.g. Fiat order number 081                                                                                                                                                                                                                                       120 HP of 107 kW / 146 HP
                                                                                                      If you require further information, please contact your AL-KO representative              2-Axle       1275 - 1370           360 - 425             1635 - 1795
                                                                                                                                                                                                                                                                                          Tyres:        225/65 R 16 C
                                                                                                      or email amc@al-ko.co.uk                                                                  3-Axle       1240 - 1370           510 - 650             1750 - 2020

                                                                                                                                                                                                *± 30 kg according to vehicle measure including. Driver and full tank (TD version).       Unloaded weights for vehicles in standard equipment. Special equipment and accessories

          Volkswagen Transporter                                                                                                                                                                The final deadweight of the entire vehicle is to be determined through cradles.           usually increase this value whereby those Additional load reduces accordingly.



          (Low and High Frame)                                                                                                                                                                  Due to a policy of continuous product improvement AL-KO reserves the
                                                                                                                                                                                                right to alter technical data.
                                                                                                                                                                                                If you have any questions, please contact your representative, or email
                                                                                                                                                                                                amc@al-ko.co.uk.
          MODEL          VEHICLE          PERMISSIBLE         PERMISSABLE       PERMISSABLE        PERMISSABLE             PERMISSABLE          EXECUTION              REAR AXLE     BRAKING
                         CLASS            WEIGHT              FRONT AXLE        REAR AXLE          TRAILER LOAD            DRIVING              ENGINE                 BRAKE
                                                              LOAD              LOAD                                       WEIGHT
                                          (kg)                (kg)              (kg)               (kg)                    (kg)

          MC35T516       M1/N1            3500                1710              1900               20001)                  4900                 1.9 TDI                Disc          ABS
          MC35T516       M1/N1            3500                1710              1900               20001)                  5200                 2.5 TDI (96 kW)        Disc          ABS
          MC35T517       M1/N1            3500                1710              1900               2000   1)               5200                 2.5 TDI (128 kW)       Disc          ABS

      All engines with particulate filters
      1)Permissible driving weight observed.
      Stated trailer loads are only valid for manual transmission.
      Trailer loads or driving weights for automatic transmission on request.


21                                                                                                                                                                                                                                                                                                                                                                                 22
     AL-KO AIR LINE                                                                                                                                                      Air Premium
     Tailored Air Suspension Systems
     Comfortable and safe driving is an important factor whatever                                                                                                        Air Premium is a fully automatic, Electronically Controlled
     the commercial application. AL-KO Air Line systems have been                                                                                                        Air Suspension (ECAS) system. Air Premium provides driving
                                                                                                                                                                                                                                                                                                                   C
     specifically developed to offer a range of tailored suspension                                                                                                      comfort comparable to car suspension systems, and is                                                                B
     options improve the driving dynamics of your vehicle.                                                                                                               maintenance-free. The ECAS system includes inductive level
                                                                                                                                                                         sensors which provide the vehicle constant, independent level
                                                                                                                                                                                                                                                                    A
                                                                                                                                                                         positioning, irrespective of load state.



                                                                                                                                                                         SUSPENSION AND COMFORT
                                                                                                                                                                         Excellent vehicle and driving comfort
                                                                                                                                                                         - Electronically controlled, fully automatic air suspension system.     Components for the electronically
     SUSPENSION         Excellent vehicle and driving comfort           Good suspension and driving comfort              Offers improved driving comfort
                                                                                                                                                                         - Special air bellows with waisted piston and integrated buffer stop.   controlled Air Premium full air suspension
     & COMFORT          - Electronically controlled, fully              - Manual, external air supply.                   - Manual, external air supply.                                                                                          on the rear axle.
                          automatic air suspension system.              - Special air bellows with waisted               - Increases roll stability.                     - Optimally matched high performance shock absorber with int.                                                                         Optimally matched
                        - Special air bellows with waisted                piston and integrated buffer stop.                                                               progressive Cellasto spring.
                          piston and integrated buffer stop.
                                                                                                                                                                                                                                                 A   High performance wheel shock absorber.                    The AL-KO high
                                                                        - Optimally matched high performance                                                                                                                                                                                                   performance wheel
                        - Optimally matched high performance              shock absorber with int. progressive                                                           SYSTEM DESCRIPTION
                                                                                                                                                                                                                                                 B   Hose U-type bellows.
                          shock absorber with int. progressive            Cellasto spring.                                                                                                                                                                                                                     shock absorbers
                                                                                                                                                                         The following is fitted on the AL-KO AMC Chassis:                       C   Inductive level sensor.                                   with integrated,
                          Cellasto spring.
                                                                                                                                                                         - A trailing link axle with special air bellows, high performance                                                                     progressive Cellasto
                                                                                                                                                                           shock absorbers.                                                                                                                    auxiliary spring.
     SYSTEM             Full air suspension for AL-KO AMC               Additional air suspension for the AL-KO          Additional air suspension for the original      - A maintenance free air compressor unit with air dryer.
     DESCRIPTION        rear axle.                                      AMC rear axle.                                   base vehicle, rear axle.
                                                                                                                                                                         The following are located in the driver‘s cab of the AL-KO
                        The following is fitted on the AL-KO            The following is fitted on the AL-KO             An AL-KO dealer can fit two air bellows on
                        AMC Chassis:                                    AMC Chassis:                                     the original base vehicle (eg. Fiat Ducato      AMC chassis:
                        - A trailing link axle with special air         - A trailing link axle with special air          Type 230), between the leaf spring and the             - The ECAS control electronics.
                          bellows, high performance shock                 bellows, high performance shock                chassis frame.                                         - The remote control.
                          absorbers.                                      absorbers.                                     These are connected to the dual pressure                                                                                                                      4

                        - A maintenance free air compressor unit        The following are located in the driver‘s        gauge which can be located in the driver‘s
                          with air dryer.                               cab of the AL-KO AMC Chassis:                    cab or near the rear wheel (for easy            ASSEMBLY                                                                              1
                                                                                                                                                                                                                                                           2
                                                                                                                         access).                                        Only as Original Equipment Supply on the AL-KO AMC Chassis
                        The following are located in the driver‘s           - A fitted double pressure gauge with
                        cab of the AL-KO AMC chassis:                         which the air bellows can be
                                                                                                                                                                         conversion.                                                                   3
                                                                                                                                                                                                                                                                                                               5
                            - The ECAS control electronics.                   supplied with air, via valves                                                              Applies to the following vehicles:
                            - The remote control.                             (garage/compressor).
                                                                                                                                                                         - FIAT Ducato
                                                                                                                                                                         - PEUGEOT Boxer
     ASSEMBLY           Only as Original Equipment Supply on the        Only as Original Equipment Supply on the         Can be fitted to the following base vehicles    - CITROËN Relay
                        AL-KO AMC Chassis conversion.                   AL-KO AMC Chassis conversion.                    - FIAT Ducato
                        Applies to the following vehicles:              Applies to the following vehicles:               - PEUGEOT Boxer                                 LEVEL CONTROL
                        - FIAT Ducato                                   - FIAT Ducato                                    - CITROËN Relay                                 Fully automatic level control.
                        - PEUGEOT Boxer                                 - PEUGEOT Boxer                                  Fitting is possible by AL-KO dealers as
                                                                                                                                                                                                                                                 1. Remote level control.   2. Control lamp in             3. ECAS control
                        - CITROËN Relay                                 - CITROËN Relay                                  original equipment or as a retrofit option on   SUSPENSION TYPE OR PROPORTION OF LOAD                                                                 the dashboard.                 electronics.
                                                                                                                         chassis, flat beds and box bodies.
                                                                                                                                                                         Proportion of ultimate load ca. 92 % Air, ca. 8 % Steel.

     LEVEL CONTROL      Fully automatic level control                   Manual level control                             Manual level control
                                                                                                                                                                         AIR SUPPLY
                                                                                                                                                                         Independent - by means of maintenance free air compressor unit.


        AL-KO AIR SUSPENSION TECHNOLOGY                                                                                                                                  LIFT AND LOWERING FUNCTIONS
                                                                                                                                                                                                                                                 4. Maintenance-free air    5. Electronically controlled
                                                                                                                                                                         The level position of the AL-KO AMC chassis can be lifted or lowered       compressor unit.           air suspension.
                                                                                                                                                                         with the aid of a remote control. The ground clearance and rear
                                                                                                                                                                         overhang angle can also be altered (e.g. when driving onto ferries or
                                                                                                                                                                         rough ground). This function is also possible when driving up to a
                                                                                                                                                                         max. speed of 30 km/h.                                                  MAX. WEIGHT LIMITS
                                                                                                                                                                                                                                                 - For single/tandem axle vehicles (up to a max. permissible
                                                                                                                                                                         Values:
                                                                                                                                                                                                                                                   overall weight of 4.5 T).
                                                                                                                                                                         Lifting approx. 60 mm
                                                                                                                                                                                                                                                 - ABS is essential for commercial vehicles.
                                                                                                                                                                         Lowering max. approx. 80 mm

                                                                                                                                                                         SERVICE/MAINTENANCE                                                     TÜV TESTED
                                                                                                                                                                                                                                                 Braking system tested as EC-RL 71/320*2002/78.
                                                                                                                                                                         - Maintenance free air suspension system.
                                                                                                                                                                         - An intelligent electronic chip represents the heart of the
      Better cornering and all-round driving                 Challenging driving conditions and                     Air Line systems also provide advantages
      performance.                                           obstacles are easier to circumvent and                 for a stationary vehicle, ensuring that it
                                                                                                                                                                           diagnostic controls of the new air suspension system.                 PART NO.
                                                             overcome.                                              remains level even on steep gradients.               - Extensive service network.                                            Only as original equipment supply.



23                                                                                                                                                                                                                                                                                                                                    24
     Air Plus                                                                                                                                                Air Top


     Air Plus provides enhanced air suspension and driving comfort                                                                                           Air Top provides an additional air suspension system for the
     for the AL-KO AMC rear axle. The Air Plus system has a manual,                                                                                          rear axle of the original base vehicle. The system increases roll
     external air supply and level control, and optimally matched,                                                                                           stability, and improved driving comfort through a manual, external
     high performance shock absorbers. The system is maintenance                                                                                             air supply. Independent, manual level control for the left or
     free, easy to service, and is supported by AL-KO’s extensive                                                                 B                          right wheel is supplied through a dual circuit system and Air Top
     service network.                                                                                                                                        suspension is entirely maintenance free.
                                                                                                  A

     SUSPENSION AND COMFORT                                                                                                                                  SUSPENSION AND COMFORT
     - Manual, external air supply.                                                                                                                          Offers improved driving comfort
     - Special air bellows with waisted piston and integrated buffer stop.                                                                                   - Manual, external air supply.
                                                                              Components for the Air Plus additional
     - Optimally matched high performance shock absorber with int.                                                                                           - Increases roll stability.
                                                                              air suspension on the rear axle.
       progressive Cellasto spring.
                                                                                                                                                             SYSTEM DESCRIPTION
     SYSTEM DESCRIPTION                                                       A    High performance wheel shock absorber.             Optimally matched      An AL-KO dealer can fit two air bellows on the original base
     The following is fitted on the AL-KO AMC Chassis:                                                                                                       vehicle (e.g. Fiat Ducato X250), between the leaf spring and
                                                                              B    Hose U-type bellows.                               The AL-KO high
     - A trailing link axle with special air bellows, high performance                                                                                       the chassis frame.                                                                     2
                                                                                                                                      performance wheel
       shock absorbers.                                                                                                               shock absorbers        These are connected to the dual pressure gauge which can be
     The following are located in the driver‘s cab of the AMC Chassis:                                                                with integrated,       located in the driver‘s cab or near the rear wheel (for easy access.                                                                1

     - A fitted double pressure gauge with which the air bellows can be                                                               progressive Cellasto
       supplied with air, via valves (garage/compressor).                                                                             auxiliary spring.      ASSEMBLY
                                                                                                                                                             Can be fitted to the following base vehicles:
     ASSEMBLY                                                                                                                                                - FIAT Ducato
     Only as Original Equipment Supply on the AMC Chassis conversion.                                                                                        - PEUGEOT Boxer
     Applies to the following vehicles:                                                                                                                      - CITROËN Relay
     - FIAT Ducato                                                                                                                                           Fitting is possible by AL-KO dealers as original equipment or as a
     - PEUGEOT Boxer                                                                                  2                                                      retrofit option on chassis, flat beds and box bodies.
     - CITROËN Relay
                                                                                                                                             1
                                                                                                                                                             LEVEL CONTROL
                                                                                                                                                             Manual level control.                                                     1. Double manometer in      2. Fitting situation Air
     LEVEL CONTROL                                                                                                                                                                                                                        the driver’s cab.           Top X2/44.
     Manual level control.
                                                                                                                                                             SUSPENSION TYPE OR PROPORTION OF LOAD
                                                                                                                                                             Proportion of ultimate load up to 100% leaf spring (bellows are
     SUSPENSION TYPE OR PROPORTION OF LOAD
                                                                                                                                                             pressure dependent).
     Proportion of ultimate load ca. 70% steel, ca. 30% air (with
     permissible rear axle load).
                                                                                                                                                             AIR SUPPLY
                                                                                                                                                             Vented air bellows bled manually or via garage/compressor.
     AIR SUPPLY
     Vented air bellows bled manually or via garage/compressor.
                                                                                                                                                             LIFT AND LOWERING FUNCTIONS
                                                                                                                                                             Lift function only possible when vehicle is stationary, with the aid of                                               Kit AL-KO Air Top X2/50.
     LIFT AND LOWERING FUNCTIONS                                                                                                                             an external air supply. Due to the leaf spring design, lowering from
                                                                                                                                                                                                                                        Kit AL-KO Air Top X2/30, X2/44.
                                                                              1. Double manometer in      2. Manually regulated
     The ground clearance and rear overhang angle can be altered via              the driver’s cab.         air suspension.                                  the basic level is not possible.
     an external air supply (garage/compressor). This function is only
                                                                                                                                                             Values:
     posssible when the vehicle is stationary or travelling at a max. speed                                                                                                                                                            - FIAT Ducato Maxi (up to 3.5 T) with/without ABS in vehicle class M1*
                                                                                                                                                             Lifting in the rear axle area max. approx. 50 mm (only possible at
     of 30 km/h.
                                                                                                                                                             max. premissible bellows pressure when stationary, eg for loading/        - FIAT Ducato Maxi (up to 3.5 T) with/without ABS in vehicle class N2*
     Values:                                                                                                                                                 unloading, driving onto ferries). Lowering is not possible.               A brake limiting device must be ordered for vehicles without ABS (order
     - Lowering dependent on the rear axle load.
                                                                                                                                                                                                                                       this item separately).
     - Lifting in the axle area approx. 60 mm.
                                                                                                                                                             SERVICE/MAINTENANCE                                                       * Body builder can supply information on respective vehicle class.
                                                                              TÜV TESTED                                                                     Maintenance free air suspension system.
     SERVICE/MAINTENANCE                                                      Braking system as EC-RL 71/320*2002/78.
     - Maintenance free air suspension system.                                                                                                                                                                                         TÜV TESTED
     - Extensive service network.                                                                                                                            MAX. WEIGHT LIMITS                                                        TÜV approval required (EG-Brake certificate available).
                                                                              PART NO.                                                                       For single axle vehicles (up to a max. weight of 3.85 T) fitted with
                                                                              Only as original equipment supply.                                             original chassis:
     MAX. WEIGHT LIMITS                                                                                                                                                                                                                PART NO.
                                                                                                                                                             - FIAT Ducato 15 (up to 3.5 T) with/without ABS.                          222 619 (Air Top ABS Type 230/244).
     - For single axle vehicles (up to a max. permissible
       overall weight of 4.0 T).                                                                                                                             - FIAT Ducato Maxi (up to 3.5 T) with/without ABS.                        420 150 (brake limiting device for vehicles without ABS).
     - ABS is essential for commercial vehicles.

25                                                                                                                                                                                                                                                                                                               26
     AL-KO AIR PREMIUM X4
     Full air suspension for AMC chassis
     (Front and rear axle(s))

     Air-PREMIUM X4 is the latest development in air-suspension                   An intelligent, electronic control system actively regulates and         ADVANTAGES                                                                   STANDARD RAISE / LOWER FUNCTION
     systems from AL-KO.                                                          adjusts each system separately, according to the current load.
                                                                                                                                                           - Excellent ride comfort due to an electronic fully automated                Raise / lower the entire chassis by pressing a button, while travelling
     Air-Premium X4 provides unprecedented stability and comfort                  In addition to the unique and comfortable drive quality, the               air-sprung system for front and back axle (4 circuit system).              at maximum speed of 25km/h.
     on any journey, and is particularly suitable for fragile loads               AIR-PREMIUM X4 keeps the vehicle level, independent of the load
                                                                                                                                                           - Modern electronic controls coupled with 4 level sensors provide a                Front Axle: lifts circa 60 mm/lowers circa 40 mm
     & equipment, and / or passenger transport, such as                           - without the driver having to do anything. The result: the highest
                                                                                                                                                             constant level for your vehicle - independent of the load.                       Back Axle: lifts circa 55 mm/lowers circa 65 mm
     emergency vehicles.                                                          standards of ride comfort available today.
                                                                                                                                                           - Lift/lower the whole suspension with the flick of a switch - possible
     Four independent suspension systems (two on the front and two
                                                                                                                                                             up to speeds of 25km/h.                                                    AUTOLEVEL FUNCTION (OPTIONAL)
     on the rear axle) work together to dampen vibrations from uneven
     driving surfaces, and ensure loads and passengers are safe                                                                                            - Front Axle: lifts circa 60 mm/lowers circa 40 mm                           Just by pressing a button, level the vehicle within the available axle
     and secure.                                                                                                                                           - Back Axle: lifts circa 55 mm/lowers circa 65 mm                            spring stroke range independently in any position to a horizontal
                                                                                                                                                                                                                                        comfort level.
                                                                                                                                                           - Optional Auto-Level Function Switch. When the vehicle is at
                                                                                                                                                             standstill, it automatically adjusts its level within the springs
                                                                                                                                                             margins to a horizontal level.                                             EASY MAINTENANCE
                                                                                                                                                           - Optimised AL-KO high performance shock absorber with front and             - Maintenance-free air suspension system and trailing link axle(s)
                                                                                                                                                             back axle flat tyre compensation
                                                                                                                                                                                                                                        - Control electronics diagnostics.
                                                                                                                                                           - Maintenance free
                                                                                                                                                                                                                                        - Wide service network coverage.

                                                                                                                                                           OPERATION                                                                    USE
                                                                                                                                                           If during loading or unloading axle load differences occur, the drive
                                                                                                                                                                                                                                        Factory- and retro fitted with AMC chassis.
                                                                                    Compressor with                                                        level will be electronically regulated by air being pumped in or out of
                                                                                    electronic control                                                     the spring air reservoirs - provided the ignition is switched on.            Based on Fiat Ducato, Peugeot Boxer and Citroen Jumper (X250
                                                                                                                                                                                                                                        model) with 2 and 3 axles.
                                                                                                                                                           Dynamic differences in axle loads will not trigger the regulation
                                                                                                                                                           process as they occur below the response time of the                         Arrows - on switch below lift and Lower whilst stationary and at
                                                                                                                                                           electronic system.                                                           speeds of up to 25 km/h.
                                                                                                                                                           To ensure equal distance between chassis and road, four level                The red button activates the optional Auto-Level function - the
                                                                                                                                                           sensors constantly measure spring movement and evaluate                      vehicle adjusts to a horizontal level at its pitch.
                                                                                                                                      Fully air-sprung
                                                                                                                                                           it electronically.
                                                                                                                                      back axle with
          Fully air-sprung                                                                                                                                 With the ignition on, the drive height is automatically adjusted
                                                                                                                                      level sensors
         front axle struts                                                                                                                                 between the front and back axle, according to factory setting.
       with level sensors
                                                                                                                                                           This occurs independently from the load level.
                                                        Air reservoir
                                                        for quick
                                                        response
                       Auto-Level-Sensor


     With the ignition on, the drive height is automatically adjusted between the front and back axle according to factory setting.
     This occurs independently from the load level.


        FRONT & REAR SUSPENSION COMPONENTS                                                                                                                    TECHNICAL DATA

                                                                                                                                                              USE OF BASE VEHICLE FIAT DUCATO, PEUGEOT BOXER AND CITROËN JUMPER (TYPE X250)

                                                                                                                                                              Weight classes:                         2-axle truck (max. 4500 kg GVW)
                                                                                                                                                                                                      3-axle truck (max. 5000 kg GVW)
                                                                                                                                                              Lifting front:                          60 mm
                                                                                                                                                              Lowering front:                         40 mm
                                                                                                                                                              Rear lift: about                        55 mm
                                                                                                                                                              Lowering rear:                          65 mm
                                                                                                                                                              Air suspension system / maintenance-along handlebar axes
                                                                                                                                                              First and retrofitting                  Yes
                                                                                                                                                              Availability:                           On request
        Rear suspension                                                                                                                   Front axle air
        components                                                                                                                         spring strut

27                                                                                                                                                                                                                                                                                                                28
     FRAME EXTENSIONS                                                                                                                                    SAFETY BELT-SYSTEMS SGS 5/SGS 6
     For original chassis                                                                                                                                According to Guidelines ECE-R14

     ADVANTAGES                                                                                                                                          ADVANTAGES
                                                                                                                                                                                                                                                                                      ble
     - Extension of the wheel base from 4325 mm to 2525, or 4825 mm                                                                                      - Used for AL-KO Chassis and original chassis (also ladder frame,                                                     adjusta
       available for original equipment chassis.                                                                                                           special chassis, flat bottom & box van) in opposing/direction of travel.                                   Height

     - Optimum corrosion protection (frame profile conserved/painted)                                                                                    - System can be used in a variable manner for almost all required
     - Adaptive ESP is available for Mercedes Benz only                                                                                                    floor plans (particularly suitable for double floors).
       (not for wheel base 4525 mm).                                                                                                                     - Optimum design with respect to weight (weight saving new SGS 6
     - ESP reparameterisation for wheel base 4825 mm provided by AL-KO.                                                                                    compared to AL-KO SGS 5 - approximately 25%).
     - Wheel base extensions with “Mercedes-Benz EG-system authorisation”                                                                                - Transport and storage costs optimised - thanks to 3-part seat belt
                                                                                                                                                           anchorage (cross tube and diagonal prop).                                                                  Union
       brake system covered in accordance with 71/300/EWG.                                                                                                                                                                                                                                                     Seat belt mount
                                                                                                                                                         - Simplified belt system on each chassis frame.                                                                                                       SGS 5/SGS 6
                                                                                                                                                         - 40 mm deep vertical bracket for optimised available space.
     X250                                                                        MERCEDES-BENZ SPRINTER                                                  - Smooth belt return due to internal belt running in the vertical column.
                                                                                 LADDER FRAME                     LADDER FRAME                           - Integrated headrests or height adjustable belts available as an option.
                                                                                 3500/3880 KG GVW                 4600/5000 KG GVW                       - Homologation according to Guidelines ECE-R14.                                                                       me
                                                                                                                                                                                                                                                                      Sub-fra
                                                                                                                                                         - AL-KO offers the complete solution: All components including
                                                     Straight design                                                                                       assembling to the chassis.
                                                     Length min.                                                                                         - Concealable option available.
                                                     700 mm up to
                                                     max. 1300 mm
                                                     (Standard)
                                                                                                                                                                             VARIANTS SEAT BELT SGS 5                                                                 VARIANTS SEAT BELT SGS 6


                                                                                 Design lowered (min. -185mm        Design lowered (min. -205mm
                                                                                 up to max. -300mm)                 up to max. -300mm)
                                      Design lowered (max. -156 mm)
                                                                                 Length min. 575mm up to max.       Length min. 575mm up to max.
                                      Length min. 700 mm up to max.              1100mm (Standard)                  1480mm (Standard)
                                      1300 mm (Standard)

                                                                                 RENAULT MASTER X70-3
                                                                                 FLAT BOTTOM
                                                                                                                             Offset -51 mm
                                                                                                                                                         - 3-point belt                - 3-point belt mount SGS 5                 - 2-point belt              - Belt frame SGS 5, 3 point         - Belt frame SGS 6 3 point
                                                                                                                             Length up to max.
                                                                                                                                                           mount SGS 5                                                              mount SGS 5
                                                                                                                             1270 mm (Standard)                                        - Without height adjustable belt                                       - Without height adjuster           - Concealable, without
                                                                                                                                                         - With height                                                            - Double seat (net                                                  height adjuster.
                                                                                                                                                                                       - Double seat (net weight 20.5 kg                                      - Double seat (net weight 17.5
                                                                                                                                                           adjustable belt                                                          weight 7.8 kg
                                                                                                                                                                                         incl. safety belts)                                                    kg incl. safety belts)            - Double seat (net weight
                                                                                                                                                                                                                                    incl. safety belts,
                                                                                                                                                         - (Net weight 21.5kg                                                                                                                         23,6 kg incl. safety
                                                                                                                                                                                       - Single seat (net weight 19.0 kg            before 10 kg)             - Intermediary anchorage new
                                                                                                                                                           incl. safety belts)                                                                                                                        belts and optional head
                                                                                                                                                                                         incl. safety belts)                                                    7.6kg, before 10.9kg
                                                                                                                                                                                                                                  - Lightweight
                                                                                                                                                                                                                                                              - Lightweight                           restraint holder)
     LENGTH OF THE FRAME EXTENSION         TECHNICAL MAXIMUM PERMITTED TRAILER LOAD
                                                                                                                                                                                                                                                                                                  - Intermediary anchorage
     X250                                  Ladder frame straight       Ladder frame lowered       Special chassis straight     Special chassis lowered                                                                                                                                                new 7.6kg, before 10.9kg
     up to 700 mm                          1500 kg                     2000 kg                    1400 kg                      2000 kg                                                                                                                                                            - Lightweight
     701 - 800 mm                          1400 kg                     2000 kg                    1250 kg                      2000 kg
     801 - 900 mm                          1300 kg                     2000 kg                    1100 kg                      2000 kg                   CONNECTION VARIANTS                                                                    CONNECTION VARIANTS
     901 - 1000 mm                         1200 kg                     2000 kg                    1000 kg                      2000 kg
                                                                                                                                                         SGS 5/6 RANGE FOR BASIC VEHICLE X250                                                   SGS 5 RANGE FOR BASIC VEHICLE MB SPRINTER
     1001 - 1100 mm                        1100 kg                     2000 kg                    1000 kg                      2000 kg
                                                                                                                                                                                   In direction of travel   Opposing direction of travel                                 In direction of travel   Opposing direction of travel
     1101 - 1200 mm                        1000 kg                     2000 kg                    1000 kg                      2000 kg
                                                                                                                                                         AL-KO AMC Chassis         X                        X                                   AL-KO AMC-Chassis        X                        -
     1201 - 1300 mm                        900 kg                      2000 kg                    1000 kg                      2000 kg
                                                                                                                                                         X250 AL-KO AMC chassis with sub-frame (307 mm)                                         MB Sprinter AL-KO AMC chassis with sub-frame (348 mm)
     MERCEDES-BENZ SPRINTER                                                                                                                              (net sub-frame weight 14.7 kg)                                                         (net sub-frame weight 15.0 kg)

     up to 1100 mm                         2000 kg                     2000 kg                    -                            -                         Original chassis          X                        X                                   Original chassis         X                        -
     1101 - 1480 mm                        -                           2000 kg                    -                            -
                                                                                                                                                         X250 Ladder frame with assembly kit                                                    MB Sprinter Ladder frame with assembly frame
     RENAULT MASTER X70-3                                                                                                                                (mounting assembly kit 3.4 kg)                                                         (net assembly frame weight 12.3 kg)
                                                                                                                                                         X250 Special chassis with optimised assembly kit
     up to 1270 mm                         1600 kg                     -                          -                            -                         (net weight 4.0 kg)



29                                                                                                                                                                                                                                                                                                                               30
     AL-KO COMPLEMENTARY PRODUCTS                                                                                                                 AL-KO COMMERCIAL RAMPS
                                                                                                                                                  Features and Benefits

     Towbar System                                                        “Click-Fix” Lifting Support                                             AL-KO RAMPS ARE ENGINEERED TO SUIT A WIDE RANGE OF COMMERCIAL APPLICATIONS. EVERY RAMP IS A PRODUCT OF THE
                                                                                                                                                  KNOWLEDGE AND EXPERIENCE OF AL-KO, THE WORLDWIDE LEADER IN COMMERCIAL CHASSIS TECHNOLOGY. AL-KO DELIVERS
                                                                                                                                                  UNPARALLELED FEATURES AND THE HIGHEST LEVELS OF QUALITY AND SAFETY.

                                                                                                                                                  AL-KO RAMPS ARE EXTREMELY ADAPTABLE AND CAN BE USED ON A RANGE OF COMMERCIAL CHASSIS OR TRAILED VEHICLES,
                                                                                                                                                  TO SEAMLESSLY INTEGRATE WITH INDIVIDUAL CUSTOMER REQUIREMENTS.




     - Wide range of AL-KO trailer couplings to suit your requirements.   - Compact: flat, only 259 mm despite extended length of approx.
     - Match exactly with the AL-KO chassis and therefore offer the         428 mm (92 mm effective spindle stroke).                              AL-KO Ramps are specifically engineered to provide maximum strength and stability within the lightest possible frame,
       highest safety levels.                                             - Light: weight only 3250 g approx. incl. extension (smallest           by integrating a combination of alloys 6005 and 6082 into their manufacture.
     - Trailer couplings built specifically for (and suitable only for)     now> 4200 g approx. incl. extension) due to ALU-Profile.
       AL-KO chassis and frame extensions.                                - Strong: Static loading capacity 1000 kg, dynamic loading              MAXIMUM STRENGTH                                                   100% QUALITY CONTROL
     - Reduced fitting requirements.                                        capacity 500 kg due to steel foot.
                                                                                                                                                  Excellent welding characteristics and corrosion protection are     Every ramp is subject to individual quality testing, guaranteeing
     - High quality surface protection.                                   - Screws easy to assemble; already press-fitted into lifting support.   provided by alloy 6005, and alloy 6082 ensures maximum strength.   the highest standards of safety and security for your chosen
                                                                          - Easy to install on Fiat Ducato, Peugeot Boxer, Citroen Jumper                                                                            application.
                                                                            and MB Sprinter (AMC-frame pre-drilled).
                                                                                                                                                  INCREASED PAYLOADS
                                                                          - Robust construction.                                                                                                                     HIGHLY VERSATILE
                                                                                                                                                  AL-KO ramps enable vehicle manufacturers and their customers to
                                                                          - Option of mechanical or electrical.                                   take advantage of maximum payloads, whilst providing ease of use   AL-KO Ramps are suitable for all kinds of rubber-tyred
                                                                                                                                                  through the lightweight construction.                              machinery and also suit steel tracked machines.

     Lifting Support Electrical                                           Lifting Support Mechanical                                              COST BENEFITS                                                      IMPROVED ACCESSIBILITY
                                                                                                                                                  Many commercial applications require a single ramp (e.g.           Angled foot improves accessibility onto the ramp for vehicles
                                                                                                                                                  Motorcycle transports). AL-KO supply ramps in single units,        with wheels or tracks.
                                                                                                                                                  providing optimum cost benefits for your individual application.
                                                                                                                                                                                                                     SAFE AND SECURE
                                                                                                                                                                                                                     Highly durable construction and anti-slip surfaces ensure the
                                                                                                                                                                                                                     highest levels safety and security for you and your customers.




     - Simple to fit and easy to operate, using the handheld remote       - Robust construction (Load bearing capacity 1000 kg).
       control (range 10 m).                                              - Reduces lateral movements (shaking to the side when loading).
     - Individual leg operation.                                          - Integrated swivel mechanism for freeing.
     - Reduces lateral movements (shaking to the side when loading).      - High quality surface protection.                                                                                                                                          +
     - Integrated swivel mechanism for freeing.                           - Note: Not to be used as a vehicle jack.
     - Robust construction (static load bearing capacity 1000 kg).
     - 500 kg lifting force.
     - Overload protection (over 500 kg).                                                                                                                                                                                                  ALL RAMPS ARE CE AND
                                                                                                                                                                                                                                           GS TESTED & CERTIFIED
     - Minimum power consumption (max. 10 to 14A. for 64 Ah
       battery, this equates to approx. 150 lifts).
     - High quality surface protection.



     PLEASE VISIT WWW.AL-KO.CO.UK FOR OUR FULL RANGE OF AMC CHASSIS ACCESSORIES.
31                                                                                                                                                                                                                                                                                       32
     AL-KO COMMERCIAL RAMPS                                                                                                                                                   TYPE A                                                                      Edition Profile A
                                                                                                                                                                                                                                                                 62.3                     82.7




                                                                                                                                                                                                                                                                               15




                                                                                                                                                                                                                                                                                                       18
                                                                                                                                                                                                                                                               Type: 60 A               Type: 90 A
                                                                                                                                                                                                                                                                     70 A
                                                                                                                                                                                                                                                                     80 A

     LIGHTWEIGHT, HIGH QUALITY RAMPS FOR HEAVY LOADS, FROM THE WORLDWIDE LEADER IN COMMERCIAL CHASSIS TECHNOLOGY.
     AL-KO Ramps are engineered to suit a wide range of commercial applications. Every ramp benefits from the knowledge and experience
     of AL-KO, the worldwide leader in commercial chassis technology, providing unparalleled features and the highest levels of quality and
     safety. AL-KO Ramps are extremely adaptable and can be used on a range of commercial chassis or trailed vehicles, to seamlessly
     integrate with manufacturer’s individual requirements.
                                                                                                                                                                                                                                                         Delivery version B

                                                                                                                                                                              TYPE B




                                                                                                                                                                                                                                                         Levy Profile B
                                                                                                                                                                                                                                                                     140                                    158.5
                                                                                                                                                                                                                                                                                                             158,5




                                                                                                                                                                                                                                                                           111
                                                                                                                                                                                                                                                                                                                122.5
                                                                                                                                                                                                                                                                                                                 122,5
                                                                                                                                                                                                                                                              Type: 60 A
                                                                                                                                                                                                                                                                                                 Type: 70 A / 80 A / 90 A



                                                                                                                                                                                                                                                                           L
        TECHNICAL INFORMATION

                                                                                                                                  Load capacity with wheel base X X
                                                                                                                                   Load capacity with wheel base                                  Actual ramp weight                                                    LL
      Part Number    Type             Version   Length   Width            Depth    Max. Load
                                                                                                             1.00 m                               1.50 m                        2.00 m




                                                                                                                                                                                                                                               S
                                                (L) mm   (B) mm           (D) mm   Height (LH) mm

                                                                                                     Single [kg]      Pair [kg]          Single [kg]   Pair [kg]      Single [kg]   Pair [kg]   Single [kg]   Pair [kg]
      1224700        60A20GH450       A         2000     300              60       450               1215             2430               1215          2430           1215          2430        10.4          20.8                                   D




                                                                                                                                                                                                                                               S
      1224701        60A20GH600       A         2000     300              60       600               1215             2430               1215          2430           1215          2430        10.4          20.8
      1224702        60A20 H539       B         2000     300              60       539               1215             2430               1215          2430           1215          2430        11.0          22.0




                                                                                                                                                                                                                            B
      1224703        60A25GH450       A         2500     300              60       450                870             1740                950          1900            950          1900        12.6          25.2
      1224704        60A25GH600       A         2500     300              60       600                870             1740                950          1900            950          1900        12.6          25.2        Calculating the length of the ramp                            L = Ramp Length (mm)




                                                                                                                                                                                                                            B
      1224705        60A25 H665       B         2500     300              60       665                870             1740                950          1900            950          1900        13.0          26.0                                                                      LH = Load Height (mm)
                                                                                                                                                                                                                                                                                        C = Slope (%)
      1224706        70A20GH450       A         2000     300              70       450               1500             3000               1500          3000           1500          3000        10.7          21.4
      1224707        70A20GH600       A         2000     300              70       600               1500             3000               1500          3000           1500          3000        10.7          21.4
      1224708        70A20 H552       B         2000     300              70       552               1500             3000               1500          3000           1500          3000        11.6          23.2
                                                                                                                                                                                                                                                                                                            LH
                                                                                                                                                                                                                                                                                                            H
                                                                                                                                                                                                                                                                                                       L=      x 100
                                                                                                                                                                                                                                                                                                             C
      1224709        70A25GH450       A         2500     300              70       450               1070             2140               1165          2330           1165          2330        13.0          26.0
      1224710        70A25GH600       A         2500     300              70       600               1070             2140               1165          2330           1165          2330        13.0          26.0
      1224711        70A25 H679       B         2500     300              70       679               1070             2140               1165          2330           1165          2330        13.9          27.8        Example:

      1224712        80A20GH450       A         2000     300              80       450               1745             3490               1745          3490           1745          3490        10.7          21.4        1. Measuring / calculation:
                                                                                                                                                                                                                             The measured loading height is 400mm.
      1224713        80A20GH600       A         2000     300              80       600               1745             3490               1745          3490           1745          3490        10.7          21.4           The max. allowable ramp slope C of 30% is applied.                                          X
      1224714        80A20 H552       B         2000     300              80       552               1745             3490               1745          3490           1745          3490        11.6          23.2
                                                                                                                                                                                                                             Formula: L = 400 x 100 = 1333 mm (L = min. length of the ramp).
      1224715        80A25GH450       A         2500     300              80       450               1250             2500               1355          2710           1355          2710        13.0          26.0                        30

      1224716        80A25GH600       A         2500     300              80       600               1250             2500               1355          2710           1355          2710        13.0          26.0        2. Calculate the length of the ramp you require by using the
                                                                                                                                                                                                                             formula above. Determine which version of ramp is suitable
      1224717        80A25 H679       B         2500     300              80       679               1250             2500               1355          2710           1355          2710        13.9          27.8           for your application.
                                                                                                                                                                                                                                                                                                                     X
      1224718        90A20GH450       A         2000     400              90       450               2030             4060               2030          4060           2030          4060        13.7          27.4        3. Using the wheel base and weight data for your vehicle, determine
      1224719        90A20GH600       A         2000     400              90       600               2030             4060               2030          4060           2030          4060        13.7          27.4           which weight range is required.

      1224720        90A20 H552       B         2000     400              90       552               2030             4060               2030          4060           2030          4060        13.7          27.4        4. Calculate the suitability of the range by taking the load height of your application
                                                                                                                                                                                                                             and deduct the depth of the ramp (D) as shown in the table.
      1224721        90A25GH450       A         2500     400              90       450               1450             2900               1580          3160           1580          3160        16.3          32.6
                                                                                                                                                                                                                          5. As long as this figure is less than the Maximum Load Height as shown in the table,
      1224722        90A25GH600       A         2500     400              90       600               1450             2900               1580          3160           1580          3160        16.3          32.6           the ramp is suitable for your application.
      1224723        90A25 H679       B         2500     400              90       679               1450             2900               1580          3160           1580          3160        16.4          32.8
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