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					Digital Re-print - July | August 2012
                               Powder containment



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 or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872




                         www.gfmt.co.uk
     FEATURE




                                                    Health & Safety in the mill




  Powder
  Containment
   September 25, 2012

by Pam Davison, Associate                       uncertainty. Talking to a specialist can help      of weakness and look at the impact of ergo-
                                                to keep costs down and make sure that              nomics on design and how worker behaviors’
Consultant Wolfson Centre
                                                industry standard solutions are considered         can affect the airborne particle level.
for Bulk Solids Handling                                                                               There is a tour of the Wolfson Centre
Technology, PJD Process                         Who is the Powder Containment                      pilot plant and a chance to meet senior staff.
                                                course aimed at?                                   Powder blockages and flow problems can
What is your role in Powder                         It’s aimed at people who work in indus-        lead to releases of powder when lines are
Containment?                                    tries using organic or inorganic particu-          opened to clear them or equipment fails.
   My role is to work with manufacturers        lates, mixtures, blends or powders in their        Sometimes solving an underlying process-
to reduce the health risks to workers when      processing as raw materials, intermediates or      ing or equipment problem means airborne
working with particulates and powders.          products. They may be managers, supervi-           powder issues can be eliminated.
It can include assessing and documenting        sors, safety, engineering or other technical           There is a surgery for individual advice at
the risks for a specific material and proc-     staff making the business case for change,         the end of the day.
ess, prioritising the problems and finding      responding to process developments and/ or
cost effective solutions. Materials can be      providing and installing solutions.                With so many training courses
very different in their potential to harm.                                                         available, why should people
Particle size, dustiness, the process, equip-   What are the themes of the                         attend a Powder Containment
ment, amount of material, how many and          Powder Containment course?                         course?
what manual operations are done can                 The main themes are; perceptions and               For powders and particulates ‘the devil is
be different for different products. These      consequences (for example, did you know            in the detail’. Understanding is often built up
things affect the potential exposure. If        that flour dust can cause asthma?), capture        over time by experience in the workplace.
there isn’t much experience of successful       and containment, equipment selection and           Industry and regulators now expect a faster,
dust problem solving in a company it adds       performance expectations.                          more accurate and cost effect response to
                                                    Fire and explosion risks are mentioned         problems as Health and Safety is involved.
                                                but not dealt with in any detail. There is a       This course gives a good grounding, provides
                                                separate in- depth one-day course available        tools for immediate use and references and
                                                on this topic entitled Dust Explosions – how       contacts for follow up questions.
                                                to manage DSEAR/ATEX compliance. There
                                                are also sections on this important subject        What are you most excited about
                                                included on the Biomass Handling, Feeding          for Powder Containment?
                                                and Storage course, as well as briefly on the          Every course brings a new mix of industries
                                                general Overview of Particulate Handling           so I always learn something new about a dif-
                                                Technology course.                                 ferent set of materials, products or processes.
                                                                                                   It is good for people to realise that others
                                                What can participants expect to                    have similar problems and that solutions can
                                                see and do?                                        cross over between different types of industry
                                                    Attendees often come from very differ-         where they may be tried and tested.
                                                ent industries. We encourage participation
                                                and ask attendees to share their issues and        How has the Powder
                                                offer ideas for solutions.                         Containment course changed
                                                    We look at some different risk assess-         and developed?
                                                ment approaches including the UK H&SE 5               Course numbers are limited to allow time
                                                step approach, a case study and HSG258 for         for discussion and sharing of experiences
                                                airflow capture systems.                           and concerns. The location is the Medway
                                                    Barrier systems are reviewed for higher risk   campus of the University of Greenwich at
                                                materials with the opportunity to discuss points   Chatham Maritime in Kent.

22 | July - august 2012                                                                                      Grain &feed millinG technoloGy
                                                                                                                                                         FEATURE




                                                                                                                                                             North America




                                                                                                               Asia                                                Europe

    Course content has been added to with information
on the Registration, Evaluation, Authorization and restric-
tion of CHemicals (REACH) legislation and its impact on
manufacturing.
    This course is part of a suite available at the Wolfson
Centre for Bulk Solid Handling Technology. Other courses
delivered at the Medway campus include:
  • Storage and Discharge of Powders and Bulk Solids;
  • Pneumatic Conveying of Bulk Solids;
  • Segregation, Degradation and Caking;
  • Overview of Particulate Handling Technology;
  • Dust Explosions – How to manage DSEAR/ATEX
    Compliance;
                                                                                              Our grain storage systems
  • Evaluation of Electrostatics in powder handling;                                          come with six continents
                                                                                              of experience.
  • Practical Powder Characterisation for Industry.
    All courses are also available as in-company courses, to be
delivered at your place of work.                                                              Westeel offers a full line of professionally engineered grain
                                                                                              storage products and systems for international sale – all
                                                                                              backed by Westeel’s superior service and product support.
                                                                                              ƒ Commercial Grain Storage Bins (up to 674,000
  More InforMatIon:                                                                             bushels/18,343 tonnes)
  September 25, 2012                                                                          ƒ On-Farm Grain Storage Bins (starting from
                                                                                                2,390 bushels/65 tonnes)
  Powder Containment
                                                                                              ƒ Aeration Systems
    Contact: Caroline Chapman
                                                                                              ƒ Bin Unload and Grain Handling Systems
    The Wolfson Centre for Bulk
                                                                                              ƒ Systems Engineering and Design
    Solids Handling Technology
    University of Greenwich
    Central Avenue, Chatham Maritime
    Kent, ME4 4TB
    United Kingdom
    Tel: +44 20 8331 8646                                                                     P.O. Box 792, 450 Desautels Street Winnipeg,
                                                                                              Manitoba, Canada R3C 2N5 Tel: (204) 233-7133
    Email: Wolfson-enquiries@gre.ac.uk
                                                                                              Fax: (204) 235-0796 westeel@westeel.com
    Web: www.bulksolids.com
                                                                                              westeel.com
                                                                                              Management Systems Registered to ISO 9001:2008. MF21589-0112



                                                                                                                                               July - august 2012 | 23

                                                                  21589 Westeel International 2012 G&FMT.indd 1                                                    1/11/12 5:03:02 PM
News         July	-	August	2012

       Hygienic designed weighfeeder for ease of cleaning


       T
               he MULTIDOS® L Weighfeeder                   standardised modular system with a band
               from Schenck Process delivers                width of 300 to 1,200mm and wheel bases
               outstanding results for gravimetric          of between 1,000 and 3,500mm available
       feeding or when recording mass flows of              in stainless steel. The maximum output is
       materials. The product is ideal for compact          170m³/hr with high-precision measuring
       installation locations as it is space-saving         and feeding of between ±0.25 and ±0.5%                  THE GLOBAL LEADER
       as well as being very economic to run,               Whether used in the food, plastics or                   INVALVES FOR
       virtually maintenance-free and can be                chemical industry, MULTIDOS® L can                      DRY BULK SOLIDS
       dismantled and re-assembled in just seven            be perfectly adapted to a large number
       minutes for ease of cleaning.                        of applications. The weigh module is
                                                            used as a measuring and feeding system.
       The MULTIDOS® L is available both                    By integrating weighing technology from
       as an open design or with a dustproof                Schenck Process, the system precisely
       housing variant and can be supplied in               handles a wide variety of products such
       standard designs or in special designs for           as cocoa powder, cereals, salt or freeze-
       a host of different industry sectors. This           dried vegetables. The open variant of
       weighfeeder is an individual, customised             the MULTIDOS® L model is also used
       solution for any application.                        for special applications in the meat-
       The MULTIDOS® L is available with                    processing industry, for example when
       a hygienic design which satisfies the                making mincemeat or sausages where
       most stringent hygienic requirements                 those processes requiring the most
       of the food industry with FDA certified              stringent of hygiene standards.
       product contact parts. For example,                  The proven control unit DISOCONT®                      CARBON OR STAINLESS
       the weighing module is very easy to
       dismantle and assemble, saving time and
                                                            or the new INTECONT® Plus
                                                            electronics are used with the                           UNIQUE FLOW DESIGN
       effort for frequent cleaning intervals
       and wet cleaning. All relevant parts for
       cleaning are secured with easy to use
                                                            MULTIDOS® L for feeding or measuring
                                                            systems. The control electrons are
                                                            fully compatible to interfacing with
                                                                                                                    DUST TIGHT
       plug connections. The casing can be taken
       off and the mechanism removed to the
                                                            modern BUS connections such as
                                                            Profibus DP, Ethernet or DeviceNet                       CLEAN IN PLACE
       side. This allows the MULTIDOS® L to                 thus making linking to on-site process
       be dismantled and re-assembled in just               control systems simple. EasySer ve
       seven minutes.                                       configuration and parameterisation
       T h e ove r r i d i n g f e a t u r e s o f t h e    software also offers the user help in a
       MULTIDOS® L Weighfeeder are its                      user-friendly way.
       versatility and extreme flexibility. The             www.schenckprocess.co.uk



       Kiotechagil improves its Neutrox
       integrated mycotoxin elimination system


       K
                iotechagil, the international               grow th yeast cell wall and is
                supplier of high performance                effective in binding non polar toxins
                n at ur a l fe e d add i t i ve s , h a s   - commonly field mycotoxins, which
       reformulated and improved its                        are predominantly based on Fusarium
       Neutox, broad spectrum toxin binder                  grow th. The third, Kieselguhr
       w h ic h h a s ad d e d m o u l d co n t ro l .
       Neutox combines highly ef fec tive
       ingredient s to help overcome the
                                                            amorphous silicate compliments the
                                                            activity of the mineral silicates and
                                                            maintains the free flow characteristics
                                                                                                                         DUST TIGHT
       problems of mould contamination in                   of the product and finally propionic                   WEAR COMPENSATING SEALS
       animal products.                                     acid which, in a safe to handle form,
                                                            inhibits new mould grow th and                         ADJUSTABLE NYLON ROLLERS
       “O ur im proved N e u t ox produc t
       comprises four active components
       which aim not just to control an existing
                                                            prevents new toxins in feed and raw
                                                            materials.
                                                            “In research comparing the
                                                                                                                   STAINLESS MATERIAL CONTACT
       problem but to remove the problem                    ef f icacy of mycotoxin binders,
       wherever possible,” says Kiotechagil’s               our reformulated Neutox g ave
       Mike Rogers.                                         t he bro ade st spe c t r um of ac tivit y
       The four active components of Neutox
       are aluminium and magnesium silicates,
                                                            a g ain s t m ajor mycot ox in pro b le m
                                                            areas for both polar and non-polar
                                                                                                                   VORTEXVALVESEUROPE.COM
       which specifically bind polar mycotoxins             toxins ,” s ays Mr Roger s. “ Neutox
       such as Aflatoxin, Orchratoxin and                   d o e s n o t ju s t co n t ro l a n e x i s t i n g    +44 (0) 870-770-9861
                                                                                                                   VORTEX.EU@VORTEXVALVES.COM
       Fumonisin. It is critical to minimise the            problem but its components act
       impact of these toxins which can affect              t o g e t h e r t o re m ove t h e p ro b l e m
       the liver and kidney.                                and boost animal per formance.”
       The second is purif ied primar y                     info@kiotechagil.com

       Grain  &feed millinG technoloGy                                                                                           July - august 2012 | 5
 Quality pellets
 make a difference
 Do the animals get all the costly feed
 ingredients you have carefully chosen
 for them - or is some of your pelleted
 feed lost as fines during production,
 storage or transport?

 Improve your pellet quality and pelleting
 efficiency with our high performance pellet
 binders and lubricating aids, suitable for
 all feeds!

 For more information about our pelleting
 aids and other feed additives, visit our
 website or contact us!



                      r we bsite:
       Vi sit ouotechfeed.com
                gn
         w ww.li




Further information is available from Borregaard LignoTech:
E-mail: animalfeed@borregaard.com
 This	digital	Re-print	is	part	of	the	July	|	August	2012	edition	of	Grain	&	Feed	
 Milling	Technology	magazine.		
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              July - August              2012                                                                    •	 See	the	full	issue
                                     •    Nutritional
                                          impact of pellet
                                          binders
                                                                                                                 •	   Visit	the	GFMT	website

                                                                                                                 •	   Contact	the	GFMT	Team
                                     •    A fresh perspective
                                          on UK milling wheat                         In this issue:
                                                                                       •     Generating
                                                                                             added value
                                                                                             by extrusion
                                                                                       •     Health
                                     •    Technological                                      & safety in


                                                                                                                 •	   Subscribe	to	GFMT
                                          expertise                                          the working
                                     	    Understand	enzyme	recovery	
                                                                                             environment
                                          in	pelleted	feed
                                                                                       •     Powder
                                                                                             Containment



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DOCUMENT INFO
Description: 25/9/2012