OD

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					    BOLT SEQUENCE
.   Loosening – start with #25
    Tightening – start with #1
    Numbered bolts are 8mm,
       others are 10mm




                       Guide Pin
                       Bolt 10mm




                                     All bolts
                                   torqued 90-
                                    120 in/lbs



                  Guide Pin
                  Bolt 10mm
  Outer line on MLPS
   must line up with              MLPS
    inner line with
   shifter in Neutral



                                            MLPS
                                         attachment
                                           bolts (2)




                                  Shift linkage
   Shift linkage
                                      shaft
       arm

                                       Picture is 95 model




                                         Shaft tab fits
                                         into manual
       Manual Valve                      valve groove




Parking Pawl                              Shift linkage
                                              shaft
                   Rooster Comb
                      Spring
                                       Picture is 95 model
   Shift Tab
                                    Manual Valve




Shaft tab fits
into manual
valve groove




 EPC Solenoid

                                    Picture is 95 model




 Linkage Pin         Round Screen




                    TCC Solenoid



                                    Shift Solenoid
                                         Pack

           EPC Solenoid
                                            2-3 Piston
                        Reverse
                         Servo
 1-2 Piston




                           Linkage
                             Pin
                                        Round Screen
                     1-2 Piston        (earlier models)

              Larger screen here
               on later models


                                      2-3 Piston




Access OD       OD          Reverse
Band here      Servo         Servo
                                         Picture is 95 model
Round
check
valve




                 Check
                Balls (8)


                             Square
                             Screen
              Manual Valve




   Debris can get
   trapped inside
     valve body
Reinforcement
 Plates – note
  orientation




                           Earlier models
  Separator                     only
    Plate



        Manual                 Extra bolt
         Valve



Picture is 95 model




  End plug with threaded
           hole
Note sequence of parts for each valve




 Note sequence of parts for each valve




                                 This one has 2
                                  valves and 2
                                      clips
Note sequence of parts for each valve




           Must be spotless!
      Shift linkage retaining nut is partially
                   visible here




                       Linkage                   “Rooster
                        shaft                     comb”
Parking pawl

                                           Picture is 95 model




                                   Shift
                                 linkage



                         EPC
                       Solenoid




                                           Picture is 95 model
  2.7” OD
   servo




                                           Stock OD
                  OD band
                                             servo
                                            return
                   Anchor bracket (ea       spring
                         end)




                                           OD servo
  OD Servo                              removal bracket




                                                 Valve Body
                                                    Bolts




Center bolt with nut tack-
 welded to other side of
        bracket
Correct Band Position
                                   OD Band

  Fixed
 Anchor
                        Drum

 Contact

           tighten

                               OD servo
           loosen




Band out of Position
                                   OD Band

  Fixed
 Anchor
                        Drum


 No contact

           tighten

                               OD servo
           loosen
Maintaining Band Position
                                    OD Band

   Fixed
  Anchor
                     Drum


Use screwdriver
   or similar to
 push/keep band
   into proper
  position while       push
servo is removed




                        Separator
                        plate top
                         gasket




                                Picture is 95 model
         EPC                                            TCC
       Solenoid                                       Solenoid



                                                         Shift
                                                       Solenoids
                Filter

                                                          Wire
                                                         Harness
Valve
Body

                                                       Temp
                                                      Sensor

Picture is 95 model




  Filter (note extension for                Plastic
  later model deeper pan)                  Harness


                                                        Manual
                                                         Valve




                                 Shift                     TCC
Picture is 02 model
                               Solenoids                 Solenoid
      Transmission filer
      o-ring needs to be
           removed




                            Shift linkage fits
                           into manual valve
       Shift
     Solenoids




                                       Plastic
                                      harness



                             TCC
                           Solenoid
Picture is 02 model
   Valve body bolt retains
                                         Plastic
   shift solenoid bracket
                                        harness




                             Shift
                           Solenoids
Picture is 02 model




  Use small screwdriver to gently pry
    out retaining tabs on harness




                       Plastic
                      harness

Picture is 02 model
                      Sonnax upgrade parts




Picture is 02 model




                                         Pressure regulator
                                               valve




  Sonnax 76948-09
     upgrade




Picture is 02 model
8mm valve body        Shift Solenoids
bolt retains shift
solenoid bracket
                                    Valve body
                                    cover plate


                                          TCC
                                        Solenoid


                                    10mm bolt
                                   retains both
                                     brackets




Picture is 02 model
                                  Manual valve




                              OD servo regulator
                               valve & sleeve
Sonnax 76948-29K
    upgrade




Picture is 02 model
                      OD Servo




                        OD band can be seen
                       here – this is where flat
                         blade object can be
                        used to push against
                        band to retain it when
                        OD servo is removed
Picture is 02 model




                                    OD servo
                                 removal bracket




 Flat blade bar
pushed against
  OD band to
 retain it while
  OD servo is
   removed                          OD servo




Picture is 02 model
                          OD Servo




 Stock (stiffer)
   OD return                       Hi-perf (softer) OD
    spring                            return spring




                      1-2 piston/accumulator
                               cover



                                        Screen fits up
                                        into case here
                                         before valve
                                            body is
                                           installed




Picture is 02 model
                Molded Rubber
                 OEM gasket




Deeper (later
 model) pan
                    Magnet

				
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posted:8/12/2012
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