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POP-C6378-IO List_Node CS1.1.21_REV 1

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POP-C6378-IO List_Node CS1.1.21_REV 1 Powered By Docstoc
					                                                 c1b148b1-dcb6-43b8-b0fe-c2bc157b2ad9.xls


I/O MODULE IDENTIFICATION: =CS1.1.21-001

I/O MODULE TYPE: 24 VDC DIGITAL INPUT - DI801 - 16 Channel

   INPUT                  FUNCTION               LOCATION       OLD WIRE        NEW WIRE                COMMENTS
  CHANNEL                                                       NUMBER           NUMBER
     1         Operators Cabin RH Control          10K10         10K10            10K10K    Spreader 20 Ft. telescopic position
               Panel D - PB1 - Beam 20 Ft.                                                  command or request.
               Position Pushbutton
      2        Operators Cabin RH Control          10K12          10K12          10K12K     Spreader 40 Ft. telescopic position
               Panel D - PB2 - Beam 40 Ft.                                                  command or request.
               Position Pushbutton
      3        Operators Cabin RH Control          10K15          10K14          10K15K     Spreader 45 Ft. telescopic position
               Panel D - PB3 - Beam 45 Ft.                                                  command or request.
               Position Pushbutton
      4        Operators Cabin RH Control          10K18          10K16          10K18K     Spreader Twin 20 mode command or
               Panel D - PB4 - Twin Twenty                                                  request - lower twin twenty twistlock
               Mode Select Pushbutton                                                       housings.
      5        Fall Arrest Mode Relay "FA"         10K21          10K26          10K21K     Fall Arrest mode active.
               acknowledge.
      6        Fall Arrest Limit Switch Relay,     10K24          10K28          10K24K     Indicates one or more fall arrest
               "FALS" acknowledge.                                                          harness limit switches are open - all
                                                                                            drive motions are inhibited.
      7        Trolley Floodlight Contactor        10K27          10K30          10K27K     Trolley floodlights ON acknowledge.
               "TFLC" acknowledge.
      8        Spare                               10K30
      9        Operators Cabin LH Control          10K33          10K32          10K33K     Spreader Pump run command.
               Panel B - ILPB1 - Spreader
               Hydraulic Pump ON Iluminated
               Pushbutton
      10       Operators Cabin LH Control          10K36          10K34          10K36K     Spreader Pump OFF command.
               Panel B - PB5 - Spreader
               Hydraulic Pump OFF Pushbutton

      11       Spare                               10K40
      12       Spare                               10K43
      13       Spare                               10K46
      14       Spare                               10K50
      15       Spare                               10K54
      16       Spare                               10K58



ABB Crane Systems                                                1 of 10                                                            8/1/2012
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I/O MODULE IDENTIFICATION: =CS1.1.21-002

I/O MODULE TYPE: 24 VDC DIGITAL INPUT - DI801 - 16 Channel

   INPUT                 FUNCTION                LOCATION       OLD WIRE        NEW WIRE                COMMENTS
  CHANNEL                                                       NUMBER           NUMBER
     1         Operators Cabin LH Control          10L10          10L10           10L10K    Main Hoist slack rope bypass
               Panel C - SSW1 - Slack Rope                                                  request.
               Limit Bypass Pushbutton.
      2        Operators Cabin LH Control          10L12          10L11          10L12K     In Auto mode the Gantry rail brakes
               Panel C - SSW2 - Rail Brakes,                                                automatically released when control
               Auto - Manual Selector Switch -                                              power is ON and wind velocity is less
               "Auto Mode".                                                                 than the wind warning setting. If the
                                                                                            wind velocity is greater than the wind
                                                                                            warning threshold, the brakes remain
                                                                                            set until the operator request Gantry
                                                                                            motion via the master switch. At
                                                                                            wind velocities greater than the high
                                                                                            wind shutdown threshold, the gantry
                                                                                            rail brake release is inhibited.


      3        Operators Cabin LH Control          10L15          10L12          10L15K     In Manual mode, the Gantry rail
               Panel C - SSW2 - Rail Brakes,                                                brakes are released manually by the
               Auto - Manual Selector Switch -                                              operator.
               "Manual Mode"
      4        Operators Cabin LH Control          10L18          10L13          10L18K     Normal control OFF is used to
               Panel B - PB7 - Control OFF                                                  terminate operation.
               Pushbutton.
      5        Operators Cabin LH Control          10L21          10L14          10L21K     This pushbutton must be depresssed
               Panel B - ILPB1 - System Fault                                               to reset a system fault and resume
               Reset Illuminated Pushbutton.                                                operation.
      6        Spare                               10L24                         10L24K     Spare wired to terminal board.




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      7       Operators Cabin LH Control            10L27          10L15          10L27K     This pushbutton is used to select and
              Panel B - PB6 - Trim Pushbutton.                                               maintain the spreader trim angle
                                                                                             adjustment mode. When the Trim
                                                                                             pushbutton is held depressed and the
                                                                                             main hoist motion is stopped (brakes
                                                                                             set), the main hoist drum clutch is
                                                                                             released, and the main hoist master
                                                                                             switch is used to adjust the trim angle
                                                                                             by moving the main hoist master
                                                                                             drive up or down.

      8       Spare                                 10L30          10L16          10L30K     Spare wired to terminal board.

      9       Operators Cabin LH Control            10L33          10L17          10L33K     This function is not presently
              Panel B - SSW2 - List Selector                                                 supported in the crane mechanical
              Switch - "List Forward".                                                       design. It is included to support
                                                                                             future upgrade only to facilitate a
                                                                                             spreader List forward adjustment.
      10      Operators Cabin LH Control            10L36          10L18          10L36K     This function is not presently
              Panel B - SSW2 - List Selector                                                 supported in the crane mechanical
              Switch - "List Reverse".                                                       design. It is included to support
                                                                                             future upgrade only to facilitate a
                                                                                             spreader List reverse adjustment.
      11      Operators Cabin LH Control            10L40          10L19          10L40K
              Panel B - PB1 - Control Power
              ON Pushbutton.
      12      Operators Cabin LH Control            10L43          10L20          10L43K     In the BYPASS position, the spreader
              Panel B - KSW1 - Twistlocks                                                    landed permissive for twistlock lock
              Normal - Bypass Key Operated                                                   and unlock operation is bypassed.
              Selector Switch, Spring Return to
              Left (Normal Position).
      13      Operators Cabin LH Control            10L.48         10L21          10L48K     This function is not presently
              Panel B - SSW3 - Skew CCW -                                                    supported in the crane mechanical
              OFF - CW Selector Switch -                                                     design. It is included to support
              CCW Position.                                                                  future upgrade only to facilitate a
                                                                                             spreader Skew counter-clockwise
                                                                                             adjustment.
      14      Operators Cabin LH Control            10L51          10L22          10L51K     This function is not presently
              Panel B - SSW3 - Skew CCW -                                                    supported in the crane mechanical
              OFF - CW Selector Switch - CW                                                  design. It is included to support
              Position.                                                                      future upgrade only to facilitate a
                                                                                             spreader Skew clockwise
                                                                                             adjustment.

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      15      Operators Cabin RH Control         10L55          10L23          10L55K     Initiates a request to rotate the
              Panel D - SSW2 - Rotate, CCW -                                              rotating cargo beam in the counter-
              OFF - CW Selector Switch -                                                  clockwise direction.
              CCW Position.
      16      Operators Cabin RH Control         10L58          10L24          10L58K     Initiates a request to rotate the
              Panel D - SSW2 - Rotate, CCW -                                              rotating cargo beam in the clockwise
              OFF - CW Selector Switch - CW                                               direction.
              Position.




ABB Crane Systems                                              4 of 10                                                           8/1/2012
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I/O MODULE IDENTIFICATION: =CS1.1.21-003

I/O MODULE TYPE: 24 VDC DIGITAL INPUT - DI801 - 16 Channel

   INPUT                 FUNCTION               LOCATION       OLD WIRE        NEW WIRE                COMMENTS
  CHANNEL                                                      NUMBER           NUMBER
     1         HMS - Main Hoist/Boom Hoist        10H20         10H07            10H20N
               Master Switch OFF (Neutral
               Position).
      2        GMS - Gantry Master Switch OFF     10H25          10H13          10H25N
               (Neutral Position).

      3        Twistlocks Lock Foot Switch.       10H30          10H17          10H30N


      4        Twistlocks Unlock Foot Switch.     10H35          10H18          10H35N


      5        Operator's Cabin LH Control        10H40          10H19          10H40N     When the Fall Arrest limit switch
               Panel B - Fall Arrest Bypass                                                relay is de-energized, the motions
               Pushbutton.                                                                 are inhibited. In an emergency
                                                                                           situation, this bypass pushbutton
                                                                                           permits slow speed operation of the
                                                                                           motions to facilitate a personnel
                                                                                           rescue.
      6        Operator's Cabin LH Control        10H45          10H20          10H45N     Fall Arrest Emergency Stop request.
               Panel B - Operator's Cab
               Emergency Stop Pushbutton.
      7        Operator's Cabin RH Control        10H50          10H01          10H50N     In the "Normal" position, all rated
               Panel A - SSW1 - Changeover                                                 motion speeds and linear times are
               Switch, Normal - Changeover                                                 active.
               Selector Switch - "Normal"
               Position.




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      8       Operator's Cabin RH Control          10H55          10H02          10H55N     This crane can operate with four
              Panel A - SSW1 - Changeover                                                   different types of lifting devices -
              Switch, Normal - Changeover                                                   standard 20'/40'/45' single lift
              Selector Switch - "Change Over"                                               spreader, Twin 20' spreader, rotating
              Position.                                                                     cargo hook beam, and stationary
                                                                                            cargo hook beam. During the
                                                                                            changeover from one lifting device to
                                                                                            the other, it is necessary to bypass
                                                                                            the beam connected permissives so
                                                                                            the crane can operated with reduced
                                                                                            speeds with headblock only. This
                                                                                            Changeover Switch must be placed
                                                                                            in the "Changeover" position to
                                                                                            permit operation with headblock only
                                                                                            at reduced speed and slower
                                                                                            acceleration times.

      9       TMS - Trolley Master Switch OFF      10J20          10J28          10J20N
              (Neutral Position)
      10      Operator's Cabin LH Control          10J25          10J10          10J25N     Depressing this pushbutton
              Panel C - PB1 - Alarm                                                         acknowledges all alarms and
              Acknowledge Pushbutton.                                                       silences audible alarms.
      11      Operator's Cabin LH Control          10J30          10J11          10J30N     Holding the Lamp Test pushbutton
              Panel C - ILPB1 - Lamp Test                                                   closed forces all operator control
              Pushbutton.                                                                   panel indicator lights to turn ON, and
                                                                                            activates the LED test line for the
                                                                                            Load Weight and Wind Velocity
                                                                                            digital displays forcing all LED
                                                                                            segments to turn ON.
      12      Operator's Cabin LH Control          10J35                         10J35N
              Panel C - ILPB2 - Trolley Parked
              Position Pushbutton
      13      Operator's Cabin RH Control          10J40          10S22          10J44N     In Cell or below deck operation
              Panel A - SSW7 - On Deck - In                                                 request. This input is used to control
              Cell Selector Switch.                                                         the flippers such that the flippers
                                                                                            cannot be lowered when working in
                                                                                            the cells of the vessel below deck.




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      14      Operator's Cabin RH Control           10J45          10J22          10J45N     When the selector switch is placed in
              Panel A - SSW9 - Heavy Lift, ON -                                              the "ON" position, the heavy lift
              OFF Selector Switch.                                                           warning siren and strobe lights at the
                                                                                             ground level are turned ON. The
                                                                                             heavy lift is used to warn personnel in
                                                                                             the area that the operator is lifting lids
                                                                                             or hatch covers.

      15      Operator's Cabin RH Control           10J50          10J20          10J50N     This selector switch selects whether
              Panel A - SSW1 - Main Hoist -                                                  the HMS Main Hoist master switch is
              Boom Hoist Selector Switch -                                                   used to provide a speed reference
              "Main Hoist" Position.                                                         signal to the Main Hoist drive or the
                                                                                             Boom Hoist drive. In the "Main Hoist"
                                                                                             position, the master switch controls
                                                                                             the Main Hoist drive.

      16      Operator's Cabin RH Control           10J55          10J21          10J55N     In the "Boom Hoist" position, the
              Panel A - SSW1 - Main Hoist -                                                  master switch controls the Boom
              Boom Hoist Selector Switch -                                                   Hoist drive.
              "Boom Hoist" Position.




ABB Crane Systems                                                 7 of 10                                                                 8/1/2012
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I/O MODULE IDENTIFICATION: =CS1.1.21-004

I/O MODULE TYPE: 24 VDC DIGITAL INPUT - DI801 - 16 Channel

   INPUT                FUNCTION             LOCATION        OLD WIRE       NEW WIRE                COMMENTS
  CHANNEL                                                    NUMBER          NUMBER
     1         Spare                           10W20                         10W20N     Spare wired out to terminal board
                                                                                        CTB2.
      2        Spare                           10W25                         10W25N     Spare wired out to terminal board
                                                                                        CTB2.
      3        Spare                           10W30                         10W30N     Spare wired out to terminal board
                                                                                        CTB2.
      4        Spare                           10W35                         10W35N     Spare wired out to terminal board
                                                                                        CTB2.
      5        Spare                           10W40                         10W40N     Spare wired out to terminal board
                                                                                        CTB2.
      6        Spare                           10W45                         10W45N     Spare wired out to terminal board
                                                                                        CTB2.
      7        Spare                           10W50                         10W50N     Spare wired out to terminal board
                                                                                        CTB2.
      8        Spare                           10W55                         10W55N     Spare wired out to terminal board
                                                                                        CTB2.
      9        Spare                            10X20                        10X20N     Spare wired out to terminal board
                                                                                        CTB2.
      10       Spare                            10X25                        10X25N     Spare wired out to terminal board
                                                                                        CTB2.
      11       Spare                            10X30                        10X30N     Spare wired out to terminal board
                                                                                        CTB2.
      12       Spare                            10X35                        10X35N     Spare wired out to terminal board
                                                                                        CTB2.
      13       Spare                            10X40                        10X40N     Spare wired out to terminal board
                                                                                        CTB2.
      14       Spare                            10X45
      15       Spare                            10X50
      16       Spare                            10X55




ABB Crane Systems                                             8 of 10                                                       8/1/2012
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I/O MODULE IDENTIFICATION: =CS1.1.21-005

I/O MODULE TYPE: 24 VDC DIGITAL OUTPUT - DO801 - 16 Channel

   INPUT                FUNCTION                 LOCATION       OLD WIRE        NEW WIRE                COMMENTS
  CHANNEL                                                       NUMBER           NUMBER
     1        Standard Spreader Twistlock          10T20                          10T20G    Lock all corner twistlocks command.
              Solenoid Pilot Relay "LOCK".

      2       Standard Spreader Twistlock          10T25                         10T25G     Unlock all corner twistlocks
              Solenoid Pilot Relay "UNLOCK".                                                command.

      3       Twin 20 Spreader Twistlock           10T30                         10T30G     Lock all twin 20 center twistlocks
              Solenoid Pilot Relay "T20-LOCK".                                              command.

      4       Twin 20 Spreader Twistlock           10T35                         10T35G     Unlock all twin 20 center twistlocks
              Solenoid Pilot Relay "T20-                                                    command.
              UNLOCK".
      5       Twin 20 Spreader Twistlock           10T40                         10T40G     Extend the twin 20 center twistlock
              Housings Down Solenoid Pilot                                                  housings down into the twin 20 lift
              Relay "T20-DOWN".                                                             positions.
      6       Spreader Retract Solenoid Pilot      10T45                         10T45G     Solenoid 1A retracts the spreader to
              Relay "RETRACT 1A".                                                           the 20 ft. position when energized
                                                                                            together with solenoid 2A.

      7       Spreader Extend Solenoid Pilot       10T50                         10T50G     Solenoid 1B extends the spreader to
              Relay "EXTEND 1B".                                                            the 45 ft. position when energized
                                                                                            together with solenoid 2B, or it orders
                                                                                            (by extending or retracting) the
                                                                                            spreader to the 40 ft. position when
                                                                                            energized together with solenoid 2A.

      8       Spreader Retract Solenoid Pilot      10T55                         10T55G     Solenoid 2A retracts the spreader to
              Relay "RETRACT 2A".                                                           the 20 ft. position when energized
                                                                                            together with solenoid 1A, or it orders
                                                                                            (by extending or retracting) the
                                                                                            spreader to the 40 ft. position when
                                                                                            energized together with solenoid 1B.

      9       Spreader Extend Solenoid Pilot       10U20                         10U20G     Solenoid 2B extends the spreader to
              Relay "EXTEND 2B".                                                            the 45 ft. position when energized
                                                                                            together with solenoid 1B.


ABB Crane Systems                                                9 of 10                                                              8/1/2012
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      10      Spare                               10U25
      11      Spare                               10U30
      12      Spare                               10U35
      13      Spare                               10U40
      14      Spare                               10U45
      15      Spare                               10U50
      16      Digital Panel Meter Test Signal     10U55                         10U55G     This output goes high when the
                                                                                           "Lamp Test" pushbutton is
                                                                                           depressed.




ABB Crane Systems                                               10 of 10                                                    8/1/2012

				
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