Orloff Jason JR esume
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JASON J. ORLOFF
c
/o Torbeck & Associates, INC.
2000 Dempster Plaza, Evanston, IL 60202
(312) 515-7195 | info@jorloff.com
Mr. Orloff brings ten years of experience in managing projects as well as manufacturing, quality, and
regulatory issues in the pharmaceutical industry. A Chemical Engineer with real-life expertise at applying
statistics in a highly regulated environment, Mr. Orloff is able to work effectively across all levels of an
organization as well as make high level concepts accessible to a variety of audiences. Strengths include:
Strategic Thinking, Business Systems Design appropriate to Business Need, Technical Expertise, and
Transformational Leadership.
Major Accomplishments
Statistical Applications
Championed the use of Lyo validation data to improve sampling, saving almost $1MM / year.
Investigated Process Failure and Implemented Engineering Controls to eliminate risks to biotech
fermentations totaling approximately $14MM / year. Awarded Abbott Engineering Excellence.
Detailed the statistical basis for using on-unit encryption to gather business intelligence, showing
dollar impact to bottom line of counterfeits and diverted products through the supply chain.
Identified the process control point leading to fermentation failures and spearheaded resulting
process improvement efforts that doubled yields, exceeding filed recovery limits. Received Abbott
Engineering Excellence Award.
Defended Aventis' Lyophilization Validation philosophy from 483 observations by extracting &
statistically analyzing product quality data.
Regulatory
Assisted in presenting on-dosage brand protection to the FDA at White Oak, Silver Spring, MD.
Representative to State and Federal Agencies for Controlled Substance Licensing.
Coauthored the Drug Master Filing for NanoInk’s Brand Protection Technology, performed
annual reviews, and submitted supplements and amendments.
Coordinated GMP, GLP, and Security Audits; prepared gap analyses to identify deficiencies; built
consensus on remediation strategies and implemented them.
Cross-functional team member bringing three new formulations online; provided subject matter
expertise during FDA’s Pre-Approval Inspection (PAI) and audits by the Paul Ehrlich Institute.
Wrote the FDA Design Review Summary of a $50 million facility beginning manufacture of
pharmaceutical intermediates under cGMP for the first time.
ISO/TC 198 WG 9 contributor to “Aseptic processing of health care product – Part 3: Freeze-
drying” for consideration on ISO/CD 13408-3.
Project Management
Provided project management to Directors and the VP of Engineering for the manufacture of
Prototype through Production Machines as well as project manager and technical representative to
customers.
Managed the technology transfer of a Phase II clinical product from development to production
addressing mechanical, procedural, compliance, and quality issues.
Business Systems Design
Implemented a Quality system in manufacturing starting from nothing with special attention to
regulatory requirements of a small, diagnostics and device supplier to the pharmaceutical industry.
Identified and corrected shortcomings in a facility that had been operated for 14 years without
Good Manufacturing Practices. Systems implemented include Corrective and Preventative
Actions, Preventative Maintenance, Equipment Commissioning and Qualification, etc.
Implemented Total Quality Management in Microsoft Dynamics AX (ERP) for such fundamental
business systems as inventory & consignment of R&D materials; shipping & receiving of Special
Security Substances, Instrument Calibration; Document Control, and Statistical Process Control.
Managed team for routine 5-year OSHA plant audits “Failure Mode Effects Analysis” (FMEA).
JASON J. ORLOFF
(312) 515-7195 | info@jorloff.com
Reviewed management of change documents and incident investigations to clarify operating
history and streamlined Process Hazard Analysis (PHA), decreasing total meeting time by 30%.
Core Competencies and Professional Training
Statistics Software: Minitab, JMP, R, Excel, and SAS
Project Management including MSProject, Team Building, and Negotiation.
Enterprise Resource Planning: Microsoft Dynamics AX, TQCM, TECM
Multiple Classes in Manufacturing SPC, Validation Statistics, and Design of Experiment.
21 CFR, Part 210 & 211, International Society of Pharmaceutical Engineers “GMP 201”.
21 CFR Part 820 & Premarket Notification 510(k), CDRH Learn, Quality System Regulation.
OJT: 21 CFR Part 58, ISO 9000, and OSHA Process Safety Management 29 CFR Part 1910.
Aseptic Gowning & Technique, Equipment Sterilization and Cleaning.
Technical Japanese (Intermediate), The Imperial University of Hokkaido, Japan.
Certified Quality Engineer (CQE) applicant.
Spanish (Foundational), San Juan, Puerto Rico. German (Foundational), Kenyon College, OH.
Professional Experience
J. Orloff & Associates, INC. 2010 – Present
Statistical & Engineering Consultant
NanoInk, Skokie, Illinois 2006-2009
Associate Quality Manager
Abbott, North Chicago, Illinois 2003-2006
API Lead Bio-Process Engineer
Aventis, Kankakee, Illinois 2001-2003
Lyo-Validation Team Lead
Synthetech, Albany, Oregon 2001
Validation Engineering Consultant
ATOFINA, Portland, Oregon 2000 - 2001
Process Safety Management
U. W. Biochem Dep't. & Pilot Plant, Madison, Wisconsin 1999 - 2000
Bio-molecular Chemistry Process Engineer & Teaching Assistant
Searle-Pharmacia, Skokie, Illinois Summer of 1999
Process Engineering Intern
Education
Masters of Science, Quality Assurance & Regulatory Sciences, Northwestern University, Chicago, IL
Masters of Science, Applied Mathematics & Statistics, DePaul University, Chicago, IL
Bachelor of Science, Chemical Engineering, University of Wisconsin, Madison, Wisconsin
Additional Information
1998-1999 Yearlong study at Hokkudai, an Imperial University of Japan, on Full Scholarship.
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