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CORP4QA-003

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					                                                                                                                                            Doc. Number:       To Be Assigned
                                              Control Plan Title:                                        Title
                                                                                                                                            Supersedes:       N/A

Issue Date:       mm/dd/yy                    Part Family:                                                                                  Originator:

Revision Date:    N/A                                                                                                                       Approved By:

                  MPS = Material Parameter Settings   OJT = On-the-Job Training   SWI = Standardized Work Instructions   WO = Work Order

 Part Number                 Color                Material Type             Run Date           Start Time    End Time         Line         Operator                  W.O. Number



                                                                                                         Sample           Documentation
Process Step(s)     Key Characteristic(s)        Control Checks         Specifications                                                                     Reaction Plan
                                                                                                  Size      Frequency        Location




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                                                                                                                                                  Doc. Number:    To Be Assigned
                                              Control Plan Title:                                   Example
                                                                                                                                                  Supersedes:     N/A

Issue Date:       10/2/2002                   Part Family:                                                                                        Originator:     Fronteras Team

Revision Date:    N/A                                                                                                                             Approved By:    Conrado, Jorge Alonzo

                  MPS = Material Parameter Settings    OJT = On-the-Job Training   SWI = Standardized Work Instructions   WO = Work Order

 Part Number                   Color              Material Type              Run Date           Start Time    End Time     Line (A - H)         Operator                 W.O. Number



                                                                                                        Sample             Documentation
Process Step(s)     Key Characteristic(s)        Control Checks          Specifications                                                                     Reaction Plan
                                                                                                   Size      Frequency        Location
First             Correct part number of      Visual                 Stock transfer for part    1 blanket     Each box Fabric Inspection If wrong part number pulled, replace label and
inspection        blanket and color                                  number                                            Report            return to Warehouse.
                                                                     Master book for color                                               If label is correct but wrong color, tag ON
                                                                                                                                         HOLD, place in nonconforming area, and notify
                                                                                                                                         QA.

                  No. defects by code         Visual                 SLC defect code                1           Each       Fabric Inspection Mark the blanket on each side of the defect.
                                                                     standard                                  blanket     Report            Scrap defect at Cut & Drill process step.
Count & Cut       Cell count                  Manual count at        Colors: 62287, 62288           1          Every 48    New report        Place order (48 blinds) ON HOLD.
                                              second inspection      108 + 2 - 0                                blinds     (Martin C.)       Inspect 100%.
                                              station                Colors: 62220, 62225
                                                                     94 + 2 - 0


Cut & Drill       Width                       Conrado's width and Blind size +0 -1/16               1          Every 48    New report        Stop line.
                                              anlge fixture                                                     blinds     (Martin C.)       Notify Drill Cut Operator and Line Lead.
                                              [Second inspection]


                  Square end cut              Conrado's width and Visual                            1          Every 48    New report        Stop line.
                                              anlge fixture                                                     blinds     (Martin C.)       Notify Drill Cut Operator and Line Lead.
                                              [Second inspection]




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                Hole location along width Conrado's width and Need specs                1         Every 48    New report        Stop line.
                                          anlge fixture                                           blinds (1   (Martin C.)       Notify Drill Cut Operator and Line Lead.
                                          [Second inspection]                                      order)


                Hole location along      Visual              No hole visible on         1        Every blind Blind Inspection   Stop line.
                center                   [Second inspection] either side                                     Report             Notify Drill Cut Operator and Line Lead.


Cord Thread & Blind length               Tape measure        Need specs              72" +1 -0    Every 48    N/A               Stop line and inform Lead.
Washer Install                                                                                     blinds                       Inspect 100% of order (48 blinds).


Process Audit   Blind length             Tape measure        Need specs              72" +1 -0    Every 48    Process           Stop line and inform Lead.
                                                                                                   blinds     Inspection Report Inspect 100% of order (48 blinds).
                Cosmetics                Visual              Boundary samples           8         Every 48    Process           Stop line and inform Lead.
                                                                                                   blinds     Inspection Report Inspect 100% of order (48 blinds).
                Blind functionality      Manual operation    Raises/lowers              8         Every 48    Process           Stop line and inform Lead.
                                                             Locks/unlocks (Target                 blinds     Inspection Report Inspect 100% of order (48 blinds).
                                                             only)

Dock Audit      Hardware kit present and Visual              QA sample board         Per C=0 AQL Level 2.5                      Stop line and inform Lead.
                color                                        (13"x13")                   Sampling Plan                          Tag pallet as nonconforming and place in
                                                                                                                                nonconforming area.
                                                                                                                                Inspect 100% of pallet.
                Correct lables (Made in Visual               QA sample board         Per C=0 AQL Level 2.5    Shipping          Stop line and inform Lead.
                Mexico, Warning, Brand,                      (13"x13")                   Sampling Plan        Inspection Report Tag pallet as nonconforming and place in
                Cigar, End, Fanfold)                                                                                            nonconforming area.
                Correct blind                                                                                                   Inspect 100% of pallet.
                Correct endcap
                Bar code readability



                End cap color            Visual              QA sample board         Per C=0 AQL Level 2.5    Shipping          Stop line and inform Lead.
                                                             (13"x13")                   Sampling Plan        Inspection Report Tag pallet as nonconforming and place in
                                                                                                                                nonconforming area.
                                                                                                                                Inspect 100% of pallet.
                End cap tape length      Visual              1 to 1-1/2"             Per C=0 AQL Level 2.5    Shipping          Stop line and inform Lead.
                                                                                         Sampling Plan        Inspection Report Tag pallet as nonconforming and place in




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