AERO Knit long sleeve shirt by mrs.sairazahid

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									OPERATION BREAKDOWN (8 HR OPTN, 480 MINS)                                                                               DATE PREPARED      : SEPT. 12, 2005
STYLE : AERO knit long sleeve shirt;w/ two welt front pocket;w/ rib knit collar/cuff                                    RATED LINE CAPACITY : 1500 [PCS/DAY
       and waistband, w/ two stripes on sleeve; w/ front zipper for closure.
PO       :
QTY      :


              OPTN OPTN                                                                                        qouta             CREWING             reqd
SECTION       SEQ.# CODE        OPERATION DESCRIPTION                        MACHINE            SAM            8 hrs     @ 100%    required actual   m/c
PARTS
WELT            1              Make welt                                        SN             0.1880           2,553       0.59      1               1
                2              Serge pocket facing                             4T OL           0.1100           4,364       0.34      1               1
                3              Attach welt to pocket bag                        SN             0.2870           1,672       0.90      1               1
                4              Attach facing to pocket bag                      SN             0.3400           1,412       1.06      1               1
FRONT           5              Attach pocket to panel                           SN             0.7880             609       2.46      3               3
                6              Cut and invert pocket welt                   MAN/SCISSOR        0.8450             568       2.64      3               3
                7              Topstitch/finish welt                            SN             1.2300             390       3.84      4               4
                8              Overlock pocket bag 2 sides                     4T OL           0.9040             531       2.83      3               3
                9              Stitch pocket facing inside                      SN             0.3500           1,371       1.09      1               1
               10              Two side pocket bag                              SN             0.3760           1,277       1.18      2               2


WAISTBAND      11              Serge facing to waistband                       OL 4T           0.2160           2,222       0.68      1               1
               12              Topstitch waistband facing                    FLAT LOCK         0.1916           2,505       0.60      1               1


BACK PANEL     13              Attach main & size label                         SN             0.3460           1,387       1.08      1               1


SLEEVE         14              Attach tapes/stripes to sleeves (raglan)       DN 1/2"          0.9300             516       2.91      3               3
                                                                                               7.1016                      22.19     26              26


ASSEMBLY       15              Attach sleeve to front & back                   OL 4T           0.9000             533       2.81      3               3
               16              Topstitch armhole                             FLAT LOCK         0.3520           1,364       1.10      2               2
               17              Overlock sideseam                               OL 4T           0.4530           1,060       1.42      2               2
               18              Attach waistband                                OL 4T           0.6080             789       1.90      2               2
               19              Topstitch waisband                            FLAT LOCK         0.3570           1,345       1.12      2               2
               20              Serge make cuff/invert                          OL 4T           0.3320           1,446       1.04      1               1
                               Attach cuff to sleeve                           OL 4T           0.2040           2,353       0.64      1               1
                                                                                               0.5360             896       1.68      2               2
               21              Topstitch cuff                                FLAT LOCK         0.2150           2,233       0.67      1               1
               22              Ovrlock attach tape to collar                   OL 4T           0.1740           2,759       0.54      1               1
               23              Topstitch collar tape 2 ends, 2" each            SN             0.1690           2,840       0.53      1               1
               24              Overlock/attach collar to body                  OL 4T           0.4840             992       1.51      2               2
               25              Attach zipper to right panel                     SN             0.5420           886         1.69      2               2
               26              Attach zipper to left panel                      SN             0.4770           1,006       1.49      2               2
               27              Close collar w/ invert inside                    SN             0.5600             857       1.75      2               2
               28              Topstitich collar tape upper edge                SN             0.4500           1,067       1.41      2               2
               29              Topstitch zipper right & left (1/4" guage)       SN             1.2000             400       3.75      4               4
               30              Finish/topstitch collar tape lower edge          SN             0.4960             968       1.55      2               2
                                                                                               8.5090                      26.59     32              32
                                                                                              15.0746                      48.78     58              58




MACHINE REQUIREMENT                                                                       MANPOWER REQUIREMENT :
M/C TYPE            required        actual             more +                                              Required      TOTAL
                      m/c                              less -                                                  sewing
SN/LS                 29                                                                  m/c optr              55
DN/LS 1/2"g            3                                                                  man optr               3
FLAT LOCK              6                                                                                        58
OL 4T                 17                                                                  indirect :
MANUAL                 3                                                                  roving qc
                      58                                                                  bdl boy
                                                                                          end line inspector
                                                                                          prodn clerk
                                                                                          pairer/service
                                                                                          janitor



                                                                                          TOTAL




OPERATION BREAKDOWN (8 HR OPTN, 480 MINS)                                                                               DATE PREPARED          : SEPT. 29, 2005
STYLE : AEROpostate slim fit knit shirt.Short sleeve shirt w/ placket w/ 6 buttons,w/ rib                               RATED LINE CAPACITY : 1500 PCS/ DAY
        knit collar and sleeve cuff, w/ side slit.
PO       :
QTY      :


             OPTN OPTN                                                                                           qouta                CREWING             reqd
SECTION      SEQ.# CODE        OPERATION DESCRIPTION                       MACHINE                SAM            8 hrs      @ 100%      required actual   m/c


SLEEVE         1              attach rib knit to sleeve                        sn/ls             0.2040           2,353                    1               1
                              topstitch sleeve cuff                          flat lock           0.2150           2,233                    1               1


FRONT          2              press fusible interlining to placket (l/r)   steam iron            1.2000             400                    4               4
               3              attach placket to front (left/right)             sn/ls             0.6000             800                    2               2
               4              cut front placket                              scissor             0.4500           1,067                    2               2


BACK PANEL     5              attach main and care label                       sn/ls             0.3260           1,472                    1               1


ASSEMBLY       6              join shoulder                                    4t ol             0.2000           2,400                    1               1
               7              attach sleeve                                    4t ol             0.4500           1,067                    2               2
               8              join sideseam                                    4t ol             0.6430             747                    2               2
               9              attach collar w/ tape                            4t ol             0.3500           1,371                    2               2
              10              close collar end                                 sn/ls             0.5600             857                    2               2
              11              topstitch placket left                           sn/ls             0.9000             533                    3               3
              12              topstitch placket right w/ x stitch              sn/ls             0.9500             505                    3               3
              13              topstitch collar tape                            sn/ls             0.4960             968                    2               2
              14              hem bottom                                   flat lock 1/8'        0.6500             738                    2               2
              15              close bottom sideseam                            sn/ls             0.3800           1,263                    2               2
              16              topstitch side slit                              sn/ls             0.9000             533                    3               3
              17              bartack side slit                                 bt               0.1740           2,759                    1               1
              18              overlock placket bottom                          4t ol             0.1500           3,200                    1               1
              19              sew button hole 6 pts                             bh               1.0800             444                    4               4
              20              attach button                                     ba               1.0000             480                    3               3
                                                                                                11.8780                                   44              44



FINISHING     21              trim & inspect                                   man               1.2000             400                    4               4
              22              pressing                                     steam iron            0.5000             960                    2               2
                                                                                                 1.7000                                    6               6




MACHINE REQUIREMENT                                                                         MANPOWER REQUIREMENT :
M/C TYPE           required        actual              more +                                                          Required
                     m/c                               less -                                                    sewing    Finishing    TOTAL
SN/LS                19                                                                     m/c optr              30
BARTACK               1                                                                     man optr              14              6
FLAT LOCK             3                                                                                           44              6       50
BUTTON HOLE           4                                                                     indirect :
BUTTON ATTACH         3                                                                     roving qc
                     30                                                                     bdl boy
                                                                                            end line inspector
STEAM IRON            6                                                                     prodn clerk
                                                                                            pairer/service
                                                                                            janitor



                                                                                            TOTAL




OPERATION BREAKDOWN (8 HR OPTN, 480 MINS)
STYLE : echo unitd JEANS w/ hanged 1 pc wband w/ piping, w/ embroidery on back pkts
        w/ 5 double beltloops,w/ whiskers on front, w/ zipper,button/button hole for closure.
PO       :
QTY      :


             OPTN OPTN                                                                                           qouta                CREWING             reqd
SECTION        SEQ.# CODE         OPERATION DESCRIPTION                             MACHINE                  SAM      8 hrs     @ 100%   required actual   m/c
PARTS
Zipper           1               Sew zipper to left fly                           DN/LS 3/16"g              0.2063     2,327      0.64      1               1
                 2               Serge left and right fly                             OL 3T                 0.1267     3,788      0.40    1.00              1
                 3               Attach binding to left and right fly            SN/LS w/ folder            0.2500     1,920      0.78    1.00             1
                                                                                  SUB TOTAL                 0.5830


Beltloops        4               Make beltloops and cut                            Beltloop m/c             0.1720     2,791      0.54      1               1
                                                                                  SUB TOTAL


Waistband        5               Embroidery waistband                            Embroidery m/c                -
                 6               Attach binding to waistband                         SN/LS                  0.2000     2,400      0.63      1              1
                                                                                  SUB TOTAL                 0.2000


Front parts      7               DN Hem coin pkt                                   DN CHAIN                 0.1500     3,200      0.47    1.00              1
                 8               Attach bearer to pkt lining                       FLAT LOCK                0.4225     1,136      1.32    2.00              2
                 9               Attch coin pkt 4 sides                              DN/LS                  0.4500     1,067      1.41    2.00             2
                 10              Pocket bagging                                      SN/LS                  0.2825     1,699      0.88    1.00              1
                 11              Trim/Invert pkt bag                          Man/table/pkt inverter        0.2007     2,392      0.63    1.00              1
                 12              Topst pkt bag                                       SN/LS                  0.3557     1,349      1.11    1.00              1
                                                                                  SUB TOTAL                 1.8614


Back parts       13              Overlock bck pocket parts                            OL 3T                 0.3000     1,600      0.94    1.00             1
                 14              Join back pocket (top and bottom)                   SN/LS                  0.2800     1,714      0.88    1.00              1
                 15              Hem back pocket                                   DN CHAIN                 0.1980     2,424      0.62    1.00              1
                 16              press open seam back pkt                        steam iron press           0.2500     1,920      0.78    1.00              1
                 17              embroidery back pkt                             embroidery m/c                -
                 18              sew zigzag back pkt                                BAS m/c                 0.3200     1,500      1.00    1.00             1
                 19              Back pocket creasing                            Pocket Creaser             0.2540     1,890      0.79    1.00              1
                 20              inspect back pocket                            man/table/clipper           0.2500     1,920      0.78    1.00             1
                                                                               SUB TOTAL                    1.8520                        20.00            20


FRONT            21              O/L right front rise/sideseam                        OL 3T                 0.3536     1,357      1.11    1.00             1
                 22              diagonal stitch on left panel                       SN/LS                  0.1980     2,424      0.62    1.00              1
                 23              Attach pocketing to panel                           SN/LS                  0.7385       650      2.31    2.00              2
                 24              Topstitch front pocket                              DN/LS                  0.6602       727      2.06    2.00              2
                 25              Staynotch front pocket                              SN/LS                  0.7751       619      2.42    3.00              3
                 26              Attach left fly and topstitch 1/4"                  SN/LS                  0.6242       769      1.95    2.00              2
                 27              Outline "J"                                         SN/LS                  0.3665     1,310      1.15    1.00              1
                 28              Topstitch "J" 1/4"                                  SN/LS                  0.3000     1,600      0.94    1.00              1
                 29              Topst right Fly 1/8" gauge                       DN/LS 3/16"g              0.5714       840      1.79    2.00              2
                 30              Join Crotch (tapered,3/8"top,1/4"below)             SN/LS                  0.4926       974      1.54    2.00              2
                 31              Bartack J Outline (2)                           BT(42 stitches)            0.1748     2,746      0.55    1.00              1
                 32              Trim and Inspect front                         man/table/clipper           0.5270       911      1.65    2.00              2
                                                                                    Sub-total               5.7819                        20.00            20


BACK             33              embroidery back panel                           embroidery m/c                -
                 34              overlock back panel sideseam                         OL 3T                 0.2800     1,714      0.88    1.00             1
                 34              sew zigzag back panel                              BAS m/c                 0.3000     1,600      0.94    1.00             1
                 35              Fell riser                                        DN CHAIN                 0.4878       984      1.52    2.00              2
                 36              Fell seatseam                                       FEEDO                  0.4584     1,047      1.43    2.00              3
                 37              Mark bk pkt placement (use colored pencil)     Man/table/pattern           0.3600     1,333      1.13    1.00              1
                 38              Service stitch wcare label/size lbl                 SN/LS                  0.3285     1,461      1.03    1.00              1
                 39              SN attach back pocket (outer)                       SN/LS                  1.0000       480      3.13    3.00              3
                 40              SN topstitch back pocket (inner)                    SN/LS                  0.7300       658      2.28    2.00              2
                 41              Bartack bk pkt 4 pts                            BT(42 stitches)            0.2850     1,684      0.89    1.00              1
                 42              trim and inspect back                          man/table/clipper           0.4980       964      1.56    2.00              2
                                                                                    Sub-total               4.7277                        16.00            17


ASSEMBLY         43              Sew sideseam (1 needle)                      DN chain(1needle only)        0.7442       645      2.33    3.00              3
                 44              Turn and stack pants                               Man/table               0.2031     2,363      0.63    1.00              1
                 45              Topst Hipline                                       SN/LS                  0.5640       851      1.76    2.00              2
                 46              Fell inseam                                         FEEDO                  0.6274       765      1.96    2.00              2
                 47              Preset beltloops                                    SN/LS                  0.7490       641      2.34    3.00              3
                 48              Set wband                                             WB                   0.6800       706      2.13    2.00              2
                 49              Cut, rip & inspect waistband                   Man/table/scissor           0.3868     1,241      1.21    1.00              1
                 50              Finish band end                                     SN/LS                  0.8633       556      2.70    3.00              3
                 51              Hem leg                                             HL m/c                 0.7339       654      2.29    2.00              2
                 52              Attach 5 beltloops                              BT(42 stitches)            1.0000       480      3.13    3.00              3
                 53              Buttonhole eyelet (new m/c)                           BH                   0.2020     2,376      0.63    1.00              1
                 56              Trim and inspect                               man/table/clipper           1.0800       444      3.38    3.00              3
                                                                                    Sub-total               7.8337                        26.00             26
                                                                              TOTAL SEWING                 23.0117                                          83
                                                                                                                                 LESS: MANUAL/TABLE         14
LAUNDRY                          Washing                                                                                           TOTAL MACHINE :          69


                 57              Pressing                                        steam iron press           1.1000       436      3.44          3.0         3
                 58              Attach button                                      snap m/c                0.1911     2,512      0.60    1.00              1
                 59              Attach rivets -6                                   snap m/c                0.5640       851      1.76    2.00              2
                 60              Trim (afterwash)                                     Man                   1.5000       320      4.69          6.0         6
                 61              Inspect (afterwash)                                  Man                   1.0000       480      3.13          3.0         3
                                                                                    Sub-total               4.3551                        15.0                  15


                                                                               GRAND TOTAL                 27.3668




MACHINE REQUIREMENT                                                                                    MANPOWER REQUIREMENT :
M/C TYPE              required        actual              more +                                                     Required   TOTAL
                        m/c                               less -                                                     sewing     TOTAL
SN/LS                   31                                                                             m/c optr        69        69
DN/LS 1/4"g              4                                                                             man optr        14        14
DN/LS 3/16"g             3                                                                                             83        83
DN CHAIN 1/4"g           5                                                                             indirect :
BAS 311                  2                                                                             roving qc
FLAT LOCK               2                                                                     bdl boy
OL 3T                   4                                                                     end line inspector
OL 5T                    -                                                                    prodn clerk
FEEDO                   7                                                                     pairer/service
WB                      2                                                                     janitor
HL M/C                  2
BH eyelet               1
BELTLOOP M/C            1                                                                     TOTAL
BT (42 stitch)          5
                        69     sewing m/c
POCKET CREASER          1
STEAM IRON              1
PKT INVERTER            1
TABLE                   11
                        14     non sewing m/c
Finishing :
STEAM IRON              3
SNAP M/C                3
INSPECTION TBL          9
                        15




OPERATION BREAKDOWN (8 HR OPTN, 480 MINS)
STYLE : echo unitd JEANS w/ hanged 1 pc wband w/ piping, w/ embroidery on back pkts
        w/ 5 double beltloops,w/ whiskers on front, w/ zipper,button/button hole for closure.
PO          :
QTY      :


                 OPTN OPTN                                                                                         qouta         CREWING               reqd
SECTION          SEQ.# CODE    OPERATION DESCRIPTION                      MACHINE                   SAM            8 hrs    @ 100%   required actual   m/c
PARTS
Zipper             1          Sew zipper to left fly                     DN/LS 3/16"g             0.2063            2,327     0.86      1               1
                   2          Serge left and right fly                      OL 3T                 0.1267            3,788     0.53    1.00              1
                   3          Attach binding to left and right fly      SN/LS w/ folder           0.2500            1,920     1.04    1.00              1
                                                                         SUB TOTAL                0.5830


Beltloops          4          Make beltloops and cut                     Beltloop m/c             0.1720            2,791     0.72      1               1
                                                                         SUB TOTAL


Waistband          5          Embroidery waistband                     Embroidery m/c                   -
                   6          Attach binding to waistband                   SN/LS                 0.2000            2,400     0.83      1               1
                                                                         SUB TOTAL                0.2000


Front parts        7          DN Hem coin pkt                             DN CHAIN                0.1500            3,200     0.63    1.00              1
                   8          Attach bearer to pkt lining                FLAT LOCK                0.4225            1,136     1.76    2.00              2
                   9          Attch coin pkt 4 sides                        DN/LS                 0.4500            1,067     1.88    2.00              2
                  10          Pocket bagging                                SN/LS                 0.2825            1,699     1.18    1.00              1
                  11          Trim/Invert pkt bag                    Man/table/pkt inverter       0.2007            2,392     0.84    1.00              1
                  12          Topst pkt bag                                 SN/LS                 0.3557            1,349     1.48    2.00              2
                                                                         SUB TOTAL                1.8614


Back parts        13          Serge back pocket parts                       OL 3T                 0.3000            1,600     1.25    1.00              1
                  14          Join back pocket (top and bottom)             SN/LS                 0.2800            1,714     1.17    1.00              1
                  15          Hem back pocket                             DN CHAIN                0.1980            2,424     0.83    1.00              1
                  16          press open seam back pkt                 steam iron press           0.2500            1,920     1.04    1.00              1
                  17          embroidery back pkt                       embroidery m/c                  -
                  18          sew zigzag back pkt                          BAS m/c                0.3200            1,500     1.33    2.00              2
                 19              Back pocket creasing                            Pocket Creaser          0.2540           1,890     1.06   1.00         1
                 20              inspect back pocket                            man/table/clipper        0.2500           1,920     1.04   1.00         1
                                                                               SUB TOTAL                 1.8520                            22.00        22


FRONT            21              Serge right front rise/sideseam                      OL 3T              0.3536           1,357     1.47   2.00         2
                 22              diagonal stitch on left panel                       SN/LS               0.1980           2,424     0.83   1.00         1
                 23              Attach pocketing to panel                           SN/LS               0.7385             650     3.08   3.00         3
                 24              Topstitch front pocket                              DN/LS               0.6602             727     2.75   3.00         3
                 25              Staynotch front pocket                              SN/LS               0.7751             619     3.23   3.00         3
                 26              Attach left fly and topstitch 1/4"                  SN/LS               0.6242             769     2.60   3.00         3
                 27              Outline "J"                                         SN/LS               0.3665           1,310     1.53   2.00         2
                 28              Topstitch "J" 1/4"                                  SN/LS               0.3000           1,600     1.25   2.00         2
                 29              Topst right Fly 1/8" gauge                       DN/LS 3/16"g           0.5714             840     2.38   3.00         3
                 30              Join Crotch (tapered,3/8"top,1/4"below)             SN/LS               0.4926             974     2.05   2.00         2
                 31              Bartack J Outline (2)                           BT(42 stitches)         0.1748           2,746     0.73   1.00         1
                 32              Trim and Inspect front                         man/table/clipper        0.5270             911     2.20   2.00         2
                                                                                    Sub-total            5.7819                            27.00        27


BACK             33              embroidery back panel                           embroidery m/c               -
                 34              Serge back panel sideseam                            OL 3T              0.2800           1,714     1.17   1.00         1
                 35              sew zigzag back panel                              BAS m/c              0.3000           1,600     1.25   2.00         2
                 36              Fell riser                                          FEEDO               0.4878             984     2.03   2.00         2
                 37              Fell seatseam                                       FEEDO               0.4584           1,047     1.91   2.00         2
                 38              Mark bk pkt placement (use colored pencil)     Man/table/pattern        0.3600           1,333     1.50   2.00         2
                 39              Service stitch wcare label/size lbl                 SN/LS               0.3285           1,461     1.37   2.00         2
                 40              SN attach back pocket (outer)                       SN/LS               1.0000             480     4.17   4.00         4
                 41              SN topstitch back pocket (inner)                    SN/LS               0.7300             658     3.04   3.00         3
                 42              Bartack bk pkt 4 pts                            BT(42 stitches)         0.2850           1,684     1.19   1.00         1
                 43              trim and inspect back                          man/table/clipper        0.4980             964     2.08   2.00         2
                                                                                    Sub-total            4.7277                            21.00        21


ASSEMBLY         44              Sew sideseam (1 needle)                      DN chain(1needle only)     0.7442             645     3.10   3.00         3
                 45              Turn and stack pants                               Man/table            0.2031           2,363     0.85   1.00         1
                 46              Topst Hipline                                       SN/LS               0.5640             851     2.35   3.00         3
                 47              Fell inseam                                         FEEDO               0.6274             765     2.61   3.00         3
                 48              Preset beltloops                                    SN/LS               0.7490             641     3.12   3.00         3
                 49              Set wband                                             WB                0.6800             706     2.83   3.00         3
                 50              Cut, rip & inspect waistband                   Man/table/scissor        0.3868           1,241     1.61   2.00         2
                 51              Finish band end                                     SN/LS               0.8633             556     3.60   4.00         4
                 52              Hem leg                                             HL m/c              0.7339             654     3.06   3.00         3
                 53              Attach 5 beltloops                              BT(42 stitches)         1.0000             480     4.17   4.00         4
                 54              Buttonhole eyelet (new m/c)                           BH                0.2020           2,376     0.84   1.00         1
                 55              Trim and inspect                               man/table/clipper        1.0800             444     4.50   5.00         5
                                                                                    Sub-total            7.8337                            35.00         35
                                                                              TOTAL SEWING              23.0117                     TOTAL MANPOWER :    105
                                                                                                                                   LESS: MANUAL/TABLE    18
                                                                                                                                     TOTAL MACHINE :     87




                 56              Pressing                                        steam iron press        1.1000             436     4.58      5.0       5
                 57              Attach button                                      snap m/c             0.1911           2,512     0.80   1.00         1
                 58              Attach rivets -6                                   snap m/c             0.5640             851     2.35   2.00         2
                 59              Trim (afterwash)                                     Man                1.5000             320     6.25      6.0       6
                 60              Inspect (afterwash)                                  Man                1.0000             480     4.17      4.0       4
                                                                                    Sub-total            4.3551                            18.0             18


                                                                               GRAND TOTAL              27.3668




MACHINE REQUIREMENT                                                                                 MANPOWER REQUIREMENT :
M/C TYPE              required        actual            more +                                                       Required     TOTAL
                        m/c                              less -                                                          sewing   TOTAL
SN/LS                   31                                                                          m/c optr              69       69
DN/LS 1/4"g              4                                                                          man optr              14       14
DN/LS 3/16"g             3                                                                                                83       83
DN CHAIN 1/4"g           5                                                                          indirect :
BAS 311                  2                                                                          roving qc
FLAT LOCK                2                                                                          bdl boy
OL 3T                    4                                                                          end line inspector
OL 5T                    -                                                                          prodn clerk
FEEDO                    7                                                                          pairer/service
WB                       2                                                                          janitor
HL M/C                   2
BH eyelet                1
BELTLOOP M/C             1                                                                          TOTAL
BT (42 stitch)           5
                        69        sewing m/c
POCKET CREASER           1
STEAM IRON               1
PKT INVERTER             1
TABLE                   11
                        14        non sewing m/c
Finishing :
STEAM IRON       3
SNAP M/C         3
INSPECTION TBL   9
                 15

								
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