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Fiat Linea Dualogic Owners Manual

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Fiat Linea Dualogic Owners Manual Powered By Docstoc
					This Supplement describes the main instructions for using the Dualogic mechanical gearbox with electronic control fitted on Fiat Linea.
Read this entire Supplement to make sure you know how to use the gearbox correctly. This will help you to perform the correct opera-
tions right from the start.
For all other information not contained herein, refer to the Owner Handbook this Supplement is attached to.
    CONTENTS
    DUALOGIC GEARBOX ....................................................................................................................................................................................                     3
    HOW TO MOVE OFF .......................................................................................................................................................................................                   3
    OPERATION .........................................................................................................................................................................................................       4
    WARNING LIGHTS AND MESSAGES ...........................................................................................................................................................                                  10
    TOWING THE CAR ...........................................................................................................................................................................................               13
    IF A FUSE BLOWS ...............................................................................................................................................................................................          13
    SERVICE SCHEDULE ..........................................................................................................................................................................................              14
    CHECKING OIL LEVEL ......................................................................................................................................................................................                14
    AIR CLEANER ......................................................................................................................................................................................................       14
    ENGINE CODES - BODYWORK VERSIONS ..............................................................................................................................................                                          15
    PERFORMANCE ..................................................................................................................................................................................................           15
    TRANSMISSION ..................................................................................................................................................................................................          16
    WEIGHTS ..............................................................................................................................................................................................................   17
    CAPACITIES ..........................................................................................................................................................................................................    18
    CO2 EMISSIONS ..................................................................................................................................................................................................         18
    FUEL CONSUMPTION ......................................................................................................................................................................................                  19




2
DUALOGIC GEARBOX                                                HOW TO MOVE OFF
The car is fitted with a mechanical gear-
box with electronic control called “Dua-                        MANUAL MODE
logic” that can work in two operating                           IMPORTANT To use the system proper-
modes: MANUAL and AUTO.                                         ly, you are recommended to press ped-
This gearbox consists of a conventional                         als with the right foot only.
mechanical transmission with gearshift                          ❒ Press the brake pedal.
lever A-fig. 1, to which an electronical-
ly-operated electrohydraulic device has     fig. 1   F0R0248m   ❒ Start the engine.
been added which controls automatically                         ❒ Move the gear lever to + (UP) fig. 1 to
the clutch and gear engagement.                                   engage the first gear (if the gear lever is
                                                                  at N or R just move the gear lever to
                                                                  central position) or to R fig. 2 to en-
                                                                  gage reverse.
                                                                ❒ Release the brake pedal and press the
                                                                  accelerator pedal.
                                                                ❒ When running move the gear lever to
                                                                  + (UP) fig. 1 for upshifting or to –
                                            fig. 2   F0R0249m     (DOWN) fig. 1 for downshifting.




                                                                                                                3
                                                OPERATION

                                                The gearbox can work in two operating
                                                modes:
                                                ❒ the first mode is manual (MANUAL):
                                                  the driver directly requests gearshift-
                                                  ing;
    fig. 3                           F0R0250m
                                                ❒ the second mode is automatic (AU-          fig. 4                                 F0R0251m

                                                  TO): the system directly decides when
    AUTOMATIC MODE                                shifting gears. With this operating log-   GEAR LEVER
                                                  ic it is possible to activate the ECO
    IMPORTANT To use the system proper-           (Economy) function to contain con-         The gear lever A-fig. 1 is located on the
    ly, you are recommended to press ped-         sumption by pressing button E-fig. 4       central console and it is of the floating
    als with the right foot only.                 set on the instrument panel. To shift      “multi-stable position” type, i.e.: it features
                                                  gears and to select the operating mode     three stable positions and three unstable
    ❒ Press the brake pedal.                                                                 ones.
                                                  (MANUAL or AUTO) use the gear
    ❒ Start the engine.                           lever with whatever speed.                 The three stable positions correspond to
    ❒ Move the gear lever to A/M                                                             neutral N-fig. 2, reverse R-fig. 2 and cen-
      fig. 3 to engage the automatic mode or                                                 tral position set between the unstable po-
      to R-fig. 2 to engage reverse.                                                         sitions UP (+) and DOWN (–) fig. 1.
    ❒ Release the brake pedal and press the                                                  Unstable positions (i.e.: positions aban-
      accelerator pedal.                                                                     doned as soon as the gear lever is released)
                                                                                             are the upshifting position UP (+), the
                                                                                             downshifting position DOWN (–) and the
                                                                                             automatic mode position (A/M) fig. 3.




4
To return to manual mode, set the gear         MANUAL OPERATION
lever back to A/M.                             (MANUAL)
With the car stationary and the key re-        In this operating mode, the decision to
moved, it is possible to shift the lever       change gear is left to the driver who de-
with/without the brake pedal pressed. The      cides the most appropriate moment.
system will perform no actuation when
shifting the lever and the gear engaged will   To change gears in MANUAL operating
be the one stored before removing the ig-      mode proceed as follows:
nition key.                                    ❒ move the gear lever to + (UP)
IMPORTANT With the engine running, any           fig. 1 to engage higher gear;                fig. 5                             F0R2011g


error between lever position and gear en-      or
gaged is indicated by a buzzer sounding un-
til restoring proper condition.                ❒ move the gear lever to – (DOWN)                       Do not rest your hand on the
                                                 fig. 1 to engage lower gear.                          gear lever when your are not
                                                                                                       shifting gears or if you are in
                                               When shifting gears it is not necessary to              Auto/Manual mode.
                                               release the accelerator pedal.
                                               The system will cut in preventing gearshift-
                                               ing if the request to change gear could im-    AUTOMATIC OPERATION
                                               pair regular operation of engine and trans-    (AUTO)
                                               mission.
                                                                                              For engaging/disengaging the automatic
                                               The system will warn the driver that the       operating mode (AUTO), move lever to
                                               required gear will not be engaged through      A/M fig. 3: automatic mode activation is
                                               the sound of the buzzer and a dedicated        indicated by message AUTO fig. 5 and
                                               message on the reconfigurable multifunc-       gear engaged on the reconfigurable multi-
                                               tion display (see paragraph “Warning           function display.
                                               lights and messages”).
                                               The system will shift gears automatically
                                               when the engine reaches idle rpm (e.g.:
                                               at slowing down).




                                                                                                                                            5
    With AUTO mode active, the system de-         Automatic operation                              ENGAGED GEAR DISPLAYING
    cides to change gear depending on car         (AUTO - ECO)
    speed, engine rpm and how the accelera-                                                        One second after turning the ignition key
    tor pedal is pressed. It is however possi-    The ECO function can be activated only           to MAR, the gear engaged and the last op-
    ble to change gears with the control lever    with automatic mode active.                      erating mode adopted (AUTO or
    without deactivating the automatic mode:                                                       MANUAL) will be displayed on the re-
                                                  To activate the ECO function press but-          configurable multifunction display:
    this function called “gear advice” suspends   ton E-fig. 4 located on the instrument
    the automatic mode for the time required      panel. After activating this function, the re-   N = neutral;
    to change gear.                               configurable multifunction display shows         1 = first gear;
                                                  the gear engaged and words AUTO and
                                                  E (see next paragraph).                          2 = second gear;
              Do not rest your hand on the        With ECO function active the system will         3 = third gear;
              gear lever when your are not        select the most suitable gear (according to
                                                  car speed, engine rpm and how the accel-         4 = fourth gear;
              shifting gears or if you are in
              Auto/Manual mode.                   erator pedal is pressed) to save as much         5 = fifth gear;
                                                  fuel as possible.
                                                                                                   6 = sixth gear (Multijet version);
                                                  If necessary (e.g.: overtaking), after press-
                                                  ing the accelerator pedal fully down, the        R = reverse.
                                                  system will change gears in order to pro-
                                                  vide suitable torque and power for accel-
                                                  eration (this will take place in automatic
                                                  mode regardless of ECO function con-
                                                  dition, ON or OFF).




6
                                                STARTING THE ENGINE                            IMPORTANT When trying to start the
                                                                                               engine with gearbox not in neutral (any
                                                The engine can be started either with a        gearshift lever position other than N) and
                                                gear engaged or in neutral (N); with gear      without pressing the brake pedal, the re-
                                                engaged always press the brake pedal first.    configurable multifunction display will
                                                Before starting the engine, you are rec-       show a dedicated message (see paragraph
                                                ommended to set the gear lever to neu-         “Warning lights and messages”). In this
                                                tral (N).                                      event, to start the engine just repeat op-
                                                                                               eration keeping the brake pedal pressed.
                                                After starting:
fig. 6                               F0R2012g                                                  IMPORTANT if the start request is carried
                                                ❒ the gearbox sets to neutral (N) auto-        out with gearbox in failure condition, per-
                                                  matically                                    form the “Delayed start” procedure (see
If the ECO function is on, the reconfig-                                                       as well related messages): keeping the key
urable multifunction display will show E        ❒ lever keeps the same position it had be-
                                                  fore starting                                in AVV position for at least 7 seconds, with
(Economy) next to the gear engaged                                                             the brake pressed, the engine starts. The
fig. 6.                                         ❒ the reconfigurable multifunction display     system remains in recovery situation (max
IMPORTANT If after 10 seconds (with ig-           shows (N) and a buzzer will indicate if      allowed gear: 3rd, AUTO not available).
nition key to MAR) the display does not           the lever position and the gear engaged      If the engine does not start, refer to the
show the gear engaged, turn the ignition          are not matching                             Fiat Dealership.
key to STOP and wait for the display to         ❒ gears that can be engaged are: 1st, 2nd or   IMPORTANT Opening the driver’s door
turn off, then repeat system switch on. If        reverse gear (R), with brake pedal           will make the system activate the hydraulic
the fault persists, contact Fiat Dealership.      pressed.                                     section in order to prepare it for next en-
                                                                                               gine starting.



                                                                                                         If the engine fails to start with
                                                                                                         the gear engaged, the driver
                                                                                                         is informed of the potential-
                                                                                                         ly dangerous situation due to
                                                                                               the fact that the gearbox is in neutral
                                                                                               by the buzzer.




                                                                                                                                              7
    MOVING OFF                                   Starting in 2d gear                           BUZZER INDICATIONS
    THE CAR                                      ❒ press the brake pedal;                      Due to safety reasons, the buzzer is acti-
    The engine can be started either with 1st,   ❒ with lever in (N) or (R) fig. 2 move the
                                                                                               vated when the car is parked with the
    2nd (recommended on poor grip roads), or       lever to central position and then to +
                                                                                               gearbox in neutral (N) (signal that can be
    reverse (R) gear.                                                                          noted turning the ignition key to STOP);
                                                   (UP) fig. 1;
                                                                                               With the car stationary, the engine run-
    Starting in 1st gear                         ❒ with lever in central position yet, move    ning and gear (1st), (2nd) or (R) engaged,
                                                   the lever twice to + (UP) fig.1;            the system activates the buzzer and au-
    ❒ press the brake pedal;
                                                 ❒ release the brake pedal and press the       tomatically shifts to neutral (N) when:
    ❒ with lever in (N) or (R) move the lever      accelerator.
      to central position;                                                                     ❒ no action is made on the accelerator
                                                                                                 and/or brake pedals for at least 3 min-
    ❒ with lever in central position yet, move   Starting in reverse (R)                         utes;
      the lever to + (UP) fig. 1;                ❒ press the brake pedal;                      ❒ the brake is pressed for over 10 min-
    ❒ release the brake pedal and press the      IMPORTANT If the car is moving, reverse         utes;
      accelerator (pressing the accelerator
      pedal quickly flat out and deactivating
                                                 will be engaged if, within 1.5 seconds from   ❒ the driver’s door is opened and the ac-
                                                 the request of engaging reverse the car         celerator and brake are not touched for
      the ASR (if any) with the relevant but-    speed is lower than 3 km/h: if the request
      ton on the dashboard, will obtain a                                                        at least 1.5 seconds;
                                                 is not effected, the system will keep the
      “brilliant” start).                        gear engaged, or if the car speed slows       ❒ a gearbox failure has been detected.
                                                 down below 10 km/h the system will set
                                                 the gearbox to neutral (N); the manoeu-
                                                 vre shall therefore be repeated.
                                                 ❒ move the lever to (R) fig. 2;
                                                 ❒ release the brake pedal and press the
                                                   accelerator.




8
PARKING THE CAR                                  IMPORTANT NOTES                               ❒ though highly inadvisable, if when trav-
                                                                                                 elling downhill for some unexpected
To park the car safely it is absolutely nec-     ❒ With the car stopped and a gear en-           reason the car is set to neutral (N),
essary to press the brake pedal and to en-         gaged always keep the brake pedal             when the engagement of a gear is re-
gage first gear or reverse (R) and also the        pressed until deciding to move off, then      quested, the system automatically en-
hand brake if the car is on a slope; it is al-     release the brake pedal and accelerate        gages the best gear in relation to the
so absolutely necessary to wait for the re-        gradually;                                    speed of the car to allow the correct
configurable multifunction display show-
ing the gear engaged to go off before re-        ❒ during prolonged halts with the engine        transmission of torque to the wheels;
leasing the brake pedal.                           running it is advisable to keep the gear-   ❒ when needed, with the engine off you
                                                   box in neutral (N);                           can change gear with the key on MAR
IMPORTANT NEVER leave the car with
gearbox in neutral (N).                          ❒ to safeguard clutch efficiency do not use     and the brake pedal depressed. In this
                                                   the accelerator to keep the car still         case the instructions required to change
                                                   (e.g.: when the car is parked facing up-      the gear letting at least 5 seconds pass
                                                   hill) since clutch overheating could dam-     between one gear shift and the other, in
                                                   age it. Use the brake pedal and press         order to preserve proper operation of
                                                   the accelerator pedal only when decid-        the hydraulic system and of the pump
                                                   ing to move off;                              in particular;
                                                 ❒ use second gear only when more con-         ❒ pressing the accelerator pedal quickly
                                                   trol is needed for moving off manoeu-         flat out and deactivating the ASR, if any,
                                                   vres with poor grip;                          will obtain a “brilliant” start;
                                                 ❒ if, in reverse gear (R), first gear is to   ❒ when starting uphill, if you gradually, yet
                                                   be engaged or vice versa, shift gear on-      steadily, accelerate just after releasing
                                                   ly when the car is stopped completely         the handbrake or the brake pedal, the
                                                   and with the brake pedal pressed;             engine is able to increase the number
                                                                                                 of revs providing more traction to the
                                                                                                 wheels to cope with steep slopes.




                                                                                                                                               9
     WARNING LIGHTS                               REDUCE GEARS                                  MANUAL MODE NOT
                                                                                                AVAILABLE
     AND MESSAGES                                 Warning light comes on (together with
                                                  the message on the reconfigurable multi-      The message on the reconfigurable mul-
                                                  function display) to warn the driver of the   tifunction display comes on when, with en-
                “DUALOGIC”                        incorrect use of the gearbox.                 gine on, the MANUAL mode cannot be
      t         TRANSMISSION
                FAILURE (red)
                                                  In this event, the system could automati-
                                                  cally activate system protection proce-
                                                                                                selected.

             Turning the ignition key to MAR      dure.
     the warning light shall come on, but it                                                              If the message on the recon-
     should go off a few seconds after.                                                                   figurable multifunction dis-
     The warning light comes on flashing on the            If the warning light continues                 play continues to stay on,
     cluster (together with the message on the             to stay on (together with the                  contact Fiat Dealership.
     reconfigurable multifunction display and              message on the reconfig-
     the buzzer) to indicate a gearbox failure.            urable multifunction display),
                                                  contact Fiat Dealership.

               In the case of a gearbox
               fault, contact Fiat Dealer-
               ship as soon as possible to
               have the system checked.




10
AUTOMATIC MODE NOT                           CLUTCH OVERTEMPERATURE                       PUSH BRAKE PEDAL - DELAYED
AVAILABLE                                    The message on the reconfigurable mul-       STARTUP
The message on the reconfigurable mul-       tifunction display comes on together with    Messages are displayed in turns and in se-
tifunction display comes on when, with en-   the buzzer to indicate clutch overheating.   quence on the reconfigurable multifunc-
gine on, the AUTO mode cannot be se-         In this event, reduce gears and stop the     tion display, together with the buzzer to
lected.                                      car (turning the engine off) until regular   indicate brake pedal failure when trying to
                                             operating conditions are restored.           start the engine.
                                                                                          In this condition, keep the key in AVV po-
                                                                                          sition for at least 6 seconds, with the brake
         If the message on the recon-                                                     pressed: the engine starts. The system is
         figurable multifunction dis-                 If the message on the recon-        in recovery condition (max allowed gear:
         play continues to stay on,                   figurable multifunction dis-        3rd).
         contact Fiat Dealership.                     play continues to stay on,
                                                      contact Fiat Dealership.            IMPORTANT Messages are displayed on-
                                                                                          ly if at startup a gear other than neutral
                                                                                          (N) is engaged.

                                                       To safeguard clutch efficien-
                                                       cy do not use the accelerator
                                                       to keep the car still (e.g.:                 If messages on the reconfig-
                                                       when the car is parked facing                urable multifunction display
                                             uphill) since clutch overheating could                 continue to stay on, contact
                                             damage it. Use the brake pedal and                     Fiat Dealership.
                                             press the accelerator pedal only when
                                             deciding to move off.




                                                                                                                                          11
     GEAR NOT AVAILABLE                              OPERATION NOT ALLOWED                          SET TO NEUTRAL N
     The message on the reconfigurable mul-          The message on the reconfigurable mul-         The message on the reconfigurable mul-
     tifunction display comes on together with       tifunction display comes on together with      tifunction display comes on together with
     the buzzer in the following cases:              the buzzer when the system refuses the         the buzzer to warn the driver that neutral
                                                     request to change gear since certain in-       shall be engaged.
     ❒ system failure inhibiting gear shifting;      dispensable conditions are lacking.
                                                                                                    Engaging neutral (N), displayed message
     or                                                                                             shall turn off.
     ❒ system failure allowing to engage only        PUSH BRAKE PEDAL - REPEAT
       first gear (1), second gear (2), third gear   OPERATION
       (3) or reverse (R).                           The message on the reconfigurable mul-
                                                     tifunction display comes on, in certain cas-             If the message on the recon-
                                                     es with the buzzer when under certain                    figurable multifunction dis-
                                                     conditions, due to safety reasons, you try               play continues to stay on,
               If the message on the recon-          to change gears without pressing the                     contact Fiat Dealership.
               figurable multifunction dis-          brake pedal.
               play continues to stay on,
               contact Fiat Dealership.

                                                               If the message on the recon-
                                                               figurable multifunction dis-
                                                               play continues to stay on,
                                                               contact Fiat Dealership.




12
TOWING THE CAR                               IF A FUSE BLOWS
Make sure that the gearbox is in neutral     For fuse location see pictures in paragraph “If a fuse blows” in section “In an emergency”
(N) (checking that the car moves if          in the Owner Handbook.
pushed) and tow as for a car with tradi-
tional mechanical gearbox (see Owner
Handbook).
Should it be impossible to set to neutral,                                                                 FUSE          AMPERE
do not tow the car and contact Fiat          Dualogic gear control power unit and gear lever
Dealership.                                  selector (fuel supply and key)                                 20               30
                                             Dualogic gearbox fuse box (power supply + key)                 16              7,5




                                                                                                                                          13
     SERVICE SCHEDULE

                                                                                           1.3 Multijet 90 HP

     Check the transmission                                                                       Every
     control oil level                                                                          30.000 km
     Check level for the clutch                                                                   Every
     actuation hydraulic system                                                                 30.000 km
     Replace oil for the clutch                                                                   Every
     actuation hydraulic system                                                        60.000 km (or every 2 years)



     CHECKING OIL LEVEL

     DUALOGIC GEARBOX HYDRAULIC SYSTEM OIL
     For the transmission control oil level check and for clutch actuation system oil check/replacement get in touch only with the Fiat
     Dealerships.

                      WARNING               Waste gearbox oil contains dangerous substances for the environment. For chang-
                                            ing the oil we advise contacting Fiat Dealerships who are equipped for disposing
               of used oil respecting nature and the law.




     AIR CLEANER
     To have the air cleaner replaced contact Fiat Dealership.


14
ENGINE CODES - BODYWORK VERSIONS


Version                                        Engine code   Body version

1.3 Multijet 90 HP                              199A3000     323AXB11 02




PERFORMANCE
Top speed after initial car use is 170 km/h.




                                                                            15
     TRANSMISSION

                                     1.3 Multijet 90HP

     Gearbox with   Six forward gears and reverse electrohydraulic system
                                   with electronic control


     Clutch             Single-disk, dry with electric-hydraulic control


     Drive                                   Front




16
WEIGHTS
Pesi (kg)                                                                                   1.3 Multijet 90CV
Kerb weight
(including fuel, space-saver spare
wheel, tools and accessories):                                                                   1205

Payload (*)
including the driver:                                                                             500
Maximum admitted loads (**)
– front axle:                                                                                    1000
– rear axle:                                                                                      900
– total:                                                                                         1705
Towable loads:
– trailer with brakes:                                                                           1200
– trailer without brakes:                                                                         500
Maximum load on roof:                                                                              75
Maximum load on tow hitch:                                                                         70
(*) If special equipment is fitted (tow hitch, etc.) the unladen car weight increases thus reducing the specified payload.
(**) Loads not to be exceeded. It is the driver’s responsibility to place goods in the boot and/or on the loading surface in accor-
     dance with the maximum permissible loads.




                                                                                                                                      17
     CAPACITIES
                                                             1.3 Multijet 90HP
                                                                                             Specified fuels
                                                          litres                 kg      Recommended products

     Dualogic gearbox                                     0,505              0,43     TUTELA CAR CS SPEED -
     hydraulic system                                                                 Special oil with “ATF DEXRON III”
                                                                                      additive

     Clutch hydraulic system                              0,038             0,040     TUTELA TOP4
                                                                                      Synthetic fluid FMVSS no. 116
                                                                                      DOT 4, ISO 4925 SAE J1704,
                                                                                      CUNA NC 956- 01



     CO2 EMISSIONS

     CO2 emissions according to 199/100/EC Directive (gr x 100 km).
     CO2 emission value referred to combined consumption is 123 (gr x 100 km).




18
FUEL CONSUMPTION
Fuel consumption according to 1999/100/EC Directive   Urban   Extra-urban   Combined
(litres x 100 km)

1.3 Multijet 90 HP                                     6,1        3,9         4,7

Consumption in AUTO-ECO logic.




                                                                                       19
                  Fiat Group Automobiles S.p.A.
Servizi al Cliente - Assistenza Tecnica - Ingegneria Assistenziale
 Largo Senatore G. Agnelli, 5 - 10040 Volvera - Torino (Italia)
            Print n° 603.83.772 - 07/2007 - 1st Edition

				
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