APQP matrix

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					Supplier APQP Requirements Matrix                                                                                                                                                                                                                                Latest Revision Date
      MY/Program:                                                                         Actual" status symbol                               O item meets target (Shift + letter "o" key)
     Supplier Name:                                                                       key:                                                D item does not meet target; plans exist; low risk (Shift + "d" key)
     Part Number(s)                                                                                                                        C item does not meet target with high risk (Shift + "c" key)
          Part Name:                                                                                                                     N/A not applicable
   Risk Assessment:                                                                                                            note:   D & C these items to be included on gap analysis sheet with actions
  Supplier Champion:
        phone/e-mail

                                                                                                                  Magna Mirrors Program Management Process (PMP) Stage
                                             MSR 4.1- date xx/yy/zz                                MSR 4.2- date xx/yy/zz          MSR 4.3 - date xx/yy/zz      MSR 4.4 - date xx/yy/zz                                                                              MSR 5 - date xx/yy/zz
                                       Material Required Date                     Qty         Material Required Date                    Qty          Material Required Date                      Qty         Material Required Date                Qty         Material Required Date                  Qty
                                                                                                                                                                                                                                                                            Per Releases
         APQP Elements                              Target                       Actual                   Target                       Actual                    Target                         Actual                   Target                   Actual                   Target                     Actual
                                  Preliminary DFMEA created for supplier                  DFMEA reviewed and signed for                         DFMEA updated to current design level                    DFMEA updated to current design level
                                  responsible components or supplier has                  supplier responsible components or
                                  reviewed Magna Mirrors (MM) DFMEA.                      supplier has reviewed MM DFMEA.
                                  High RPN’s have action plans with timing
                                                                                          High RPNs have action plans with
                                                                                          timing that meets tool kick-off date.
1. Design FMEA
                                  Initial design review complete with                     100% design concerns addressed. AIAG                  Design changes reviewed and 100%                         Design changes reviewed and 100%                  Design changes reviewed and 100%
                                  supplier and MM per AIAG A-2 or                         A-2 checklist or equivalent complete and              acceptable                                               acceptable                                        acceptable
2. Design Review)                 equivalent                                              open issues resolved
                                  Agreement with MM on performance and                    Prototype testing and measurement is                  All DV testing to specifications is initiated            All DV testing complete. Test results
                                  functional validation plan; Identify key                100% complete.                                        per plan                                                 confirm product meets all requirements
                                  dimensional characteristics for layout on
3. Design Verification Plan       prototypes
                                  Major program elements are documented                   Major program elements are                            Major program elements are documented                    Major program elements are documented
                                  to meet the program deliverables.                       documented to meet the program                        to meet the program deliverables.                        to meet the program deliverables.
4. Master Timing Plan                                                                     deliverables.
                                  Tool lead time/maker concept                            Tool maker and lead time fixed w/                     Tool tryout complete and problems                        Tool at current design release level
                                  gauge and fixture design concepts                       schedule                                              identified                                               tooling issues 100% resolved
                                  Capacity study complete                                 Gauge plan complete and approved by                   Gauges complete and verified                             Machine/fixture issues 100% resolved
                                  Supplier manufacturing facility identified              MM                                                    Machine/fixtures complete and problems                   Maintenance PM implemented
                                                                                          Machine/fixture plan complete and                     identified with countermeasures                          Set up instructions/process parameters
                                                                                          approved                                              AIAG checklist A-5 or equivalent initiated               100%
                                                                                                                                                and open issues identified.                              Facility 100% ready per A-5.
5. Facilities, Tool and Gauges
                                  Control plan contains DV test plan                      Prototype build issues fed back into pre-
                                  elements and prototype layout                           launch control plan.
6. Prototype Build Control Plan   requirements
                                  Prototype build requirements are                        prototype parts delivered on time at
                                  documented and agreed with MM                           quality level expected. Build issues have
7. Prototype Builds               (quantity, dates, lead time)                            been addressed.
                                  Surrogate test data submitted to MM                     DV failures were addressed in the
                                  Engineering and QA if available                         DFMEA and corrective actions
                                                                                          incorporated into the design.
                                                                                          DVP&R includes requirements form
8. Design Verification Testing                                                            all pertinent specifications
                                  preliminary list of critical characteristics            layout information complete, process
                                  identified and agreed with MM                           capability known and can meet drawing
9. Prototype Part Layout and      Surrogate capability data reviewed with                 tolerances or actions in place to resolve
                                  MM Engineering
MMS/MMC Ppk
                                  CAD data reviewed for feasibility issues                Drawings and specifications released and              100% design change implemented                           100% design change implemented                    100% design change implemented
                                  and submitted to MM.                                    verified against CAD data
                                                                                          Drawings contain appropriate material
                                                                                          and performance requirements
                                                                                          Drawings contain critical and safety
10. Drawings and Specifications                                                           characteristics

11. Team Feasibility              Team Feasibility Commitment has been                    Signed off to current design level                    Signed off to current design level                       Signed off to current design level                Signed off to current design level
                                  reviewed by team and signed off as
Commitment                        approved
                                                                                          Initial process flow is complete; used to             Process Flow complete and AIAG A-6                       Process Flow complete and AIAG A-6 or             Process Flow complete and AIAG A-6
                                                                                          develop PFMEA and Control Plan. AIAG                  checklist or equivalent complete with no                 equivalent checklist complete with no             checklist or equivalent complete with no
12. Manufacturing Process Flow                                                            checklist A-6 or equivalent initiated and             open issues. Launch containment is                       open issues                                       open issues
                                                                                          open issues identified with actions                   addressed in flow.
Chart
                                                                              PFMEA reviewed with Magna Mirrors and         PFMEA complete and approved by               PFMEA complete and approved by               PFMEA complete and approved by
                                                                              signed. High RPNs have action plans           Magna Mirrors. AIAG checklist A-7 or         Magna Mirrors. AIAG checklist A-7 or         Magna Mirrors. AIAG checklist A-7
                                                                              with timing. AIAG checklist A-7 or            equivalent complete with no open issues.     equivalent complete with no open issues.     complete with no open issues. PFMEA
                                                                              equivalent has been initiated and open        Packaging, labeling and shipping are         PFMEA updated based on PPAP and              updated based on early production runs.
                                                                              issues identified.                            included in analysis.                        early production runs. High RPN and high     High RPN and high severity failures have
                                                                                                                                                                         severity failures have action plans          action plans completed.
                                                                                                                                                                         completed.
13. Process FMEA
                                    Plan for measurement of prototype parts   Gauge R&R complete for prototype as           Gauge R&R complete with actual               Gauges and instructions updated to
                                    exists and agreed with MM.                agreed in phase 4.1. Concerns with            operators. R&R over 10% has action           current design level. Gauge R&R
                                    Requirements for Gauge R&R agreed         measurement system addressed in               plans to address or Magna Mirrors            complete with actual operators. R&R
                                    with MM                                   production gauge or fixture design.           approval. Gauge instructions exist. A        10% or Magna Mirrors approval. Gauge
14. Measurement Systems                                                                                                     plan exists for gauge correlation study      correlation study complete and
                                                                                                                            with MM incoming inspection.                 acceptable.
Evaluation
                                                                                                                            Pre-launch control plan complete and         Controls listed in pre-launch control plan
                                                                                                                            approved by MM. Launch containment is        have been audited and open issues
                                                                                                                            documented in plan. AIAG checklist A-8       identified with actions and timing.
                                                                                                                            or equivalent is complete with no open
15. Pre-launch Control Plan                                                                                                 issues.
                                                                                                                            Production ramp-up plan defined to           Production schedules fixed in MRP            No delivery issues during SOP
                                                                                                                            support Magna Mirrors pre-production         systems including raw material and
                                                                                                                            and production requirements                  component releases to support Magna
16. Production Ramp-up                                                                                                                                                   Mirrors requirements. Requirements for
                                                                                                                                                                         MMSC are agreed with MM
Schedule
                                    Prototype packaging concept approved      Production packaging plan reviewed with       Packaging design complete and reviewed       Testing complete with no open issues.        No labeling or packaging issues during
17. Packaging Specifications        with MM                                   MM                                            with MM. Testing plan established            Packaging Declaration submitted and          SOP
(PKG Declaration)                                                                                                                                                        approved by MM.
                                                                                                                                                                         Production control plan complete and         Process audit complete to control plan to
                                                                                                                                                                         approved by MM. Launch containment is        confirm effective implementation.
                                                                                                                                                                         documented in plan. AIAG checklist A-8
                                                                                                                                                                         or equivalent is complete with no open
18. Production Control Plan                                                                                                                                              issues.
                                                                                                                            Plans exist for production trial run with    Trial run complete with production
                                                                                                                            trained operators and production             process, tooling and equipment.
                                                                                                                            process. AIAG checklist A-4 or               Problems identified and corrective
                                                                                                                            equivalent updated.                          actions complete. Scrap rate and cycle
                                                                                                                            Scrap rate and cycle time objectives vs.     time 100% to plan.
19. Production Trial Run                                                                                                    plan understood with action plans.
                                                                                                                            Part layout requirements agreed with MM -    Part layout complete and parts match MM
                                                                                                                            number of pieces, dimensions, etc. Plans     drawing. Dimensional results approved
20. Production Part Layout                                                                                                  exist to complete on-time.                   by MM.
                                    A launch readiness review has been        A launch readiness review has been            A launch readiness review has been           A Run-at-Rate has been completed and         Open issues from the Run-at-Rate have
                                    conducted with MM to review status of     conducted with MM to review status of         conducted with MM to review status of        open issues affecting SOP have               been resolved
                                    program and deliverables listed above     program and deliverables listed above.        program and deliverables listed above.       adequate plans to meet program timing.
21. Launch Readiness Review                                                   AIAG checklist A-4or equivalent initiated     AIAG checklist A-4 or equivalent initiated
                                                                              and open issues identified with actions       and open issues identified with actions
Meeting                                                                       and timing.                                   and timing.
                                                                                                                            A plan exists for completing PpK studies     PpK studies complete and meet PPAP
                                                                                                                            in support of PPAP                           requirements. Containment plans are in
                                                                                                                                                                         place and documented on the control
22. Preliminary Process                                                                                                                                                  plan for PpK < 1.67 or unstable
Capability Study                                                                                                                                                         processes.
                                                                              A test plan exists for PV testing including   Testing per plan. Plan updated to current    Testing to all material and performance
                                                                              specifications, tests, sample size,           design level                                 specifications is complete and product
23. Production Validation Testing                                             requirements, and test facility                                                            meets requirements
                                                                                                                            Boundary sample plan reviewed with MM        Boundary samples agreed and signed off
                                                                                                                            SQA                                          by MM
24. Boundary Samples
25. Production Part Approval                                                                                                Requirement for Appearance Approval          PPAP status full approval                    PPAP status full approval
                                                                                                                            (AAR) is agreed with MM. AAR is
(PPAP)                                                                                                                      complete if applicable.
                                                                                                                                                                         Production shipping schedules                No critical delivery occurrences or
                                                                                                                                                                         established to support MM requirements       paperwork errors
26. Production Part Delivery at                                                                                                                                          Delivery and frequency method agreed
                                                                                                                                                                         with MM
MRD
                                                                              Design has been reviewed for                  IMDS complete. 'Received' number has         IMDS complete to current design level.
27. IMDS Data Entered into                                                    compliance to ELV requirements.               been provided to MM                          'Received' number has been provided to
                                                                              Concerns have been reviewed with MM                                                        MM
System                                                                        Engineering.


     Supplier Management
           Approval
* Overall program rating -
GREEN, YELLOW or RED

* Project Manager


* Top Management
      Program Name:              0
          Champion:              0                                                                                                                                        Worksheet Revision Date:

             Key to "Status" symbols:     "O" = item meets target (Shift + letter o);   "D" = item does not meet target; plans exist; low risk (Shift + d);    "C" = item does not meet target with high risk (Shift + c)
     MSR                                                                                                                                                                                                                          Current
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posted:5/1/2012
language:French
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