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					                                             Map 12 - Recycling


Map                                     Node                    Occupation
01  Receiving, storage, dispatch &      01   Purchasing manager
    logistics
01                                      02    Logistics managers
01                                      03    Storeman
01                                      04    Receiving clerk
01                                      05    Picker
01                                      05    In-mould label clerk
01                                      06    Forklift operator
01                                      06    Crane driver
01                                      06    Tow motor driver
01                                      07    Wand scanner
01                                      07    Scale operator
01                                      08    Truck driver
01                                      08    Truck driver's assistant
02  Mould and tooling manufacture,      01    Engineering manager
    repair and maintenance

02                                      01    Toolroom manager
02                                      02    Engineering analyst
02                                      02    Industrial designer
02                                      02    Product designer
02                                      02    Cost estimator
02                                      02    Toolroom supervisor/foreman
02                                      01    Toolroom manager
02                                      04    Toolmaker
02                                      04    Electrician
02                                      04    Pattern maker
02                                      05    Draftsperson
02                                      06    CAD/CAM programmers
02                                      07    Milling /turning operators
02                                      07    EDM / Sparking operators
02                                      07    Polishers
02                                      07    Tool maker’s assistant
02                                      08    Heat treatment operator
03    Printing, decorating, labelling   01    Printing manager
03                                      02    Artwork controller
03                                      03    Printing foreman
03                                      03    Trade printer
                                              Setter (printing) Query this - same as trade printer?
03                                      04    Quality controller (printing)
03                                      05    Graphic designer
03                                      06    Screen maker
03                                      06    Plate maker
03                                      07    Ink mixer
03                                      08    Printing machine minder
03                                      08    Printing machine minder's assistant
03                                      09    Finishing equipment operator



MerSeta Plastics Chamber Workshops                 Master                                             4/24/2012 Pg 1
                                          Map 12 - Recycling


04    Quality Management             01   Quality assurance manager
04                                   01   Quality assurance supervisor
04                                   01   Quality assurance internal auditor
04                                   02   Laboratory supervisor
04                                   03   Quality inspector
04                                   03   Quality viewer/checker
04                                   04   Laboratory assistant
05    Polymer compounding            01   Compounding manager/production manager
05                                   02   Chemist
05    214502                         02   Plastics technologist
05                                   02   Cost estimator
05                                   03   Compounding supervisor
05                                   04   Material mixer
05                                   05   Compounding operator
05                                   06   Packing assistant
06    Packaging conversion           01   Operations manager
06                                   01   Production manager
06                                   01   Production planner
06                                   02   Production supervisor
06    311904                         02   Process technician
06                                   02   Machine setter
06                                   02   Mould changer
06                                   03   Finishing supervisor
06                                   04   Raw material mixer
06    714204                         05   Production operator/packer
06                                   05   Hopper loader
06                                   06   Finishing equipment operator
06                                   06   Barcode labeller
06                                   06   Palletiser
06                                   07   Granulator operator
07    Engineering conversion         01   Production manager
07                                   02   Production supervisor
07                                   02   Machine setter
07                                   03   Assembly supervisor
07                                   04   Finishing supervisor
07                                   05   Raw material mixer
07    714204                         06   Production operator/packer
07                                   06   Packer
07                                   07   Assembly worker
07                                   08   Finishing equipment operator
07                                   09   Granulator operator
08    Industrial Rubber conversion   01   Production manager
08                                   02   Production supervisor
08                                   02   Machine setter
08                                   03   Assembly supervisor
08                                   04   Finishing supervisor
08    714101                         05   Raw material mixer
08    714101                         06   Production operator/packer



MerSeta Plastics Chamber Workshops             Master                              4/24/2012 Pg 2
                                          Map 12 - Recycling


08                                   06   Packer
08                                   07   Assembly worker
08                                   08   Finishing equipment operator
08                                   09   Granulator operator
09    Polymer composites             01   Production manager
09                                   02   Workshop supervisor
09                                   03   Inspector - Pressure Vessels
09                                   03   Competent Person
09                                   03   Third Party Inspector
09                                   04   Laminator
09                                   05   Material/glass cutter
09                                   05   Resin batcher
09                                   05   Polisher/ Release agent applicator
09                                   05   Mould repairer
09                                   05   Gel Coater
09                                   06   Finishing worker
09                                   06   Polisher
09                                   06   Grinder
09                                   06   Fairer
09                                   06   Spray painter
09                                   07   Assembly worker
10    Thermoplastic Fabrication      01   Production manager
10                                   02   Workshop supervisor
10                                   03   Inspector Pressure Vessels
10                                   03   Competent Person
10                                   03   Third Party Inspector
10                                   04   Welder
10                                   05   Finishing worker
10                                   06   Assembly worker
11    Installation, Repair and       01   Construction supervisor
      maintenance
11                                   03   Fitter
11                                   03   Engineering technician
11                                   03   Laminator
11                                   03   Welder
11                                   03   QC inspector
12    Recycling                      01   Production manager
12                                   02   Collection agent
12                                   02   Collector
12                                   02   Sorter/segregator
12                                   03   Production supervisor
12                                   04   Shredder operator
12                                   04   Washer operator
12                                   04   Dryer operator operators
12                                   05   Extrusion operator
12                                   05   Packer




MerSeta Plastics Chamber Workshops             Master                          4/24/2012 Pg 3
                                                                      Receiving, dispatch, logistics




                   Node                                   Occupation                                                 Skills
            132401 01      Purchasing manager
Alternative Titles         Sales and sourcing manager; Procurement manager;
Product or Service         Required inputs acquired and supplied as needed
Task 1                     Manages relationships with suppliers (PSL)                                  Networking
Task 2                     Ensures a continuous supply of the right quality of raw/recycled material   Negotiating

Task 3                     Ensures delivery dates - production requirements                            Reporting
Task 4                     Manages budgets
Task 5                     Report
Task 6                     Legal contracts
            132402 02      Logistics manager
Alternative Titles
Product or Service         Materials and consumables received in line with production needs;
                           Finished goods dispatched to customers as needed
Task 1                     Co-ordinates transport
Task 2                     Manages logistics personnel and logistics systems
Task 3                     Liaises with other departments, establishes needs and maintains adequate
                           levels of stock
Task 4
332302                   2 Buyer
Alternative Titles         Procurement clerk, purchasing officer
Product or Service         Materials, products and consumables received, stored and dispatched

Task 1                     Clears whatever has been received and distributes accordingly
Task 2                     Keeps check of all material stored for production
Task 3
Task 4
            833402 03      Storeman
Alternative Titles         In-mould label clerk
Product or Service         Materials, products and consumables received, stored and dispatched




MerSETA Plastics Chamber Workshops                                               Map01                                        4/24/2012 Pg. 4
                                                                       Receiving, dispatch, logistics




                     Node                                 Occupation                                    Skills
Task 1                      Clears whatever has been received and distributes accordingly
Task 2                      Keeps check of all material stored for production
Task 3
Task 4
432102               04     Receiving clerk
Alternative Titles
Product or Service
Task 1                      Verifies and maintains records of incoming goods and materials
Task 2                      Receives goods
Task 3                      Issues goods receiving notes
Task 4                      Keeps check of all material stored for production
Task 5                      Maintains stock records
            432102   04     Raw material controller
Alternative Titles
Product or Service          Co-ordinates the flow of materials to production
Task 1                      Receives, checks raw materials
Task 2                      Allocates raw materials to machines
Task 3                      Calculates material requirements
Task 4                      Monitors and reconciles usage
Task 5                      Orders and takes stock
Task 6
            734301   06     Crane driver
Alternative Titles
Product or Service          Heavy items moved and placed where required
Task 1                      Operates a crane to move heavy items around the factory
Task 2
Task 3
Task 4
            734402   06     Forklift operator
Alternative Titles




MerSETA Plastics Chamber Workshops                                                Map01                          4/24/2012 Pg. 5
                                                                      Receiving, dispatch, logistics




                     Node                                 Occupation                                   Skills
Product or Service          Materials, moulds and products moved to where they are required

Task 1                      Operates mobile to transport moulds and quantities of materials and
                            finished product to relevant places
Task 2
Task 3
Task 4
               8329 06      Material handler
Alternative Titles          Production mover; Scrap mover; Tow motor driver; Hopper feeder; Line
                            Feeder
Product or Service          Moves materials/product to next point in the process
Task 1                      Transports finished goods to holding points or stores
Task 2                      Transports materials/scrap to next point
Task 3
Task 4
               8329 06      Picker
Alternative Titles
Product or Service          Finished goods moved to store for dispatch
Task 1                      Distributes the packed goods onto the specific customer shelves
Task 2
Task 3
Task 4
                    07      Wand scanner
Alternative Titles
Product or Service
Task 1                      Scans product into stores
Task 2                      Scans production and captures data
Task 3
Task 4
            718907 07       Scale operator
Alternative Titles          Weighbridge clerk; weighbridge operator




MerSETA Plastics Chamber Workshops                                               Map01                          4/24/2012 Pg. 6
                                                                        Receiving, dispatch, logistics




                     Node                                  Occupation                                    Skills
Product or Service          Weighed materials and products
Task 1                      Operates weighbridges or scales to determine the mass of material or
                            product
Task 2                      Compiles records
Task 3
Task 4
            733201 08       Truck driver
Alternative Titles
Product or Service          Goods fetched or delivered
Task 1                      Transports products to customer
Task 2                      Fetches manufacturing requirements
Task 3
Task 4
             833302 08      Truck driver's assistant
Alternative titles
Product or Service          Goods loaded and unloaded
Task 1                      Assists with loading, unloading, parking, and navigation
Task 2
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                                 Map01                          4/24/2012 Pg. 7
                                                                 Mould and tooling manufacture




                     Node                              Occupation                                                               Skills
                     01   Engineering manager                                                      Not common to the plastics industry
Alternative titles
Product or Service
Task 1                     Controls budgets and resources
Task 2                     Manages preventive maintenance programmes
Task 3                     Manages staff
Task 4                     Plans engineers processes
                     01    Toolroom manager                                                        reports to Plant Manager/MD
Alternative titles
Product or Service
Task 1                     Oversees and manages artisans                                           Managerial skills - POLC
Task 2                     Controls and issues supplies                                            Communication - price negotiation
                           Oversees cleaning and repair of tools                                   Financial - requisition, capital expenditure; projects
                           Oversees the manufacture of tooling components and assembly of moulds   Service level agreements
                           and dies
Task 3                     Oversees the maintenance of moulds                                      Technical skills (mould making)
                                                                                                   CAD skills
Task 4
                     02    Engineering analyst
Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4
                     02    Industrial designer
Alternative titles
Product or Service
Task 1
Task 2
Task 3




MerSETA Plastics Chamber Workshops                                           Map02                                                                          4/24/2012 Pg. 8
                                                                  Mould and tooling manufacture




Task 4
                     02    Product designer
Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4
                     02    Cost estimator                                                         Not common in the plastics industry
Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4
                     03    Toolroom supervisor/foreman
Alternative titles         Oversees and manages toolroom process and activities
Product or Service         Moulds, tools and dies to order                                        Government ticket
Task 1                     Receive and follow draw up from CAD programmer                         Technical skills
Task 2                                                                                            Planning skills
Task 3                                                                                            Analytical skills
Task 4                                                                                            Product knowledge
             652201 04     Toolmaker
Alternative titles         Artisan
Product or Service
Task 1                     Repairs, refurbishes and services moulds tools and dies                Trade qualification
Task 2                     Makes tooling components and assembles moulds, tools and dies          Inter-personal skills

Task 3                     Maintains and services tool making equipment                           Report writing
Task 4                     Assembles moulds and dies
             652204 04     Pattern maker
Alternative titles




MerSETA Plastics Chamber Workshops                                            Map02                                                     4/24/2012 Pg. 9
                                                                   Mould and tooling manufacture




Product or Service         Patterns for the manufacture of composite moulds
Task 1                     Repairs, refurbishes and services mould making patterns                 Trade qualification
Task 2                                                                                             Inter-personal skills
Task 3                                                                                             Report writing
Task 4
                     04    Electrician
Alternative titles
Product or Service         Operating heating and other tooling elements
Task 1                     Repairs and maintains electrical components on moulds and dies

Task 2
Task 3
Task 4
             311801 05     Draftsperson
Alternative titles         Designer
Product or Service         Product or mould design to meet customer needs
Task 1                     Designs product and moulds
Task 2                     Develop concept, prototype or dummy product
Task 3
Task 4
             652301 06     CAD/CAM programmer
Alternative titles                                                                                 CAD skills
Product or Service         Product or mould design to meet customer needs                          Communication skills
Task 1                     Develops programs to control machining or processing of parts by
                           automated machining equipment and systems
Task 2
Task 3
Task 4
             652301 07     Milling /turning operators
Alternative titles
Product or Service         Components for moulds, tools and dies




MerSETA Plastics Chamber Workshops                                             Map02                                       4/24/2012 Pg. 10
                                                                     Mould and tooling manufacture




Task 1                     Sets and operates milling and turning centres, including CNC equipment

Task 2
Task 3
Task 4
             652301 07     EDM / Sparking operators
Alternative titles
Product or Service         Tooling components
Task 1                     Operates EDM and spark erosion equipment
Task 2
Task 3
Task 4
             652401 07     Polishers
Alternative titles
Product or Service         Polished tooling components
Task 1                     Polishes cavities, punches, mandrels, dies and other tooling components

Task 2
Task 3
Task 4
                    08     Heat treatment operator
Alternative titles
Product or Service         Heat treated tooling components
Task 1
Task 2
Task 3
Task 4
             862902 09     Tool maker’s assistant
Alternative titles
Product or Service         cleaned and polished mould and die components
Task 1                     Cleans, lubricates and polishes moulds, tools and dies
Task 2




MerSETA Plastics Chamber Workshops                                                  Map02            4/24/2012 Pg. 11
                                     Mould and tooling manufacture




Task 3
Task 4




MerSETA Plastics Chamber Workshops              Map02                4/24/2012 Pg. 12
                                                                        Printing, decorating, labelling




                    Node                                  Occupation                                                                     Skills
             132102 01     Printing manager
Alternative titles
Product or Service         Oversees people, processes, equipment
Task 1                     Matches and ensures quality of colours
Task 2                     Manages quality of printing department
Task 3                     Optimises plant, equipment, materials and stock (OEE)
Task 4                     New development
Task 5                     Researches and develops refined printing processes and products

Task 6                     Collects information and compiles reports
Task 7                     Liaises with customer, production staff and marketing
Task 8
Task 9
                     02    Artwork controller                                                             Can be combined with screen or plate maker
Alternative titles
Product or Service
Task 1                     Stores, issues plates, screens and masters                                     Attention to detail
Task 2                     Indexes print work                                                             Organising skills
Task 3                     Maintains printing plates, screens and masters                                 Good communication
Task 4                                                                                                    Degree of literacy
             432201 03     Printing foreman
Alternative titles         Printing supervisor, Printing co-ordinator                                     Good communication skills
Product or Service                                                                                        Organising skills
Task 1                     Sets printing equipment                                                        Attention to detail
Task 2                     Manages stock                                                                  Basic computer skills
Task 3                     Oversees staff                                                                 Literacy and numeracy - Basic numeric skills
Task 4                     Stack control                                                                  Supervisory skills
Task 5                     Manages change-overs and develops settings for new printing jobs               Leadership skills

                     03    Printing setter
Alternative title:         Setter: Printing; Printing machine setter




MerSETA Plastics Chamber Workshops                                                 Map03                                                                 4/24/2012 Pg. 13
                                                                      Printing, decorating, labelling




Product or Service
Task 1                     Sets up mandrels, blankets and registration
Task 2                     Monitors equipment and quality of printing
Task 3
Task 4
                     04    Quality controller (printing)
Alternative titles
Product or Service         Faulty print work                                                            Knowledge of product specifications
Task 1                     Identifies faulty print work and releases good product                       Attention to detail
Task 2                     Prior product inspection                                                     Knowledge of inks
Task 3                     Reporting continuous faulty work
Task 4
                    05     Graphic designer                                                             Outsourced
Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4
             662101 06     Screen maker                                                                 Same as artwork controller
Alternative titles         Screen preparer, Stencil preparer
Product or Service
Task 1                     Prepares screens/stencils
Task 2                     Controls inks and stores
Task 3                     Issues blankets
Task 4
             662101 06     Plate maker                                                                  Same as artwork controller
Alternative titles
Product or Service
Task 1                     Makes plates
Task 2                     Controls inks and stores




MerSETA Plastics Chamber Workshops                                                  Map03                                                     4/24/2012 Pg. 14
                                                                      Printing, decorating, labelling




Task 3                     Issues blankets
Task 4
             662201 07     Ink mixer                                                                    Outsourced
Alternative titles
Product or Service         Print-ready inks
Task 1                     Mixes inks to required standard
Task 2
Task 3
Task 4
   662201, 662202, 08      Printing machine minder
             662203
Alternative titles         Printing machine operator, Printing supervisor, Printing machinist

Product or Service
Task 1                     Adjusts rollers pressures and speeds
Task 2                     Loads substrates and tops up inks
Task 3                     Feeds stock and unloads printed product
                           Monitors operation of machines and quality of printing
Task 4                     Performs first line maintenance tasks
                     09    Finishing equipment operator
Alternative titles         Oven controller; bag maker; embossing machine operator, foiling machine
                           operator; Coating/varnishing machine operator
Product or Service         Operates equipment to finish printed product
Task 1                     Sets up, and monitors equipment and quality of finishing operation

Task 2
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                               Map03                               4/24/2012 Pg. 15
                                                                           Quality Management




                    Node                                  Occupation                                                            Skills
             121908 01     Quality manager
Alternative titles         Quality systems engineer                                              Eye for detail - reports - quality - trends
Product or Service         An effective quality management system                                Drive quality system + implement (technical support skills)
Task 1                     Manages quality department's activities                               Audit skills
Task 2                     Maintains quality systems                                             TSO/TIS/ISO/TQM/20 Keys/6 Sigma/etc
Task 3                     Conducts supplier audits                                              Negotiation skills
Task 4                     Supports customer audits                                              People skills
Task 5                     Ensures continual improvement                                         Communication skills
                                                                                                 Balance business and quality objectives
             121908 01     Quality assurance supervisor
Alternative titles         Senior QA supervisor; Quality Control manager                         QA supervisor, QA internal auditor and laboratory supervisor
                                                                                                 occupations are usually merged, depending on size of company

Product or Service         Effective quality assurance and inspection processes and activities

Task 1                     Oversees QA inspectors / QA team                                      Computer literacy - Microsoft, Excel
Task 2                     Oversees testing activities                                           Analytical skills
Task 3                     Runs checks on laboratory checks                                      People skills
                                                                                                 Process driven
Task 4                                                                                           Attention to detail
             121908 01     Quality assurance internal auditor
Alternative titles         QA ISO internal processes auditor
Product or Service         Conformance of the quality management processes
Task 1                     Conducts internal audits                                              ISO, TS16949 and other standards
Task 2                     Reviews progress on quality plans and targets                         Interpersonal skills
Task 3                     Conducts ISO/TS standards audits (process against standard)           Assertiveness
Task 4                                                                                           Audit skills
                                                                                                 Update procedures
             311102 02     Laboratory supervisor
Alternative titles         Laboratory technician; Quality Cell Leader; Quality engineer          Formal qualification
Product or Service         Product and material specific tests                                   oversees ref 04




MerSETA Plastics Chamber Workshops                                                Map04                                                                4/24/2012 Pg. 16
                                                                          Quality Management




Task 1                     Conducts product and material-specific tests
Task 2                     Liaises with research councils (NMMU)
Task 3                     Manages calibration programme
Task 4                     Manages metrology function
                     03    Quality inspector                                                            (Line)
Alternative titles                                                                                      Ability to identify defective products on line
Product or Service         First-off and last-off approvals                                             Communication / persuasive skills (not to pass defective quality/off
                                                                                                        spec products)
Task 1                     Conducts on-line inspections
Task 2                     Measures components                                                          Attention to detail
Task 3                     Signs off shift deviations                                                   Literacy
Task 4                     Conducts final quality checks (ie 100% check of final products before sent   Technical and product knowledge
                           to customer
Task 5                     Compiles quality reports                                                     Use of test equipment and instruments, science and technical
                                                                                                        principles
                     03    Quality viewer/checker
Alternative titles         Raw material inspector; Operator; Machine minder
Product or Service         First shots                                                                  Ability to identify defective product vs 'normal' product (first off
                                                                                                        sample)
Task 1                     Inspects finished products before packed
Task 2
Task 3
Task 4
                     04    Laboratory technician
Alternative titles         Technician
Product or Service         Conforming components                                                        Analytical skills
Task 1                     Measures components                                                          Data gathering and reporting skills
Task 2                     Tests components                                                             Skills related to using laboratory equipment
Task 3                     Identifies faulty products
Task 4
                     04    Receiving inspector
Alternative titles




MerSETA Plastics Chamber Workshops                                               Map04                                                                           4/24/2012 Pg. 17
                                                                       Quality Management




Product or Service         Conforming incoming raw materials and other inputs               Sorting skills - incoming raw materials
Task 1                     Tests material samples and batches                               Knowledge of incoming raw materials
Task 2                     Issues certificate of compliance                                 Knowledge of bin locations / shelves
Task 3                                                                                      Communication skills
Task 4                                                                                      Computer skills to input raw materials into system




MerSETA Plastics Chamber Workshops                                              Map04                                                            4/24/2012 Pg. 18
                                                                            Polymer compounding




                     Node                                 Occupation                                                             Skills
                     01   Compounding manager
Alternative Titles         Production manager
Product or Service         Production and related activities co-ordinated                         Analytical skills
Task 1                     Designs compound to suit end product                                   Technical skills
Task 2                     Ensures the quality system is adhered to                               Management skills
Task 3                     Researches and develops new materials or products                      Understanding of mixing process, equipment and raw materials

Task 4                     Liaises with customers
           214502? 02      Chemist
Alternative Titles         Polymer Technologist
Product or Service         Maintaining compound formulations and keeping them updated             Knowledge of plastics or rubbers, ingredients, additives, etc, and
                                                                                                  how they interact
Task 1                     Keeps up to date on new developments
Task 2
Task 3
Task 4
            214502 03      Plastics or rubber technologist
Alternative Titles
Product or Service         Provides technical back up to production process
Task 1                     Liaises with customer in respect of problems and issues
Task 2                     Carries out trials to determine optimum formulation
Task 3                     Evaluates changes to compounds and cost or in-service implications

Task 4                     Solves process and material problems
                     04    Cost estimator                                                         Not needed
Alternative Titles
Product or Service
Task 1
Task 2
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                                Map05                                                                  4/24/2012 Pg. 19
                                                                          Polymer compounding




                     05    Compounding supervisor
Alternative Titles         Production supervisor
Product or Service         Smoothly running production process                                        Fault-finding (product, tools, services)
Task 1                     Plans, organises, staffs, schedules, co-ordinates, reports and maintains   Read equipment drawings
                           records
Task 2                     Supervises production activities and staff                                 In-depth understanding of conversion process
Task 3                     Plans, organises and implements projects                                   Waste, quality, costs, labour utilisation
Task 4                     Liaises with technical and support services                                Efficiency
Task 5                     Monitors levels and use of stock and consumables                           Manage breakdowns, basic hydraulics, pneumatics
Task 6                     Maintains levels of quality                                                Disciplinary on shift
Task 7                     Oversees breakdowns on machine                                             Staff development, on-the-job training
                                                                                                      Health and safety on shift
                                                                                                      Time management of staff
                                                                                                      People and communication skills
                                                                                                      Good communication skills
                                                                                                      Basic mathematics
                     06    Material mixer
Alternative Titles         Raw material mixer
Product or Service         Mixed compounds
Task 1                     Prepares formulations (measuring)                                          Calculations
Task 2                     Operates blending units                                                    Materials, pigments
Task 3                     Mixes materials as per production plan                                     Health, safety and environmental issues
Task 4                     Distributes materials to plant                                             Housekeeping
                                                                                                      Machinery, calibration
                     07    Compounding operator
Alternative Titles
Product or Service         Compounded material
Task 1                     Sets up and operates compounding equipment
Task 2                     Monitors equipment operations and quality of product
Task 3
Task 4
                     08    Packing assistant




MerSETA Plastics Chamber Workshops                                                Map05                                                                 4/24/2012 Pg. 20
                                                            Polymer compounding




Alternative Titles
Product or Service         Bagged pellets / rubber charge
Task 1
Task 2
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                Map05           4/24/2012 Pg. 21
                                                                         Packaging conversion




                     Node                                Occupation                                                                  Skills
                     01   Operations manager
Alternative Titles         Manufacturing manager; Operations executive; Divisional executive;
                           Divisional manager; Unit manager; Packaging manager; Works manager

Product or Service         Production and related activities co-ordinated                            Strategic focus
Task 1                     Manages and co-ordinates various production operations, tooling quality Responsibilities:
                           and maintenance activities
Task 2                     Controls the operation of production plant and quality procedures through Bottom line, profit and loss
                           planning of maintenance, monitoring production output and costs and
                           adjusting processes and resources to minimise cost and maximise output

Task 3                     Establishes and manages budgets, monitors production output and costs,     Sales
                           and adjusts processes and resources to minimize costs
Task 4                     Identifies business opportunities, determines products to be               Production supervising
                           manufactured and plans and implements technology updates
Task 5                     Plans and manages production                                               Quality control
Task 6                     Manages labour/people                                                      Raw materials
Task 7                     Manages overtime                                                           Maintenance
                           Implements and manages projects                                            Computer (advanced) - Excel, Word, PowerPoint (data analysis)

                           Manages performance, reduces waste, maintains discipline, plans and        Good communication skills at all levels
                           implements …... of company resources - human resources, finance,
                           capacity
                           System management                                                          Leadership
                           Quality management (customer service)                                      HR skills
                           Decision management                                                        Technical skills
                           Authority (the extent of his authority)                                    Innovative
                                                                                                      Decisive, assertive
   132101 /132102 01       Production manager
Alternative Titles         Factory manager; Manufacturer/Owner (small business); Plant manager;
                           Works manager;




MerSETA Plastics Chamber Workshops                                              Map06                                                                    4/24/2012 Pg. 22
                                                                          Packaging conversion




Product or Service         Efficient production processes produce products to order
Task 1                     Plans organises, directs and controls the production activities including
                           physical and human resources
Task 2                     Plans production activities in terms of output quality and quantity, cost,
                           time available and labour and resource requirements
Task 3                     Oversees the selection, training and performance of staff.
Task 4                     Ensures that regulations and standards are implemented and maintained
                           (industrial relations, safety, HACCP, ISO, etc)
Task 5                     Liaises with customers
Task 6                     Oversees maintenance of plant
Task 7
Task 8
Task 9
Task 10
            432201 01      Production planner
Alternative Titles         Production co-ordinator; Production scheduler; Production planning
                           Officer; Production foreman
Product or Service         Production schedules, material requisitions                                  Plan runs and changes
Task 1                     Plans runs/ changes                                                          Allocate materials
Task 2                     Allocates machines, materials and resources                                  Analytical skills
Task 3                     Verifies stock, arranges delivery and investigates delays                    Planning skills
Task 4                     Manages inventory                                                            Advanced Excel skills
                                                                                                        Production / stock knowledge
            432201 02      Production supervisor
Alternative Titles         Process technician; Shift supervisor; Foreman; Process controller; Shift
                           leader; Team leader
Product or Service         Smoothly running production process                                          Fault-finding (product, tools, services)
Task 1                     Plans, organises, staffs, schedules, co-ordinates, reports and maintains     Read equipment drawings
                           records
Task 2                     Supervises production activities and staff                                   In-depth understanding of conversion process
Task 3                     Plans, organises and implements projects                                     Waste, quality, costs, labour utilisation
Task 4                     Liaises with technical and support services                                  Efficiency




MerSETA Plastics Chamber Workshops                                                Map06                                                                4/24/2012 Pg. 23
                                                                           Packaging conversion




Task 5                     Monitors levels and use of stock and consumables                       Manage breakdowns, basic hydraulics, pneumatics
Task 6                     Maintains levels of quality                                            Disciplinary on shift
Task 7                     Oversees breakdowns on machine                                         Staff development, on-the-job training
                                                                                                  Health and safety on shift
                                                                                                  Time management of staff
                                                                                                  People and communication skills
                                                                                                  Good communication skills
                                                                                                  Basic mathematics

            714208 02      Machine setter
Alternative Titles         Machine operator
Product or Service         Machine producing products to specification
Task 1                     Changes mould                                                          General technical skills
Task 2                     Sets up machine (temp, cycle times) and produces first-off sample      Knowledge of basic tools

Task 3                     Conducts material and mould trials                                     Fault finding and rectification skills
Task 4                     Fault finding relating to product and machine
Task 5
                     02    Mould changer                                                          integrated with mould setter
Alternative Titles
Product or Service         Monitor condition of mould ????
Task 1                     Change moulds (in/out)                                                 Technical skills and knowledge
Task 2                     Clean and service moulds and dies                                      Attention to detail
Task 3
Task 4
                     03    Finishing supervisor
Alternative Titles         Not needed
Product or Service
Task 1
Task 2
Task 3




MerSETA Plastics Chamber Workshops                                               Map06                                                              4/24/2012 Pg. 24
                                                                         Packaging conversion




Task 4
                     04    Raw material mixer
Alternative Titles         Raw material controller; Raw material inspector (quality side); Raw
                           materials supervisor
Product or Service
Task 1                     Sets blending units                                                   Calculations
Task 2                     Cleans equipment to prepare for material or colour changes            Weighing
Task 3                     Mixes the material as per production plan
Task 4
                     05    Production operator/packer
Alternative Titles         Packer
Product or Service         Finished goods
Task 1                     Monitors equipment operations and quality of product and identifies   Basic literacy
                           defects
Task 2                     Separates and trims products
Task 3                     Assembles items
Task 4                     Packs or stacks products
Task 5                     Sleeves products on mats or pallets
Task 6                     Makes up, packs into and seals boxes
Task 7                     Counts or weighs products
Task 8                     Performs quality checks
Task 9                     Sets packaging machinery (temperatures)
Task 10                    Prints and attaches labels
            862903 06      Packer
Alternative Titles         Production packer, Finished goods packer, Assembly packer
Product or Service         Counted, weighed, stacked, packed products
Task 1                     Places product on pallets                                             Forklift licence, stacking licence
Task 2                     Identifies defective products, detects quality problems               Skills in using measuring equipment (micrometer, venire)
Task 3                     Labels and counts production                                          Sequencing (last in, first out),
Task 4                     Performs workstation housekeeping tasks                               Label and count accurately,
                           Prints and attaches labels                                            Reading and following loading sheet




MerSETA Plastics Chamber Workshops                                               Map06                                                               4/24/2012 Pg. 25
                                                                          Packaging conversion




                      05   Hopper loader
Alternative Titles:        See Map 1 Logistics

Product or Service
Task 1
Task 2
Task 3
Task 4
                      06   Finishing equipment operator
Alternative Titles
Product or Service
Task 1                     Starts up and shuts down finishing equipment
Task 2                     Operates finishing equipment and monitors quality of operation
Task 3                     Adjusts equipment to maintain product specifications
Task 4
                      06   Barcode labeller
Alternative Titles         Carton and label controller (both sides of conversion process)
Product or Service         Labelled products
Task 1                     Prints labels
Task 2                     Takes labels to machines
Task 3
Task 4
                      06   Palletiser
Alternative Titles         Wrapper
Product or Service         Wrapped product on pallets
Task 1                     Wraps finished product on pallets for transport
Task 2                     Stacks pallets
Task 3
Task 4
                      07   Granulator operator
Alternative Titles         Grinder; Chipper




MerSETA Plastics Chamber Workshops                                               Map06           4/24/2012 Pg. 26
                                                         Packaging conversion




Product or Service
Task 1                     Reduces size of product
Task 2                     Feeds scrap into granulator
Task 3                     Bags regrind
Task 4




MerSETA Plastics Chamber Workshops                             Map06            4/24/2012 Pg. 27
                                                                         Engineering conversion




                     Node                                 Occupation                                                            Skills
                     01   Production manager
Alternative Titles
Product or Service         Discipline, workforce
Task 1                     Plan and set production targets                                            Planning (production), organising, leading (morale and
                                                                                                      motivation, driving SHEQ culture), controlling (budgets)

Task 2                     Allocate (plan and organise) resources                                     Communication (conflict resolution)
Task 3                     Oversee implementation of safety, health, environmental and quality        Reporting (computer literacy)
                           systems
Task 4                     maintenance - smooth running of production process overall                 Technical skills (machine) running, processes
                                                                                                      Financial skills
                                                                                                      Crisis management skills
                     02    Production supervisor
Alternative Titles         Process technician; shift supervisor;
Product or Service         Smoothly running production process                                        Formal Supervisory management qualification /
                                                                                                      Production management qualification
Task 1                     Plans, organises, staffs, schedules, co-ordinates, reports and maintains   Interpersonal/ people skills
                           records
Task 2                     Supervises production activities and staff                                 Time management
Task 3                     Plans, organises and implements projects                                   HR skills
Task 4                     Liaises with technical and support services                                Planning and organising skills
Task 5                     Monitors levels and use of stock and consumables                           Stocktaking and stock keeping skills
Task 6                     Maintains levels of quality, safety and health                             Record keeping
Task 5                                                                                                Disciplinary maintenance, IR
Task 6                                                                                                Written and oral communication
                     02    Team/Cell/Gap leader
Alternative Titles
Product or Service         Smoothly running production activities
Task 1                     Plan daily production activities                                           Interpersonal skills
Task 2                     Deal with HR-related issues                                                Time management
Task 3                     Deal with quality, safety and health issues                                HR skills




MerSETA Plastics Chamber Workshops                                                Map07                                                                     4/24/2012 Pg. 28
                                                                          Engineering conversion




Task 4                      Chair morning meetings                                                 Technical and setting skills
Task 5
                     02     Machine setter
Alternative Titles
Product or Service          Installs/installation of …… mould
Task 1                      Changes mould                                                          Machine setting qualifications
Task 2                      Set up machine (temp, cycle times)                                     Overhead crane skills
Task 3                      Change over                                                            Forklift driving skills
Task 4                      First off sample                                                       Safe working habits
Task 5                      Trials product                                                         Identifying faults, troubleshooting
Task 6                      identifies faults and troubleshoots
                          2 Mould changer                                                          duplication of machine setter?
Alternative Titles
Product or Service          Mould removed and installed
Task 1                      Prepares mould for removal
Task 2                      Ensures all required tools and equipment are available for the mould
                            change
Task 3                      Prepares mould for installation
Task 4
                     03     Assembly supervisor
Alternative Titles
Product or Service          Plans and sets; plans, coordinates, supervises assembly targets        ref 02
Task 1                      Plans daily assembly tasks
Task 2                      Supervises assembly activities and staff
Task 3                      maintains quality and SHEQ levels
Task 4
                     04     Finishing supervisor
Alternative Titles
Product or Service
Task 1
Task 2
Task 3




MerSETA Plastics Chamber Workshops                                                Map07                                                  4/24/2012 Pg. 29
                                                                        Engineering conversion




Task 4
                     05    Raw material mixer
Alternative Titles         Raw material weigher
Product or Service         Mixes materials accurately and according to customer specification

Task 1                     Sets up blending units                                                Accurately weigh materials according to %'s (%
                                                                                                 masterbatch)
Task 2                     Performs colour changes                                               Read labels correctly
Task 3                     Mixes the material as per production plan                             Label own mixed batches accurately
Task 4                     Monitors quality of the mix                                           Know material grades and codes
                                                                                                 Match colours
                                                                                                 Dosages, ratios, proportions - masterbatch percentages

                                                                                                 Contamination
                                                                                                 Forklift licence
                                                                                                 Read production sheets and schedules
                     06    Production operator/packer
Alternative titles         Trimmer, Machine minder, Machine operator                             Needs to be multi-skilled
Product or Service         Finished goods
Task 1                     Monitors equipment operations and quality of product and identifies   Read a job card and follow it accurately
                           defects
Task 2                     Separates and trims products                                          Forklift licence, stacking licence
Task 3                     Assembles items
Task 4                     Packs or stacks products                                              Load hoppers, bins
Task 5                     Sleeves products on mats or pallets                                   Start up and shut down equipment
Task 6                     Makes up, packs in to and seals boxes                                 Monitor hopper level, production run, machine
                                                                                                 parameters and readings
Task 7                     Counts or weighs products                                             Detect problems early, report problems
Task 8                     Performs quality checks                                               Adjust for changes from batch to batch
                           Prints labels
                           May adjust equipment settings




MerSETA Plastics Chamber Workshops                                              Map07                                                                4/24/2012 Pg. 30
                                                                          Engineering conversion




            862903 06      Packer
Alternative Titles         Production packer, Finished goods packer, Assembly packer
Product or Service         Counted, weighed, stacked, packed products
Task 1                     Places product on pallets                                                     Forklift licence
Task 2                     Identifies defective products, detects quality problems                       Stacking licence
Task 3                     Labels and counts production                                                  Skills in using measuring equipment (micrometer, venire)

Task 4                     Performs workstation housekeeping tasks                                       Sequencing (last in, first out),
                                                                                                         Label and count accurately,
                                                                                                         Reading and following loading sheet)
                     07    Assembly worker
Alternative titles         Vibration welder, ultrasonic welder, HF welding operator
Product or Service
Task 1                                                                                                     Technical aptitude
Task 2                     Attaching, gluing (bonding), screwing, bolting, laminating, fitting, installing Hand-eye co-ordination
                           of components
Task 3                     Operates welding (ultrasonic and vibration) equipment                           identification of different components according to
                                                                                                           requirements
Task 4                                                                                                     Operate hand tools, .. .. small components, eg glue
                                                                                                           equipment
                                                                                                           Hand skills (tools)
                     08    Finishing equipment operator
Alternative Titles
Product or Service         Finished products
Task 1                     Operates finishing equipment and monitors quality of operation
Task 2
Task 3
Task 4
                     08    Paint kitchen operator
Alternative titles




MerSETA Plastics Chamber Workshops                                                 Map07                                                                         4/24/2012 Pg. 31
                                                                        Engineering conversion




Product or Service         Mixed paint
Task 1                     Measures and mixes paint
Task 2
Task 3
Task 4
                     08    Spray painter
Alternative titles
Product or Service         Painted components
Task 1                     Prepares and positions parts
Task 2                     Applies spray paint
Task 3                     Touches up painting defects
Task 4
                     08    Robotic spray paint operator
Alternative titles
Product or Service         Painted components
Task 1                     Sets up and monitors spray painting robots
Task 2
Task 3
Task 4
                     09    Granulator operator
Alternative Titles
Product or Service
Task 1                     Feeding scrap into granulator
Task 2                     Ensure that regrind is kept clean
Task 3                     Weigh, bag and label regrind
Task 4                     Sort and separate materials (before grinding operation)




MerSETA Plastics Chamber Workshops                                              Map07            4/24/2012 Pg. 32
                                                                             Industrial Rubber




                      Node                                  Occupation                                                                Skills
                     01    Production manager
Alternative titles
Product or Service           Manufactured product to order
Task 1                       Controls budgets and resources                                             Financial analysis and management skills
Task 2                       Interfaces with service departments                                        Analytical skills
Task 3                       Plans the production process                                               Production and production planning skills
Task 4                       Manages staff                                                              Quality management skills
Task 5                       Resolves problems                                                          Interpersonal skills
                                                                                                        Legal compliance
                                                                                                        Industrial relations skills
                                                                                                        Technical skills
                                                                                                        Project management skills
                                                                                                        Knowledge of raw materials and processes
                     02      Production supervisor
Alternative titles           Process technician; shift supervisor; production specialist
Product or Service           Smoothly running production process                                        Formal qualification
Task 1                       Plans, organises, staffs, schedules, co-ordinates, reports and maintains   Interpersonal skills
                             records
Task 2                       Supervises production activities and staff                                 Time management
Task 3                       Plans, organises and implements projects                                   HR skills
Task 4                       Liaises with technical and support services                                Supervisory management qualification OR
Task 5                       Monitors levels and use of stock and consumables                           Production management qualifications
Task 6                       Maintains levels of quality
             714102 02       Machine setter                                                             Not found in all companies, performed by operator
Alternative titles
Product or Service           Sets up production runs
                             Prepares, sets up and runs and monitors plastics manufacturing machinery
                             and equipment
Task 1                       Changes moulds
Task 2                       Sets up machines (temperatures, pressures, cycle times)
Task 3                       Performs material and product change overs




MerSETA Plastics Chamber Workshops                                                Map08                                                                 4/24/2012 Pg. 33
                                                                      Industrial Rubber




                      Node                              Occupation                                                        Skills
Task 4                       Creates first off samples
Task 5                       Performs machine, mould and materials trials
                     03      Assembly / finishing supervisor                                  Assembly and finishing not seen as separate operations

Alternative titles           Area manager
Product or Service
Task 1
Task 2
Task 3
Task 4
                     04      Finishing supervisor                                             Assembly and finishing not seen as separate operations

Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4
                     05      Raw material mixer
Alternative titles           Banbury operator
Product or Service           Prepared rubber charge
Task 1                       Prepares formulations (measuring)                                Calculations
Task 2                       Operates blending and compounding units and mixes and prepares   Materials, pigments
                             materials to meet the production plan
Task 3                       Distributes mixed and prepared materials to plant                Health, safety and environmental issues
Task 4                       Distributes materials to the plant                               Housekeeping
                                                                                              Machinery, calibration




MerSETA Plastics Chamber Workshops                                          Map08                                                              4/24/2012 Pg. 34
                                                                           Industrial Rubber




                       Node                             Occupation                                                             Skills
                  714 06    Production operator/packer
Alternative titles
Product or Service          Finished goods                                                        Product knowledge
Task 1                      Monitors equipment operations and quality of product and identifies   Materials knowledge
                              defects
Task 2                        Separates and trims products                                        Machine operations
Task 3                        Assembles items                                                     Safety, health
Task 4                        Packs or stacks products                                            Housekeeping
Task 5                                                                                            Quality issues
Task 6
Task 7




                      06      Packer                                                              Generally packing work falls to the operator
Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4
                      07      Assembly worker                                                     Generally assembly work falls to the operator
Alternative titles
Product or Service
Task 1                        Attaches, glues (bonds), screws, bolts, laminates, fits, installs
                              components
Task 2
Task 3
Task 4
                      08      Finishing equipment operator                                        Generally finishing work falls to the operator
Alternative titles




MerSETA Plastics Chamber Workshops                                               Map08                                                             4/24/2012 Pg. 35
                                                                        Industrial Rubber




                      Node                                 Occupation                       Skills
Product or Service
Task 1
Task 2
Task 3
Task 4
                     09      Granulator operator
Alternative titles
Product or Service           Reground scrap
Task 1                       Feeds scrap into granulator
Task 2
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                           Map08                   4/24/2012 Pg. 36
                                                                     Polymer composites




                     Node                               Occupation                                           Skills
                     01   Production manager
Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4
                     02    Workshop supervisor
Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4
                     03    Inspector Pressure Vessels                                           Outsourced
Alternative titles
Product or Service
Task 1                     Monitors non-metallic pressurised components, installations,
                           equipment and systems during manufacturing, installation and
                           testing, and while in service
Task 2
Task 3
Task 4
                     03    Competent Person                                                     Outsourced
Alternative titles
Product or Service
Task 1                     Assures that the component design, drawings and calculations
                           comply with the relevant code
Task 2                     Monitors and verifies manufacturers' quality assurance systems and
                           practices




MerSETA Plastics Chamber Workshops                                         Map09                                      4/24/2012 Pg. 37
                                                                       Polymer composites




                     Node                               Occupation                                                            Skills
Task 3                      Evaluates non-conformances, approves concessions and
                            recommends process rectification
Task 4                      Interacts, liaises and communicates with manufacturing personnel,
                            members of supervisory and management levels, and end-users

                     03     Third Party Inspector
Alternative titles
Product or Service          Manufactured vessel/part signed off
Task 1                      Inspects all lamination and fabrication processes and determines    Good welding experience
                            compliance with specifications
Task 2                      Inspects of all parts, vessels and components                       Knowledge of welding methods
Task 3                      Reads engineering drawings                                          Good drawing and maths skills
Task 4                      Checks standards and specifications                                 Completing documentation
                     04     Laminator
Alternative titles          Composites worker, Fibreglass worker
Product or Service          Finished composite components
Task 1                      Measures, cuts and prepares re-inforcements                         Recognise visual and tactile cues that indicate progress to next
                                                                                                stage
Task 2                      Cleans and polishes moulds and applies release agents               Follow correct sequence as laid down by laminating plan – time,
                                                                                                work instructions, SOP’s
Task 3                      Mixes gel coats and resins                                          Knowledge of curing (effect of temperature, type of catalyst,
                                                                                                accelerator, inhibitor, time)
Task 4                      Applies gel coats and resins and lays up reinforcements             Measuring length, temperature, mass, area, volume)
Task 5                      Tests for cure and demoulds cured components                        Preparing re-inforcements, resins, and moulds
Task 6                      Repairs defects in moulds and components                            Recognising mould defects
                                                                                                Calculating percentage, ratio and density
                                                                                                Reading and interpreting instructions and procedures
                                                                                                Knowledge of hazardous chemicals and personal protective
                                                                                                equipment

                     05     Material/glass cutter




MerSETA Plastics Chamber Workshops                                           Map09                                                                   4/24/2012 Pg. 38
                                                                        Polymer composites




                     Node                                  Occupation                        Skills
Alternative titles
Product or Service          Specialised laminator's task
Task 1
Task 2
Task 3
Task 4
                     05     Resin batcher
Alternative titles
Product or Service          Specialised laminator's task
Task 1                      Mixes gel coats and resins
Task 2
Task 3
Task 4
                     05     Polisher/ Release agent applicator
Alternative titles
Product or Service          Specialised laminator's task
Task 1                      Cleans and polishes moulds
Task 2
Task 3
Task 4
                     05     Mould repairer
Alternative titles
Product or Service          Specialised laminator's task
Task 1                      Measures, cuts and prepares re-inforcements
Task 2
Task 3
Task 4
              12345 05      Gel Coater
Alternative titles
Product or Service          Specialised laminator's task




MerSETA Plastics Chamber Workshops                                            Map09                   4/24/2012 Pg. 39
                                                                       Polymer composites




                     Node                               Occupation                          Skills
Task 1                      Applies gel coats
Task 2
Task 3
Task 4
                     06     Finishing worker
Alternative titles
Product or Service          Finished and assembled components
Task 1                      Monitors curing (and post curing) and demoulds moulded parts

Task 2                      Fairs, fillets and laminates/bonds parts
Task 3                      Trims, drills, machines, grinds, marks, polishes
Task 4                      Attaches, screws, bolts, fits and installs components
                     06     Grinder
Alternative titles
Product or Service          Specialised finishing task
Task 1                      Trims and grinds off excess material
Task 2
Task 3
Task 4
                     06     Fairer
Alternative titles
Product or Service          Specialised finishing task
Task 1                      Smooths and fairs boat hulls and aero components
Task 2
Task 3
Task 4
                     06     Spray painter
Alternative titles
Product or Service          Painted components
Task 1                      Spay paints composite components




MerSETA Plastics Chamber Workshops                                            Map09                  4/24/2012 Pg. 40
                                                                       Polymer composites




                     Node                               Occupation                          Skills
Task 2
Task 3
Task 4
                     07     Assembly worker
Alternative titles
Product or Service          Specialised finishing task
Task 1                      Attaches, screws, bolts, fits and installs components
Task 2                      Glues, bonds and laminates components
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                            Map09                  4/24/2012 Pg. 41
                                     Thermoplastic Fabrication




MerSETA Plastics Chamber Workshops            Map10              4/24/2012 Pg. 42
                                     Thermoplastic Fabrication




MerSETA Plastics Chamber Workshops            Map10              4/24/2012 Pg. 43
                                     Thermoplastic Fabrication




MerSETA Plastics Chamber Workshops            Map10              4/24/2012 Pg. 44
                                                                     Thermoplastic Fabrication




                     Node                               Occupation                                                              Skills
                     01   Production manager
Alternative titles                                                                               Managerial skills/ qualifications
Product or Service         Running of complete process                                           Financial skills/ qualifications
Task 1                     Managerial                                                            Customer relations
Task 2                     Financial
Task 3                     Customer relations
Task 4
                     02    Workshop supervisor
Alternative titles                                                                               Formal training
Product or Service         Smooth running of production process                                  Interpersonal skills
Task 1                     Plan, schedule, staff control, reports, maintenance                   Time management
Task 2                     Supervise production / fabrication                                    Production management qualification
Task 3                     Provide technical support, high level of quality                      Good computer/software skills
Task 4
                     03    Inspector Pressure Vessels                                            Outsourced
Alternative titles
Product or Service         Signing off of complete components                                    Extensive welding experience
Task 1                     Inspection of all welding methods used
Task 2                     Use standards and specifications
Task 3
Task 4
                     03    Competent Person                                                      Outsourced
Alternative titles         Manufactured vessel/part signed off
Product or Service         Inspects of all in-house welding                                      Good welding experience
Task 1                     Inspects of all welding methods used                                  Knowledge of welding methods
Task 2                     Reads and interprets engineering drawings and fabrication             Good drawing and maths skills
                           instructions
Task 3                     Checks standards and specifications                                   Completing documentation
Task 4




MerSETA Plastics Chamber Workshops                                            Map10                                                      4/24/2012 Pg. 45
                                                                      Thermoplastic Fabrication




                     Node                             Occupation                                                               Skills
                     03   Third Party Inspector
Product or Service        Fabrication processes approved
Task 1                    Liaise with manufacturing personnel, supervisors and management High level of welding skills
                          to resolve problems, issues and non-conformances

Task 2                      Advises management on non-conformances and issues                     Quality control
Task 3
Task 4
                     04     Welder
Alternative titles          Fabricator
Product or Service          Butt, hot air, socket, extrusion, electro-fusion, solvent welds
Task 1                      Welding with different methods                                        Butt, hot air, socket, extrusion, electro-fusion, solvent
                                                                                                  welding
Task 2                      Material identification                                               Must understand raw materials
Task 3                      Complete welding documentation                                        Writing skills
Task 4
                     05     Cutter
Alternative titles
Product or Service
Task 1                      Operates cutting machinery and equipment                              Understand cutting list
Task 2                      Uses power tools                                                      Cut defined shapes according to drawings
Task 3                      Reads and interprets cutting drawings                                 Understand cutting drawings
Task 4

                     09     Finishing worker
Alternative titles
Product or Service
Task 1                      Quality control                                                       Must be able to inspect welding and completed
                                                                                                  components/products
Task 2                      Understanding of documentation
Task 3                      Operate welding equipment                                             Hand skills




MerSETA Plastics Chamber Workshops                                             Map10                                                                 4/24/2012 Pg. 46
                                                           Thermoplastic Fabrication




                     Node                     Occupation                               Skills
Task 4
                     08     Assembly worker
Alternative titles
Product or Service
Task 1
Task 2
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                  Map10                       4/24/2012 Pg. 47
                                                                Installation, repair and maintenance




                     Node                                Occupation                                                                  Skills
                     01     Construction supervisor
Alternative titles
Product or Service          Plant and equipment installed and commissioned
Task 1                      Maintains relations and liaises with customer and customer                 Management skills
                            representatives
Task 2                      Manages installation and commissioning projects                            Interpersonal skills
Task 3                                                                                                 Formally qualified as an artisan
Task 4
                     03     Fitter
Alternative titles
Product or Service          Installed components and equipment
Task 1                      Understanding of process (plastics, steel, etc)                            Formally qualified as an artisan
Task 2                      Complete reports and all documentation
Task 3                      Maintain safety levels                                                     Knowledge of safety standards
Task 4
                     03     Engineering technician
Alternative titles                                                                                     Engineering qualification
Product or Service          Control of product specification and design                                Knowledge of standards
Task 1                      High level drawing skills (computer programmes)                            Maths, drawing, engineering skills
Task 2                      Material technical skills                                                  Use properties? of different materials
Task 3                                                                                                 Formal training
Task 4
                     03     Laminator
Alternative titles
Product or Service          Assembled components                                                       Use of correct materials (raw materials)
Task 1                      Applies resins and re-inforcements to bond together components             Knowledge of cure times, pot life, plastics (resins, adhesives)
                                                                                                       etc
Task 2
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                            Map11                                                                           4/24/2012 Pg. 48
                                                                Installation, repair and maintenance




                     Node                                Occupation                                                                Skills
                     03     Welder
Alternative titles
Product or Service          Welded components                                                          Use correct welding methods
Task 1                      Welds together components to form finished parts                           Knowledge of different raw materials
Task 2                      Completes documentation                                                    Complete welding record documents
Task 3
Task 4
                     03     QC inspector
Alternative titles
Product or Service          Installation meets specifications                                          Standards
Task 1                      Understand welding methods                                                 Customer specifications
Task 2                      Test welding methods                                                       Good welding experience
Task 3                      Documentation                                                              Understand non-destructive testing
Task 4                                                                                                 Signing off all documentation




MerSETA Plastics Chamber Workshops                                            Map11                                                           4/24/2012 Pg. 49
                                                                            Recycling




                     Node                             Occupation                                                       Skills
                     01   Production manager
Alternative titles

Product or Service        Recruitment; Planning; Co-ordinating

Task 1                    Co-ordinates recycling activities and processes                  Analytical skills
Task 2                    Monitors and adjusts recucling activites and processes           Management skills
Task 3                    Supervises operations to achieve targets                         Engineering skills
Task 4                    Oversees and co-ordinates maintenance
                     02   Collection agent
Alternative titles        Sales and Sourcing Manager

Product or Service        Collected and baled materieal

Task 1                    Organises and co-ordinates storage and transport operations      Training skills - train-the-trainer
Task 2                    Overseas the collection, processing and transport processes      Communication skills - verbal and written
Task 3                    Identifies sources of material, negotiates rates and contracts   Performance management skills
Task 4                                                                                     Processing/ technical/ theoretical
Task 5                                                                                     Quality management/ assurance
Task 6                                                                                     CMFI / drop test/ impact/ moisture/ etc
Task 7                                                                                     Awareness
Task 8                                                                                     Supply chain management / logistics / stock control
Task 9                                                                                     Basic machine maintenance
Task 10                                                                                    Networking
Task 11                                                                                    Distributing
Task 12                                                                                    Material knowledge
Task 13                                                                                    Costing - negotiating
                     02   Collector
Alternative titles




MerSETA Plastics Chamber Workshops                                           Map12                                                          4/24/2012 Pg. 50
                                                                                   Recycling




                     Node                              Occupation                                                                  Skills
Product or Service          Sorted and baled recycled products

Task 1                      Oversees the collection, sorting, size reduction and baling                Logistics
                            operations
Task 2                      Completes relevant doucmentation                                           Different mateirls products, codes
Task 3                      Organises and co-ordinates storage and transport operations                Sources of materials
Task 4
                     02     Sorter/ segregator
Alternative titles          Band saw operator

Product or Service          Resized products

Task 1                      Prepares materials                                                         Communication skills
Task 2                      Identifies and sorts product into different material types
Task 3
Task 4
                     03     Production supervisor
Alternative titles          Process technician; Shift supervisor; Production specialist

Product or Service          Smoothly running production process

Task 1                      Plans, organises, staffs, schedules, co-ordinates, reports and maintains
                            records
Task 2                      Supervises production activities and staff
Task 3                      Plans, organises and implements projects
Task 4                      Liaises with technical and support services
Task 5                      Monitors levels and use of stock and consumables
Task 6                      Maintains levels of quality
                     04     Shredder operator
Alternative titles          Semi-processing granulator




MerSETA Plastics Chamber Workshops                                                  Map12                                                   4/24/2012 Pg. 51
                                                                                Recycling




                     Node                                Occupation                                    Skills
Task 1                      Monitors shredding and granulation operations and quality of product and
                            identifies problems
Task 2                      Checks quality of incoming material and moisture levels
Task 3                      Conducts safety checks and performs start up and shut down
                            operations
Task 4                      Assists maintenance department
                     04     Washer operator
Alternative titles

Product or Service

Task 1                      Pre start up; safety
Task 2                      Moisture check; quality
Task 3                      Adust speed to requirements of different products
Task 4
                     04     Dryer operator
Alternative titles

Product or Service          Produce quality rcycling inputs

Task 1                      Damp test
Task 2                      Laboratory
Task 3                      Materials
Task 4
                     05     Extrusion operator
Alternative titles

Product or Service          Homogonised and consistent material (pellets)

Task 1                      Feeds machine




MerSETA Plastics Chamber Workshops                                               Map12                          4/24/2012 Pg. 52
                                                                                Recycling




                     Node                                 Occupation                              Skills
Task 2                      Monitors equipment operations and quality of product and identifies
                            defective product
Task 3                      Adjusts equipment to accommodate changes in material
Task 4
                     05     Packer
Alternative titles          Pelletiser

Product or Service          Bags of peletised material

Task 1                      Bags pellets and places on pallets to customer requirements
Task 2
Task 3
Task 4




MerSETA Plastics Chamber Workshops                                               Map12                     4/24/2012 Pg. 53

				
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