FICCI - PPT by dandanhuanghuang

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									           MEDICAL TEXTILES

  Textiles are used in medical / healthcare sector in
  various forms –woven, non-woven, knitted

The complexity of the applications as well as that of the
 Meditech products have increased with research and
 developments in medical sciences.




                  SITRA - CoE FOR MEDICAL TEXTILES
CLASSIFICATION OF MEDICAL TEXTILES

                  MEDICAL TEXTILES




 SURGICAL         EXTRA CORPOREAL                HEALTHCARE & HYGINE




IMPLANTABLE       NON-IMPLANTABLE




              SITRA - CoE FOR MEDICAL TEXTILES
Implantable Products   Non-implantable         Healthcare &   Extracorporeal
                          Products               Hygiene          devices
                                                 Products




                       SITRA - CoE FOR MEDICAL TEXTILES
          MEDITECH CONSUMPTION
 Technical textiles consumption under Meditech was estimated
  at around Rs. 1,514 crore (2007-08).

 The key Meditech product is Surgical dressings which accounts
  for over 50% of the total technical textile consumption across
  Meditech segment.

 Surgical sutures account for around 21% of the total
  consumption followed by contact lenses and artificial implants
  with shares of around 12% and 8% respectively in the total
  consumption.


                     SITRA - CoE FOR MEDICAL TEXTILES
               MARKET SIZE (Rs. Crores)
               Source: ICRA Study 2009
                                                                Total
                                 (2007-2008)
                                                            Consumption
    Products
                                                             (Projected)
                      Prod.    Import    Export     Total      2012-13

Sanitary Napkins      700.00   40.00       1.00    739.00     1300.00

Surgical Dressings    887.00    31.00     93.00    825.00     1000.00

Surgical Sutures      330.00   36.00      41.00    325.00     415.00

Artificial implants    17.50   97.25         -     114.75      249.10

                       SITRA - CoE FOR MEDICAL TEXTILES
                 MARKET SIZE (Rs. Crores)
                Source: ICRA Study (Contd..)
                                                                     Total
                                          (2007-2008)           Consumption
     Products
                                                                 (Projected)
                        Prod.    Import    Export       Total      2012-13

   Baby Diapers           -      135.00        -      135.00      193.00


Surgical Disposables    33.95     1.35       3.00       32.30       61.00

   Incontinence
                          -      15.00         -        15.00      45.70
      Diapers

       Total           1968.00   552.00    156.00     2365.00     3737.00

                          SITRA - CoE FOR MEDICAL TEXTILES
              Some Artificial Implants
  Vascular graft                 Hernial Mesh                Knee ligament




Artificial liver tissue          Artificial skin             Artificial cornea




                          SITRA - CoE FOR MEDICAL TEXTILES
      ARTIFICIAL VASCULAR GRAFTS
 Vascular diseases are characterised by variations to the
  geometry and structure of the walls of the blood
  vessels.

 Variations in the mechanical characteristics of the
  vessels result in multiple complications like Thrombosis
  and Arteriosclerosis.

  TTK Healthcare in collaboration with SITRA & Sri
  Chitra Tirunal is the pioneer of vascular grafts
  manufacturing in India.
                   SITRA - CoE FOR MEDICAL TEXTILES
          ARTIFICIAL HEART VALVES
 Artificial heart valves are implanted in the heart of the
  patients who need treatment for valve related diseases.

 The natural heart valve needs a replacement when two or
  more valves stop functioning properly.

 Generally an open heart surgery is performed to replace
  the valve.

 The heart valve market in India is approximately Rs. 74
  crore.

 The only producer in India is TTK Healthcare.

                    SITRA - CoE FOR MEDICAL TEXTILES
        ARTIFICIAL TENDON (MESH)
 Artificial Tendons or meshes are used in hernia repair and
  abdominal wall replacement, where mechanical strength
  and fixation are very important.

 The long term function of the mesh is optimised by
  adjusting the porosity and the texture of the mesh.

 Requirement of meshes is met through imports.

 The major domestic producer is TTK Healthcare with
  production of around 1 lakh square inch annually.

                    SITRA - CoE FOR MEDICAL TEXTILES
          SURGICAL DISPOSABLES
The surgical disposables primarily consist of masks, caps,
drapes, gowns, covers and shoe covers made of
polypropylene spun bonded fabric (non-woven) with or
without polyethylene film.

A few manufacturers in India
   Thea-Tex Healthcare Pvt. Ltd, Mumbai, Maharashtra.
   Mediklin Healthcare Ltd, Mumbai, Maharashtra.
   Sivshree Medittex India Pvt Ltd, Coimbatore, Tamilnadu.
   Surgiwear India, Uttarpradesh.
   Dispoline , Bangalore, Karnataka


                 SITRA - CoE FOR MEDICAL TEXTILES
                                   Cotton balls




SITRA - CoE FOR MEDICAL TEXTILES
       SURGICAL DRESSING MATERIAL
Surgical dressing material is applied on the wound to expedite the
process of healing and prevent further harm due to wound exposure.

A few manufacturers in India
 Johnson & Johnson
 Lavino Kapoor – Absorbent cotton – 100% EOU, Mumbai.
 Dr. Sabharwal Laboratories, Panchkula, Haryana.
 Ramanathan Surgicals Private Limited, Rajapalyam, Tamil Nadu.
 KOB textiles – Dressing Material - 100% EOU (Export Oriented Unit)
   – Coimbatore, Tamil Nadu.
 Ramaraju Surgical Cotton Limited , Rajapalyam, Tamil Nadu.
 Shanti Surgicals
 Jajoo Surgical Private Limited, Mumbai.

                       SITRA - CoE FOR MEDICAL TEXTILES
              Dressing pads                         Silicone gel dressing




                                Alginate dressing




                                                         Foam dressing
            Hydrogel dressing




3/29/2012                                                                   15
            SURGICAL SUTURES
The surgical suture is used for stitching together skin
deformations, open wounds, organs and blood
vessels. There are two types – absorbable and non-
absorbable sutures.

A few manufacturers
 Johnson & Johnson
 Centennial Surgical Sutures, Thane, Maharashtra.
 Sutures India, Bangalore, Karnataka.


                 SITRA - CoE FOR MEDICAL TEXTILES
               BABY DIAPERS

Diapers are essentially made by sandwiching an
absorbent pad between fabric sheets.

The baby diapers marketed in India are primarily
imported and repackaged for sale. The major brands
like Huggies (Kimberley Clark Lever), Pampers (Procter
and Gamble), Snuggy (Godrej-SCA) and Wipro Baby
Soft cover more than 95% of the domestic market.



                SITRA - CoE FOR MEDICAL TEXTILES
           INCONTINENCE DIAPERS

 Incontinence diapers are disposable single use
  products specifically designed to absorb and retain
  fluids.
 Kimberley-Clark Lever with Depend and Godrej- SGA
  with Tena are the major branded players in the market.
 The other players are Elder Hartmann, Nobel Hygiene
  Care with Friends and Diaper India (Total Care).



                  SITRA - CoE FOR MEDICAL TEXTILES
                SANITARY NAPKINS
 Sanitary napkins are essentially made by sandwiching an
  absorbent pad between fabric sheets.

 The sanitary napkins market in India is dominated by Procter
  and Gamble, Johnson & Johnson and Kimberley Clark Lever.

 Johnson & Johnson (brand Stayfree) and Procter & Gamble
  (brand Whisper) cover close to 85-90% of sanitary napkins
  market.

 The other smaller players in the market are Prime Hygiene Care
  Pvt. Ltd., Actifit India Pvt. Ltd., Dima Products, Donisi
  International, Hindustan Latex and Kaul Impex Pvt. Ltd.

                     SITRA - CoE FOR MEDICAL TEXTILES
       OBJECTIVES OF CoE - Meditech
 To house world class facilities to test and evaluate Meditech
  products as per national / international standards
 A Resource Centre for Meditech products comprising of a
  technical reference library, a product library along with I.T.
  infrastructure
 Facilities for training of personnel from the industry
 Preparation of standards for different Meditech products
 Facilities for indigenous development of prototypes
 Knowledge sharing with stake holders
 Incubation Centre that will help entrepreneurs from
  ‘Concept to Commercialisation’
                     SITRA - CoE FOR MEDICAL TEXTILES
      KARL MAYER
 WARP KNITTING MACHINE




Useful for Manufacture of
  1 Vascular prostheses
  2 Heart patch
  3 Hernia Mesh
  4 Compression flat bandages
         SITRA - CoE FOR MEDICAL TEXTILES
SPUNLACE LINE




 SITRA - CoE FOR MEDICAL TEXTILES
Merz Compression Sock Knitting
         Machine




         SITRA - CoE FOR MEDICAL TEXTILES
 Other machines available at the CoE
• Coating and Lamination facility
• Surgical face mask manufacturing facility
• Cotton-wool roll making facility




                SITRA - CoE FOR MEDICAL TEXTILES
               LISTER AC & WETBACK




Measures time taken for a known volume of simulated urine to
pass through top layer of diaper and to examine ability of diaper’s
top layer to resist rewetting by a liquid which has already
penetrated thro’ the same once

                     SITRA - CoE FOR MEDICAL TEXTILES
HYDRO HEAD TESTER




   SITRA - CoE FOR MEDICAL TEXTILES
SWEATING GUARDED HOT PLATE




       SITRA - CoE FOR MEDICAL TEXTILES
             ATOMIC ABSORPTION
            SPECTROPHOTOMETER

For the analysis of
   1 Arsenic
   2 Selenium
   3 Mercury
    4 Lead
    5 Nickel




                      SITRA - CoE FOR MEDICAL TEXTILES
GAS CHROMATOGRAPHY – MASS
     SPECTRUM DETECTOR




  Useful For the analysis of
     1 Pthalates
     2 Organic metallic tin - OMT
     3 Alkyl phenol exthoxylates - APEO
     4 Flame retardant chemicals
           SITRA - CoE FOR MEDICAL TEXTILES
     Important Machinery / Instruments
       planned for the second phase
•   Rachel warp knitting machine – (3 D Spacer fabric)
•   Sanitary napkin manufacturing line
•   Nonwoven surgical gauze line
•   Incontinence pad making line
•   Wet wipes manufacturing line
•   ETO Gas Steriliser
•   Porometer
•   Moisture management tester
•   ICP-MS
                    SITRA - CoE FOR MEDICAL TEXTILES
 Products developed so far at SITRA
• Woven Arterial Prosthetic Grafts & Bi-furcated grafts

• Bandages using Bamboo Fibres

• Hernia Mesh

• Clinical Heart Patch

• Insoles / Liners for Diabetic Shoes

• Barbed, bi-directional Surgical Sutures

• Heart Valve Fabrics

• Woven Surgical Gowns Treated with Nano Finishes
                    SITRA - CoE FOR MEDICAL TEXTILES
Products developed at SITRA
Vascular graft   Shoe insole for diabetic patients
Products developed at SITRA Contd..
      Hernial Mesh




                           Barbed bi-directional
                                 suture




 Surgical gown with nano
          finishes
    List of R & D projects in the field of Meditech at
                     SITRA (Ongoing)
• Development of Speciality 3 D Compression Bandages for
  Lymphedema

• Controlled Drug Release on Chitosan-coated Cotton gauze

• Development of special wound care dressing made of PVA /
  Chitosan and PVA/Silver nitrate nano membrane

• Compression bandage pressure measurement systems

• Development of rotator cuff repair devices for shoulder re-
  construction
                       SITRA - CoE FOR MEDICAL TEXTILES
     INSTRUMENTS DEVELOPED
BACTRIAL FILTRATION EFFICIENCY TESTER




            SITRA - CoE FOR MEDICAL TEXTILES
     Instruments under development
• Synthetic blood penetration resistance tester




                 SITRA - CoE FOR MEDICAL TEXTILES
Thank you



SITRA - CoE FOR MEDICAL TEXTILES

								
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