Get documents about "A thread lubricants series
W
Description
A series of sewing thread lubricants.
Document Sample
Garment makers & consumers have very high expectation
The seam must meet a multiplicity of requirements. Consequently, the requirements
of the garment makers and the sewing industry are high on the thread used to make
seams. Production of seam must be quick & flawless, it must withstand mechanical
stress & it must meet the aesthetic & up-to-date fashion expectations of consumers.
They can fully unfold their capabilities when they are brought up to peak performance
by “Sylast series” of Sewing Thread Lubricants:
Embroidery yarn
A seam must should shine &
hold & look good embellish
A lot is expected
of sewing thread
Robust Sewing
Thread must be process are crucial
gentle on the skin It is important that
seamstresses like
working with your
thread
Sewing thread lubricants for exhaust
method & lick roll application
LNCI offers a complete range of sewing thread
lubricants that are suitable for use with all
application techniques:
Exhaust Method Lick Roll Method /
Dosing pump
Constant Concentration along bobbin
cross section
Temperature
Liquor flow
pH control
Pumping cycles
Residence time
Yield
60-70ºC
8 mins
2ºC/min
Draining
Rinsed
Yarn 25ºC pH measurement: 7.0-7.5
8 mins (As indicated in the technical leaflet)
8 mins
Buffer Sylast Series
Pumping cycle(Alternating):
Soda
3 min inside-outside
5 min outside-inside
Sylast LubricantsSuperior performance in your exhaust
process:
The lubrication is initiated by pH adjustment and temperature raise.
The lubricant droplets grow together and form a homogeneous film on
the surface of the thread. Sylast-Series helps to make exhaust
process quick, simple & complete
Sylast film
Sylast lubricants for lick roll application have been optimized to wet
the lick roll with a uniform thin layer. When the thread comes into
contact with this layer, the lubricant is transferred to the thread and
spread out forming a homogeneous film on the surface of the
thread.
Sylast series range includes lubricants that are formulated to give
optimum performance in dosing pump application. They fully
cover the thread forming a uniform lubricant film. They are so
stable that very little contamination builds up in the machine. This
reduces cleaning costs & idle time to a minimum
Normal lubricants often create a non-homogeneous layer, resulting in
insufficient smoothness of the thread. With Sylast Series you get a
homogeneous lubrication. Regardless of whether you use the exhaust
process, a kiss-roll or dosing pump, the lubrication result in perfect in all
respects.
Without antistatic agents, a very high static charge builds up on thread
during sewing. Threads do not run smoothly, and this inevitably results in
poor sewing & poor seam quality.
Standard lubricants hardly reduce friction on thread, & they are a
significant factor in needle overheating without heat protection, sewing
thread made of synthetic fiber will melt. This weakens the thread, leading
to crust formation at needle. The result is thread breakage and limits on
stitch frequency. Sewing thread treated with Sylast lubricant glides
smoothly into the fabric. It provides heat protection for threads made of
synthetic fiber. With Sylast you can sew at high speeds without the risk of
thread breakage.
In the sewing industry, there often is not enough time to adjust sewing
machine parameters to exactly match the sewing thread & the fabric. The
consequences, for example when working with thin or smooth materials,
are often fatal-crinkled seams & frustrated seamstresses.
Standard lubricants have narrow application window , & this often leads to
problems in sewing process.
LNCI optimizes thread lubricants for a wide application window, so that
critical seams can be placed more easily even when conditions are not
optimal.
LNCI optimizes
Standard lubricants thread lubricants for
have narrow a wide application
application window window
Customer benefits during production of sewing thread:
Optimal formulation for exhaust, kiss-roll and dosing pump.
Simple, reliable lubrication.
Homogeneous solid add-on along the bobbin cross-section
during the exhaust process.
Perfect results during application with kiss-roll or dosing pump.
Nearly no influence on tensile strength.
Stable emulsions, even under extreme conditions.
No influence on rubbing or colour fastness.
100% exhaustion.
Customer benefits during sewing:
Good gliding and minimal friction for easy sewing.
Constant friction values for constant sewing parameters.
Antistatic properties for optimal running behaviour.
Effective heat protection prevents thread melting & formation of deposits
on the needle.
No corrosion on machine parts.
Non-critical when stitch frequencies vary significantly.
Constant thread characteristics even under extreme climatic conditions.
Constant seam thickness.
Wide application window, even when technical sewing conditions are
unfavorable.
Fast, productive sewing with no thread breakage.
Reduced reject rate.
Satisfied seamstresses.
Productive, efficient sewing operations.
Disadvantage of hard waxing :
oIrregular take-up
oPoor reproducibility
oNo constant friction
oHigh static charge
oLoss of paraffin during storage
oParaffin deposits
oLow winding speed
oYarn breakage
oUnsteady fibre run.
Wet waxing with “Sylast” is the technology of choice
Sylast Oil in water Inducing lubricant Yarn coating
emulsion film formation Completed
Lubricant Water growing together of Sylast lubricant Water
lubricant droplets film
Ordinary two step process:
2nd step
Hard-waxing
Combo-Process with Sylast:
Dyeing
Softening + Wet-waxing
Wet-waxing and softening in the dyeing unit,
directly after the dyeing process.
Ingeniously simple” One pot process”
Good sliding properties & soft handle through
finishing at yarn level.
Excellent results & lower costs.
For all types of yarn.
For practically all applications such as socks, over
wear, body wear etc.
Technical benefits:
Extremely thin & homogeneous coating of the yarn with high-
performance lubricant.
Greatly reduced friction, abrasion & static charge.
Constant coefficients of friction in every speed range.
Operational benefits:
Simplest handling
No intermediate steps, directly after dyeing
Little fibre fly & no deposits on the processing machines
Efficient:
Economical due to practically 100% yield
Cost saving through simplification of process flow
Environment- friendly because next to nothing remains in the liquor
LNCI Thread Lubricants
Sewing Thread Wet Waxing/ Softening of knitting,
Lubricants warp knitting & weaving yarns
Exhaust Method
Lick Roll / Exhaust Method
Metering Pump
Paraffin Paraffin Basis/
Basis/Polyethylene Softener
Non-aqueous Aqueous
lubricants Lubricants
Profinish-LAN
Sylast-GT
Sylast-BA
Sylast-DC Sylast-DSWS Profinish-OE
Sylast-OVG
Sylast-HMT(hotmelt) Sylast-PSW Profinish-YX
Sylast-TLNA Profinish-LDS Profinish-NPF
Sylast-GL
LNCI Range of Lubricants:
Sylast-DC: Non aqueous lubricant for all kind of sewing threads & embroidery
yarns. Best sewing performance on text. PES threads. Blend of silicones &
additives.
Sylast-HMT(hotmelt) : Hot melt lubricant for all kind of sewing threads &
embroidery yarns. Application temperature 60-80ºC, good handling / pourable.
100% active blend of silicones, waxes & additives. Excellent sewing
performance.
Sylast-TLNA: 100% active lubricant based on silicone, waxes & additives.
Suitable for all kind of sewing threads & embroidery yarns. For the cold lick roll
application.
Sylast-GL: Wet waxing agent for yarns. Excellent low friction on CO yarn,
even distribution over the bobbin cross section.
Sylast-DSWS: A ready-to-use, fully-formulated, new generation polysiloxane
based product, designed for application as sewing thread finish.
Sylast-NSW: A ready-to-use, fully-formulated, new generation polysiloxane
based product, designed for application as sewing thread finish.
LNCI Range of Lubricants(Contd):
Sylast-BA: Is developed as a specialty product for exhaust application as yarn
lubrication. Sylast BA confers to the knitting yarns the gliding properties
required for further processing. The product is applied in a fresh bath after
bleaching or dyeing of the yarns
Sylast-OVG: Lubricant for all kind of sewing threads & embroidery yarns.
Excellent sewing performances, good antistatic properties, high exhaustion
rate, minimum waste of water-maximum economy.
Sylast-GT: Is developed as a combination of softeners & smoothing agents. Its
range of application extends from top back-washing or dyeing machine to yarn
& piece good finishing. It reduces fiber-to-fiber & fiber-to-metal friction. Avoid
sewing damage to tailored goods. Softener for re-beaming of indigo dyed
yarns. It improves the running properties when used as a finish for tops,
weaving yarns & embroidery yarns.
Profinish-OE: Softening agent to improve sewability. For cellulosic's, wool and
blends of these fibres with synthetics. Improves sewability, especially of open-
end yarns. Improves the elasticity of knitted fabrics. Extremely smooth, silky
handle. Suitable for jet application. Low foaming
LNCI Range of Lubricants(Contd):
Profinish-YX: A proprietary blend of waxes & speciality modified fatty amide
derivatives that has been specially designed to give good lubrication and soft
handle on yarns.
Profinish-NPF: Wet waxing and softening agent For the finishing of yarns
made of synthetic fibres, wool and blends of these; also suitable for cellulosic
fibres.Low concentrations give extremely smooth yarns.High yield from long
liquors.Good abrasion resistance & antistatic properties.
Profinish-LAN: 40% active cationic dispersion of waxes & softeners.
Lubricant for 100% cotton sewing threads. Lubricant free of silicone.
L.N.Chemical Industries
OFFICE ADDRESS :- FACTORY ADDRESS :-
150 Adarsh Industrial Estate, D- 14 /10, T.T.C. M.I.D.C Industrial area,
Sahar Road, Chakala, Turbhe , P.O.K.U.Bazar,
Andheri (E), Mumbai – 400 099 Navi Mumbai – 400 705
Tel.- 91- 22- 4221 6789 (30 Lines) Tel.-91- 22- 4141 9899 (30 Lines)
91- 22- 2834 7513 Fax -91- 22- 4141 9888
91- 22- 6692 4112
Fax -91-22- 2836 6434
Email ID – ketan@lnchem.in
lnchem@vsnl.com
