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					Cable Protection Systems
An innovator in cable protection technology,
Polypipe Civils manufacture the most
comprehensive range of cable protection
products in the UK.
The Polypipe Civils cable protection range               Cable Protection - FAQ                       Q: What are the common sizes for
of products are independently certified                                                                access boxes?
                                                         Q: Is all cable protection the same?
to British and European standards where
                                                                                                      A: 290mm x 275mm, 300mm x 450mm,
required and have been used extensively                  A: No! There is high quality cable           450mm x 450mm, 450mm x 600mm,
for highways, housing developments,                      protection ranging from Rigiduct,            600mm x 600mm and 290mm x 275mm
                                                         through Suretwin to lower quality            and 450mm x 450mm pole boxes. All in
commercial projects, retail and industrial
                                                         General Purpose duct.                        single, double or triple height units.
infrastructure applications.
                                                         Q: Would you recommend general               Q: Do you supply covers and frames
                                                         purpose duct?                                to suit?
With a proven tried and tested range of

over 1000 individual products and sizes                  A: Depending on the installation, general    A: Yes, composite and non locking,
to choose from, Polypipe Civils provides                 purpose ducting can be a cost effective      galvanised steel and ductile iron.
                                                         solution, however general purpose
ground workers and contractors with
                                                         ducting does not have any specification,     Q: Can I install cable protection in a
a complete cable protection system for                   so for more critical applications a higher   road?
almost any application.                                  quality system should be used.
                                                                                                      A: Yes, provided there is suitable cover or
      Power                                              Q: The spec says PVC cable                   adequate protection is given to the cable
                                                         protection, can I use Twinwall?              protection.
      Motorway comms
                                                         A: Most probably, PVC tends to be used       Q: Are there any installation details
                                                         as a generic term for plastic, there are     for access boxes?
      Utilities                                          high quality PVC cable protection, most
                                                         Twinwall cable protection, including         A: Yes, please refer to the following
      UPVC Specification                                  Rigiduct and Suretwin are on a par           pages.
                                                         with the higher specification PVC cable
      General Purpose                                    protection.                                  Q: Is there any other manufacturer
                                                                                                      who makes both cable protection
      Installation advice
                                                         Q: Do you make a full range of               systems, access boxes, or who has a
                                                         colours?                                     product range as extensive?

                                                         A: Yes, please refer to the following        A:No

 BBA                           BBA                       pages.
                   BRITISH                   BRITISH
                   BOARD OF                  BOARD OF
                   AGRÉMENT                  AGRÉMENT
     CERTIFICATE No. 90/R049   CERTIFICATE No. 89/2175


 Ridgiduct Ducting System
 Comtite Ducting Plug


86
The Ridgidrain system was the first drainage

product in the market to achieve the new
HAPAS specification (Highways Authorities

Product Approval Scheme) issued by the BBA.

The range includes 750, 900 and 1050mm
diametres. 6 metre lengths are available using
double couplers. 750 and 900mm are also

available in 3m lengths with integral sockets

and are fully certified by the British Board of
Agrément as sealed systems.




                                                 87
CABLE PROTECTION SYSTEMS - SPECIFICATIONS                                  POWER


                                                                         Ridgiduct Power ENATS 12-24 (Standard sizes)
     RIDGIDUCT POWER
                                                       ID mm                    OD mm                Length m                     Code
     Ridgiduct is a twin wall system,
     specifically engineered to provide                   100                      118                        2                 RB100X2

     a light, yet robust alternative to                  125                      148                        2                 RB125X2
     conventional cable protection.                      150                      178                        2                 RB150X2
     Ridgiduct is manufactured in HDPE                   100                      118                        3                 RB100X3
     and the resulting stiff, yet flexible
                                                         125                      148                        3                 RB125X3
     twin wall structure easily outperforms
                                                         150                      178                        3                 RB150X3
     alternative products. Complementing
     the Ridgiduct range are a selection of              100                      118                        6                 RB100X6

     twin wall long radius drawn bends,                  125                      148                        6                 RB125X6
     manufactured in HDPE. These are                     150                      178                        6                 RB150X6
     available in most sizes and a range
     of angles.

                                                                          Ridgiduct Power ENATS (Non-standard sizes)
     RIDGIDUCT FOR ENATS
                                                       ID mm                    OD mm                Length m                     Code
     Polypipe Civils is the UK’s leading
     supplier to the power utilities.                     94                      110                       94                  RB94X6

     Ridgiduct Power 100, 125 and 150mm
                                              Printed Electrical Cable Duct.
     complies fully with the electrical
     supply industry specification for cable
     protection, ENATS. Ridgiduct has been       ENATS
                                                  (ESI 12-24)
     independently tested and certified by
     the BBA to ENATS.

     RIDGIDUCT FEATURES


      electricity companies.

      and high strength.

      at low temperatures.

      with BS EN 50086-2-4
      and ENATS.

      twin wall split duct form for
      easy installation around
      existing cables with minimal
      change in strength.
                                                                                                  BBA                          BBA
                                                                                                                   BRITISH                   BRITISH
                                                                                                                   BOARD OF                  BOARD OF
                                                                                                                   AGRÉMENT                  AGRÉMENT
                                                                                                     CERTIFICATE No. 90/R049   CERTIFICATE No. 89/2175




All dimensions provided are nominal.

88
                                                        CABLE PROTECTION SYSTEMS - SPECIFICATIONS                        POWER


                                       Ridgicoil Power Duct
                                                                                         RIDGICOIL POWER
         OD mm                   ID mm                  Length m         Code
                                                                                         Ridgicoil is coiled twin wall cable
            40                    31                          50      RC40X50BE          protection, its flexibility eliminates the
            50                    40                          50      RC50X50BE          need for special bends and the smooth
            63                    50                          50      RC63X50BE          bore has a low co-efficient for ease of
            75                    60                          50      RC75X50BE          cable installation.

            90                    71                          50      RC90X50BE

           110                    94                          50      RC110X50BE
           160                    140                         50      RC160X50BE

Printed Electrical Cable Duct.




                                         Polyduct Power
                                                                                         POLYDUCT POWER
          ID mm                  OD mm                  Length m         Code
                                                                                         Polyduct is manufactured in MDPE or
            32                    37                      100       PD3237X100BEPE
                                                                                         HDPE and is available in both straight
            38                    44                      100       PD3844X100BEPE
                                                                                         lengths and coils. It can be used for
            50                    60                          50    PD5060X50BEPE        either open trench or trenchless
                                                                                         applications.
   ENATS
    (ESI 12-24)
                                                                                         POLYDUCT BENEFITS




                                                                                           the need for special bends.



                                                                                           applications.




                                            Mole Duct
                                                                                         MOLE DUCT
             Diameter                       Length m                 Code
                                                                                         Single wall PVC black duct for
                  50                          1.5/3                PVO37X1.5E            trenchless applications.
                  75                           1.5                 PVO45X1.5E
                  89                           1.5                 PVO55X1.5E
    All dimensions provided are nominal.                                             All dimensions provided are nominal.

                                                                                                                                     89
CABLE PROTECTION SYSTEMS - SPECIFICATIONS               POWER


                                                           Ridgiduct Power Split Duct
     RIDGIDUCT POWER SPLIT DUCT
                                               ID mm     Length m              Pack Qty     Code
     Ridgiduct Power Split Duct
                                                100         1                     85      RB100X1S
     is mainly used for ducting
     existing cables.                           125         1                     46      RB125X1S

                                                150         1                     36      RB150X1S

                                                100*        2                     85      RB100X2S

                                                125*        2                     46      RB125X2S

                                                150*        2                     36      RB150X2S

                                                100*        3                     85      RB100X3S

                                                125*        3                     46      RB125X3S
                                                150*        3                     36      RB150X3S

                                       *Made to order




All dimensions provided are nominal.

90
                                CABLE PROTECTION SYSTEMS - SPECIFICATIONS                           MOTORWAY COMMS


                                     Ridgiduct Motorway Comms
                                                                                                RIDGIDUCT COMMS
              ID mm                              Length m                     Code
                                                                                                Polypipe Civils is able to offer
                94                                    6                  RB94X6PMCPPE
                                                                                                Ridgiduct Comms 94, 100 and
                100                                   6                  RB100X6PMCPPE          150mm as a sealed system specifically
                150                                   6                  RB150X6PMCPPE          designed for motorway
                94                                   12                  RB94X12PMCPPE          communications applications.
                100                                  12                  RB100X12PMCPPE         Ridgiduct is fully integrated with
                                                                                                Polypipe access boxes. (Refer to
Conforms to Highways Agency Specification for sealed systems.
Printed Motorway Comms/Power.
Also available in black. Please contact us for further information.
                                                                                                RIDGIDUCT COMMS BENEFITS




                                                                                                  sealed system.

                                                                                                  meets the requirements
                                                                                                  of MCHW 1530.



                                                                                                  minimise the number of joints.




                                                                                             BBA                          BBA
                                                                                                              BRITISH                    BRITISH
                                                                                                              BOARD OF                   BOARD OF
                                                                                                              AGRÉMENT                   AGRÉMENT
                                                                                                CERTIFICATE No. 90/R049    CERTIFICATE No. 89/2175




                                     Ridgicoil Motorway Comms
                                                                                                RIDGICOIL COMMS
        OD mm                       ID mm                     Length m           Code
                                                                                                Ridgicoil is coiled twin wall cable
           63                         50                          50          RC63X50PMCP
                                                                                                protection, its flexibility eliminates
          110                         94                          50         RC110X50PMCP       the need for special bends and the
                                                                                                smooth bore has a low co-efficient of
                                                                                                friction for ease of cable installation.


                                                                                                RIDGICOIL BENEFITS


                                                                                                  Type 450N, normal duty
                                                                                                  impact resistance.

                                                                                                  with excellent impact
                                                                                                  resistance at low temperatures.

                                                                                                  jointing.


                                                                                                  and coupling.

                                                                                                  sealed system.




    All dimensions provided are nominal.                                                    All dimensions provided are nominal.

                                                                                                                                                     91
CABLE PROTECTION SYSTEMS - SPECIFICATIONS                             MOTORWAY COMMS


                                                                                          Comtite
     COMTITE TRANSIT SYSTEMS
                                                                Description                          Code
     Comtite cable protection plugs,
                                                                94mm plug                           DP94
     when used in conjunction with the
     insertable cable grommets, ensures                        100mm plug                           DP100

     full compliance with the requirements     Blanking grommet with rope attachment point          DPGO
     of Series 1530 of the Highways                           9mm grommet                           DPG9
     Agency Specification for Highway
                                                              12mm grommet                          DPG12
     Works and is the only transit system
                                                              14mm grommet                          DPG14
     accreddited by the BBA for motorway
     comms. When used with Ridgiduct it                       16mm grommet                          DPG16

     completes a certified sealed system.                      18mm grommet                          DPG18

                                                              21mm grommet                          DPG21
     COMTITE BENEFITS                                         24mm grommet                          DPG24

                                                              27mm grommet                          DPG27

                                                              4x9mm grommet                         DPG9x4
      fitting, both new and retrofit.
                                                              7x9mm grommet                         DPG9x7
                                                          L-bracket for rope attachment             DPRAB
      the cable protection.                  Patent pending

      the use of an additional draw
      cord bracket.
                                                                                                            BBA
                                                                                                                           BRITISH
                                                                                                                           BOARD OF
                                                                                                                           AGRÉMENT
                                                                                                             CERTIFICATE No. 90/R049




                                                                                                            BBA
                                                                                                                           BRITISH
                                                                                                                           BOARD OF
                                                                                                                           AGRÉMENT
                                                                                                             CERTIFICATE No. 89/2175




All dimensions provided are nominal.

92
                             CABLE PROTECTION SYSTEMS - SPECIFICATIONS                         MOTORWAY COMMS


                                       Duct Spacers
                                                                                            DUCT SPACERS
                 Description                          Duct ID             Code
                                                                                            High quality injection moulded
    2 way Duct Spacer (to suit 110mm O.D.)              94              RBS110x2
                                                                                            spacers are available to secure multiple
    4 way Duct Spacer (to suit 110mm O.D.)              94              RBS110x4            installations of all 94 and 100mm
    6 way Duct Spacer (to suit 110mm O.D.)              94              RBS110x6            diameter ducts.
    2 way Duct Spacer (to suit 118mm O.D.)             100              RBS118x2            The unique modular designs enables
                                                                                            multiple configurations to be
    4 way Duct Spacer (to suit 118mm O.D.)             100              RBS118x4
                                                                                            assembled. Duct spacers comply with
    6 way Duct Spacer (to suit 118mm O.D.)             100              RBS118x6
                                                                                            the requirements of MCHW 1530.




                                        Draw Cord
                                                                                            DRAW CORD
               Description                     Pallet Quantity             Code
                                                                                            Manufactured from high quality
              6mm Dia. x 220m                         160                 DC220
                                                                                            polypropylene to a nominal breaking
       6mm Dia. x 500m (wooden drum)                  72                  DC500             strength of 5kN.




SPECIAL NOTE FOR APPLICATIONS SUBJECT TO HIGHWAYS AGENCY REQUIREMENTS
It should be noted that a number of versions of the Manual of Contract Documents
for Highway Works are in use and individual contracts can be subject to substantial
variation. Suitability should always be checked with the overseeing organisation.
Products selected should be BBA approved or meet the requirements of Table 5/2 unless
exceptional requirements demand an alternative. It should also be noted that there are
differences between requirements for ducts in Series 500 and 1500 of the Specification
for Highway Works.                                                                       All dimensions provided are nominal.

                                                                                                                                       93
CABLE PROTECTION SYSTEMS - SPECIFICATIONS                                       LIGHTING


                                                                                             Ridgiduct Lighting
     RIDGIDUCT LIGHTING
                                                          Nom. Size                    OD mm                      Length m                            Code
     Ridgiduct lighting is a twin wall low
                                                               94                        110                             6                   RB94X6O(SL or TS)
     weight flexible cable protection system,
     specifically manufactured in orange for                    100                       118                             6                   RB100X6O(SL or TS)

     use in street lighting and traffic signals                 150                       178                             6                   RB150X6O(SL or TS)
     applications.
     A full range of access and junction                                                                           RIDGIDUCT LIGHTING BENEFITS
     boxes, bends, reducers and adaptors
     completes the system.                                                                                             temperatures.


                                                                                                                       with BS EN 50086-2-4.

                                                                                                                       minimal requirement for
                                                                                                                       special bends.


                                                                                                                       traffic signals and street lighting.




                                                                                                             BBA                              BBA
                                                                                                                              BRITISH                          BRITISH
                                                                                                                              BOARD OF                         BOARD OF
                                                                                                                              AGRÉMENT                         AGRÉMENT
                                                                                                                CERTIFICATE No. 90/R049          CERTIFICATE No. 89/2175




                                                                                               Polyduct Lighting
     POLYDUCT LIGHTING
                                                       OD mm               ID mm          Wall Thickness        Length m                         Code
     Polyduct lighting is a single wall
                                                          60                 50                  5                     6                  PD5060X6O(TS or SL)
     alternative to twin wall cable protection.
     Manufactured in orange MDPE or HDPE.                 63                 56                 3.5                    6                  PD5663X6O(TS or SL)

     It can be used in either open trench or             107                 97                  5                     6                  PD97107X6O(TS or SL)
     trenchless applications.
                                                  Available with street lighting or traffic signal print. Please specify with order.




                                                                                               Ridgicoil Lighting
     RIDGICOIL LIGHTING
                                                          OD mm                       ID mm                    Length m                            Code
     Ridgicoil’s flexibility eliminates
                                                               63                       50                          50                     RC63X50O(SL or TS)
     the need for special bends and
     the smooth bore has a low                                 110                      94                          50                      RC9450O(SL or TS)

     co-efficient of friction for ease
     of cable installation.


     RIDGICOIL LIGHTING BENEFITS


      Type 450N, normal duty impact
      resistance.

      jointing.


      and coupling.




All dimensions provided are nominal.

94
                                                        CABLE PROTECTION SYSTEMS - SPECIFICATIONS                                   LIGHTING


                                           Lighting in Scotland
                                                                                                          LIGHTING IN SCOTLAND
       Description                   Size                     ID mm                     Code

       100m coil                      60                          53                  SSL60X100P
                                                                                                          requirements and for this purpose
        40m coil                     100                          90                  SSL100X40P          Polypipe Civils manufacture a single
                                                                                                          wall cable protection range.




                                              Access Boxes

                                     Box Opening*mm External mm                                           ACCESS BOXES
                                                                                                          Polypipe Civils offers a comprehensive
       Code                  Description             Height     Width         Depth   Width    Depth
                                                      mm                                                  range of 5 duct access boxes in single,
    AC2902751           290 x 275 Single Unit         320         325         310     390      375        double or triple height units.
    AC2902752          290 x 275 Double Unit          650         325         310     390      375
                                                                                                          ACCESS BOX BENEFITS
    AC2902753           290 x 275 Triple Unit         985         325         310     390      375

    AC4503002           450 x 300 Single Unit         320         485         335     550      400
                                                                                                            rotational mouldings.
    AC4503002          450 x 300 Double Unit          650         485         335     550      400

    AC4503003           450 x 300 Triple Unit         985         485         335     550      400          construction.
    AC4504501           450 x 450 Single Unit         320         470         470     550      550
                                                                                                            polyethylene for installation in all
    AC4504502          450 x 450 Double Unit          650         470         470     550      550
                                                                                                            conditions.
    AC4504503           450 x 450 Triple Unit         985         470         470     550      550

    AC6004501           600 x 450 Single Unit         320         635         485     700      550
                                                                                                            resistant material.
    AC6004502          600 x 450 Double Unit          650         635         485     700      550

    AC6004503           600 x 450 Triple Unit         985         635         485      700     550          suitable for extended storage
    AC6006001           600 x 600 Single Unit         320         635         635      700     700          periods.

    AC6006002          600 x 600 Double Unit          650         635         635      700     700
                                                                                                            and install.
    AC6006003           600 x 600 Triple Unit         985         635         635      700     700

* The clear opening for boxes is greater than the clear opening for frames.                                 the ducting of 450 or 750mm for
See the relevant tables for details of clear openings of frames.                                            double and triple height units.

                                                                                                            access boxes to be used as rising
                                                                                                            sections as required.


                                                                                                            accommodate 54, 63, 110 and
                                                                                                            118mm outside diameter ducting,
                                                                                                            covering the full range of products
                                                                                                            in the industry.

                                                                                                            colours may be available subject to
                                                                                                            order quantity and lead times




                                                                                                       All dimensions provided are nominal.

                                                                                                                                                    95
CABLE PROTECTION SYSTEMS - SPECIFICATIONS                                LIGHTING


                                                                                          Pole Boxes
     POLE BOXES
                                                                          Height         Box Opening*               External mm     Pole Box
     The range of 4 pole boxes is
                                               Code      Description       mm         Width         Depth        Width      Depth     mm
     available in 290 x 275mm and 450 x
     450mm sizes, incorporating integral    PB2902751 290 x 275            640          325            310        680        400      114

     housings for 114 and 140mm             PB2902752 290 x 275            640          325            310        680        400      140
     poles and are manufactured from        PB4504501 450 x 450            640          470            470        875        600      114
     polyethylene. The pole box provides    PB4504502 450 x 450            640          470            470        875        600      140
     450mm depth of cover as standard,
                                            * The clear opening for boxes is greater than the clear opening for frames.
     extendable if required using modular
     access boxes as rising sections.




                                                                      Composite Covers
     COMPOSITE COVERS
                                                           Code                        Nominal Size mm
     New advanced skid resistance
                                                        CC290275                             290 x 275
     composite covers are available
     for the range of access, pole and                  CC450300                             450 x 300

     signal boxes. Manufactured in high                 CC450450                             450 x 450
     strength, fibre-reinforced polyester                CC600450                             600 x 450
     resin and to BS EN 124 Class B125.                 CC600600                             600 x 600


                                            Frames sold separately




                                                                     Skid Resistant Values
     PERFORMANCE
                                                           Test                                Value
     In tests the unique anti-slip
                                                         Dry Test                             SRV87
     composite covers achieve a SRV (Skid
     Resistance Value) far in excess of                  Wet Test                             SRV76

     minimum limits set by the Country            Equilibrium Wet Test                        SRV64
     Surveyors Society working party data
     collection unit 1-96.




All dimensions provided are nominal.

96
                                                       CABLE PROTECTION SYSTEMS - SPECIFICATIONS              LIGHTING


                Galvanised Steel Covers & Frames
                                                                                      GALVANISED STEEL COVERS
              Code                         Nominal Size mm
                                                                                      Galvanised steel covers and frames
           GCF290275                           290 x 275
                                                                                      are manufactured to the FACTA
           GCF450300                           450 x 300                              (Fabricated Access Cover Trade
           GCF450450                           450 x 450                              Association) Class B specification,
           GCF600450                           600 x 450                              equivalent to BS EN 124 Class B125.
           GCF600600                           600 x 600

Typical places of installation include areas subject to slow moving
wheel loads, including footways, pedestrian areas, car parks and verges.




                  Ductile Iron Covers & Frames
                                                                                      DUCTILE IRON COVERS
              Code                        Clear Opening mm
                                                                                      AND FRAMES
           DCF450450                           450 x 450
                                                                                      Ductile iron access box covers are
           DCF600450                           600 x 450                              manufactured to BS EN 124
           DCF600600                           600 x 600                              Class B125.




                                                                                   All dimensions provided are nominal.

                                                                                                                            97
CABLE PROTECTION SYSTEMS - SPECIFICATIONS                                        UTILITIES


                                                                                                Ridgiduct Utilities
     RIDGIDUCT UTILITIES
                                                              ID mm                     OD mm                    Length m                              Code
     Available in a range of colours which
                                                                94                        110                         6                             RB94X6
     comply with NJUG classifications.
                                                                100                       118                         6                            RB100X6
     RIDGIDUCT UTILITIES BENEFITS
                                                                150                       178                         6                            RB150X6

                                                                225                       266                         6                            RB225X6
       and high strength.
                                                                300                       354                         6                            RB300X6

       at low temperatures.

                                                                                                                                     and 6m lengths.
       with BS EN 50086-2-4.
                                                                                                                                     available.




                                                                                                                                  BBA
                                                                                                                                                  BRITISH
                                                                                                                                                  BOARD OF
                                                                                                                                                  AGRÉMENT
                                                                                                                                    CERTIFICATE No. 90/R049




                                                                                                                                  BBA
                                                                                                                                                   BRITISH
                                                                                                                                                   BOARD OF
                                                                                                                                                   AGRÉMENT
                                                                                                                                     CERTIFICATE No. 89/2175




                                                                                                    Ridgicoil
     RIDGICOIL UTILITIES
                                                              OD mm                     ID mm                    Length m                              Code
     Ridgicoil is a strong yet flexible alternative
                                                                40                        31                          50                           RC40X50
     to conventional ducting for underground
     utilities. Ridgicoil’s flexibility eliminates               50                        40                          50                           RC50X50

     the need for special bends and the                         63                        50                          50                           RC63X50
     smooth bore has a low co-efficient of                       75                        60                          50                           RC75X50
     friction for ease of cable installation.
                                                                90                        71                          50                           RC90X50
     RIDGIDUCT UTILITIES BENEFITS                               110                       94                          50                         RC110X50
                                                                160                       140                         25                         RC160X25
       Type 450N, normal duty impact
       resistance.

       with excellence impact
       resistance at low temperatures.


       and couplings.

       application (subject to lead times).




     GAS DUCTING                                                                                   Gas Ducting
     Single wall corrugated ducting for gas                  OD mm                     Length m                  Description                           Code
     pipes. Available in either perforated or
                                                                60                        150                    Perforated                  LD60150YGAS
     unperforated options.
                                                                60                        150                   Unperforated                UD60150YGAS

                                                                100                       100                    Perforated                LD100100YGAS
                                                                100                       100                   Unperforated              UD100100YGAS

                                                     Please ensure you are using this product to the correct specification of the end users requirements.




All dimensions provided are nominal.

98

				
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