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									Light-weight bottle for hot-water sterilization.( Non-Sterilant Filling System)                                                    EP-1
TOYO SEIKAN KAISHA, LTD. / ITO EN, LTD.                                                                                             JAPAN




Description: Briefly describe application / function of package
We developed a eco-friendly bottle having excellent design and features. This light weight bottle has enough strength to withstand hot-
water sterilization and shipping by self positive-pressure technology which the bottom transforms temporarily when an axial load is
applied. Also it enables to use of vacuum panel to body part.
Material: Provide information of material used for the package
This bottle is made with PET. (polyethylene terephthalate)
Size: Provide size dimension of the package
Weight=19g
Diameter=68mm Height=215mm (Empty Bottle)
Inspiration: Extra information such as design concept
This bottle saves about 30% material compared to the previous bottle. Thanks to the "NS system" we also developed, which use hot-water
instead of sterilant, it reduces not only sterilant but a lot of rinse water and waste water treatment. Consequently, we could reduce
material cost, filling cost, environmental burdens and CO2 emissions.




Sustainable pouch for laundry liquid detergent                                                                                         EP-2
Proctor & Gamble                                                                                                                       JAPAN




Description: Briefly describe application / function of package
New pouch is sustainable but with better in use. By adding titanium oxide (TiO2) to PE layer, film material becomes opaque, hence VOC
for white ink is reduced in printing process. Moreover, TiO2 also increases material stiffness so that film thickness is reduced by 9% vs. old
pouch. On top, newly developed flat spout by can be opened with 35% of tearing force comparing to old pouch.
Material: Provide information of material used for the package
This pouch is made with 3 layer film: PET, PA and PE. Titanium oxide is mixed in co-extruded PE film for better stiffness and opacity. No
additional part is required to form pouring spout. Opening line is made by laser so that consumer can open spout by hand without
scissors.
Size: Provide size dimension of the package
Filled package size: Height 265 x Width 145 x Depth 70 [mm]
Empty package size: Height 272 x Width 150 x Depth (thickness) 0.7 [mm]
Inspiration: Extra information such as design concept
Starting point of this new pouch development is to provide sustainable and good package to consumer, with existing technology for speed
of development - needs of sustainable package is rapidly evolving. Adding TiO2 is commonly used technology in single layer PE bag, and
now it is reapplied to laminate film pouch. On top, pouch spout design is changed from 3D shape with plastic tube inserted to flat. This
new flat spout reduced material use and increased delivery pallet efficiency over 300%.




ASIASTAR 2011-Judging                                                                                                                     43
ECO & Sustainable Premium Thai Pomelo Package                                                                EP-3
Yod Corporation Company Limited                                                                           THAILAND




Description: Briefly describe application / function of package
From world
Material: Provide information of material used for the package
Water Hyacinth is package
Size: Provide size dimension of the package
size before pack, 3-5 cm x 35-38 cm for Grade A pomelo
Inspiration: Extra information such as design concept
-




SUPER PAPER PALLET                                                                                         EP-4
THAI CONTAINERS GROUP Co., Ltd.                                                                          THAILAND




Description: Briefly describe application / function of package
The super paper pallet is enough compressive strength, light weight and convenience for the logistic.
Material: Provide information of material used for the package
The super paper pallet made from corrugated board and kraft paper core replace wooden pallet.
Size: Provide size dimension of the package
The super paper pallet standard size is 1.2 x 1.0 m. moreover available for making by customize sizes.
Inspiration: Extra information such as design concept
The super paper pallet is made from recycle paper material which best for environmentally friendly.




ASIASTAR 2011-Judging                                                                                          44
Paper Krathong                                                                                                                       EP-5
THAI CONTAINERS GROUP Co., Ltd.                                                                                                   THAILAND




Description: Briefly describe application / function of package
The design is made from one piece of micro flute corrugated board. The structure can be folded and formed to contain accessories
(candle, joss stick, and artificial flower). The krathong was laid out and pre-perforated on the package itself. Customers can easily set-up by
following instruction on package. The design provide protection and easy to carry with hand-hole.
Material: Provide information of material used for the package
Carton was made by single wall E-flute with one-color water based flexography printing.
Size: Provide size dimension of the package
410 x 377 x 27 mm
Inspiration: Extra information such as design concept
Loy Krathong is a festival celebrated annually to pay respect to the spirit of the waters. Traditionally, Thai people will float Krathong on
river or canal. The original krathong was made of banana leaves; however the modern krathong was made from Styrofoam causing
pollution problems. The paper krathong was then designed to reduce the problems. The design was using DIY (Do-it-yourself) concept, the
package is the krathong itself, thus reducing packaging waste and 100% recyclable. The set-up instruction was printed on package, thus
reducing unnecessary leaflet and waste.


Plotter Stand                                                                                                                           EP-6
Jebsen & Jessen Broadway (S) Pte Ltd                                                                                             SINGAPORE




Description: Briefly describe application / function of package
Packing layout - 4 boxes per layer and total 8 layers = 32 units per pallet.
Advantages:
           We have worked out the design which able to pack the product in a single box and fully utilize the space inside the box with
            minimum material being used.
           Load on the pallet is being maximized and thus reduce the logistic cost.
           With the corrugated end cap design, we have increase the stacking load tremendously to hold this heavy product.
The interlocking design that we have done has achieve the objective of maximizing the internal carton space to pack in the product. With
the corrugated end cap design, we have increase the stacking load of the box. This will reduce the compression issue during storage and
prevent damages to the product.
Material: Provide information of material used for the package
corrugated carton
Size: Provide size dimension of the package
The package needs to pack with minimum amount of cushioning material and utilize the pallet size of 1200x1000mm
Inspiration: Extra information such as design concept
The Product:
           The parts with different shape and size need to be packed into a single carton box.
The Customer:
           The package needs to pack with minimum amount of cushioning material and utilize the
pallet size of 1200x1000mm.
           The package should be able to withstand maximum bearing load of 200kg.
Design Approach:
           Design using corrugated carton material with LEFT / RIGHT end cap concept.
           Design with interlocking so that the product could fit nicely within the same box size.



ASIASTAR 2011-Judging                                                                                                                      45
REFLEX GB002 PROTECTIVE CUSHION                                                                                                     EP-7
REFLEX PACKAGING (S) PTE LTD                                                                                                  SINGAPORE




Description: Briefly describe application / function of package
Our Reflex cushion, GB002 is qualified to be awarded a Asia Star for its compliance with the criteria for its innovative design which delivers
performance for protection and multi-functionality that comes with a benefit of cost saving for the company and sustainable for the
environment.
Our ReFlex cushion is a thermoformed type designed with required specifications for protection to be compatible with a number of
variations of 3.5 HDD. It provides protection by using top and bottom cushion set with patented curvature feature. Thermoformed fillers
are used to fit different variation of 3.5 HDD in the cushion.
Material: Provide information of material used for the package
ReFlex cushion are made using recycled polyethylene materials which support green initiatives for environment sustainable product. Our
material is 100% recyclable and utilizes fewer resources. Ensure compliance with RoHS and REACh regulations
Size: Provide size dimension of the package
 The ReFlex GB002 Protective Cushion has an overall assembled package size for outer dimension of 301 x 197 x 98 (L x W x H).
Inspiration: Extra information such as design concept
Our ReFlex cushion with special patented feature, the curvatures which absorb and dissipate the shock. Thermoformed cushion at the
bottom is hollow, allowing cushions to be




ASIASTAR 2011-Judging                                                                                                                      46

								
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