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					                                                            Winch Performance Specification

                                                     Technical Information Questionnaire (TIQ)
Company:
Name of Responder:
Title of Responder:
Company Responsibility/Position:
Telephone/Fax Numbers:
E-mail address:
Mailing Address:
                               Evaluation progress:         0   of   52   questions complete                                             0.0%

     Spec                                                                                                           Meets
                                                     Evaluation Question:                                                      Comments/additional data
  Paragraph                                                                                                     Requirement?

2.0. Applicable   Is the winch in accordance with Applicable Documents, as shown in winch Performance
Documents         Specification?
                  3.1 Winch Performance
                  When integrated on a LAV RA2 chassis, is the Winch capable of safely recovering any armored
                  and fully loaded LAV variant with a maximum GVW of 38,000 lbs?
                  3.1.1 Wheel Depth Mired Recovery
                  Is the winch capable of wheel depth mired recovery of a fully loaded LAV, equal to 38,000
                  lbs., at a minimum distance of 75 feet from the rear of the LAV RA2 using no more than one
                  snatch block?
                  3.1.2 Recovery Angles
                  Is the winch capable of operating with the winch rope deployed in both the horizontal
                  direction for normal operation and the vertical direction for forward self-recovery?
                  3.1.3 Winch Rope
                  Is the winch equipped with a suitable rope (either steel or synthetic)?
                  3.1.3.1 Rope Length
                  Is the winch usable rope length at least 165 feet without a splice joint?
                  3.1.3.2 Rope Termination
                  Is the working end of the rope prepared such that it will not fray?
                  3.1.3.2.1 Steel Rope Option
                  If the rope is steel, does it have a permanently affixed end cap, welded end, or other
                  suitable method?
                  3.1.3.2.2 Synthetic Rope Option
                  If rope is synthetic, does it have a spliced end connection, capable of being connected to
                  a RR-C-271D Type IVA, class 2 screw pin anchor shackle with a minimum diameter of 1.25
                  inches in the wall thickness of the loop and a minimum diameter of 1.375 inches?
                  3.1.4 Rope Storage
                  Does the winch have a level wind device or equivalent mechanism to uniformly spool the
                  winch rope for storage without cross-wrapping or damage to rope?

                  3.1.5 Rope Hold Down or Tensioning Device
                  Is the winch capable of eliminating backlash and “bird nesting” of the rope, while winching
                  in or out, from zero to maximum rated load as well as when the winch is not in use or when
                  power is removed?
                  3.1.6 Vertical Rope Retrieval
                  Does the tensioning/leveling device accommodate for forward self-recovery as described in
                  3.1.3?
                  3.1.7 Rope Payout
                  Is the winch rope easily paid out by two LAV-RA2 occupants at speeds of not less than 50
                  feet per minute?
                  3.1.8 Rope Retrieval
                  Does the winch have a minimum retrieval speed of 25 feet per minute?
    Page 1 of 5                                                                                                                       5:42 PM - 2/25/2012
                                                              Winch Performance Specification

                                                     Technical Information Questionnaire (TIQ)
Company:
Name of Responder:
Title of Responder:
Company Responsibility/Position:
Telephone/Fax Numbers:
E-mail address:
Mailing Address:
                               Evaluation progress:           0   of   52   questions complete                                           0.0%

     Spec                                                                                                           Meets
                                                     Evaluation Question:                                                      Comments/additional data
  Paragraph                                                                                                     Requirement?

2.0. Applicable   3.1.9 Winch Continuous Operation
Documents         Can the Winch perform one continuous full length line pull at 100% of the maximum single
                  line rated pull, without damage to winch or related accessories?
                  3.1.10 Winch, Component, and Rope Strength and Safety Margin
                  Do the Sizing of the Winch, related components, and rope consider all LAV-RA2 requirements
                  and possess a minimum breaking strength of at least 2 times the single line rated pull?
                  3.1.10.1 Single Line Rated Pull for Normal Operation
                  Is the rated pull capacity of the winch in a single line pull during normal operation at
                  least 24,000 pounds for 75 feet before stalling?
                  3.1.10.2 Single Line Rated Pull for Vertical Operation (Forward Self-Recovery)
                  Is the rated pull capacity of the winch in a single line pull during vertical operation for
                  a forward self-recovery operation at least 15,000 pounds dynamic load?
                  3.1.11.1 Control Operation
                  Are the winch controls capable of being operated by personnel wearing Arctic mittens and by
                  personnel wearing MOPP 4 gear?
                  3.1.11.2 Control Return to Neutral
                  Does each control for operation of the winch automatically return to neutral position
                  should the operator inadvertently or intentionally release the controls?
                  3.1.11.3 Control Input Labels
                  Is each control labeled for its function?
                  3.1.11.4 Control Feedback
                  Do the controls provide audible and visible feedback to the operator, with the ability to
3.1 Winch         override/disable the feedback, when the system is overloaded?
Performance       3.1.11.5 Remote Control
                  Is the winch capable of wired remote operation at a distance from the winch location of at
                  least 30 feet (9.14 m)?
                  3.1.11.5.1 Remote Control Back Up
                  Is the remote control designed so that the manual controls can be used immediately in case
                  of failure?
                  3.1.11.5.2 Remote Control Functions
                  Does the remote control have functions to match the manual controls?
                  3.1.11.5.3 Remote Control Stowage
                  Does the remote control disconnect for storage?
                  3.1.12 Weight Claim
                  Is the weight of the Winch, including the rope, less than or equal to 750 pounds and is
                  each component called out separately for the following?
                  3.1.12.1 Winch Assembly
                  3.1.12.2 Rope
                  3.1.12.3 Winch Controls
                  3.1.12.4 Additional Items Delivered


    Page 2 of 5                                                                                                                       5:42 PM - 2/25/2012
                                                              Winch Performance Specification
3.1 Winch
Performance
                                                       Technical Information Questionnaire (TIQ)
Company:
Name of Responder:
Title of Responder:
Company Responsibility/Position:
Telephone/Fax Numbers:
E-mail address:
Mailing Address:
                               Evaluation progress:           0   of   52   questions complete                                           0.0%

     Spec                                                                                                           Meets
                                                       Evaluation Question:                                                    Comments/additional data
  Paragraph                                                                                                     Requirement?

2.0. Applicable   3.1.13 Space Claim
Documents         Does the winch (with the rope factored in the drum) fit within a length of 45 inches, a
                  width of 30 inches, and a height of 26 inches with respect to the mounting surface as shown
                  in Section 4.3, Appendix 3, with respect to the mounting surface shown in Section 4.1,
                  Appendix 1 and detailed in Section 4.2, Appendix 2?
                  3.1.14 Paint
                  Is the winch painted in accordance with MIL-STD-53072C, color FED-STD-595C, Seafoam Green,
                  CARC color # 24533 for inside the vehicle?
                  3.1.15 Operating Environment
                  Does the winch perform without degradation after experiencing storage temperatures of-25°F
                  to 160°F?
                  3.1.15.1   Operating Temperature
                  Does the   winch operate without degradation in ambient temperatures of -25°F to 125°F?
                  3.1.15.2   Sand and Dust
                  Does the   winch operate without degradation when exposed to sand and dust condition as
                  detailed   in MIL-STD-810G?
                  3.1.15.3 Blowing Rain
                  Does the winch operate without degradation when exposed to blowing rain condition, as
                  detailed in MIL-STD-810G?
                  3.1.15.4 Combination of Dust and Rain
                  Does the winch operate without degradation when operating at 50% load and exposed to a
                  combination of sand, dust, and blowing rain conditions, as detailed in MIL-STD-810G?
                  3.1.15.5 Altitude
                  Does the winch operate without degradation at altitudes between sea level and 5,000 feet?
                  3.1.15.6 Vibration
                  Does the winch operate without degradation when exposed to vibration conditions as detailed
                  in MIL-STD-810G?
                  3.1.15.7 Salt Fog
                  Does the winch operate without degradation when exposed to salt fog conditions as detailed
                  in MIL-STD-810G?
                  3.1.16 Noise
                  Is the winch noise level less than or equal to 85 decibels at the driver’s station with the
                  door open in accordance with MIL-STD-1474D when operating at rated capacity or maximum
                  allowed by system controls, whichever is less?
                  3.1.17 Winch to Chassis Interface
                  Is the winch capable of being mounted in the same location as the current winch per the GFI
                  models and drawings detailed in Section 4.1 and 4.2, Appendices 1 and 2?
                  3.1.18 Winch to Hydraulics Interface
                  Does the winch hydraulic system provide open center valving and fall within the available
                  hydraulic systems pressure of 4,000 psi at a flow rate of 20 gpm?

    Page 3 of 5                                                                                                                       5:42 PM - 2/25/2012
                                                            Winch Performance Specification

                                                     Technical Information Questionnaire (TIQ)
Company:
Name of Responder:
Title of Responder:
Company Responsibility/Position:
Telephone/Fax Numbers:
E-mail address:
Mailing Address:
                               Evaluation progress:         0   of   52   questions complete                                             0.0%

     Spec                                                                                                           Meets
                                                     Evaluation Question:                                                      Comments/additional data
  Paragraph                                                                                                     Requirement?

2.0. Applicable   3.1.19 Winch Labels
Documents         Is the winch marked to visually indicate to the maintainer the direction of rotation for
                  wire rope installation?
                  3.1.20.1 Environmental Compliance
                  Are all activities associated with design, prototype build, test, and storage, in
                  compliance with Federal, State, and Local environmental regulations and requirements?
                  3.1.20.2 Hazardous Materials (HAZMAT) Management
                  Does the winch avoid having asbestos, beryllium, radioactive materials, hexavalent
                  chromium, (electroplating and coatings), cadmium (electroplating), mercury, or other highly
                  toxic or carcinogenic materials, as defined in 29 CFR 1910.1200, with the exception of the
                  Chemical Agent Resistant Coating (CARC), used in the manufacture, assembly, operation or
                  sustainment of this system without prior approval from the Government?


                  3.1.20.3 Class I and Class II Ozone
                  Are Class I and Class II Ozone Depleting Substances NOT used?
                  3.1.20.4 Lead
                  Is lead (other than lead-acid batteries) NOT used without prior approval of the Government?

                  3.1.20.5 Supply Chain
                  Do any components/parts purchased through a subcontractor/vendor or OEM parts, as well as
                  manufactured parts, meet the environmental requirements?
                  3.1.20.6 Hazardous Materials Notification
                  Are all hazardous materials (as defined in FED-STD-313D), required for system production
                  and sustainment, including the parts/processes that require them, identified and provided
                  to the Government?
                  3.2.1 Operator Manual
                  Does the winch operator manual describe and illustrate, where possible, all functions,
                  proper steps, and safety measures?
                  3.2.2 Maintenance Manual
                  Does the maintenance manual describe and illustrate, where possible, all required tools,
                  materials, training, proper steps, and periods of performance for each maintenance step?
                  3.2.2.1 Electrical Diagrams
                  Does the maintenance manual include any electrical schematics required to help identify
3.2 Winch         normal or abnormal operations of the system?
Manuals           3.2.2.2 Hydraulic Diagrams
                  Does the maintenance manual include any hydraulics schematics required to help identify
                  normal or abnormal operations of the system?
                  3.2.2.3 Troubleshooting Steps
                  Does the maintenance manual include troubleshooting steps required to isolate failed
                  subsystems?


    Page 4 of 5                                                                                                                       5:42 PM - 2/25/2012
                                                            Winch Performance Specification

                                                     Technical Information Questionnaire (TIQ)
Company:
Name of Responder:
Title of Responder:
Company Responsibility/Position:
Telephone/Fax Numbers:
E-mail address:
Mailing Address:
3.2 Winch                      Evaluation progress:         0   of   52   questions complete                                           0.0%
Manuals

     Spec                                                                                                         Meets
                                                     Evaluation Question:                                                    Comments/additional data
  Paragraph                                                                                                   Requirement?

2.0. Applicable   3.2.3 Parts Manual
Documents         Does the parts manual describe and illustrate all parts of the assembly for the winch, as
                  deemed appropriate by the vendor?




    Page 5 of 5                                                                                                                     5:42 PM - 2/25/2012

				
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