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MAN TURBO AG Hamburg
Renewables Made in Germany
12th November 2008
Uusikaupunki / FIN
MARC Steam Turbines
Toralf Forstreuter / PS51
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 1 >
Structure of MAN Group
Management Board
Headquarters
Shared Services MAN Financial Services GmbH
Divisions
MAN Nutzfahrzeuge AG MAN Ferrostaal AG
Sales in 2006: 8.7 billion EUR 100% Figures (2006):
Key Sales in 2006: 1.4 billion EUR 100%
MAN TURBO AG MAN orders
Incoming Diesel SE : 1,498 million EUR
Sales in 2006: 0.9 billion EUR 100% Sales : 908 million EUR
Turnover in 2006: 1.8 billion EUR 100%
Employees : approx. 3,300
Total sales of the MAN Group
in 2006: 13.0 billion EUR
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 2 >
Products of MAN TURBO AG
Gas Turbines
Steam Turbines
Compressors/Expanders Chemical Reactors
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 3 >
Steam Turbine Range MAN TURBO AG
Oberhausen Facilities:
• power generation 25-120 MW
• compressor drives 5-120 MW
• full API ability
Hamburg Facilities:
• power generation 2-25 MW
• no compressor drives
• no API ability
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 4 >
Hamburg Facilities of MAN TURBO AG
Key Figures (2007):
Incoming orders:
approx. 115 million EUR
Employees: approx. 270
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 5 >
History of Hamburg Facilities
Rotor of steamer "Vaterland" 1914
1877 Founded as Blohm & Voss
shipyard + machine factory
1907 Start of steam turbine
production
1928 First on-shore
turbo-generator
1980's focus
on industrial
applications
1997 Introduction of MARC™
turbine concept
2006 Integration into MAN TURBO AG
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 6 >
MARC Turbo-Generator Program
Modular ARrangement Concept
MARC 1 MARC 2 MARC 4 MARC 6
terminal output terminal output terminal output terminal output
1.5 to 3 MWel 4 to 10 MWel 9 to 20 MWel 15 to 30 MWel
flange diameters flange diameters flange diameters flange diameters
live steam: 125 live steam: 200 live steam: 250 live steam: 300
exhaust: 700 exhaust: 1200 exhaust: 1500 exhaust: 2200
max live steam max live steam max live steam max live steam
65 bar(a) / 450 °C 90 bar(a) / 520 °C 120 bar(a) / 520 °C 120 bar(a) / 530 °C
13,000 rpm 10,000-12,000 rpm 8,000-10,000 rpm 6,000-8,000 rpm
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 7 >
Market Focus for MARC Gen Sets
Markets with high revenues for electricity
high-efficiency turbines
200 MARC turbine threshold in 2008
Geographic Focus Europe:
• German speaking countries
• Scandinavia
• Iberian Peninsula
Currently coming up:
• Italy / France / Eastern EU
Issue 01/2008
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 8 >
MARC Gen Sets in Scandinavia + Baltic
Oulu
Lycksele Savonlinna
Iislami
Söderhamn
Riistina
Falun
Kotka
Mariestad
Kerava
Sala
Stockholm
Uddevalla
Kristiansand Jordbro
Kumla Riga
Aalborg
Jönköping
Aarhus Panevezys
Copenhagen
Esbjerg Assens Vilnius Issue 01/2008
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 9 >
Applications of MARC Gen Sets
Focus: combined heat and power
P-900099
• Biomass
• Waste to Energy
• Combined Cycles
P-900024
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 10 >
MARC Gen Sets in Biomass
Biomass covers ⅔ of total sales:
• Germany : 54
• Austria : 33
Installed Power
• Scandinavia : 11
from 1.8 to 23 MWel
• Iberian Peninsula : 9
• Benelux : 6
• Eastern EU : 5
Issue 01/2008 P-900175
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 11 >
Revenues in Biomass in Europe
Austria 122,73
Belgium 92
Bulgaria
Cyprus 64,19
Czech Republic 74,85
Denmark 69,86
EU Directive
Estonia 51,75
Finland 74 2001/77/EC
France 71,33
on the promotion of
Germany 93,87
Great Britain 59,95 electricity from
Greece 78,8
renewable energy
Hungary 78,84
Ireland 71 sources in the internal
Italy electricity market: 199,95
Latvia
Lithuania 58
Luxembourg 106,5 22% of the electricity
Malta
The Netherlands 81,5 consumption shall be
Poland 90,47
108
covered by renewable
Portugal
Romania 104,54 energies until 2010
Slovak Republic 73,5
Slovenia 92,69
Spain 77,5
Sweden 67
0 20 40 60 80 100 120 140 160 180 200
Origin: Dr. Fouquet in EREF Price Report 2006/2007 €/MWh
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 12 >
Waste Treatment in Europe
100%
EU Directive 1999/31/EC
90%
on the landfill of waste:
80%
No landfill of non-treated
70%
waste after 2005 recycling /
60% composting
50% landfill
4
40% 3 3
waste
30% incineration
1 1
20%
11
10% 1
0% 2 1
Ire
Gr d
Po ce
Hu
UK ar y
Fi n
Cz
No Re
Po
Be et he
Sw mbo
Sp d
Ita d
Au gal
Ge ia
Th any
Fr um
Lu
Sw e rlan
De en
an
ee
lan
ec
ly
la n
rtu
ng
rw
lgi
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xe
ain
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rm
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it z urg
lan
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ay ubli
ark
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s
Origin: vonRoll INOVA 'flash' May 2007
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 13 >
MARC Gen Sets for District Heating
Approx. 50% of MARC turbines installed in CHP plants, including:
• 26 installations with heating condensers in MAN scope of supply (single or 2-stage)
• 8 installations with complete steam-water-cycle in MAN scope of supply
• 11 double exhaust turbines, optimised for 2-stage district heating
Issue 01/2008 P-900024
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 14 >
Modular Arrangement Concept
Steam Turbine
Lubrication Oil
Module Generator with
Epicyclic Gearbox
Supervision Cubicle
Control Oil Module P-900078
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 15 >
Extraction Turbine
Admission chest
Forged drum
Quick type rotor Outer casing of
closing combined cast /
valve welded design
configuration
Labyrinth
type gland Separate
sealing bearing
housings
Tilting pad type
sleeve bearings
Reaction type
blading
Rotor
turning
gear
Guide blade carrier Bleed
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 16 >
Generator with mounted Gear Box
• Reduced oil consumption
• Low space demand
• High efficiency
• Low noise level
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 17 >
Manufacturing of Main Components
Steam turbine at Hamburg Single pieces up to 70 t, machine height up to 13 m
workshops
Other main components at
sub-supplier's facilities
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 18 >
Characteristics of MARC Gen Sets
High Efficiency
High Availability
Proven Design
Low Investment
Costs
452383
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 19 >
Thanks for your attention!
MAN TURBO AG Forstreuter Uusikaupunki 12.11.2008 < 20 >
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