appendix_g_ppap_checklist

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					                                             Remy International, Inc. - PPAP CHECKLIST
           PART NUMBER:                                        PART NAME:
          SUPPLIER NAME:                                       ISO/QS CERTIFIED:            YES                     NO
          SUPPLIER FAX NUMBER:                                 SQE REVIEWED:
          TOTAL CAVITIES BEING SUBMITTED:                      DATE PPAP REVIEWED:
                   PPAP STATUS:                            INTERIM                                                 FULL
                       (CHECK ONE) INTERIM               PENDING PTR                      REJECTED               APPROVAL

                                                                            INCLUDED?

                          PPAP REQUIREMENTS                                   YES / NO
                                                                                                          COMMENTS
                     DRA PPAP CHECKLIST
           1      13.) PART SUBMISSION WARRANT **CFG-1001
           2      14. APPEARANCE APPROVAL REPORT**CFG1002
           3a     16. PPAP SAMPLES (2 PER CAVITY)
                  16. PPAP SAMPLES - PACKING SLIP
           3b     17. MASTER SAMPLE - TO BE RETAINED @ SUPPLIER FACILITY
           4       1. DESIGN RECORDS
           4a         FINAL ASSEMBLY - BALLOONED/MARKED
           4b         COMPONENTS - BALLOONED/MARKED
           5a     2a. REQUEST FOR ENGINEERING CHANGE
           5b     2b. REQUEST FOR PERMIT
           5c     2c. SIGNED/APPROVED ENGINEERING CHANGE
           5d     2d. SIGNED/APPROVED PERMIT
           5e     2e. ADVANCED PRINT, SIGNED/DATED BY DRA ENG.
           6      7. DIMENSIONAL RESULTS (3 PER CAVITY)
           7      18. CHECKING AIDS - GAGE PRINT WITH CERTIFICATION
           8a     8a. MATERIAL CERTIFICATION
           8b           DRA SPECIFICATION
           8c     8b. ADDITIONAL TESTING (FINISH, ETC)
           8d           DRA SPECIFICATION
           8e     8c. LAB SAMPLES: REASON FOR TESTING
           8f                              QUANTITY
           8g        GMW3059
           8h     11. QUALIFIED LAB DOCUMENTATION
           8i           MATERIAL
           8j           FINISH
           9a     5. PROCESS FLOW DIAGRAMS
           9b          FINAL ASSEMBLY
           9c          ALL COMPONENTS
           9d          FINISH
           10a    6. PFMEA
           10b         FINAL ASSEMBLY
           10c         ALL COMPONENTS
           10d         FINISH
           10e    4. DFMEA (IF SUPPLIER IS DESIGN RESPONSIBLE)
           11a    12. PROCESS CONTROL PLAN
           11b           A. PRE-LAUNCH (GP-12)
           11c              - FINAL ASSEMBLY
           11d              - ALL COMPONENTS
           11e              - FINISH
           11f        (2) PRODUCTION
           11g         FINAL ASSEMBLY
           11h         ALL COMPONENTS
           11i         FINISH
           12     10. GAGE R & R - REPEATABILITY/REPRODUCIBILITY
           13      9. PROCESS CAPABILITY STUDY
           14     3. CUSTOMER ENGINEERING APPROVAL
                  15. BULK MATERIAL REQUIREMENT CHECKLIST
           15     GP09 capacity self verification                                        Required for each new part awarded


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