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STANDARD COSTING

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STANDARD COSTING

And

VARIANCE ANALYSIS

Concept of Standard cost

• Standard is the pre-determined cost based on

technical estimates for materials, labour and

overheads for a selected period of time.



• The standard cost is a predetermined cost which

determines what each product or service should

cost under given circumstances

Concept of Standard costing

• Standard costing is the preparation of standard

cost and comparing them with actual costs for

any variances and analysing the causes of

variations to maintain maximum efficiency in

production. It involves following steps:

1. Setting of standard costs for different elements

of costs i.e. material, labour etc.

2. Ascertainment of actual costs.

3. Comparing standard costs with actual costs to

determine differences or variances

4. Analysing variances for ascertaining reasons

thereof.

5. Reporting of these variances and analysis

Advantages of Standard Costing

• Effective cost control

• Helps in planning

• Provides incentives

• Facilitates delegation of authority

• Eliminates wastage

Limitations of Standard Costing

• The system may not be appropriate to the

business.

• The staff may not be capable of operating the

system.

• A business may not be able to keep standards up

to date.

• Inaccurate and unreliable standards cause

misleading results

• It is expensive

Types of Standards

• Basic Standards: these are established for an indefinite

period of time. It is similar to an index number against

which all later results are measured. Variances from

basic standards show trends of deviation of the actual

cost.

• Current Standards: such standards remain in operation

for a limited period of time and are related to current

conditions. These are of three types- Ideal Standards,

Expected Standards and Normal Standards.

Setting Standard Costs

• Standard costs are set for each element of cost i.e.

materials, labour and overheads. These are described

below.

1. Material price standard – this is a forecast of the

average prices of material for future period

2. Material usage standard – how much material and of

what quality is to be used

3. Labour rate standard – this standard is determined

having regard to the current rates of pay and any

anticipated variations

4. Labour time standard

5. Overhead Standard

Standard Hour

• Production may be expressed in diverse type of units

such as kilograms, tonnes, litres etc. when a company is

manufacturing different types of products, it is difficult

to aggregate the production, which cannot be expressed

in the same unit. Therefore it is essential to have a

common unit in which different types of production

can be expressed. As time factor is common to all

operations, a common practice is to express the various

units in terms of time, known as – standard hour. It is

the output or amount of work which should be done in

one hour.

Variance Analysis

• There are various types of variances, these are:

1. Material Cost Variance.

2. Material Price Variance.

3. Material usage Variance.

4. Material Mix Variance.

5. Labour Cost Variance.

6. Labour Rate Variance.

7. Labour Efficiency (or time) Variance.

8. Variable overhead variance.

9. Fixed overhead variance.

Formulae

• Material cost variance = standard cost of actual

output – actual cost

MCV = SC – AC

OR

MCV = (SQ x SP) – (AQ x AP)



• Material Price Variance = (SP – AP) x AQ

Reasons for material price variance

• Change in the market prices of materials.

• Failure to purchase the specified quality, thereby

resulting in a different price paid.

• Change in the quantity of materials, thereby

leading to lower/higher quantity discount.

• Inefficient purchasing.

• Change in delivery costs.

• Rush purchases

Continued…

• Purchase of a substitute material on account of

non-availability of the material specified.

• Change in the rates of excise duty, purchase tax

etc.

Material Usage (or Quantity)

Variance

• “ that portion of the material cost variance

which is due to the difference between the

standard quantity specified and the actual

quantity used.

• FORMULA:

MUV = (SQ-AQ) x SP

Reasons for Material Usage Variance

• Use of defective or sub-standard materials.

• Carelessness in the use of materials.

• Pilferage.

• Poor workmanship.

• Defect in the plant and machinery.

• Change in the design or specification of the

product.

Continued…

• Change in the quality of materials.

• Use of substitute materials.

• Use of non-standard material mixture.

• Yield from materials in excess of or less than

standard yield.

Material Mix variance

• It is sub variance of material usage variance. It arises only where

more than one type of material is used for producing the finished

goods. A company may be using a mixture of materials which

does not comply with the predetermined standard mixture. This

gives rise to material mix variance. The formula for it is:

MMV = (revised standard quantity – actual

quantity) x SP

RSQ = Standard quantity of one material x Total of AQ of all

Total of standard quantities of all material material

Example

• From the following data, calculate material mix

variance, price variance and usage variance.

RM Standard Actual

X 40 units @ Rs.50 P/U 50 units @ Rs.50 P/U



Y 60 units @ Rs.40 P/U 60 units @ Rs.45 P/U



Total 100 units 110 units

Solution:

• Calculation of RSQ:

X = 40 x 110 = 44 units

100

Y = 60 x 110 = 66 units

100

MMV = (RSQ – AQ) x SP

X = (44 – 50) x 50 = Rs. 300 (A)

Y = (66 – 60) x 40 = Rs. 240 (F)

Rs 60 (A)

• MPV = (SP- AP) x AQ

X = (50 – 50) x 50 = Nil

Y = ( 40 – 45) x 60 = Rs. 300 (A)

Rs. 300 (A)

• MUV = (SQ – AQ) x SP

X = (40 – 50) x 50 = Rs. 500 (A)

Y = (60 – 60) x 40 = Nil

Rs. 500 (A)

Labour Cost Variance

• This is the difference between the standard

labour cost and the actual labour cost.

LCV = SC – AC

Or

LCV = (St. hours for actual output – st. rate) x

(actual hours – actual rate)

Labour rate variance

• This is that portion of the labour cost variance which

is due to the difference between the standard rate and

the actual rate.

Labour rate variance = (SR – AR) x AH

• Reasons for labour variance:

1. Change in the basic wage rates.

2. Employing workers of grades different from the

standard grades specified.

3. Unscheduled overtime.

4. New workers not being paid at full rates.

Labour Efficiency (or Time)

Variance

• This is that portion of the labour cost variance

which is due to the difference between lobour

hours specified for actual output and the actual

labour hours expended.

• FORMULA:

LEV = ( SH – AH ) x SR

Reasons for Labour Efficiency

Variance

• Poor working conditions.

• Defective tools and plant & machinery.

• Inefficient workers.

• Incompetent supervision.

• Use of defective and non- standard materials.

• Time wasted by factors like waiting for

materials, tools or machine break-down, etc.

• Insufficient training of workers

Continued…

• Insufficient training of workers.

• Change in the method of operation.

Labour Mix Variance

• This variance is similar to material mix variance. It

arises only when more than one grade of workers are

employed and the composition of actual grade of

workers differ from those specified.

• FORMULA:

LMV = (revised st. hours – actual hrs ) x standard

rate

RSH = st. hrs of the grade x total actual hrs.

total st. hrs

Illustration:

• Coates India Ltd. Manufactures a particular product,

the standard direct labour cost of which is Rs. 120 per

unit. Its manufacture involves the following:

Grade of workers Hrs. Rate Amount

A 30 2 60

B 20 3 60

50 120

During a period, 100 units of the product were

produced, the actual labour cost of which was as

follows:

Continued…

• Grade of workers Hrs Rate Amount

A 3200 1.5 4800

B 1900 4.00 7600

5100 12400

Calculate:

Labour cost variance Labour efficiency variance

Labour rate variance Labour mix variance

Solution

• LCV = SC – AC

= (120 x 100) – 12400 = Rs. 400 (A)

• LRV = (SR –AR) x AH

A = (2 – 1.5) x 3200 = Rs. 1600 (F)

B = (3 – 4) x 1900 = Rs. 1900 (A)

• LEV = (SH – AH) x SR

A = (3000 – 3200) x 2 = Rs. 400 (A)

B = (2000 – 1900) x 3 = Rs.300 (F)

Check: LCV = LRV + LEV.

Continued

• LMV = (RSH* – AH) x SR

A = (3060 – 3200) x 2 = Rs. 280 (A)

B = (2040 – 1900) x 3 = Rs. 420 (F)

Rs. 140 (F)

Overhead Variances

• Overhead is the aggregate of indirect materials,

indirect labour and indirect expenses. Analysis

of variances of these is called Overhead

Variances. Overhead variances have been

classified into fixed and variable overhead

variances.

Overhead Cost Variance

• This is the total overhead variance and can be described as the

difference between total standard overhead and total actual

overhead.

OCV = St. overhead – actual overhead

OR

(St. hours for actual output x st. overhead

absorption rate) – Actual overhead

St. hrs for actual output = budgeted output x actual hrs

budgeted hrs

St. overhead absorption rate = budgeted overhead

budgeted hrs

Example

• Budgeted output 10000 units

• Budgeted hrs 10000

• Budgeted overhead Rs. 20000

• Actual overhead Rs. 22000

• Actual output 12000 units.

Calculate overhead cost variance.

Solution:

• SOAR = budgeted overhead = 20000

budgeted hrs 10000

= Rs. 2 per hr

• SHAO = budgeted hrs x actual output

budgeted output

= 10000 x 12000 = 12000 hrs

10000

OCV = (12000 x 2) – 22000 = Rs 2000 (F)

• Overhead Cost Variance is divided into Variable

overhead and Fixed Overhead Variance.

• Variable Overhead (VO) Variances: it may be defined

as the difference between standard variable overhead

and actual variable overhead.

Variable overhead cost variance = (St. hrs for actual

output x St. variable overhead rate) – actual overhead

cost.

Variable Overhead Cost variance is sub-divided into

following two variances

Variable Overhead Expenditure Variance



• This is also known as Spending Variance or Budget

Variance. It rises due to the difference between

standard variable overhead allowed and actual variable

overhead incurred:

V.O. Expenditure Variance = (St. variable overhead

rate x actual hrs) – actual overhead cost.

Variable overhead efficiency variance



• This variance arises due to the difference between

standard hours allowed for actual output and actual

hours. The reasons for this variance are the same which

give rise to labour efficiency variance.

V.O. efficiency variance = (St. hrs for actual output –

actual hrs) x St. variable overhead rate.

Fixed overhead variances.

• Fixed Overhead Cost variance:

(St. hrs for actual output x St. F.O. rate) – Actual F.O.

• Fixed Overhead Cost Variance is sub-divided into

following two variances:

• Fixed Overhead Expenditure Variance

= (Budgeted F.O. – Actual F.O.)

• Fixed Overhead Volume Variance

= (St. hrs for actual output – budgeted hrs) x St.rate



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