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					                             Nadcap SUBSCRIBER TUTORIAL




Jon Steffey
Program Manager
Informatics Solutions, Research and Development

17 October 2011
                          Nadcap SUBSCRIBER TUTORIAL

AGENDA


   Nadcap Overview

•   Organizational Structure of Nadcap

•   Nadcap Process / eAuditNet
                          Nadcap SUBSCRIBER TUTORIAL

DEFINITIONS – PRI

•   PRI: The Performance Review Institute is a not-for-profit
         affiliate of SAE whose mission is to: Provide global,
         unbiased, independent manufacturing process and product
         assessments and certification services to the mobility
         industry for the purpose of adding value, reducing total
         cost and facilitating teaming between primes & suppliers.
         PRI administers Nadcap.
                         Nadcap SUBSCRIBER TUTORIAL

DEFINITIONS – Nadcap

•   Nadcap:The leading worldwide co-operative program
           of major companies designed to manage a cost effective
           consensus approach to special processes and products
           and provide continuous improvement within the
           aerospace
           and automotive industries.those processes where the
           – Special Processes: are
              parameters are directly influenced by component
              geometry and/or the results cannot be confirmed by
              inspection, e.g., NDT, Plating, Heat Treating.

           – Products: are the manufacturing output of the
             combination of distinct materials, parts and/or
             processes which forms a whole, e.g., Composites,
             Elastomer Seals, Electronics.
                          Nadcap SUBSCRIBER TUTORIAL

DEFINITIONS – eAuditNet


•   eAuditNet: Audit software used to document audit results,
               attachments, letters, notes, schedules audits,
               supplier advisories, etc. with the ability to
               produce reports based on multiple criteria.
                         Nadcap SUBSCRIBER TUTORIAL

HISTORY OF THE PERFORMANCE REVIEW INSTITUTE (PRI)


•   November 1985: Government/Industry Equal Partners
    Conference recommends consensus solution to duplication of
    supplier quality assurance systems
•   July 1990: PRI incorporated as a Not-For-Profit Trade
    Association.
    Launch Nadcap for Aerospace
•   July 2000: Roll-out of Nadcap Europe
•   November 2002: Full Launch of eAuditNet
•   October 2003: Roll-out of Nadcap Asia
•   April 2008: Roll-out of eQuaLearn
•   May 2009: Full Launch of eAuditNet 2.0
                          Nadcap SUBSCRIBER TUTORIAL

KEY REFERENCES FOR NEW ATTENDEES


•   Nadcap Subscriber Tutorial

•   Attendees Guide
     – Antitrust (page 7)
     – Nadcap Personal Code of Ethics and Conflict of Interest
        (page 7)

•   PRI Website: www.pri-network.org

•   eAuditNet Guides: www.eAuditNet.com
                          Nadcap SUBSCRIBER TUTORIAL

SUGGESTIONS FOR NEW ATTENDEES


•   Attend Task Group Prime Tutorial mini-orientation at the
    beginning of each meeting

•   Introduce yourself to the Task Group Chair and Staff
    Engineer

•   Become active in your Task Group; your comments are very
    important

•   Provide your feedback from the meeting through the on-line
    survey
                          Nadcap SUBSCRIBER TUTORIAL

MEMBERSHIP RESPONSIBILITIES
•   Subscriber members are required to attend Nadcap
    meetings. If the member is unable to attend, an
    alternate shall be designated.
•   Reply to surveys, questionnaires and ballots that are
    circulated to members.
•   Carry through sponsorship and coordination of
    individual projects as assigned.
•   Prepare checklists for auditing and continuing
    surveillance.
•   Review resumes and interview auditors.
•   Review audit reports.
•   Comply with the Nadcap Personal Code of Ethics and Conflict
    of Interest Policy as defined in AS7003.
•   Safeguard the confidentiality of information that you're exposed
    to through the Nadcap program.
                                     Nadcap SUBSCRIBER TUTORIAL

Nadcap MEMBERS
•   309th Maintenance Wing-            – Premium Aerotech         •   Rockwell Collins, Inc.
    Hill AFB                     •   GE Aviation                  •   Rolls-Royce Corporation
•   AgustaWestland               •   General Dynamics             •   Rolls-Royce PLC
•   Air Force                    •   General Services             •   SAFRAN Group
•   Alenia Aeronautica SpA           Administration (GSA)         •   Sonaca
•   Avio SpA                     •   Goodrich Corporation         •   Spirit AeroSystems
•   BAE Systems – Military Air   •   Hawker Beechcraft            •   Textron Inc.
    Solutions (MAS)                  Corporation                       – Bell Helicopter
•   BAE Systems                  •   Heroux Devtek Inc.                – Cessna Aircraft
•   Ball Aerospace &                 (Landing Gear Division)                Company
    Technology Corporation       •   Honeywell Aerospace               – Textron Systems
•   The Boeing Company           •   Israel Aircraft Industries   •   Thales
•   Bombardier Inc.                                               •   Triumph Group Inc.
•   Defense Contract             •   Latecoere                    •   United Technologies
    Management Agency            •   Liebherr-Aerospace SAS           Corporation
    (DCMA)                       •   Lockheed Martin                   – Hamilton Sundstrand
•   EADS Corporation                 Corporation                       – Pratt & Whitney
      – Airbus                   •   M7 Aerospace LP                   – Pratt & Whitney
      – Airbus Military          •   MTU Aero Engines GmbH                  Canada
      – Eurocopter               •   Northrop Grumman                  – Sikorsky Aircraft
      – Astrium                      Corporation                  •   Volvo Aero
      – Cassidian                •   Parker Aerospace Group
      – Aerolia                  •   Raytheon Company
                                                             Nadcap SUBSCRIBER TUTORIAL
18                                                                                                                         Americas         Europe
                                                                                                         SAFRAN Group

16    TIMELINE OF PRIMES                                                                                 (Snecma Services,
                                                                                                         Hispano-Suizo,
                                                                                                         Aircelle, Messier-
                                                                                                         Bugatti, Messier-
                                                                                                         Dowty, Messier-
14                                                                                                       Services, Labinal,
                                                                                                         Techspace Aero,
                                                                                         Goodrich        Snecma Propulsion
                                                                                         Alenia          Solide, Microturbo,
12                                                                                       BAE             Cinch and Globe
                                                                                          Systems (US)   Motors)
                                                                                         Rockwell        Latecore
                                                                                          Collins   13   Liebherr
10                                                                                       Bombardier      Spirit
                                                                                         SONACA          Textron Systems
                                                                                                         Ball Aerospace
                                                                                  Airbus
                                                                                                         Heroux Devtek
8                                                                Vought           EADS MTA                BAE MAS
                                                                 Bell             Eurocopter              Thales
             Pratt & Whitney                                      Helicopter      EADS Astrium            Parker
              (US)                                                                                                           Volvo Aero Corp.
                                                                 DCMA             EADS Defense             Aerospace
6            Pratt &                                                                                                         Genl. Dynamics
                                                Northrop         Cessna                                    Group
             Whitney                                                     Boeing                                              IAI
                                                 Grumman                                                  United Space
              (Canada)                                                   MD                   2
                                                GSA                                                        Alliance
             GE                                                           Helicopters                               309th Maint.
4                                               Hamilton                 Lockheed                                    Wing-Hill
             Sikorsky
                                                Sundstrand                Martin                                    AFB
                                      RR Corp                                                                2 Raytheon Co.
                                      AVIO                                          5                                                      M7 Aerospace
2    Hawker       4          RR plc                                4                         4     4                           2    Agusta
     Beechcraft       Honeywell         1         3    MTU                  3                                                       Westland
                                                                                                            2         2
       1                1      1        1                    1                                                                 1        1       1
0
     1990 1991 1992 1994 1995 1998 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
                                                                                 Nadcap SUBSCRIBER TUTORIAL

         GOVERNMENT AGENCIES AND CONTRACTOR POSITIONS ON
         PRI
         QUALIFICATION PROGRAMS
                                      SUBSCRIBER                   FOR PRI USE                  AMERICAS                            EUROPE                               ASIA
                      309th MAINTENANCE WING-HILL AFB                            A
                      Hill AFB, UT                                               (CP, CT, HT, MTL, NMSE, NDT, WLD)

                      AGUSTAWESTLAND                                             R                                         R                                R
                      Cascina Costa, Italy                                       (NDT)                                     (NDT)                            (NDT)

                      AIR FORCE                                                  R
                      WPAFB, OH                                                  (Seals, SLT)

                      ALENIA AERONAUTICA SPA                                                                               R
                                                                                 R                                                                          R
                                                                   U12                                                     (CP, COMP, HT, MTL, NDT, SE,
                      Naples, Italy                                              (CP, COMP, HT, MTL, NDT, SE, WLD)
                                                                                                                           WLD)
                                                                                                                                                            (CP, COMP, HT, MTL, NDT, SE, WLD)   Special Process
                      AVIO S.p.A                                                 R
                                                                                                                           R                                R                                   and Product
                                                                                                                           (CP, CT, HT, MTL, NDT, NMSE,     (CP, CT, HT, MTL, NDT, NMSE,
                      Italy                                                      (CP, CT, HT, MTL, NDT, NMSE, WLD)
                                                                                                                           WLD)                             WLD)                                mandates to the
Name of Nadcap BAE SYSTEMS MILITARY AIR SOLUTIONS (MAS)                                                                    R                                                                    supplier base in
Subscribing      UK
                                                                   U15                                                     (COMP, CP, HT, MTL, NDT, NMSE,
                                                                                                                           WLD)                                                                 that region
Prime Contractor BAE SYSTEMS                                                     A
                      Nashua, NH                                                 (CP,CT,WLD)

                      BALL AEROSPACE & TECHNOLOGY
                      CORPORATION                                                A
                                                                                 (CP,ETG,WLD)
                      Boulder, CO

                      THE BOEING COMPANY                                                                                   R
                                                                                 R                                                                          R
                      (Commercial Airplanes, Intergrated Defense                                                           (COMP,CP,HT,MTL-Ind.Test labs
                                                                   U11           (COMP,CP,HT,MTL-Ind.Test labs only,                                        (COMP,CP,HT,MTL-Ind.Test labs
                                                                                                                           only,
                      Systems)                                                   NDT, NMSE-SE only,WLD)                                                     only, NDT, NMSE-SE only,WLD)
                                                                                                                           NDT, NMSE-SE only,WLD)

                      BOMBARDIER, INC.                                                                                     R                                R
                                                                                 R
                                                                   U13                                                     (COMP, CP, CT, HT, MTL, NDT,     (COMP, CP, CT, HT, MTL, NDT,
                      Dorval, Canada                                             (COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
                                                                                                                           NMSE, WLD)                       NMSE, WLD)

                      Defense Contact Management Agency (DCMA)                   M
                      (DOD) Alexandrta, VA                                       (ALL, COMP, ETG, FLU, SEAL, SLT)

                                                                                 R                                         R                                R
                      Airbus                                       U8                                                      (COMP, CP, ETG, HT, MTL, NDT,    (COMP, CP, ETG, HT, MTL, NDT,
                                                                        Letter ETG, to Suppliers; SE, WLD) NMM, SE, WLD)
                              KEY: R = Accreditation Required by Prime (COMP, CP,sentHT, MTL, NDT, NMM,M = Nadcap Member; A = Accepts NMM, SE, WLD)
                                                                                                                                       Nadcap
                              Accreditation
                              Note: Not all Subscribers included above; visit eAuditNet for full list. Programs listed as of July 2011.
                                             Nadcap SUBSCRIBER TUTORIAL

  INDUSTRY-MANAGED ACTIVE CUSTOMER AUDITS
5000
                                                                                   4600
                                                                   4389   4406

                                                            4015                                       3946
4000                                                 3870                                    3881
                                              3678                                   460
                                                                           440       0
                                                                   438     6
                                      3295                                                                394
                                                                   9                           388
                                                                                                          6
3000                           2852                         401                                1
                                                            5
                        2437                         387
                                              367    0
                                              8
2000                                  329
                                      5
                1466           285
        1208           243     2
                       7
1000
       120     146
       8       6


   0
        2001    2002    2003   2004   2005    2006   2007   2008   2009   2010   2011 Plan 2012 Plan 2013 Plan

                                              On Site Audits
                                                             Nadcap SUBSCRIBER TUTORIAL

    STATUS REPORT – SUPPLIER AUDITS                                                                                         As of 1 January 2011


                            % of Budget Actual 2010 Plan 2010 Actual 2009 Actual 2008 Actual 2007 Actual 2008 Actual 2007
AQS                                118%         239       203         236         214     225         238         157
Conv Machining                       67%         10        15
Composites                           95%        131       138         135         135     125          98
CP                                   99%        857       864         847         724     705         693         130
CT                                   89%        113       127         124         112     106          83          37
Distributors                                                                                           9           13
ETG                                120%          66        55          42          15      5           9
FAST                                                                    3           2      0           9
Fluids                             107%          32        30          25          30      24          9           7
HT                                 107%         786       732         741         697     661          9          211
MTL                                113%         178       158         185         209     151          9          135
NDT                                104%         973       937        1000         953     968          9          303
NM                                 108%         178       165         196         188
NMSE                                                                                      320         333          4
NonMetallic Matls                  111%          20        18          10           6
Primes/other                                                                                                       15
SE                                 105%         129       123         153         146
Seals                              100%           8         8          12          11      14          12          14
Sealants                           106%          17        16          12          12      14          16          10
WLD                                  96%        411       429         446         403     418         400         148
P re a s s e s s m e nt s          309%          71        23          41          26      28          13
NUCAP                                98%        187       192         181         138     138          43
Total                               104%      4,406     4,233       4,389       4,015    3,902       1,992       1,208
                                                   Nadcap SUBSCRIBER TUTORIAL

STATUS OF AUDITS/AUDITORS (FULL TIME EQUIVALENT)
                         Audits                                                           Auditors

                                                               120
                                                   4389 4406
                                       3870 4015                                                                                98.1
                                3678                           100                                  84.5                 87.6   7.2
                         3295                                                                                     79.6
                  2852                                                                             4.6     75.0          7.2
                                                                80                 65.5     65.5                  6.8




                                                                                                                                35.5
           2437                                                             61.8                           4.5
                                                                                    1




                                                                                                                         31.1
                                                                                                   30.6
                                                                           0.7             2.7
                                                                60




                                                                                                                  28.2
                                                                                                           27.2
                                                                                   18.2


                                                                                           17.1
                                                                           18.5
    1466                                                             37
                                                                40    0




                                                                      6




                                                                                                                                55.4
                                                                                                   49.3




                                                                                                                         49.3
                                                                                   46.3


                                                                                           45.7




                                                                                                                  44.6
                                                                                                           43.3
                                                                           42.6
                                                                20




                                                                      31
                                                                 0
                                                                     2002 2003 2004 2005 2006 2007 2008 2009 2010




                                                                           Asia             Europe                Americas
                          Nadcap SUBSCRIBER TUTORIAL

NADCAP PROGRAMS
•   Special Processes
     – Nondestructive Testing (NDT)
     – Materials Testing (MTL)
     – Heat Treating (HT)
     – Coatings (CT)
     – Chemical Processing (CP)
     – Welding (WLD)
     – Nonconventional Machining & Surface Enhancement (NMSE)
     – Non Metallic Materials Testing (NMM)
     – Conventional Machining as a Special Process (CMSP)
•   Systems & Products
     – Aerospace Quality Systems (AQS): AC7004
     – Fluid Distribution Standards (FLU)
     – Elastomer Seals (SEALS)
     – Sealants (SLT)
     – Composites (COMP)
     – Electronics (ETG)
                          Nadcap SUBSCRIBER TUTORIAL

AGENDA


•   Nadcap Overview

   Organizational Structure

•   Nadcap Process / eAuditNet
                            Nadcap SUBSCRIBER TUTORIAL

PRI/Nadcap ORGANIZATIONAL STRUCTURE




              Policy              Board of Directors


   Executive Leaders
   •   Legal entity
   •   Fiduciary responsibility
   •   Set policy
   •   Provide the vision
                                          Nadcap SUBSCRIBER TUTORIAL

BOARD OF DIRECTORS
 Stan Adachi                                   John Papadopoulos
    Director, BDS Supplier Quality                     Director Quality & Continuous Improvement
    Boeing                                             United Technologies Corporation
 Robert Briggs                                 David L. Schutt
    Manager Supply Chain Quality
                                                        Chief Executive Officer
    GE Aircraft Engines
                                                        SAE International
 David Handley (Chairman)
    Head of Quality
                                                Kristin Slyker
    BAE Systems (Operations) Limited                   Vice President, Commercial Customer Operations
                                                        Honeywell Aerospace
 Michael Hayward
    Sector Director Product Quality, Aerospace    Junji Tsuji
     Systems                                            General Manager of Engineering Group
    Northrop Grumman Corp.                             Ishikawajima-Harima Heavy Industries Co.
 Mario Langlois                                Bernard Veyssière
    Aerospace Quality Director                         Vice President Quality
    Bombardier                                         EADS
 Jean-Jacques Orsini                           Li Wei
    Vice President                                     General Director, Quality and Safety Department
    Snecma                                             Aviation Industry Corporation of China
 Andy Page                                     Steve Wells
      Global Supplier Development Executive
                                                        VP Quality& Continuous Improvement
      Rolls-Royce plc
                                                        Goodrich
                           Nadcap SUBSCRIBER TUTORIAL

PRI/Nadcap Organizational Structure



           Policy                      Board of Directors



                                      Nadcap Management
          Tactica
                                        Council (NMC)
          l


    Senior quality leaders & managers
    •   Oversee operation of Nadcap
    •   Establish & implement policy & procedures
    •   Task group coordination & development
    •   Identify, develop and deploy improvement
                                           Nadcap SUBSCRIBER TUTORIAL

CURRENT Nadcap MANAGEMENT COUNCIL (NMC)
•   Pascal Blondet, Chairperson             •   Eric LeFort                         •   Kevin Ward, Vice Chairperson
      Airbus                                      Sonaca                                  Goodrich Corporation
•   Richard Blyth                           •   Frank Mariot                        •   Kirk Whalen
      Rolls-Royce                                 Vought Aircraft                         Heroux Devtek
•   Robert Bodemuller                       •   Steve McGinn                        •   George Winchester
      Ball Aerospace & Technology Corp.           Honeywell                               Northrup Grumman
•   Tim Brooks                              •   Robin McGuckin                      •   Leevon Williams
      M7 Aerospace                                Bombardier Aerospace                    Sikorsky Aircraft Corp.
•   Christopher Brust                       •   Heather Meyer                       •   Corwyn Berger
      DCMA                                        Cessna Aircraft Company                 EXOVA, Inc.
•   Christian Buck                          •   Charles Montgomery                  •   Michael Brandt
      SAFRAN                                      Hawker Beechcraft Company               Alcoa
•   Robert Cashman                          •   Rick Peterson                       •   Robert Custer
      Parker Aerospace Group                      Rockwell Collins, Inc.                  AAA Plating & Inspection
•   Mark Cathey                             •   Alberto Portal                      •   Suzanna DeMoss
      Spirit AeroSystems                          EADS – CASA                             Advanced Chemistry & Technology
•   Astrid Colon-Tirado                     •   Mark Rechtsteiner                   •   Severine Guitton
      Lockheed Martin                             GE Aviation                             Composites Atlantic Limited
•   Bryan Cupples                           •   Brad Richwine                       •   Eric Jacklin
      Bell Helicopter                             Raytheon Company                        FM Callahan & Son
•   Jim Diamond                             •   Davide Salerno                      •   David Jones
      309 Maintenance Wing – Hill AFB             Alenia Aeronautica SpA                  Nex-Tech Processing.
•   John Haddock                            •   Victor Schonberger                  •   David Michaud
      BAE Systems – MAS                           IAI                                     Fountain Plating Company
•   Tim Hayes                               •   Ed Self                             •   Michael Schleckman
      General Dynamics                            M7 Aeropsace                            Voss Industries, Inc.
•   Martha Hogan-Battisti                   •   Henry Sikorski                      •   Rick Scott
      The Boeing Company                          Pratt & Whitney                         Rich Technology Intl.
•   Henry Johansson                         •   Clifford Smith                      •   Vern Talmadge
      Volvo Aero Corporation                      General Services Administration         Howmet Thermatech Coatings
•   Scott Klavon, Secretary (Non-Voting)    •   Dave Soong
      PRI                                         Hamilton Sundstrand
•   Ralph Kropp                             •   David Thornhill
      MTU Aero Engines GmbH                       General Dynamics
•   Serge Labbe                             •   Neal Tinsley
      Heroux Devtek                               Pratt & Whitney Canada
•   Daniel Lecuru                           •   Richard Vinton
      Eurocopter                                  Raytheon Company
                              Nadcap SUBSCRIBER TUTORIAL

PRI/Nadcap ORGANIZATIONAL STRUCTURE


         Policy              Board of Directors



                            Nadcap Management                    Administrative
       Tactica
                              Council (NMC)                          Staff
       l

                        Task Groups                             Supplier Support
      Technical         Special Processes
                        Nondestructive Testing,                 Committee (SSC)
                        Materials Testing,
                        Heat Treating, Coatings,
                        Chemical Processing,
Technical Experts       Welding, NMSE, Non Metallic Materials
•   Determine           Testing & Conventional Machining
    requirements        Systems & Products
•   Develop documents   Electronics,
                        Sealants, Elastomer Seals,
•   Accept corrective   AQS (AC7004),
    action
                        Fluid Distribution Systems &
•   Final decision on   Composites
    accreditation
                          Nadcap SUBSCRIBER TUTORIAL

AGENDA


•   Nadcap Overview

•   Organizational Structure of Nadcap

   Nadcap Process / eAuditNet
                               Nadcap SUBSCRIBER TUTORIAL

    Nadcap PROCEDURE HIERARCHY
                                                       Aerospace Standard which
                                                       documents the requirements
                                  AS7003               for implementing Nadcap
                                                       industry consensus-based
                                                       accreditation programs.
Quality policy
describing                         QUALITY
the quality system of              MANUAL
the organization.
                                  NOP (Nadcap
                                   Operating
                                                       Specific procedures by
                                   Procedure)          which Nadcap operates.

Scope and general               NTGOP (Nadcap
operating procedures for         Task Group
each specific Nadcap              Operating
commodity program.                Procedure)

                                   NIP (Nadcap       Specific procedures by
                               Internal Procedure)
                                                     which PRI / Nadcap Staff
Roles and responsibilities                           operates.
for Nadcap Auditors, and
clarifications to facilitate    Auditor Handbook
and standardize the audit
process.
                        Nadcap SUBSCRIBER TUTORIAL

KEY PROCEDURES (Located on eAuditNet, under Nadcap
Procedures)

•   NOP-001: Nadcap Operating Procedure

•   NOP-006: Supplier Advisory Process

•   NOP-008: Supplier Merit Program

•   NOP-011: Audit Failure Process

•   NTGOP-001: Nadcap Task Group Operating Procedure
                              Nadcap SUBSCRIBER TUTORIAL
THE Nadcap AUDIT
PROCESS                                                              Subscriber
  Accreditation                                                      Action
  Mandated by                                                        Supplier Action
  Nadcap Prime                                                       PRI Action
   Subscriber




 Supplier Requests           Audit Scheduled     Audit Performed
 Audit                       & Auditor           – Auditor Submits
                             Assigned                 Report




  Re-accreditation Process
                                                     Supplier
                                                     Review




    Certificate Issued        Task Group       PRI Technical
    to Supplier               Review           Staff Review
                           Nadcap SUBSCRIBER TUTORIAL

AUDIT PROCESS
•   PRI/Supplier Schedules the Audit using eAuditNet.com
     – Nadcap Checklists and Preparation Instructions available
     – Encouraged to review the Nadcap Customer Support
       Initiative (NCSI) presentation on eAuditNet
     – Perform self-audit

•   Auditor Conducts the Audit using the applicable Nadcap
    checklists (located on eAuditNet)
     – Daily briefing & a final close out meeting at the end of the
       audit

•   Auditor Prepares Cover Letter and attaches to audit report
    (uploaded into eAuditNet)

•   Supplier has 21 calendar days to initially respond to any
    findings (7 calendar days for subsequent responses)
                      Nadcap SUBSCRIBER TUTORIAL

EVERY STEP IS MANAGED BY INDUSTRY

                         AUDIT
                       CHECKLIST



          PROCESS                     AUDITOR
         EVALUTION/                 QUALIFICATIO
        IMPROVEMEN                      N&
             T          INDUSTRY     SELECTION
                         EXPERTS
                         MANAGE
                         ALL KEY
                          STEPS

        CORRECTIVE
                                      AUDIT
        ACTIONS AS
                                    CONDUCTED
         REQUIRED


                         AUDIT
                        RESULTS
                            Nadcap SUBSCRIBER TUTORIAL

Nadcap – INDUSTRY WORKING TOGETHER



      Task Groups            Nadcap Staff              Suppliers
        (Primes)


                       Establish Audit Criteria




                         Audit Criteria (AC):
      Document containing checklists or other surveillance tools to be
       utilized in the course of determining compliance to established
                  industry standards and prime requirements.
                         Nadcap SUBSCRIBER TUTORIAL

RELATIONSHIP BETWEEN AUDIT CRITERIA (AC), AUDIT HANDBOOK
AND PRIME REQUIREMENTS




          AC7XXX
        Audit Criteria             Audit
         Job Audits              Handbook




          Industry
         Standards
             +
           Prime
        Requirements
                     Nadcap SUBSCRIBER TUTORIAL

INDUSTRY MANAGED PROGRAM

                        AUDIT
                      CHECKLIST



         PROCESS                    AUDITOR
        EVALUTION/                QUALIFICATIO
       IMPROVEMEN                     N&
            T          INDUSTRY    SELECTION
                        EXPERTS
                        MANAGE
                        ALL KEY
                         STEPS

        CORRECTIVE
                                    AUDIT
        ACTIONS AS
                                  CONDUCTED
         REQUIRED


                        AUDIT
                       RESULTS
                           Nadcap SUBSCRIBER TUTORIAL

AUDIT SELECTION/INTERVIEW/PERFORMANCE

•   Core and Technical Requirements are Established by Task
    Group

•   Potential candidates complete a pre-screening questionnaire on
    eAuditStaff.com

•   Interviewed by Task Group

•   Testing/Certification (Optional)

•   Training Audits

•   Review of Training with Report from Lead Auditor

•   Approval by Task Group

•   Continual Monitoring through Audit Reviews

•   Annual PRI/Nadcap Training
                           Nadcap SUBSCRIBER TUTORIAL

AUDITORS CRITICAL TO Nadcap


•   Highly skilled technical background with average of 30 years
    experience in the Special process audited

•   Unlike ISO or EN 9000 based audits, Nadcap auditors do not
    make the final decision

•   Nadcap auditor goal is to evaluate and report the technical
    competency and compliance of the supplier
                                               Nadcap SUBSCRIBER TUTORIAL

SAMPLE OF CURRENT AUDITORS & EXPERIENCE

Process                          Experience Summary
Aerospace Quality Systems        60% ISO Lead Assessors; Average 30 Years Experience
(AQS)
Chemical Processing (CP)         70% Have B.S Degree; 22 % Have MS Degree; 11% Have PHD; Average 35
                                 Years Experience
Coatings (CT)                    100% Have B.S Degree; 20% Have MS. Degree; 20% Have PHD; Average 30
                                 Years Experience
Composites (COMP)                100% Have B.S. Engineering; 100% Have MS Engineering; Average 15 Years
                                 Experience
Elastomer Seals (SEAL)           50% B.S. Engineering; 30 Years Experience
Fluid Distribution Systems       100% Have B.S. Engineering; Average 35 Years Experience
(FLU)
Heat Treating (HT)               80% Have B.S in Metallurgy/Material Science; 30% Have M.S. in
                                 Metallurgy/Material Science; Average 33 Years Experience; Certified Quality
                                 Engineer/Auditor
Materials Testing Laboratories   90% Have B.S Degrees; 50% Have MS Degrees; 20% Have PHD; Certified
(MTL)                            Quality Engineer/Auditor; Average 35 Years Experience
Nonconventional Machining        80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD
(NMMT)                           Engineering; Average 32 Years Experience
Nondestructive Testing (NDT)     100% are Level III’s for Four (4) Methods; 44% Have Bachelors of Science
                                 Degrees; Average 30 years of Experience
Sealants (SLT)                   50% Have PHD; Average 30 Years Experience
Surface Enhancement (SE)         80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD
                                 Engineering; Average 32 Years Experience
Welding (WLD)                    60% Have B.S Degree; 30% Have MS Degree; Average 34 Years Experience
                     Nadcap SUBSCRIBER TUTORIAL

INDUSTRY MANAGED PROGRAM

                        AUDIT
                      CHECKLIST



         PROCESS                    AUDITOR
        EVALUTION/                QUALIFICATIO
       IMPROVEMEN                     N&
            T          INDUSTRY    SELECTION
                        EXPERTS
                        MANAGE
                        ALL KEY
                         STEPS

        CORRECTIVE
                                    AUDIT
        ACTIONS AS
                                  CONDUCTED
         REQUIRED


                        AUDIT
                       RESULTS
                             Nadcap SUBSCRIBER TUTORIAL

Nadcap AUDIT CONTENT


1. Quality Systems
2. Special Process and Product Specific Requirements
3. Compliance/Job Audits

  NDT: 3 Witnessed Compliance Jobs per Method and 3 “Paperwork”
  Completed Compliance Jobs per Method
  Heat Treating: 2 Long Jobs-8 Short Jobs
  Materials Lab: Witnessing of All Test Methods
  Chemical Processing: Minimum of 4 Job Audits
  Coatings: 2-11 Job Audits (Based on Scope)
  Welding: 2 Job Audits per Method
  Nonconventional Machining: 2-10 Job Audits
  Surface Enhancement: 2-6 Job Audits
  Composites: 15-30 Job Audits (Based on Manufacturing Flow)
  Electronics: Complete 1 Job Audit
  Conventional Machining: 2-14 Job Audits (Based on Scope)
                                Nadcap SUBSCRIBER TUTORIAL

GENERAL FOCUS AUDIT


Calibration
:               Does the supplier define the process employed for the
                calibration of inspection, measuring and test equipment
                   type, unique identification, location, frequency of
                  checks, check method, acceptance criteria and the
                  action to be taken when results are unsatisfactory?



              Chemical Processing    Heat Treating            NDT
                               Nadcap SUBSCRIBER TUTORIAL

TECHNICAL (Nadcap) FOCUS AUDIT


Calibration   Is measuring and test Are furnaces used for   Are the FPI dryer
:
                equipment used to        heat treating       ovens calibrated
                control or monitor     Aluminum parts          every three
                  the control of a     surveyed at the      months at multiple
                  process (within    required tolerance     points across the
                    parameters)              and              usable range?
                   maintained in a   temperature range?
                calibration system
                   compliant with        Heat Treating            NDT
                   ISO 10012-1?
                 (I.e. temperature
               gages, conductivity
               meters, voltmeters,
                     rectifiers)


               Chemical Processing
                     Nadcap SUBSCRIBER TUTORIAL

INDUSTRY MANAGED PROGRAM

                        AUDIT
                      CHECKLIST



         PROCESS                    AUDITOR
        EVALUTION/                QUALIFICATIO
       IMPROVEMEN                     N&
            T          INDUSTRY    SELECTION
                        EXPERTS
                        MANAGE
                        ALL KEY
                         STEPS

        CORRECTIVE
                                    AUDIT
        ACTIONS AS
                                  CONDUCTED
         REQUIRED


                        AUDIT
                       RESULTS
                         Nadcap SUBSCRIBER TUTORIAL

NCR CLASSIFICATIONS


1. Major Nonconformance:
   •   The absence of, or systemic breakdown of, the Process
       Control and/or Quality Management system.
   •    Any non-conformance where the effect impacts or has the
       potential to impact the integrity of the product.

2. Minor Nonconformance:
   • A non-systemic lapse in conformance to the Process
     Control and/or Quality Management system.
                         Nadcap SUBSCRIBER TUTORIAL

AUDIT REVIEW


PRI Staff Review:
• Staff Reviews Package for Completeness
• Review Audit Report
    – Clarification Changes (electronically) - Contact Auditors for
       Clarification
    – Review Supplier Corrective Action
    – Close-Out or request additional information via Forums
• Audit Report Package is submitted via eAuditNet for Task Group
   Review
                        Nadcap SUBSCRIBER TUTORIAL

AUDIT REVIEW


Task Group Review:
• Task Group decides Procedure for Review
   – Sub-group review, entire Task Group Review
• Task Group Reviews for Correctness
   – Technical Comments, Supplier Responses, Technical
      Completeness, Auditor Summary Letter, Identify Additional
      Findings
• Completes Review of Each NCR and dispositions (NCR Status)
• Discuss Results with Task Group within Forums
• Task Group Votes on Accreditation via On-Line Balloting
                        Nadcap SUBSCRIBER TUTORIAL

Nadcap – INDUSTRY WORKING TOGETHER

 Task Groups                                         Establish
                  Nadcap Staff    Suppliers
   (Primes)                                            Audit
                                                      Criteria

 Define Auditor     Interview &
                                    Plan/Schedule     Perform
 Requirements       Recommend
                                        Audits         Audit
                      Auditor
                       Contract         Supplier
                       Auditor          Requests
                             Findings

 Submit C/A        Review C/A        Review &       Accredit
  Package           Package         Accept C/A      Supplier
                             Nadcap SUBSCRIBER TUTORIAL

eAUDITNET FOR SUBSCRIBERS – www.eAuditNet.com
•   Subscribers can use eAuditNet to:
      – Use ‘Subscriber QML’ to specifically search for your company’s
         suppliers
      – Lookup audit details for a supplier including checklist details,
         nonconformance (NCR) details, and Supplier and Task Group NCR
         responses
      – Lookup the current audit status of a supplier
      – Download or print hard copy checklist(s)
      – View new or existing Supplier Advisories
      – View all Nadcap Procedures (NIPs, NOPs, NTGOPs)
•   eAuditNet Company Administrator, you can use eAuditNet to:
      – Create new eAuditNet users for your company
      – Edit current eAuditNet users for your company
      – Accept or reject eAuditNet users that select your company during
         registration
      – Set-up company Users to receive weekly e-mails regarding your QML
         supplier audits that were submitted (Email Subscription Application)
•   If you are a Task Group Member, you can use eAuditNet to:
      – View and discuss supplier audit NCRs
      – Ballot on supplier audit and merit recommendations

An eAuditNet Subscriber’s Audit Review Guide and eAuditNet Company
                     Nadcap SUBSCRIBER TUTORIAL

INDUSTRY MANAGED PROGRAM

                        AUDIT
                      CHECKLIST



         PROCESS                    AUDITOR
        EVALUTION/                QUALIFICATIO
       IMPROVEMEN                     N&
            T          INDUSTRY    SELECTION
                        EXPERTS
                        MANAGE
                        ALL KEY
                         STEPS

        CORRECTIVE
                                    AUDIT
        ACTIONS AS
                                  CONDUCTED
         REQUIRED


                        AUDIT
                       RESULTS
                                                 Nadcap SUBSCRIBER TUTORIAL

TOP 10 PARAGRAPHS SINCE RELEASE OF COMP AC7118 REV
A232 AUDITS
                                     (Jan 1, 2007 through Feb 9, 2009)
             20%     18.8%
  Hundreds




             18%
             16%               14.5%
             14%
             12%                         9.9%
             10%                                   9.0%        8.7%      8.3%     8.3%     7.7%    7.6%     7.2%
              8%
              6%
              4%
              2%
              0%
                               .1


                                         .1


                                                    11


                                                                0


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                                                                                                   10
                     .2




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                                                                                                            .2
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                               g.2



                                          3




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                                                                                   3




                                                                                                             5
                                                  1.




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                                       6.




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                                                                                6.




                                                                                                          7.
                                                                                         11
                   11




                                                5.




                                                                       b.




                                                                                               b.
                            a-




                                                                     a-




                                                                                             a-
                                                         &
                          12




                                                                   12




                                                                                           14
                                                         1
                                                     2 .1
                                                  ,g.
                                                   b
                                                a-
                                              12
                                               Nadcap SUBSCRIBER TUTORIAL

NDT TOP PARAGRAPH REFERENCES AC7114


500   470
450
400
350
300
        235
250           209
                    185
200                       170
                                140 137
150                                       115 108
100                                                 80 78 70 70 70 70
                                                                      65 64 63 61 59 57 55 55 53 53
 50
  0
             1
             3
             2
             1
             2
             3
             3
             2
             2

      5. 1
           22

      5. 8
      5. 4
      5. 6
           19

      5. 3
      5. 7
           15

             2
             2

      5. 7
           13

             6
             6
             6
         1.
         1.
         1.
         4.
         4.
         1.
         4.
         2.
         2.
         1.


         1.




         3.




         2.
         3.
         3.


         4.
         6.
         2.
           1
           1




           1
        3.


        3.
        3.
        3.


        3.
        3.




        2.
       4.
       8.
       8.
       4.
       4.
       5.
       4.
       4.
       8.
       8.


       5.




       4.




       5.
       4.
       5.


       5.
       5.
       7.
                        Nadcap SUBSCRIBER TUTORIAL

QUALITY IMPROVEMENTS FOR SUPPLIERS (SSC 2009 SURVEY
RESULTS)
An increasing percentage of Nadcap accredited companies report
quality improvement in the area(s) related to their Nadcap
accreditation(s).
                        Nadcap SUBSCRIBER TUTORIAL


                                         Supplement with PRI
                                         Responsible for the
    User/Primes                          ‘process’
    “LIABILITY”                          • Industry Standards
    Does not shift                       • Procedures
                                         • Oversight
                                         • Core Values
                       Central        Agreements:
 Supplier            Information       • Auditors
                       Network                          PRI/Nadcap
Conformity                             • Suppliers
                     “eAuditNet”       • Users


                                   Reduce Risk
       Early Warnings            Reduce Escapes
        Nadcap-Wide          Supplier Responsiveness
                             Consistency in Training
                      Nadcap SUBSCRIBER TUTORIAL


NEXT Nadcap MEETING


                    20-24 Feb 2012
             San Diego, California, USA

          On-line registration available at
                www.pri-network.org


         Reservation information will be posted on the
      PRI website (www.pri-network.org) when available.
            Nadcap SUBSCRIBER TUTORIAL

QUESTIONS




            QUESTION TIME




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